EP2490960A1 - Procédé de production de produit alimentaire autoclavé dans un récipient formé d'un composite de forme plane présentant une couche polymère extérieure réticulée colorée pouvant être obtenue par haute pression - Google Patents

Procédé de production de produit alimentaire autoclavé dans un récipient formé d'un composite de forme plane présentant une couche polymère extérieure réticulée colorée pouvant être obtenue par haute pression

Info

Publication number
EP2490960A1
EP2490960A1 EP10776300A EP10776300A EP2490960A1 EP 2490960 A1 EP2490960 A1 EP 2490960A1 EP 10776300 A EP10776300 A EP 10776300A EP 10776300 A EP10776300 A EP 10776300A EP 2490960 A1 EP2490960 A1 EP 2490960A1
Authority
EP
European Patent Office
Prior art keywords
layer
container
range
composite
plastic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP10776300A
Other languages
German (de)
English (en)
Inventor
Michael Wolters
Dirk Schibull
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SIG Combibloc Services AG
Original Assignee
SIG Technology AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SIG Technology AG filed Critical SIG Technology AG
Publication of EP2490960A1 publication Critical patent/EP2490960A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42—Details of containers or of foldable or erectable container blanks
    • B65D5/56—Linings or internal coatings, e.g. pre-formed trays provided with a blow- or thermoformed layer
    • B65D5/563—Laminated linings; Coatings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/10—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/16—Layered products comprising a layer of synthetic resin specially treated, e.g. irradiated
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/306—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
    • B32B27/325—Layered products comprising a layer of synthetic resin comprising polyolefins comprising polycycloolefins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/266—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/08—Forming three-dimensional containers from sheet material
    • B65B43/10—Forming three-dimensional containers from sheet material by folding the material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
    • B65B55/02—Sterilising, e.g. of complete packages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42—Details of containers or of foldable or erectable container blanks
    • B65D5/62—External coverings or coatings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D77/00—Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
    • B65D77/22—Details
    • B65D77/30—Opening or contents-removing devices added or incorporated during filling or closing of containers
    • B65D77/38—Weakened closure seams
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00—Inks
    • C09D11/02—Printing inks
    • C09D11/10—Printing inks based on artificial resins
    • C09D11/101—Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/10—Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/20—Inorganic coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/20—Inorganic coating
    • B32B2255/205—Metallic coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/26—Polymeric coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/10—Inorganic particles
    • B32B2264/102—Oxide or hydroxide
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/10—Inorganic particles
    • B32B2264/104—Oxysalt, e.g. carbonate, sulfate, phosphate or nitrate particles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2270/00—Resin or rubber layer containing a blend of at least two different polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/40—Properties of the layers or laminate having particular optical properties
    • B32B2307/402—Coloured
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/724—Permeability to gases, adsorption
    • B32B2307/7242—Non-permeable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2439/00—Containers; Receptacles
    • B32B2439/70—Food packaging
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/31504—Composite [nonstructural laminate]
    • Y10T428/31725—Of polyamide
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/31504—Composite [nonstructural laminate]
    • Y10T428/31786—Of polyester [e.g., alkyd, etc.]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/31504—Composite [nonstructural laminate]
    • Y10T428/31855—Of addition polymer from unsaturated monomers
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/31504—Composite [nonstructural laminate]
    • Y10T428/31855—Of addition polymer from unsaturated monomers
    • Y10T428/31938—Polymer of monoethylenically unsaturated hydrocarbon

Definitions

  • the invention relates to a method for producing a closed, filled container having at least one at least one edge-comprising sheet-like composite, comprising the steps of: providing a sheet-like composite comprising al. at least one outer crosslinked colorant-containing plastic color layer, a2. a carrier layer, and a3. a thermoplastic resin layer; Forming the sheet-like composite to obtain an open container, filling the container with a food, closing the container to obtain the closed, filled container and its preservation.
  • the preservation of food is done by storing it either in a can or in a glass capped with a lid.
  • the durability on the one hand can be achieved, in each of which the food and the container, here glass or tin, separated as much as possible sterilized and then filled the food in the container and this is closed.
  • the food is filled into the glass or into the can and then sterilized by temperature treatment as far as possible and then closed the glass or can.
  • the food is filled into the jar or can and sealed. Then the sealed can or the closed glass with the
  • CONFIRMATION COPY a heat treatment called pasteurizing, sterilizing or autoclaving, preferably an autoclaving, usually performed with superheated steam, exposed to the food and also to the food-facing container inner walls such as the closure of the can or the lid of the glass on it as far as possible to sterilize the food side facing.
  • these long-term measures to increase the shelf life of food have a number of disadvantages.
  • Cans and glasses due to their substantially cylindrical shape, have the disadvantage that a very dense and space-saving package is not possible.
  • cans and glasses have a considerable weight, which leads to increased energy consumption during transport.
  • tinplate or aluminum even if the raw materials used for this purpose come from recycling, a fairly high energy consumption is necessary.
  • glasses aggravating an increased transport costs added.
  • the glasses are usually prefabricated in a glassworks and then have to be transported using significant transport volumes to the food-filling operation.
  • glasses and cans can be opened only with considerable effort or with the help of tools and thus rather cumbersome. With cans there is a high risk of injury due to sharp edges created during opening. When it comes to glasses, it often happens that when filling or opening the filled glasses, glass fragments enter the food, which in the worst case can lead to internal injuries when eating the food.
