EP2486776A2 - Dimmable lighting system - Google Patents

Dimmable lighting system

Info

Publication number
EP2486776A2
EP2486776A2 EP10771060A EP10771060A EP2486776A2 EP 2486776 A2 EP2486776 A2 EP 2486776A2 EP 10771060 A EP10771060 A EP 10771060A EP 10771060 A EP10771060 A EP 10771060A EP 2486776 A2 EP2486776 A2 EP 2486776A2
Authority
EP
European Patent Office
Prior art keywords
dimmer
circuit
setpoint
current
setpoint value
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP10771060A
Other languages
German (de)
English (en)
French (fr)
Inventor
André Veltman
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lemnis Lighting Patents Holding BV
Original Assignee
Lemnis Lighting Patents Holding BV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lemnis Lighting Patents Holding BV filed Critical Lemnis Lighting Patents Holding BV
Publication of EP2486776A2 publication Critical patent/EP2486776A2/en
Withdrawn legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B39/00Circuit arrangements or apparatus for operating incandescent light sources
    • H05B39/04Controlling
    • H05B39/041Controlling the light-intensity of the source
    • H05B39/044Controlling the light-intensity of the source continuously
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B45/00Circuit arrangements for operating light-emitting diodes [LED]
    • H05B45/10Controlling the intensity of the light
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B45/00Circuit arrangements for operating light-emitting diodes [LED]
    • H05B45/30Driver circuits
    • H05B45/37Converter circuits
    • H05B45/3725Switched mode power supply [SMPS]
    • H05B45/38Switched mode power supply [SMPS] using boost topology
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B20/00Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B20/00Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
    • Y02B20/40Control techniques providing energy savings, e.g. smart controller or presence detection

Definitions

  • the present invention relates to a dimmer triggering circuit for low- load applications, e.g. LED-based light sources.
  • the invention further relates to a dimmer system comprising such a dimmer triggering circuit.
  • phase-controlled dimmers comprise a triode for alternating current, further referred to as a triac.
  • a triac is a bidirectional switch which can conduct current in either direction when it is triggered, i.e. turned on. It can be triggered by either a positive or a negative voltage being applied to its gate electrode, i.e. when a small current is applied to its gate. This current only needs to be applied for a short period of time, i.e. in the order of microseconds. In other words, the triac needs to be triggered or 'fired'.
  • the device continues to conduct until the current through it drops below a certain threshold value, such as at the end of a half-cycle of alternating current (AC) mains power supply, also referred to as a zero-crossing. As a result, the triac then 'turns off .
  • a certain threshold value such as at the end of a half-cycle of alternating current (AC) mains power supply, also referred to as a zero-crossing.
  • AC alternating current
  • An LED light source may not draw enough current to permit the triac in the dimmer to turn on as required, resulting in an inability to dim the light or erratic operation of the dimmer.
  • a small resistive load on the dimmer may cause an oscillation of the voltage at the dimmer output caused by multiple firings of the triac, resulting in incorrect diming operation.
  • the LED driver circuit may toggle on and off, causing a brief flash of light from the LED light source.
  • the human eye perceives light intensity generally according to a logarithmic curve, whereas an LED has an almost linear response, the emitted light intensity being approximately proportional to the current flowing through the LED.
  • the invention seeks to address various of these problems according to various embodiments.
  • the invention relates to a lighting system for operation with a dimmer circuit comprising a triac connected to a load.
  • the load comprises a driver circuit for supplying current to a light source comprising one or more LEDs, the current being determined at least in part by an adjusted setpoint value.
  • the system further comprises a setpoint filter circuit for obtaining a dimmer setpoint value determined at least in part by a setting of the dimmer circuit, and for generating an adjusted setpoint value.
  • the sensitivity of the adjusted setpoint value to changes in the dimmer setpoint value is low at low values of the dimmer setpoint value.
  • the setpoint filter circuit may be configured to increase the adjusted setpoint at a lower rate at low values of the dimmer setpoint value, and at a higher rate at high values of the dimmer setpoint value.
  • the variation of the adjusted setpoint value in response to changes in the dimmer setpoint value preferably approximates an exponential response.
  • the setpoint filter circuit preferably generates the full range of the adjusted setpoint value over less than the full range of the dimmer setpoint value, and preferably generates an adjusted setpoint value having a minimum value greater than zero.
  • the setpoint filter circuit may also be configured to generate the adjusted setpoint having a first substantially constant value during a first portion of the range dimmer setpoint value, increasing at a low rate during a second portion of the range dimmer setpoint value, increasing at a high rate during a third portion of the range dimmer setpoint value, and having a second substantially constant value during a fourth portion of the range dimmer setpoint value.
  • the setpoint filter circuit may also include a second or higher order low pass filter for filtering the received dimmer setpoint value.
  • the setpoint filter circuit may include a differential amplifier generating an intermediate setpoint value, which controls a transistor to generate the adjusted setpoint value.
  • the driver circuit may be designed with a voltage control circuit and a current control circuit, wherein the voltage control circuit controls the voltage at an output of the driver circuit according to a voltage setpoint, and the current control circuit modifies the voltage setpoint according to a current setpoint.
  • the current control circuit may be designed to operate within a predetermined range, the voltage setpoint being maintained at a boundary value when the current control circuit is at a boundary of its operating range.
  • the setpoint filter circuit may obtain the dimmer setpoint value from a voltage at an output terminal of the dimmer circuit.
  • the setpoint filter circuit may alternatively derive the dimmer setpoint value from a firing angle of the dimmer triac, and it may be derived from a time delay between a zero crossing of a supply voltage and a first triggering of the triac after the zero crossing point.
