EP2479036B1 - Dispositif et procédé destinés à l'impression de récipients - Google Patents

Dispositif et procédé destinés à l'impression de récipients Download PDF

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Publication number
EP2479036B1
EP2479036B1 EP11195330.3A EP11195330A EP2479036B1 EP 2479036 B1 EP2479036 B1 EP 2479036B1 EP 11195330 A EP11195330 A EP 11195330A EP 2479036 B1 EP2479036 B1 EP 2479036B1
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EP
European Patent Office
Prior art keywords
printing
containers
recited
station
container
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP11195330.3A
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German (de)
English (en)
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EP2479036A1 (fr
Inventor
Andreas Kraus
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Krones AG
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Krones AG
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Publication of EP2479036A1 publication Critical patent/EP2479036A1/fr
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
    • B41J3/40733—Printing on cylindrical or rotationally symmetrical objects, e. g. on bottles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/54—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed with two or more sets of type or printing elements
    • B41J3/543—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed with two or more sets of type or printing elements with multiple inkjet print heads

Definitions

  • the present invention relates to a device for printing on containers according to the features of the preamble of claim 1 and a corresponding method for printing on containers.
  • containers such as beverage bottles, PET bottles or similar.
  • labels are predominantly equipped by means of labels.
  • pre-printed labels are glued to the containers or bottles.
  • shrink labels can be used in a shrink tunnel or similar. shrunk onto the containers.
  • a method of printing containers is disclosed, for example, in the publication DE 10 2007 050 490 A1 described.
  • at least two printing heads operating according to the ink-jet printing principle are used.
  • the containers are moved by a transport element in the transport direction, wherein the print heads of a printing unit are moved during a part of the at least one printing step with the transport element.
  • the shows EP 0 209 896 B1 a method and apparatus for decorating containers.
  • individual color dots are applied to the wall of the container as a raster image along parallel circumferential lines in a program-controlled manner.
  • the container is thereby rotated while the nozzles are arranged on a carriage, whereby the distance to the container can be adjusted.
  • a suitable technology for printing for example digital DOD inkjet printing, electrophotography or other suitable digital printing techniques
  • digital DOD inkjet printing for example digital DOD inkjet printing
  • electrophotography or other suitable digital printing techniques one obtains further advantages over the classically applied label. These consist in particular in the fact that no printing form is necessary, so that a quick change to variable content is possible.
  • the creation of the print image is done by mouse click. Furthermore, the consumption of films, developers, chemicals, fixing tapes, etc. is eliminated that even small quantities are economically feasible.
  • Digital printing techniques allow great flexibility in the desired design, for marketing etc.
  • the DOD (drop-on-demand) ink-jet technology has a number of advantages.
  • the technology is one of the non-impact-printing processes in which there is no contact with the substrate. Furthermore, ink drops are produced only when needed. In addition, the use of UV-curable inks is possible.
  • the object of the invention is to provide a fast, continuously practicable method for printing on containers and to provide an apparatus for carrying out such a method.
  • the invention relates to a device for printing containers on their surfaces with the features of independent claim 1.
  • a device for printing containers on their surfaces with the features of independent claim 1.
  • a device is used to print on beverage containers, especially bottles, cans, etc.
  • Such a device comprises at least one printing station which is associated with at least two print heads for printing on the containers.
  • the at least two print heads are preferably equipped with different printing inks they are arranged one above the other.
  • the device further comprises at least one handling device for approximately horizontal positioning of the containers during their printing.
  • the apparatus further comprises at least one handling device for variably positioning the containers in different vertical levels.
  • the differently adjustable levels correspond in each case with arranged at different heights printheads of the printing station.
  • at least one drying station and / or at least one pretreatment station can be arranged at different heights or next to each other to the print heads of the printing station and also correspond to the differently adjustable levels.
  • the device is preferably designed as a so-called pressure module with a peripheral transport device, wherein the handling device for holding and positioning the container in the region of an outer circumference of the Transport device is arranged, while the printing stations are preferably arranged closer to the axis of rotation at the periphery of the transport device and on the same.
  • the printing module is designed as a rotating printing carousel with print stations distributed uniformly over the circumference.