  • containers are used, which are made of a multi-layered sheet-like composite, often also referred to as a laminate, in which in particular stiff paper, cardboard or paperboard forms a decisive for the dimensional stability of these packages carrier layer.
  • packages disclosed, for example, WO 97/02140, which discloses a production method for a folded, heat- and moisture-resistant container, which is produced by the so-called "hot fill” method (cf., Ullmann's Encyclopaedia of Industrial Chemistry, Vol.All, "FOODS”). , 2. "Food Technology, 1988, pages 549 and 552, VCH Verlagsgesellschaft Weinheim).
  • WO 97/02181 discloses another container made of a two-dimensional composite with cardboard as carrier layer. Another container concept also belonging to this group of containers made of a laminar composite with cardboard as a carrier layer is disclosed in DE-OS 24 12 447.
  • WO 03/059622 A2 also discloses a container concept comprising a sheet-like composite with cardboard as a carrier layer, which is used for autoclaving ,
  • WO 02/22462 A1 proposes the use of a protective lacquer applied over the ink layer. Similar concepts of a protective layer over the color are also proposed by DE 102 52 553 B4, WO 98/51493 A1 and WO 2008/094085 Al.
  • the object of the present invention is to at least partially overcome the disadvantages resulting from the prior art.
  • the object in the present case was to provide a method with which a closed, filled and autoclaved container can be provided with less effort, with the least possible impairment of the printed images or color designs.
  • In addition to scratching and peeling off the printed images or color designs should Wash out the colors during autoclaving are avoided as far as possible, so as to ensure a high resistance to autoclaving.
  • the process speed should remain as high as possible and a production in as few, preferably only a pressure equipment, preferably in a continuous operation, allow and ensure a good suitability of the container for receiving food.
  • a contribution to achieving at least one of the above objects is provided by a method for producing a closed, closed, food-filled container from at least one at least one edge-forming composite comprising the steps:
  • the sheet-like composite including al. at least one outer, preferably outermost, crosslinked, colorant-containing plastic color layer;
  • thermoplastic resin layer a thermoplastic resin layer
  • the outer layer may well have further layers between the outer layer and the environment.
  • this is in direct contact with the environment and no further layers, in particular protective layers, are provided between the outer layer and the surroundings.
  • the containers according to the invention preferably have between 6 and 16 edges, preferably between 7 and 12 edges.
  • edge is understood in particular to mean regions which arise when folding a surface, which is the superimposition of two parts of this surface.
  • the elongated contact areas of two wall surfaces of a substantially parallelepipedic container may be mentioned.
  • Such a cuboid container usually has 12 edges.
  • the container walls preferably represent the surfaces of the container framed by the edges.
  • the container walls of a container according to the invention are preferably formed of at least 50, preferably at least 70 and more preferably at least 90% of their area from a carrier layer.
  • the carrier layer of the container according to the invention may be made of that material which is suitable for the purpose for the person skilled in the art and which has a sufficient Has strength and rigidity to give stability to the container so that the container in the filled state substantially maintains its shape.
  • plant-based fibers in particular pulps, preferably glued pulps, are preferred, with cardboard being particularly preferred.
  • the carrier layer forms part of a laminar composite, which can also be referred to as a laminate and is often used in the form of a sheet, jacket or a long web in the manufacture of the container.
  • the sheet-like composite usually has at least one thermoplastic layer of plastic, or more, as well as 1 to 4 further thermoplastic polymer layers. All plastics which are familiar to the person skilled in the art and which are melt-extrudable and do not contribute to delamination of the sheet-like composite under the conditions of autoclaving are suitable here. Of these, preferred are thermoplastic polymers such as polyethylene (PE), polypropylene (PP), polyamide (PA), polyethylene terephthalate (PET), ethylene vinyl alcohol (EVOH), and / or liquid crystalline polymers (LCP) or a mixture of at least two thereof.
  • PE polyethylene
  • PP polypropylene
  • PA polyamide
  • PET polyethylene terephthalate
  • EVOH ethylene vinyl alcohol
  • LCP liquid crystalline polymers
  • the further plastic layer (s) have a basis weight in a range of 2 to 120 g / m 2 , preferably in a range of 5 to 75 gm and more preferably in a range of 10 to 55 g / m. Furthermore, it is preferred that the further plastic layer (s) have a thickness in a range of 10 to 100 ⁇ m, preferably a range of 15 to 75 ⁇ m, and particularly preferably in a range of 20 to 50 ⁇ m.
  • the sheet-like composite can have one or more adhesion promoter layers. These serve in particular to better connect the carrier layer with a barrier layer which is usually present.
  • adhesion promoter layers serve in particular to better connect the carrier layer with a barrier layer which is usually present.
  • adhesion promoter layers are Orevac ®, Admer ®, Lotader ® or Plexar ® used under the trade designations. It is also possible to mix different adhesion promoters with one another to form a primer blend.
  • the container according to the invention it is preferable for it to be closable by a partial region of the container wall.
  • This can be achieved, on the one hand, in that the corresponding area of the container wall can be closed by folding or bendable areas provided therein by pre-filling and creasing and fixing the folded-in portion of the container wall.