  • the lighting system may also include a dimmer triggering circuit for triggering the dimmer triac, and the dimmer setpoint value may be determined at least in part by a time of occurrence of one or more rising and/or falling edges of a current flowing though a dimmer triggering circuit, or a voltage related to the rising edge and falling edge.
  • the dimmer setpoint value may be determined at least in part by a time delay between a rising edge and a falling edge of a current flowing though a dimmer triggering circuit, or a voltage related to the rising edge and falling edge.
  • the lighting system of the invention may be designed for operation when the current through the dimmer circuit when the dimmer triac is on is below a holding current of the dimmer triac.
  • the lighting system may include a dimmer triggering circuit for triggering the dimmer triac, where the dimmer triggering circuit comprises a voltage-level detector for detecting whether an input voltage of the dimmer triggering circuit is below a threshold value, and a bipolar current source circuit for providing a current if the voltage detected by the voltage-level detector is below the threshold value and to be deactivated otherwise.
  • the lighting system may be designed so that the maximum current through the dimmer triggering circuit is below a holding current of the dimmer triac, and the current through the dimmer triggering circuit is below a holding current of the triac when the dimmer triac is on, or when the dimmer triac is off.
  • the dimmer triggering circuit may be designed so that, in operation, it dissipates an average power less than 100 mW.
  • the invention also relates to a setpoint filter circuit for use in a lighting system comprising a triac dimmer circuit, a light source comprising one or more LEDs, and a driver circuit for supplying current to one or more LEDs in which the current is determined at least in part by an adjusted setpoint value.
  • the setpoint filter circuit comprises an input circuit for obtaining a dimmer setpoint value determined at least in part by a setting of the dimmer circuit, and an adjustment circuit for generating an adjusted setpoint value, wherein the sensitivity of the adjusted setpoint value to changes in the dimmer setpoint value is low at low values of the dimmer setpoint value.
  • the setpoint filter circuit may be designed to increase the adjusted setpoint at a lower rate at low values of the dimmer setpoint value, and at a higher rate at high values of the dimmer setpoint value, and the variation of the adjusted setpoint value in response to changes in the dimmer setpoint value may approximate an exponential response.
  • the adjustment circuit may be configured to generate the full range of the adjusted setpoint value over less than the full range of the dimmer setpoint value, and may generate an adjusted setpoint value having a minimum value greater than zero.
  • the input circuit may comprise a second or higher order low pass filter for filtering the received dimmer setpoint value.
  • the adjustment circuit may comprise a differential amplifier generating an intermediate setpoint value, which controls a transistor to generate the adjusted setpoint value.
  • the setpoint filter circuit may derive the dimmer setpoint value from a voltage at an output terminal of the dimmer circuit.
  • the dimmer setpoint value may also be derived from a firing angle of the dimmer triac, and this may be achieved by deriving the dimmer setpoint value from a time delay between a zero crossing of a supply voltage and a first triggering of the triac after the zero crossing point.
  • the invention relates to a lighting system for operation with a dimmer circuit comprising a triac, where the system comprises a light source comprising one or more LEDs and a load comprising a dimmer triggering circuit for triggering the dimmer triac and a driver circuit for supplying a current to the one or more LEDs, wherein the current supplied by the driver circuit is detemiined at least in part by an dimmer setpoint value, and wherein the dimmer setpoint value is derived at least in part from a firing angle of the dimmer triac.
  • the driver circuit preferably derives the dimmer setpoint value from a time delay between a zero crossing of a supply voltage and a first triggering of the triac after the zero crossing point.
  • the dimmer setpoint value may be determined at least in part by a time of occurrence of one or more rising and/or falling edges of a current flowing though a dimmer triggering circuit, or a voltage related to the rising edge and falling edge.
  • the dimmer setpoint value may be determined at least in part by a time delay between a rising edge and a falling edge of a current flowing though a dimmer triggering circuit, or a voltage related to the rising edge and falling edge.
  • the driver circuit may comprise a voltage control circuit and a current control circuit, wherein the voltage control circuit controls the voltage at an output of the driver circuit according to a voltage setpoint, and the current control circuit modifies the voltage setpoint according to a current setpoint.
  • the current control circuit preferably operates within a predetermined range, the voltage setpoint being maintained at a boundary value when the current control circuit is at a boundary of its operating range.
  • the lighting system may be configured so that the current through the dimmer circuit when the dimmer triac is on is below a holding current of the dimmer triac, and the maximum current through the dimmer triggering circuit may be below a holding current of the dimmer triac.
  • the lighting system may be configured wherein the current through the dimmer triggering circuit is below a holding current of the triac when the dimmer triac is on, and when the dimmer triac is off.
  • the lighting system may also comprises a setpoint filter circuit for generating an adjusted setpoint value from the dimmer setpoint value, wherein the sensitivity of the adjusted setpoint value to changes in the dimmer setpoint value is low at low values of the dimmer setpoint value.
  • a further aspect of the invention relates to a lighting system for operation with a dimmer circuit comprising a triac, the system comprising a light source comprising one or more LEDs and a load comprising a dimmer triggering circuit for triggering the dimmer triac and a driver circuit for supplying a current to the one or more LEDs, the driver circuit comprising a power factor correction circuit, wherein the current supplied by the driver circuit is determined at least in part by an dimmer setpoint value which is derived at least in part from a firing angle of the dimmer triac.
  • Figure 1 schematically shows a conventional dimmer connected to an incandescent bulb
  • Figure 2A is a diagram of an example waveform of the AC supply voltage across a dimmer circuit
  • Figures 2B and 2C are diagrams of example waveforms of the voltage across the dimmer load at different dimmer settings
  • FIG. 3 is a schematic diagram of a lighting system according to an embodiment of the invention including a dimmer triggering circuit connected to an LED light source;
  • Figure 4 is a schematic diagram showing additional details of a dimmer triggering circuit for use in a lighting system according to an embodiment of the invention
  • Figure 5 is a schematic diagram of another embodiment of a dimmer triggering circuit
  • Figure 6 is a simplified circuit diagram of an embodiment of a dimmer triggering circuit
  • Figure 7A is a diagram of voltage-current behavior between terminals of the dimmer triggering circuit of Figure 6;
  • Figure 7B is a diagram of voltage-current behavior between terminals of an embodiment of a dimmer triggering circuit comprising a microprocessor
  • Figure 8 is a simplified circuit diagram of an embodiment of a setpoint filter circuit
  • Figure 9 A is a diagram showing an example of variation of adjusted setpoint with two slopes
  • Figure 9B is a diagram showing an example of variation of adjusted setpoint approximating an exponential response
  • Figure 10 is a simplified circuit diagram of the secondary side of an embodiment of an LED driver circuit
  • Figure 11 A is a diagram of an example of dimmer output voltage when the dimmer triac current is above the holding current of the triac.
  • Figure 1 IB is a diagram of an example of dimmer output voltage when the dimmer triac current is discontinuous or below the holding current of the triac.
  • Figure 1 schematically shows a conventional dimmer 1 connected to a load 3, typically an incandescent light bulb.
  • the dimmer 1 comprises a triac TRl connected in parallel with a variable resistor Rl and a capacitor CI in series.
  • the combination of resistor Rl and capacitor CI will be referred to as an RC circuit or timer circuit.
  • the dimmer comprises a triggering component, i.e. a component suitable to trigger the triac TRl .
  • a Diode for Alternating Current diac
  • diac Diode for Alternating Current
  • a diac is a bidirectional trigger-diode that conducts current after a diac threshold voltage, also referred to as the diac trigger voltage, has been exceeded.
  • a diac remains conducting while the current flowing through it remains above a threshold current. If the current decreases below the threshold current, the diac switches back to a high-resistance state.
  • the dimmer 1 of Figure 1 comprises a diac Dl, the diac Dl at a first end being connected between the variable resistor Rl and the capacitor CI, and at a second end being connected to the gate of the triac TRl .
  • the dimmer 1 has two terminals, i.e. terminals Tl and T2.
  • the dimmer 1 and its load 3 (the light bulb) is connected in series across an AC voltage source.
  • the triac TRl turns off when the current through the triac TRl falls below its threshold value. Once the zero-crossing of the AC supply voltage has passed, the RC circuit will 'see' the actual AC supply voltage and CI will charge up. Note that this charging current also flows through the incandescent bulb 3. Once the voltage across CI reaches the trigger voltage of the diac Dl, the diac starts conducting and supplies current to the gate of TRl while discharging capacitor CI . As a result, the triac TRl is triggered and turns on, and a current now starts running through the triac TRl and capacitor C2 is discharged.
  • the time needed to reach the diac trigger voltage across CI can be set.
  • a higher value of resistor Rl will result in a longer time needed to reach the diac trigger voltage on CI, and therefore in a shorter conduction interval of the triac TRl . It will be understood that by adjusting the time in which current is flowing through the triac TRl, the power applied to the light bulb 3, and thus its illumination intensity, can be adjusted.
  • Components may be added to the basic dimmer circuit described above for filtering electromagnetic interference (EMI) generated by the switching of triac TRl.
  • EMI electromagnetic interference
  • a capacitor C2 may be included across the triac TRl and inductor LI in series with Triac TRl . While these additional components are helpful in reducing EMI, the capacitor C2 across the triac will increase the current required to flow through the dimmer 1 (and load 3) to charge capacitor CI and trigger the triac. This is because this current must charge both capacitors CI and C2.
  • Figure 2A is a graph showing the waveform of the AC supply voltage across the dimmer 1, across terminals T1-T3, and Figures 2B and 2C show the approximate waveform of the resulting voltage across the load 3 (terminals T2-T3) at different dimmer settings of the variable resistor Rl, assuming a resistive load 3.
  • the AC supply voltage becomes zero at a zero-crossing point tO of a half-cycle. At this point the triac ceases conducting and the voltage across the load 3 becomes close to zero.
  • the voltage across load 3 is not exactly zero because some current will continue to flow through the series-connected dimmer 1 and load 3, e.g. current to charge capacitors CI and C2.
  • the dimmer setting is changed to increase the resistance of variable resistor Rl to dim the light further.
  • the capacitor CI is sufficiently charged to trigger diac Dl and triac TR1, and the triac remains on until the next zero-crossing point tO.
  • the waveform in Figure 2C thus has an average voltage during each half-cycle which is greatly reduced, resulting in a large reduction of current flowing through the load, visible as a large amount of dimming where the load is a light bulb.
  • the dimmer performs phase control by adjusting the delay after a zero-crossing after which the triac is turned on, also referred to as the firing angle of the triac.
  • Dimmers such as dimmer 1 in Figure 1 function properly if they are used to dim a load such as an incandescent light bulb which presents a sufficiently high load and so draws sufficient current when the triac is off to properly charge the capacitor CI . That is, after a zero-crossing of the supply voltage, the current flowing through the load needs to be sufficiently high to enable recharging of the capacitor CI in the RC circuit (and C2).
  • the triac TRl will not be triggered at all or only when the dimmer knob is set so that the resistance of Rl is sufficiently low.
  • a typical result is that the dimming function of the dimmer 1 does not work, i.e. the light cannot be dimmed.
  • Loads such as an incandescent light bulb of sufficient power provide a current path for charging the RC circuit, a prerequisite for proper functioning of dimmer 1.
  • there are low-load and discontinuous applications e.g. with a built-in rectifier and capacitor
  • a well known example of a low-load application is an LED light source comprising an electronic circuit driving one or more light emitting diodes (LEDs) that require DC current.