  • the fixation for closing can be made so strong in the container by sealing or gluing or a combination of these two measures that the container thus closed is no longer easy to open in this area and so a high food storage capacity is obtained.
  • the opening before the use of the food along the perforation can be so much easier.
  • At least 70% by volume, preferably at least 75% by volume and more preferably at least 80% by volume of the volume of the container is a food with an F 0 value from 0.01 to 50, and preferably in the range of 2 to 45.
  • the container wall is formed from a single carrier layer as part of the laminar composite.
  • the container may, for example, in its side walls of a single carrier layer having be formed flat composite, which is designed on its lower and upper side with a lid and a bottom made of a different material.
  • this is formed entirely, preferably in one piece, from a single carrier layer as part of the sheet-like composite.
  • at least the polyamide layer preferably at least one further layer and particularly preferably the at least the polyamide layer and the carrier layer are present in one piece in the sheet-like composite of the container according to the invention.
  • cuboid also referred to as "brick" container and cuboid containers that have a so-called "gable-top", usually for opening.
  • the container is in the closed state for the storage of food.
  • closed and food-filled containers according to the invention make it possible to store these foods for a particularly long time.
  • the molding of the sheet-like composite and the preservation of an open container can be carried out by any method of operation that appears suitable for the person skilled in the art.
  • the molding can take place in which, in its blank already taking into account the shape of the container, sheet-shaped container blanks are folded so that an open inventive container is formed via a jacket.
  • This usually takes place in that, after the folding of this container blank, its longitudinal edges are sealed or glued together to form a side wall and the one side of the jacket is closed by folding and further fixing, in particular sealing or gluing.
  • a tubular structure with a fixed longitudinal seam is first formed by folding and sealing or gluing the overlapping abutting edges.
  • This tubular structure is laterally compressed, fixed and separated and thus also an open container formed by folding and sealing or gluing.
  • the food can be provided already after fixing and before separating.
  • the open containers thus obtained can be filled with food in a variety of ways.
  • the container filled with food is preferably closed by folding and sealing or gluing the partial areas provided for this purpose in the open container, which preferably likewise consist of the carrier layer or the areal compound.
  • Siegeins means of a sealable plastic, it corresponds to a further embodiment of the method according to the invention, that other forms of attachment, for example by the use of a suitable adhesive or adhesion promoter, which is usually a functionalized polymer and thus in contrast to the physical bond of the Siegeins also contributes to a chemical compound of the areas to be closed of the container according to the invention.
  • the sheet-like composite can be carried out by any measure which appears suitable to the person skilled in the art for the production of the container according to the invention.
  • the at least one barrier layer is connected to the carrier layer via an adhesive layer.
  • the sheet-like composite can be produced by any method that appears suitable for the person skilled in the art. It is particularly preferred in this connection to process the individual layers with one another via a coextrusion method to form the sheet-like composite.
  • the individual layers of the sheet-like composite can follow one another in every respect. Thus, two and more of these layers may follow each other immediately, that is, not spaced apart by any further layer, or indirectly, that is, spaced apart from one, two, or more than two layers. Thus, at least two or even all layers of the sheet-like composite are connected to each other either directly or indirectly.
  • barrier layers all materials known to those skilled in the art with a low gas permeability are possible.
  • the film may be a metal foil, a metal-coated foil, a silicon oxide-soaked foil or a carbon-vapor-deposited foil.
  • the food in the closed, filled container is preserved to a Fo value of from 0.01 to 50 and preferably from 2 to 45.
  • the duration of this preservation depends on the type, amount, volume, size of solid portions, viscosity and acidity of the food. In general, the conditions are chosen by the skilled person so that the desired F 0 values are achieved.
  • Most preservation takes place with a holding time over a range of 0.5 seconds to 90 minutes, preferably 2 to 60 minutes and more preferably 5 to 40 minutes. It has proven particularly advantageous in the method according to the invention for the container to be moved during preservation. By this movement, which may be, for example, a turning, tumbling and shaking, it is achieved that the most solid and liquid ingredients having food mixed in the container and in this way the best possible and rapid heat distribution in the food contained in the container is achieved and adhesion of solidified food in the headspace of the filled closed erfmdunlicen container by local overheating is avoided.
  • Suitable measures and apparatus for moving the container during preservation result, for example, from WO 2009/040347 A2.
  • the sheet-like composite is obtainable by a sequence of steps comprising:
  • the prefabricated composite which is also present in a two-dimensional manner
  • the above statements apply to the psychformigen composite as well.
  • the pre-bond contains all layers of the sheet-like composite except the outermost plastic color layer.
  • the surface is treated with a plasma prior to the application of the liquid color coat precursor to the surface.
  • Suitable plasma treatments are all suitable to the person skilled in the art for increasing the hydrophilicity of the surface.
  • the plasma treatment usually forms peroxide, keto, carboxyl and other oxygen compounds.
  • the surface it is preferred in the process according to the invention for the surface to have a surface tension in the range from 36 to 44 dynes and more preferably from 40 to 41 dynes in accordance with DIN EN 14210/14370. If the surface tension is too low, the outer or outermost plastic color layer is easily detached, whereas organoleptic disadvantages occur when the surface tension is too high, in particular if the laminar laminations are stored longer than rolls or stacks.
  • the dye layer precursor has a temperature of giving in the range of 25 to 40 ° C, preferably in the range of 26 to 32 ° C, and more preferably in the range from 27 to 29 ° C. This also has an advantageous effect on the autoclave resistance.