  • the LED circuit 13 generally comprises, besides one or more LEDs, a rectifier and one or more smoothing capacitors, and thus may also be a discontinuous load.
  • embodiments of the invention will be described further in combination with an LED circuit.
  • embodiments of the invention may also be used in combination with other low-load or discontinuous load applications, i.e. applications unable to provide the necessary charging current for the dimmer's RC timer circuit to enable proper functioning of a dimmer such as dimmer 1 schematically shown in Figure 1.
  • Loads that have a rectifier front-end with a smoothing capacitor can be considered to be discontinuous load applications.
  • FIG. 3 schematically shows a dimmer system 10 according to an embodiment of the invention connected to an LED circuit 13.
  • the dimmer system comprises a dimmer 1 and dimmer triggering circuit (DTC) 12 connected in series across an AC supply voltage.
  • LED circuit 13 is connected in series with dimmer 1 and in parallel with DTC 12.
  • the combination of DTC 12 and a load such as LED circuit 13 may be referred to as a dimmable device.
  • FIG. 4 and 5 schematically show the DTC 12 in more detail.
  • the DTC 12 comprises a voltage-level detector 15, and a bipolar current source circuit 18 which comprises a current source circuit 17 and a rectifier 19.
  • the voltage-level detector 15 is connected to the current source circuit 17, and both the voltage-level detector 15 and the current source circuit 17 are connected to the DC terminals of rectifier 19.
  • the voltage-level detector 15 is arranged to detect whether the absolute value of the voltage difference between terminals T2 and T3, i.e. the output of rectifier 19, is below a threshold value.
  • the bipolar current source circuit 18 is arranged to be activated if the voltage detected by the voltage level detector 15 remains below the threshold value and to be deactivated otherwise. Therefore, the bipolar current source circuit 18 in the DTC 12 is a voltage-dependent current source, and the DTC 12 as a whole can be considered to act as a bipolar voltage-dependent current source. As will be explained in more detail below, such a DTC 12 can be designed to dissipate an average power less than 100 mW.
  • the DTC 12 may dissipate an average power of 10 - 50 mW.
  • the dissipation of the DTC 12 is about 30 mW. With such dissipation most conventional dimmers are able to operate as intended.
  • the voltage-level detector 15 may comprise a microprocessor.
  • the microprocessor is then arranged for detecting whether an absolute value of an input voltage of the dimmer triggering circuit 12 is below a threshold value. If the input voltage of the dimmer triggering circuit 12 is below the threshold value, the microprocessor may provide a signal to instruct the bipolar current source circuit 18 to provide a current. In some embodiments, as will be explained in more detail with reference to Figure 5B, the microprocessor may instruct the bipolar current source circuit 18 to provide the current after a zero crossing of the input voltage.
  • the voltage-level detector 15 may comprise a comparator for detecting whether the rectified input voltage is below the threshold value.
  • the comparator comprises two inputs and a single output as schematically shown in Figure 5.
  • a first input is connected to a reference potential, i.e. a potential equal to the threshold value, in this example 30V.
  • a second input is arranged to receive the input voltage of the dimmer triggering circuit 12. If the input voltage of the dimmer triggering circuit 12 at the second input of the comparator is below the threshold value at the first input of the comparator, the output of the comparator may be such that the bipolar current source circuit 18 provides a current as discussed above.
  • An operational amplifier or voltage comparator may be used to implement the comparator, as will be understood by a person skilled in the art.
  • the rectifier 19 has an AC-side, i.e. terminals connected to terminals T2 and T3 respectively, and a DC-side, i.e. terminals connected to a reference potential and the other components in the DTC 12 like voltage-level detector 15 and current source circuit 17 in bipolar current source circuit 18.
  • the voltage-level detector 15 and current source circuit 17 form a unipolar circuit.
  • the rectifier 19 is arranged to enable the current generated by the current source circuit 17 to be supplied as a bipolar current to the dimmer.
  • the DTC 12 allows the dimmer 1 to work as if it was loaded by a normal incandescent lamp. If the AC supply voltage is sufficiently low, i.e. below the aforementioned threshold value, the DTC 12 is activated and enables sufficient current to flow into the RC circuit of the dimmer 1. When the AC supply voltage is sufficiently high, i.e. above the threshold value, the DTC 12 is deactivated and does not draw any significant amount of current, thus reducing wasted power to a minimum. Note that as the voltage-level detector 15 is located at the DC-side of the rectifier 19, only an absolute threshold value is needed. This means that if the threshold value is 30V, the DTC 12 is activated in the range -30V to +30V.
  • the threshold value when used in connection with a mains power system of 230V at 50Hz, lies between 3V and 50V. In other embodiments of the DTC 12 the minimal threshold value is 10V. In case the DTC 12 is connected to a mains power system of 120V at 60Hz, as used for example in the United States, the threshold value may lie between 3V and 25V.
  • the current provided by the DTC 12 keeps the voltage across the load effectively zero until the triac in the dimmer is triggered, e.g. as schematically shown in Figure 1 with respect to triac TR1 being triggered by diac Dl . As soon as the triac switches on, the voltage at terminal T2 increases by a large amount. As a result, the current source circuit 17 in the DTC 12 is deactivated.
  • the DTC only conducts current when the voltage at T2 exceeds a threshold value and the DTC behaves like an open circuit otherwise.
  • some current will flow through DTC while being deactivated.
  • the current provided by the current source circuit 17 in the DTC 12 at deactivation is negligible.
  • a current may be considered to be negligible if the current is at least two orders of magnitude smaller than the maximum current the current source circuit 17 of the DTC 12 can provide. For example, if the maximum current to be provided by the current source circuit 17 in the DTC 12 is 15 mA, a current is considered to be negligible if its value remains below 100 ⁇ .
  • a discontinuous load i.e. a load that draws a discontinuous current such that for a certain part of the voltage cycle the current is zero
  • the DTC 12 acts complementarily to the state of the triac in the dimmer. That is, if the DTC is on, the triac in the dimmer is off, and vice versa.
  • a bridge rectifier with a capacitor at the output is one example of a discontinuous load.
  • both the DTC 12 and the triac in the dimmer 1 may be on at the same time, until the DTC 12 shuts off when the input voltage of the DTC 12 exceeds the threshold value described earlier. In such a case, the DTC 12 and the triac in the dimmer 1 do not act completely complementarily. For a fraction of a millisecond, power is dissipated while both the DTC and triac are on. However, this dissipated power will be negligible.
  • the peak power typically will not exceed 0.6W (although this peak power will occur for only a very small interval) and the average power will not exceed 30mW.
  • the DTC 12 when passing the zero crossing the triac turns off (if it was on) while the DTC 12 remains on.
  • the DTC 12 turns off.
  • the DTC 12 is arranged to supply a current when the absolute voltage at T2 is below a threshold value. This current only needs to be sufficient to enable recharging of the capacitor in the RC circuit of the dimmer and has no relation to the triac's holding or hypostatic current or minimum load of the dimmer in question.
  • the current though the DTC 12 may be below the holding current of the dimmer triac when the DTC is activated (when the triac is off) and when the DTC is deactivated (when the triac is on).
  • the DTC 12 can also be used in combination with a triac having a holding current larger than the maximum current to be provided by the DTC 12.
  • a dimmer comprising a triac with a holding current larger than 120mA, e.g. 100mA, can be used to enable dimming of low load applications.
  • the capacitance at the AC-side of the rectifier 19 is preferably minimized, as will be understood by a person skilled in the art.
  • the DTC 12 may be used to provide a method for triggering a dimmer in an alternating current circuit. Such a method would comprise detecting whether an absolute value of an input voltage of the DTC is below a threshold value. Subsequently, a current is provided by means of a current source circuit if the voltage detected is below the threshold value, the current flowing though the DTC and dimmer. If the voltage detected is not below the threshold value, only a negligible current flows though the DTC and dimmer. Before detecting the value of the DTC input voltage, the input voltage may be generated by rectifying an alternating voltage of the alternating current circuit. Subsequently or alternatively, the input voltage may be converted into a voltage suitable for detection. Finally, the current provided by the current source circuit may be limited.
  • FIG 6 shows a simplified circuit diagram of an embodiment of a DTC such as the DTC 12 shown in Figures 3 and 4.
  • this embodiment is an example of one possible implementation of the invention.
  • other switches like bipolar PNP transistors, Integrated Gate Bipolar Transistors (IGBTs) or Metal Oxide Semiconductor Field Effect Transistors (MOSFETs) may be used.
  • the bipolar current source circuit 18 again comprises a current source circuit 17 and a rectifier 19.
  • the rectifier 19 comprises a full wave diode bridge rectifier.
  • the current source circuit 17 comprises two resistors R2, R3 and two NPN transistors Ql, Q2.
  • the voltage level detector 15 comprises NPN transistor Q3 and two resistors R4 and R5.
  • a DC voltage source VI is connected to the collector of transistor Q3 of the voltage level detector 15.
  • Resistor R6 is chosen such that a desirable base current may be applied to Ql when Q3 is off.
  • the DC voltage source VI may be an external source. It must be understood that, in order to obtain the desired base current, instead of a DC voltage source VI and a resistor R6, also a current source may be used.
  • Resistors R4 and R5 form a voltage divider designed such that if the voltage at T4 is below the threshold value, the voltage at T7 is such that Q3 is off.
  • the collector of Ql in this embodiment of the current source circuit 17 is connected to the terminal of the rectifying diode bridge denoted as T4.
  • the base of Ql is connected to the collector of Q2, and also to the collector of Q3 in the voltage level detector 15.
  • T4 When the voltage at T4 is below aforementioned threshold value, Q3 is off, and R6 will now provide current to the base of Ql .
  • the voltage at T6 increases such that Ql turns on.
  • Ql conducts current and voltage at T4 decreases even more, depending on the impedance of the source, which results in an even lower voltage at T7. Consequently, the switch-off time of Q3 is limited.
  • Resistors R2 and R3 are used to design a current source with suitable characteristics, i.e. that transistor Q2 starts conducting if the emitter current through transistor Ql exceeds a certain value, e.g. a nominal current in the range from 10 to 20 mA.
  • a certain value e.g. a nominal current in the range from 10 to 20 mA.
  • the combination of transistor Q2 and resistors R2 and R3 provide a feedback circuit which effectively limits the collector current of transistor Ql .
  • R3 sets the current to approximately 0.6/R3, and R2 functions to protect Q2 when the triac fires.
  • the combination of transistors Ql, Q2 and resistors R2, R3 form a stable current source circuit 17 for voltages T4 higher than approximately IV with respect to the negative terminal of the rectifier 19. When the voltage on T4 goes below approximately IV the collector current will reduce. A 220 ⁇ resistor may be added in series with the collector of Ql to limit the current slope at low voltage levels, to meet EMI requirements. [0064]
  • the current source circuit 17 is activated when the voltage-level detector 15 detects that the voltage at T4 becomes lower than a predetermined threshold value and deactivated when the voltage at T4 rises again above a predetermined threshold value.
  • FIG. 7A schematically shows a graph of the calculation of behavior of current I DTC , i.e. the current through a DTC, as a function of voltage V DTC , i.e. the voltage across the DTC.
  • the DTC of Figure 6 is used in which the aforementioned typical values are used for the respective components. Consequently, the DTC is arranged to supply a maximum current with an absolute value of 20 mA if the voltage across the DTC becomes lower than a threshold value of 30V. Due to the rectifier, the current may be supplied to the dimmer in opposite directions.