  • the liquid dye layer precursor has a viscosity in the range of 0.3 to 0.6 Pas, and preferably in a range of 0.4 to 0.5 Pas.
  • the viscosity is determined according to DIN 53019-1 by means of a rotational viscometer.
  • the application of color coat precursors having such viscosities results in a uniform dye precursor layer. This has an advantageous effect on the autoclave resistance of the outer or outermost plastic color layer.
  • the liquid dye layer precursor includes as components
  • v3. in the range of from 3 to 25% by weight, preferably in a range of from 5 to 20% by weight and more preferably in a range of from 7 to 18% by weight of a colorant;
  • v5. in the range of 0.01 to 5 wt .-%, preferably in a range of 0.1 to 3 wt .-% and particularly preferably in one Range of 0.5 to 2.5 wt% one of vi. to v4. different additive,
  • the color coat precursor is provided with less than 20% by weight, preferably less than 10% by weight and more preferably less than 5% by weight, based in each case on color coat precursor and solvent, of a solvent. contains no solvent. Solvents are substances with a melting point of less than 10 ° C. Too high amounts of solvent adversely affect the uniformity and autoclaving resistance of the outer or outermost plastic color layer. Therefore, substantially solvent-free, color coat precursors are preferred.
  • the crosslinker component vi. preferably has bifunctional or polyfunctional compounds.
  • oxygen-carrying groups such as OH or COOH groups, or C-C double bonds are suitable.
  • di-, tri- or tetra-acrylates up to octaacrylates are particularly preferred.
  • a multiple alcohol such as 1, 2-propanediol, glycerol or pentaerythritol or di-, tri- or tetraglycerides, optionally with a hydrocarbon or Alkylenoxidspacer, usually a polyethylene oxide or polypropylene oxide, preferably each with 1 to 20 and particularly preferred From 2 to 15 repeating units, and acrylic acid or an acrylic acid derivative is formed so that the double bond of the acrylic acid or the acrylic acid derivative is present as functional groups of the crosslinking component.
  • acrylates are alkanetriol (meth) acrylates, such as 1,3-butylene glycol di (meth) acrylate, 1,4-butanediol di (meth) acrylate, 1,6-
  • monomer compounds all known in the art and suitable for the process according to the invention compounds can be used.
  • these are monofunctional acrylate compounds for example, the following (meth) acrylates can be used: linear, branched or cyclic alkyl (meth) acrylates such as n- / iso-alkyl (meth) acrylate, cyclohexyl (meth) acrylate, 4- tert-butylcyclohexyl (meth) acrylate, dihydrocyclopentadienyl (meth) acrylate, tetrahydrofurfuryl (meth) acrylate, isobornyl (meth) acrylate, allyl (meth) acrylate, mono (meth) acryloylalkyl phthalate, succinate or maleate;
  • Alkanediol mono (meth) acrylates such as hydroxypropyl (meth) acrylate
  • Acrylamides such as N, N-dialkyl (meth) acrylamide, N, N-dialkylaminoalkyl (meth) acrylamide.
  • partially vinyl ethers are used, such as.
  • the monomeric acrylate compounds may be present individually or as a mixture, wherein the total amount should be between 5 and 60, in particular between 15 and 50% by weight.
  • colorant v3. come well known in the art and suitable for the present invention both solid and liquid into consideration.
  • Solid colorants are often referred to as color pigments and distinguished into organic and inorganic color pigments.
  • Suitable pigments are the following: i. Red or magenta pigments: Pigment Red 3, 5,
  • Suitable initiators v4 are those which are known to the person skilled in the art and which are preferably free-radical initiators, for example 2-benzyldimethylamino-1- (4-methylphenyl) -butanone-1, benzil dimethyl ketal dimethoxyphenylacetophenone, alpha
  • Hydroxybenzyl phenyl ketone 1-hydroxy-1-methylethyl phenyl ketone, oligo-2 Hydroxy-2-methyl-1 - (4- (1-methylvinyl) phenyl) propanone, benzophenone, methyl orthobenzoyl benzoate, methyl benzoyl formate, 2,2-diethoxyacetophenone, 2,2-di-sec-butoxyacetophenone, p-phenylbenzophenone, 2-isopropylthioxanthone, 2-methylanthraquinone, 2-ethylanthraquinone, 2-chloroanthraquinone, 1,2-benzanthraquinone, benzil, benzoin, benzoin methyl ether, benzoin isopropyl ether, ⁇ -phenylbenzoin, thioxanthone, diethylthioxanthone, 1,5-acetonaphthalene, 1-hydroxycyclohexylphenyl
  • Suitable photopolymerization initiators include a number of substances which have been found useful in practice. These include benzoin compounds such as benzoin, benzoin ethyl ether, benzoin methyl ether, carbonyl compounds such as benzil, benzophenone, acetophenone or Michler's ketone, azo compounds such as azobisisobutyronitrile or azodibenzoyl, sulfur compounds such as dibenzothiazolyl sulfide or tetraethylthiuram disulfide, halogen compounds such as carbon tetrabromide or tribromophenylsulfone and 1,2-benzanthraquinone.