  • I DTC equals zero when V DTC is close to zero, and at a certain value of V DTC rises quickly to the design current, in this case an I DTC of no more than 20 mA.
  • the low current near zero V DTC is due to the fact that at low voltage, the current source circuit 17 only supplies current on demand, i.e. the dimmer 1 only needs limited current to charge up its timer circuit (during direct on grid, the current will be higher).
  • the shape of the curve shown in Figure 7A which relates to the current source circuit 17 schematically depicted in Figure 5, is the result of transistor Ql being in saturation at low voltages.
  • Figure 7B schematically shows a graph of the voltage-current behavior between terminals of an embodiment of a dimmer triggering circuit of Figure 4 comprising a
  • the DTC 12 may be switched on while the triac in the dimmer 11 may also be on at the same time. As a result, for a short period of time, i.e. the time needed for the voltage across the DTC 12 to go from the threshold value towards zero, power is dissipated.
  • a microprocessor as voltage level detector 15
  • microprocessor may be programmed in such a way that it will only allow the bipolar current source circuit 18 to be active after passage of the zero crossing. As a result, the voltage- current behavior between terminals of the DTC 12 becomes as schematically shown in Figure 7B.
  • a lighting system such as depicted in Figure 3 is typically arranged so that the LED driver circuit in the load 13 comprises a current controller to supply DC current to the LEDs, and the DC current and thus the light intensity of the LEDs is independent of the supply voltage.
  • a current controller controls the LED current within the limits of the system, so that any change in supply voltage will not create any change in LED current.
  • the LED current is controlled according to a setpoint, a different current level resulting from a different setpoint value.
  • the average rectified voltage measured with the voltage level detector 15 of the DTC 12 may be used as a setpoint for the driver circuit.
  • a setpoint filter circuit may be used to further optimize dimming of the load.
  • This optimization may result in dimming the load over a different range than the dimmer setting, so that the full range of the adjusted setpoint is generated over less than the full range of the dimmer setting (i.e. the dimmer setpoint value).
  • the circuit may vary the driver circuit setpoint by generating an adjusted setpoint over a range of 0-100% corresponding to a dimmer knob setting of 30-80%.
  • the optimization may also take the form of more sensitive dimming in low light- intensity regions, i.e. 1-10% within the set light intensity range, and less sensitive dimming in high light intensity regions, e.g. 10-100% within the set light intensity range.
  • the setpoint filter circuit can use this to make the selected light intensity (i.e. selected by the dimmer knob setting) more closely approximate perceived intensity.
  • a typical incandescent lamp uses electrical power to heat a tungsten filament so that it radiates light, typically converting about 10% of the electrical energy consumed into visible light.
  • Incandescent lamps exhibit a progressive response curve, light production from the bulb being roughly proportional to the effective voltage to the third power (cubic response). Note that the RMS voltage has a non-linear relation to effective voltage when phase-controlled voltage waveforms.
  • the human eye perceives light intensity generally according to a logarithmic curve.
  • the cubic response of an incandescent light matches the logarithmic response of the human eye rather well and dimming of the light is perceived as being relatively linear and smooth.
  • an LED exhibits an almost linear response rather than a cubic response, where the emitted light intensity is approximately proportional to the current flowing through the LED.
  • the variation in perceived light intensity has no intuitive relation to the dimmer's knob position.
  • a setpoint filter circuit can be used to adjust the setpoint used by the driver circuit to generate a setpoint with a progressive response which approximates an exponential variation when the dimmer setting is changed.
  • Figure 8 shows a circuit diagram of an embodiment of a setpoint filter circuit for generating an approximation of an exponential variation when the setpoint.
  • the circuit includes a low-pass filter (LPF) comprising resistors R10-R13 and capacitor CIO.
  • LPF low-pass filter
  • the input 20 to the LPF may be taken, for example, from the output of the rectifier of the DTC 12 shown in Figure 6, or from another point which conveniently provides the rectified voltage across the load.
  • This LPF circuit serves a dual purpose, functioning as a barrier between the high voltage input and the low voltage circuits of the LED driver and as a low pass filter to achieve a substantially ripple-free setpoint for the LED current controller and to eliminate flicker of the light source during unsteady dimmer performance due to spurious triac firings which may occur at firing angles between 0 and 90 degrees.
  • a second order LPF is preferably used to measure the rectified supply voltage and determine its average voltage, although a first order filter may also be used, or a third or higher order filter.
  • This filter also provides some time to keep the filtered terminal voltage below the hysteresis threshold during hiccup mode (when the driver circuit starts at (too) low input voltage, switches off again due to lack of supply current, switches on again when the DC capacitor recharges, and so on, repeating until sufficient supply becomes available).
  • the triac should be off until after the relevant phase delay according to the dimmer setting, e.g. during period C in Figure 2C.
  • the triac When the triac fires between 90-170 degrees during a half cycle, the triac firings are generally stable and predictable. However, when the triac fires it will charge up the DC-link capacitors (the capacitors on the DC side of the rectifiers of the driver circuit) in a very short time, after which no more current will flow. The triac will then turn off because the current falls below the triac's holding current (usually only a few 100 microseconds after triggering). In the absence of current flow, the voltage across the driver circuit will follow the supply voltage (e.g. the voltage at T2 will follow the voltage at Tl).
  • Double (or multiple) firing of the triac may occur or some firings may be skipped.
  • Double firing may occur when the dimmer is connected to a resistive load that is too small to maintain the load current above the holding current of the triac so that the triac turns off again after firing, but large enough to draw enough current through the dimmer circuit to recharge capacitor CI and cause a retriggering of the triac.
  • Skipped firings may occur because the triac can only switch on when the DC-link voltage is lower than the present value of the supply voltage. If the trigger pulse comes early (close to the zero crossing) the triac will be triggered, but will not fire since the input rectifier does not allow negative current.
  • Suitable values of the components of the LPF in this embodiment are: 10 ⁇ for R10 and Rl 1, 3.9 ⁇ for R12 and R13, and 22 ⁇ for CIO.
  • the LPF is designed as a second order filter to filter out spurious switching of the dimmer triac.
  • the output from the LPF is fed to an integrating operational amplifier U10, and the output 22 from U10 is an intermediate setpoint value which represents the rough dimmer knob setting. This is used to drive the gate of transistor Q10 has a threshold voltage of about 2V and takes care of the progressive function.
  • the source terminal of Q10 is connected to a voltage divider comprising resistors R18, R19 and R20, and the drain terminal is connected to reference voltage Vref derived from a standard integrated voltage reference Ul 1.
  • the resulting signal 24 at the source terminal of Q10 may then be used as the input to the current controller of the LED driver circuit.
  • the gate-source threshold voltage of Q10 is utilized to realize a slow-modifying range between 10-40mA (roughly between 70V and 130V average input) after which a faster section is activated from 40-305mA (roughly between 130V and 175 V), or any other required maximum value.
  • an LM358ADR dual operational amplifier from Texas Instruments may be used, for Q10 an 2N7002 N-channel enhancement mode Field Effect Transistor from Fairchild
  • the output 24 of the setpoint filter is used as a reference for the LED current controller to approximate smooth dimming for the user. Since the human eye has a logarithmic sense of brightness, a "low-gear” and "high-gear” setpoint shaper is implemented.
  • the setpoint filter circuit produces an adjusted setpoint variation having two slopes, as shown in the example in Figure 9A. In the example shown in Figure 9A, the actual dimmer setting SP1 is plotted on the horizontal axis and the adjusted setpoint SP2 which is output by the setpoint filter is plotted on the vertical axis.
  • the adjusted setpoint remains at a very low value 34 until a breakpoint, rises at a low rate 31 over a second part of the range (20-50% in this example), rises at a high rate 32 over a third part of the range (50-80% in this example), and remains at high value 35 (an undimmed value of 100% in this example) over a fourth part of the range (80-100% in this example).
  • the setpoint filter thus generates an adjusted dimmer setpoint having a "two gear" progressive response, which approximates an exponential response. This progressive behavior of the adjusted setpoint produces a corresponding progressive response in light intensity from the LED light source as the dimmer setting is increased linearly, resulting in a perceived smoother change in brightness due to the logarithmic response of the human eye.
  • This progressive response greatly reduces the sensitivity to dimmer firing angle variations (i.e. variations in the triac turn-on delay after a zero crossing) at low light settings.
  • the dimmer firing angle variations occur, for example, as a result of variations in the AC supply voltage. These variations can cause visible flickering of the dimmed light source, particularly at low light dimmer settings.
  • the adjusted setpoint generated by the setpoint filter circuit shown in Figure 9A has flat portion 34 and a shallow slope 31 at low dimmer settings, reducing the sensitivity of the lighting system to these variations and reducing or eliminating flickering.
  • the dual-slope adjusted setpoint curve shown in the Figure 9A is an approximation of an ideal exponential response, as shown in Figure 9B.
  • An adjusted setpoint curve with three, four or more slopes may be implemented to more closely approximate the exponential curve, using techniques known to those of skill in the art.
  • a microprocessor may also be used to generate an adjusted setpoint following the ideal exponential response.
  • the adjusted setpoint generated by the setpoint filter circuit is used as the setpoint input to a current controller to drive the LEDs.
  • Figure 10 shows a simplified circuit of the secondary side of transformer T10 of an LED driver circuit.
  • the setpoint filter circuit of Figure 8 generates an adjusted setpoint voltage 24 across R20 in a piece-wise linear fashion as a function of the output of integrating amplifier U12.
  • the adjusted setpoint 24 is input through resistor R21 to operational amplifier U12, an integrating circuit that is in balance when the voltage across the secondary shunt resistor R24 equals the voltage across R20.
  • Shunt resistor R24 is connected in series with series-connected LEDs 1-4.
  • Amplifier U12 in combination with R20-24 and C15 forms a current controller circuit 27.
  • the output of U12 provides a feedback signal via resistor R22 and voltage divider R25 and R26 to shunt regulator Ul 1 and optocoupler U13.
  • the optocoupler U13 provides a feedback signal to a fly-back controller on the primary side of T10. This part of the circuit forms a voltage controller circuit 26.
  • the output of U12 can be regarded as a reference value for the voltage controller around Ul 1. If the current through R24 is too low, the voltage feedback from U12 will cause a higher voltage-control setpoint. This will reduce the current through optocoupler U13 to signal the fly-back controller to increase its power flow so that the commanded voltage reference is obtained and the required LED current is realized. If the current through R24 is too high, the feedback signal causes a lower voltage setpoint. The flyback controller will reduce the power flow to the secondary accordingly to reduce the LED current.
  • R20 1.72kQ
  • R21 4.7kQ
  • R22 8.2kQ
  • R23 2.7kQ
  • R24 39 ⁇
  • R25 12kQ
  • R26 2.49kQ
  • R27 2.7kQ
  • C15 InF
  • C16 3 ⁇ .
  • LM358ADR dual operational amplifier from Texas Instruments
  • a PS2801C-1 photocoupler from NEC
  • PWM controller a UCC28600 from Texas Instruments may be used, configured to operate in constant-output-voltage-controlled mode.
  • the lighting system described above can be considered as a system where the power signal to drive the LEDs and the information signal to set the intensity of the LEDs are both embodied in the same signal, the average voltage across the load. This arrangement generally relies on the voltage across the load depending on the knob-setting of the dimmer. When this is not the case, particularly due to operation of the dimmer with a low load or discontinuous load, the dimming of the load does not always match the setting of the dimmer.