  • benzoin compounds such as benzoin, benzoin ethyl ether, benzoin methyl ether
  • carbonyl compounds such as benzil, benzophenone, acetophenone or Michler's ketone
  • azo compounds such as azobisisobutyroni
  • the preferably usable organic peroxides include almost all organic compounds having one or more oxygen-oxygen bonds in the molecule. Examples of these are methyl ethyl ketone peroxide, cyclohexanone peroxide, 3, 3, 5-trimethylcyclohexanone peroxide,
  • benzoyl group-containing organic peroxides are preferred, for example, t-butyl peroxybenzoate, di-t-butyl diperoxyisophthalate, 2,5-dimethyl-2,5-di (benzoylperoxy) hexane, benzoyl peroxide, 2,4-dichlorobenzoyl peroxide and m-toluoyl peroxide ,
  • peroxyester-type organic peroxides are particularly preferred, for example, t-butyl peroxybenzoate, di-t-butyldiperoxy isophthalate and 2,5-dimethyl-2,5-di (benzoylperoxy) hexane.
  • the above compounds may be used singly or in admixture of at least two.
  • crosslinker components and further components which give a crosslinked polyester which is preferably based on acrylates and is preferably obtained by free-radical polymerization and in particular crosslinked.
  • Sicura ® or Tempo ® products of Siegwerk Druckmaschine AG, Germany may be mentioned commercially.
  • Suitable additives are all those known and suitable to the person skilled in the art for printing applications.
  • waxes, soaps or surfactants and, to increase the shelf life of the color coat precursor, stabilizers are used.
  • the additives have a melting point above 30 ° C and preferably above 50 ° C.
  • the adjuvants can be used to adjust the viscosity and surface tension of the liquid color coat precursor.
  • the application of the liquid dye layer precursor may be accomplished by any printing method suitable to one skilled in the art. As a printing method in particular planographic, digital, high pressure and gravure, preferably called high pressure. In the process of the invention, it is preferred that the liquid color coat precursor be applied to the surface by means of a rubbery surface.
  • the rubber-like surface is preferably formed by the surface of a pressure roller.
  • the rubber-like surface preferably has elevations which apply the color layer precursor to the surface and thus follow the principle of high pressure.
  • the rubberized surface is preferably supplied via an anilox roller with a color coat precursor.
  • This process is often referred to as "flexographic printing.” In a further embodiment of the process of the present invention, it is preferred that intaglio printing is used.
  • the outermost or outermost crosslinked plastic color layer is often the outermost layer of a 2 to 8, preferably 3 to 6, plastic color layers of different color
  • plastic color layers of different colors usually the primary colors
  • it is possible to produce various mixed colors on the surface of the sheet-like precoat If the color system has two or more plastic color layers, the one or more plastic color layers which are present next to the outer or outermost cross-linked plastic color layer, Apart from the color, the same structure and the same properties as the outer or outermost cross-linked plastic color layer, in addition, the application of the liquid color layer precursor may vary depending on the number of layers l the plastic color layers are repeated.
  • the surface is a crosslinked, possibly filled with inorganic particles, primer plastic layer.
  • the primer plastic layer contains less colorant than the plastic color layer and can also be free from colorants. be yours.
  • the primer plastic layer includes such, the inorganic particles preferably have a particle size in the range of 3 to 12 ⁇ and particularly preferably a particle size in the range of 3 to 7 ⁇ .
  • Suitable inorganic particles are all metal oxides and sulfates suitable for the person skilled in the art. Metal oxides are SiO compounds such as Aerosil or sound, Ti0 2 or AlO compounds such as A1 2 0 3, called. Suitable metal sulfates are, in particular, BaSO 4 and CaSO 4 .
  • the white color of the inorganic particles it is preferred that they are hydrophilic with oxygen groups, preferably OH groups.
  • the addition of inorganic, usually white particles in the primer plastic layer serves to ensure the color fastness of the outer or outermost plastic color layer and in particular to prevent their yellowing.
  • the color coat precursor is present in an inert gas atmosphere.
  • the inert gas atmosphere has a residual oxygen content of less than 1000 ppm, preferably less than 500 ppm and more preferably less than 200 ppm and moreover preferably less than 100 ppm.
  • the low residual oxygen content or even an oxygen-free inert gas atmosphere has an advantageous effect on the autoclaving resistance of the outer or outermost plastic color layer.
  • Suitable inert gases for the inert gas atmosphere are nitrogen, argon or carbon dioxide or mixtures thereof, with nitrogen being particularly preferred.
  • the inert gas atmosphere is preferably produced in the process according to the invention in that the inert gas or the inert gases are applied to the moving liquid layer provided with the liquid color-coat precursor layer. deviating from the direction of movement of the surface, preferably in the opposite direction to the direction of movement, particularly preferably as a countercurrent, is applied. This is preferably carried out by one or more nozzles provided above the liquid color coat precursor layer, these being preferably provided at a distance of less than 10 mm, preferably less than 5 mm and particularly preferably less than 2 mm above the liquid color coat precursor layer, but not with the liquid color coat precursor layer should come into contact.
  • the precompound is guided or moved at a speed of at least 250, preferably at least 300 and more preferably at least 350 m / min and usually not faster than 500 m / min in the method according to the invention.
  • the outer or outermost dye plastic layer is produced by a free-radical, preferably photoinitiated, polymerization.
  • the irradiation also takes place in the inert gas atmosphere.