  • the lighting system described herein may operate at loads below the holding current of the dimmer triac. The DTC described above will draw sufficient current to ensure triggering of the triac.
  • the DTC will deactivate and draw only a negligible current.
  • the current flowing though the dimmer will drop below the holding current of the dimmer triac when the load is small and in case of a rectifier plus DC-link capacitor load.
  • the load/driver circuit has an active power factor correction front-end, the load behaves more like a resistor and can potentially cause repetitive recharging and refiring of the dimmer circuit as shown in Figure 1 IB.
  • Figure 11 A is a graph showing the waveform of the voltage across the load (e.g. across terminals T2-T3 of the circuit of Figure 3) when the dimmer setting results in firing the triac at time tl after a zero-crossing point tO of each half-cycle, and when the combined current drawn by the load and DTC is zero right after the triac has flash-charged the DC link capacitor(s) through the dimmer triac, as described above.
  • Figure 1 IB shows an example of a voltage waveform at the same dimmer setting when the dimmer is connected to a small resistive load, too small to keep the load current above the holding current of the triac.
  • This type of small resistive load may be present in a driver circuit with an active power-factor corrected front-end driving a DC circuit with low power.
  • a solution to this problem is to use time information to control the LED light source intensity, rather than voltage level information.
  • the time delay from a zero-crossing point to the first triggering of the triac following the zero crossing may be used to derive an LED light source intensity control value (this is also referred to as firing angle or phase control value).
  • This time delay value varies depending on the charging time of the RC circuit of the dimmer, which depends on the setting of the dimmer knob, and is not affected by the multiple triac firings which may occur later in the half cycle.
  • a microprocessor may be used to derive an LED intensity setpoint value from the time delay value.
  • One way to implement this is to measure the time of occurrence of rising edges and falling edges of the current through the DTC, or measure a voltage related to these rising and falling edges. These rising and falling edges of the current are shown for example in Figure 7B, and correspond to the moments when the triac turns off at a zero crossing and the DTC is activated (rising edge) and when the triac is triggered and the DTC deactivates (falling edge).
  • the time between two rising edges indicates the cycle time between zero crossings of the supply voltage and the time between a rising edge and a falling edge indicates the time delay between a zero crossing and the first triac firing time.
  • the triac firing angle can be simply calculated. This can be conveniently done in the embodiments shown in Figure 3 and 6 by measuring the rising and falling edges of the voltage at T6, at the base of transistor Ql of the current source circuit 17 of the DTC 12. In the embodiment described above, this voltage will be about 0.5V when the DTC is activated and Q3 is on, and about 1.5 V when the DTC is deactivated and Q3 is off.
  • the time between the relevant rising/falling edges can be measured using a clock which is started when an edge is detected and stopped when the next relevant edge is detected.
  • the time between a rising edge of DTC current and the next falling edge of DCT current can be determined and divided by the time between two rising edges, to determine an triac off duty-cycle.
  • the triac on duty-cycle is then (1 - off duty-cycle).
  • a progressive function can be used to derive the current setpoint for the LEDs, and this function could be exponential with saturation.
  • Such a clock and progressive function can be implemented using a microprocessor or microcontroller as will be understood by one of skill in the art.
  • This solution also enables the system to be designed for application in dimmable circuits with universal power input, e.g. from 90V to 240V AC supply voltage, for use in countries with differing AC voltages. Because the light source intensity control value is dependent on a time delay value rather than a voltage value, the value of the input voltage and the consequent average load voltage will not change as a function of the AC supply voltage. This enables a single design to be used throughout the world, thereby reducing manufacturing cost due to greater economies of scale.
  • the current setpoint is switched to a low value (e.g. about 30mA).
  • a low value e.g. about 30mA
  • the LED current may then be reduced (e.g. to about 10mA).
  • the LED may be on or off, depending on the previous dimmer setting.
  • a minimum current through the LEDs is also preferred, to avoid variations in lighting intensity due to dimmer circuit interaction at close to no-load (i.e. low dimmer settings).
  • the voltage on the DC side of the rectifier in the LED driver circuit tends to increase due to the LC filter inside the dimmer (e.g. inductor LI and capacitor C2 included in the dimmer circuit of Figure 1).
  • This increase raises the measured average load voltage which causes the LED current to rise.
  • This rise in current will lower the DC voltage and the LED current will decrease again.
  • the result is oscillation of the LED current.
  • This problem can be avoided by maintaining the LED current at or above a minimum value, typically at least 5mA.
  • the firing angle of the dimmer triac approaches 180 degrees, the circuit will stop working and hiccup mode will result. However due to the hysteresis no light will be produced, which is similar as what an incandescent light bulb would do.
  • the hysteresis and minimum current may be implemented in the embodiment shown in Figure 10 by adding resistors R30 and R31 and capacitor C17, as shown in Figure 12.
  • R30 and R23 create a positive feedback around amplifier U12.
  • the minimum current is determined by this hysteresis and a resistor across Q10 (not shown) that lifts the reference 24 up from ground.
  • the secondary circuit of the LED driver is preferably designed to act as a current source only between certain limits, for example between 8.3V and 17.3V output voltage, and to use voltage control outside this range.
  • the driver circuit should still be functional.
  • the driver circuit output is then voltage controlled to avoid under-voltage-lockout of the flyback controller chip.
  • the driver circuit also goes into voltage control mode to avoid overvoltage in the circuit (particularly the power transistor on the primary side of the driver circuit) in case of disconnection or open-circuit failure of the LEDs.
  • the current control limits can be set by resistor values and make use of the voltage reference chip to achieve very low tolerance.

Landscapes

  • Circuit Arrangement For Electric Light Sources In General (AREA)
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