  • the surface provided with the liquid ink layer precursor layer be moved under and / or are preferably housed within the radiation source (s), the radiation sources preferably forming part of the enclosure so as to further contribute to the autoclaving resistance of the plastic color layer.
  • any radiation source known to the person skilled in the art for curing by photoinitiated radical crosslinking polymerization is used in the process according to the invention.
  • the irradiation is subjected to a heat treatment at a temperature in the range of 80 to 160 ° C, preferably in a range of 100 to 140 ° C, and more preferably in a range of 110 to 130 ° C takes place.
  • a cure dose of 5 to 16 mW / cm, and more preferably 5 to 8 mW / cm 2, on the color coat precursor.
  • heat outputs in a range from 200 to 240 W / cm and particularly preferably in a range from 210 to 230 W / cm, which preferably acts on the further to be cured color coat precursor layer by an air flow are also suitable.
  • the plastics color layer has a basis weight in the range from 0.4 to 15 g / m, and particularly preferably in the range from 0.5 to 1.5 g / m 2 .
  • the color coat precursor in the range from 0.4 to 15 g / m and more preferably
  • the plastic color layer has a thickness in the range from 0.4 to 15 ⁇ m and preferably in the range from 0.5 to 1.5 ⁇ m.
  • the color coat precursor in the range from 0.4 to 15 ⁇ m and particularly preferably in the range from 0.5 to 1.5 ⁇ m. The diameter is determined by cuts.
  • thermoplastic resin layer V3. a thermoplastic resin layer
  • a crosslinked, preferably inorganic particles-containing, primer plastic layer is provided between the plastic color layer and the carrier layer.
  • the plastic color layer has a surface with a contact angle greater than 50 °, preferably between 50 to 85 °, more preferably, 65 to 80 ° and moreover preferably 70-75 °.
  • the contact angle is determined according to the method described here.
  • a sheet-like composite is provided, which includes a plastic color layer, wherein the plastic color layer has a surface with a contact angle greater than 50 °, preferably in a range of 60 to 80 ° and more preferably in a range of 65 to 75 °.
  • Such sheet-like composites are particularly suitable for containers for autoclaving food contained therein, wherein the color and the information content on the containers, if any, suffers only insignificantly. Therefore, containers of sheet-like composites, particularly when integrally formed from these composites by folding forms, are used in processes in which foods are autoclaved in these containers, with the above-mentioned conditions being particularly preferred in autoclaving.
  • a further embodiment of the present invention relates to a container which is at least partially formed a sheet-like composite according to the invention.
  • the invention includes a foodstuff.
  • the primer plastic layer after it has been formed for example by curing, a layer thickness in a range of 0.5 to 5 ⁇ , preferably in a range of 1.25 to 2 ⁇ and particularly preferably in a range of 1, Has 6 to 1.7 ⁇ .
  • the layer thickness of the primer plastic layer can be determined on the basis of a section through the sheet-like composite.
  • the primer plastic layer can be obtained in any manner that appears appropriate to one skilled in the art. Preferably, this is obtainable by applying a primer layer precursor to the surface of a corresponding precursor of the invention sheet-like composite on which the following on the primer plastic layer plastic color layer is to be provided. Therefore, in the method of the present invention, it is preferable that the liquid primer layer precursor includes as components
  • Pvl. in the range of 30 to 63 wt .-%, preferably in a range of 35 to 45 wt .-% and particularly preferably in a range of 30 to 43 wt .-% of a, preferably free-radically reactive, crosslinking component;
  • Pv2. at least 16.89% by weight, preferably at least 18.9% by weight and especially at least 22.5% by weight, of a Pvl. reactive with the crosslinking component. various other component;
  • PV4. in the range of 0.1 to 20 wt .-%, preferably 1 to 17 wt .-% and particularly preferably in a range of 5 to 15 wt .-% of a, preferably free-radical, particularly preferably photochemical, initiator;
  • PV5. in the range of 0.01 to 5 wt .-%, preferably in a range of 0.1 to 3 wt .-% and particularly preferably in a range of 0.5 to 2.5 wt .-% of a Pvl. to Pv4.
  • various additive wherein the sum of the wt .-% of the components 100 wt .-% result.
  • the primer layer precursor has more, preferably at least 10 wt%, and most preferably at least 50 wt% inorganic particles as the plastic color layer.
  • a primer plastic layer having inorganic particles, especially white pigments is in a range of from 20 to 55 wt%, preferably in a range of from 30 to 50 wt%, and more preferably in a range of from 35 to 45 wt%, each based on the primer plastic layer according to the invention particularly preferred. This is how a especially good resistance of the plastic color layer obtained with excellent color impression.
  • a 2 or more isocyanate added to the primer layer precursor. This is preferably done prior to applying the primer layer precursor to the surface of the corresponding precursor of the sheet composite.
  • no more than 2 days, preferably no more than 1 day and more preferably no more than 12 hours should be between the addition and the application.
  • Suitable double or multiple isocyanates are all those which are known to the person skilled in the art for polyurethane formation and which are suitable according to the invention. These are, for example, diphenylmethane diisocyanate (MDI), polymeric diphenylmethane diisocyanate (PMDI), tolylene diisocyanate (TDI), naphthylene diisocyanate (NDI), hexamethylene diisocyanate (HDI), isophorone diisocyanate (IPDI) or 4,4'-diisocyanatodicyclohexylmethane (H12MDI) or at least two thereof.
  • MDI diphenylmethane diisocyanate
  • PMDI polymeric diphenylmethane diisocyanate
  • TDI tolylene diisocyanate
  • NDI naphthylene diisocyanate
  • HDI hexamethylene diisocyanate
  • IPDI isophorone diis
  • Figure 1 is a perspective view of a through the inventive
  • FIG. 2 is a schematic representation of the process of the invention
  • Figure 3 is a schematic representation of a device for applying the plastic color layer
  • Figure 4 is a perspective view of an open container obtainable by the method according to the invention
  • Figure 5 shows a schematic cross section through a sheet-like
  • Figure 6 shows a schematic cross section through a sheet-like
  • Figure 7 Schematic representation of contact angle determination.
  • FIG. 1 shows the perspective view of a container 3 which can be obtained by the method according to the invention and is substantially parallelepiped-shaped and has a multiplicity of edges 4 which delimit the container walls 5 from one another and thus create an interior 1 which flows from the environment 2 through the container 3 is delimited.
  • the container walls 5 have a carrier layer 6, which is shown schematically as a cutout, which extends in one piece through the entire sheet-like composite 7, and which is made of cardboard, and an outermost crosslinked plastic color layer 9.
  • a perforation 17 is provided for easy opening of the container 3 along a line.
  • a Vorverbundher ein 33 is initially provided.
  • This is a device in which usually by melt coextrusion, for example, a pre-composite 10 described in detail in FIGS. 5 and 6 is produced.
  • a printing unit 34 which is described in more detail in FIG. 3 and in which the plastic color layer 9 is applied to the pre-composite 10 in order to produce a printed image or decoration 26.
  • a filling region 35 in which the packaging blank finished in the printing unit 34 is converted, for example, into an open container 14 shown in FIG. 4 by folding and sealing or gluing, to be filled with the food and then by folding, sealing or gluing to be closed.
  • An autoclaving region 36 adjoins the filling region 35.
  • the closed, container-filled container 3 is autoclaved under pressure and in a humid atmosphere, which is preferably in a pressure chamber, which is particularly preferably designed for moving the container, in particular for rotating, takes place.
  • the pre-composite production 33 and printing unit 34 are spatially separated from the filling region 35 and the autoclaving region 36.
  • the filling portion 35 and the autoclaving portion 36 are provided at a food processing company.
  • FIG. 3 shows by way of example a printing unit 34 for producing a plastic color layer.
  • ink layer precursor 24 is applied from a color coat precursor reservoir 23 on an anilox roll 24 to form on the anilox roll 24 a suitably thin color coat precursor film which is removed by a flexible high pressure roll 22 having a flexible surface 25 in areas of color coat precursor 25 which are on the surface 11, a precoat 10 are delivered in a region where the precoat 10 passes between the flexible high-pressure roll 22 and the counter roll.
  • the inert-gas nozzle 28 follows, preferably in the direction of motion of the pre-bond 10, an inert gas opposite the direction of movement of the pre-bond 10, as indicated by the respective arrow directions. preferably nitrogen, inflates on the printed with color layer precursor 25 form 10.
  • enclosure 29 which receives a radiation source 30 and surrounds this housing 29 passing through pre-bond 10 provided with ink layer precursor 25 both from below and from above, so as to ensure that an inert gas atmosphere 31 in the enclosure 29 forms.
  • a hot air blower 32 is arranged.
  • enclosure 29 radiation-induced, preferably radical, networking reaction of the color layer precursor 25, which is further thermally treated by the hot air blower 32.
  • Figure 4 shows the perspective schematic view of an open container 14, wherein the container wall 5 has a closable portion 8, which is delimited by a folding edge 18.
  • FIG. 5 shows a preferred embodiment of a planar composite 7 used for the container of the inventive method.
  • a plastic color layer 9 corresponding to the printing pattern or decoration 26 is often provided with colorants 20, preferably consisting of finely divided pigments, a further plastic layer 16, a carrier layer 6, an additional layer 19, a first adhesion promoter layer 15a, an aluminum layer as barrier layer 13, a second adhesion promoter layer 15b and further thermoplastic resin layer 37.
  • the pre-bond 10, on the plastic color layer 9 is located has the construction shown between the broken lines.
  • 6 shows a further embodiment of a incifö 'shaped composite for a container of the inventive method is shown.
  • FIG. 1 shows a further embodiment of a philfö 'shaped composite for a container of the inventive method is shown.
  • Suitable adhesion promoters are, in particular, thermoplastic polymers, preferably polyolefins, in particular polyethylenes, and polypropylenes or a mixture thereof, which are functionalized in order to form the strongest possible bond with the respective layers adjacent to them via a chemical reaction.
  • Preferred adhesion promoters are polyethylene or polypropylene, each with a monomer bearing a functionality, in particular special maleic anhydride are copolymerized.
  • Such adhesion promoters are Orevac ®, Admer ®, Lotader ® or Plexar ® used under the trade designations. It is also possible to mix different adhesion promoters with one another to form a primer blend.
  • the further plastic layer or layers and the additional layer or layers are preferably made of thermoplastic polymers.
  • thermoplastic polymers are polymers obtained by chain polymerization, in particular polyolefins, preference being given to polycyclic olefin copolymers (POC), polyethylene and polypropylene.
  • POC polycyclic olefin copolymers
  • thermoplastic polymers are products of polycondensation reactions or polymer opening reactions, among which polyamides, polyesters and polyurethanes are particularly preferred.
  • Preferred polyurethanes are thermoplastic polyurethanes, preferably having a weight average molecular weight in a range from 2,000 to 2,000,000 g / mol and more preferably from 4,000 to 50,000 g / mol.
  • the polyurethanes preferably have a density in a range from 1.01 to 1.40 and more preferably in a range from 1.08 to 1.25 g / cm 3 .
  • Such polyurethanes are commercially available under the trade name Elastogran.
  • the polyester polybutylene terephthalate, polycarbonate, polyethylene terephthalate, polyethylene naphthalate and, preferably, polyethylene terephthalate are preferable.
  • Polyesters have a weight average molecular weight in a range of 5,000 to 2,000,000 g / mol, and preferably in a range of 8,000 to 100,000 g / mol and densities in a range of 1.25 to 1.70, and preferably in a range of 1, 30 to 1.45 g / cm 3 .
  • a typical commercially available polyester is CLEARTUF ® P60.
  • the adhesion promoters with the thermoplastic polymers are present as a mixture.
  • thermoplastic polymers for the various layers of a laminar composite for producing a container according to the invention are selected so that they have a melting temperature which is above the temperature exposure to which the container is exposed in the inventive process.
  • Measuring methods In principle, unless otherwise stated, all measurements are carried out at 22 ° C, atmospheric pressure and ambient humidity in a range of 50 to 70%. If a measurement method is not specified here, then the latest ISO standard for the determination of the respective size is always valid before October 10, 2009.
  • the determination is carried out according to TAPPI T558 om-06 with the following proviso: A drop of water (4 ⁇ volume) is added to the surface to be determined (here plastic color layer). After a settling time of approx. 500 ms the specimen lying on the sample plate with the droplet lying on it is digitally recorded intersecting the cross section of the specimen by a camera system with its optical axis (see FIG. 7). The plane is marked manually, the evaluation (application of the angles) is carried out by the software of the device OCA 20 from Dataphysics used for the measurement, which determines the contact angle ⁇ of the respective sample.

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  • Engineering & Computer Science (AREA)
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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
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  • Laminated Bodies (AREA)
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  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)

Abstract

L'invention concerne un procédé de production d'un récipient (3) fermé, isolant un espace intérieur (1) d'un environnement (2), et rempli de produit alimentaire, ledit récipient étant constitué d'au moins un composite (7) de forme plane présentant au moins un bord (4). Le procédé comprend les étapes suivantes : a) la préparation du composite (7) de forme plane, contenant al. au moins une couche colorée en plastique (9) réticulée extérieure, contenant un colorant (20); a2. une couche de support (6) et a3. une couche en plastique (37) thermoplastique; b) le formage du composite (7) de forme plane de manière à obtenir un récipient ouvert (14), la couche colorée en plastique (9) étant orientée vers l'environnement (2) et la couche en plastique (37) étant orientée vers l'espace intérieur (1); c) le remplissage du récipient ouvert (14) par un produit alimentaire; d) la fermeture du récipient ouvert (14) afin d'obtenir le récipient fermé rempli (3); la conservation du produit alimentaire dans le récipient fermé rempli (3) à l'intérieur d'une chambre sous pression soumise à une pression de plus de 1 bar à une température comprise entre au moins 100 et 140 °C en présence de vapeur d'eau.
EP10776300A 2009-10-22 2010-10-22 Procédé de production de produit alimentaire autoclavé dans un récipient formé d'un composite de forme plane présentant une couche polymère extérieure réticulée colorée pouvant être obtenue par haute pression Withdrawn EP2490960A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102009050420A DE102009050420A1 (de) 2009-10-22 2009-10-22 Verfahren zum Herstellen autoklavierter Nahrungsmittel in einem aus einem flächenförmigen Verbund gebildeten Behälter mit einer farbigen vernetzten äußeren Polymerschicht erhältlich durch Hochdruck
PCT/EP2010/006458 WO2011047869A1 (fr) 2009-10-22 2010-10-22 Procédé de production de produit alimentaire autoclavé dans un récipient formé d'un composite de forme plane présentant une couche polymère extérieure réticulée colorée pouvant être obtenue par haute pression

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EP2490960A1 true EP2490960A1 (fr) 2012-08-29

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US (1) US20120258228A1 (fr)
EP (1) EP2490960A1 (fr)
CN (1) CN102666302B (fr)
BR (1) BR112012009441A2 (fr)
CA (1) CA2778380C (fr)
DE (1) DE102009050420A1 (fr)
EA (1) EA024369B1 (fr)
WO (1) WO2011047869A1 (fr)

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CA2778380A1 (fr) 2011-04-28
CN102666302B (zh) 2016-03-02
BR112012009441A2 (pt) 2016-06-14
EA201290167A1 (ru) 2012-11-30
WO2011047869A1 (fr) 2011-04-28
CA2778380C (fr) 2018-08-14
CN102666302A (zh) 2012-09-12
EA024369B1 (ru) 2016-09-30
DE102009050420A1 (de) 2011-05-05
US20120258228A1 (en) 2012-10-11

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