  • the printing module is at least partially linear and has uniformly distributed over the circumference printing stations.
  • the print module is coupled to a container feed and a container discharge.
  • a container feed and a container discharge may be known transport stars, in particular an inlet star and an outlet star, an inlet or outlet screw or similar suitable systems for container feed and / or container removal.
  • the handling device for holding and positioning the container comprises a pivoting device for pivoting each container to be printed from a vertical position to an approximately horizontal position.
  • the handling device further comprises a vertical conveying device for variably positioning the containers in different vertical levels, which respectively correspond to the printing heads of the printing station arranged at different heights.
  • the containers can be transferred by means of the feeder, for example.
  • the transfer star in the printing carousel, placed there in a horizontal position and for printing in the vertical direction up and down to bring each printed container to the arranged at different heights printheads ,
  • the printheads are each mounted on top of each other so that they eject their ink in a horizontal direction and print the container in this way.
  • the printheads can be fixed to the carousel and rotate with it.
  • each case two print heads are arranged opposite one another in a printing station.
  • the container to be printed is placed between the two print heads.
  • the container can be printed successively or simultaneously from both opposite sides.
  • the containers can each be rotated by a defined angle about their longitudinal axis or else rotate continuously about the same at a defined speed.
  • At least two print heads are arranged in a star shape in a printing station.
  • the container to be printed is in this case immersed in the printing station or the printing station is moved in the direction of the container longitudinal axis, that the printing station with the star-shaped printheads surrounding the container to be printed.
  • the containers can each be rotated by a defined angle about their longitudinal axis or else rotate continuously about the same at a defined speed.
  • the printing station may further comprise at least one drying station for drying taking place immediately after printing, for example pre-drying or final drying of the containers.
  • the printing station can be assigned at least one pre-treatment station, which subjects the containers, for example, to a corona or plasma treatment in which the surface energy of the material to be printed is increased, thereby improving the wettability of the surface to be printed.
  • cleaning methods or other preparation methods may be used.
  • the printing station may comprise a monitoring device with corresponding sensors.
  • the sensors may include, for example, camera systems, image recognition systems, or other suitable systems for monitoring the printing process, for properly positioning the containers with respect to the printheads, and / or for controlling the printing result.
  • the sensor system may be coupled to a suitable device which rejects incorrectly printed containers so that they are not fed to a downstream processing device.
  • the printing stations can continue to use covers to protect the printing units or to facilitate access to the printing units for cleaning purposes. be equipped.
  • a defined distance between the containers and the printing units is preferably preset, which is then no longer changed during the treatment of the same container of a batch.
  • the distance between containers and printheads can be variable and is generally between 0.5mm to 0.8mm.
  • the distance between the container to be printed and the print heads can preferably be further reduced, but also increased, preferably to ⁇ 3 mm and in particular to ⁇ 10 mm.
  • the distance between the container to be printed and the printheads is particularly dependent on the architecture, the structure and the arrangement of the printheads, which can be variably selected.
  • the print heads are preferably modular and easy to replace, so that they can be easily replaced if errors occur, dehydration, in another desired color pattern, etc.
  • the invention further relates to a method for printing containers on their surfaces by means of printing stations, which are each associated with at least two printheads for printing the container with multiple and / or different inks.
  • the print heads are arranged one above the other.
  • the containers to be printed are first positioned approximately horizontally within a printing station. Subsequently, a variable positioning of the containers takes place in different vertical levels corresponding to the printheads arranged at different heights.
  • the printing stations it is advantageous to "rest" the printing stations relative to the containers.
  • the movement on the revolving transport device takes place synchronously with the movement of the handling device in which the containers to be printed are positioned.
  • a movement of the printheads against the containers is deliberately avoided.
  • the printheads preferably remain stationary, instead the containers to be printed are moved by rotation about their longitudinal axis relative to the printheads.
  • the printheads may be controlled via a sensor.
  • the sensor recognizes the bottle contour and the print heads are moved accordingly laterally due to the data obtained from it in order to set the optimal distance between the container and the print head and thus to achieve the optimum printing result.
  • the position of the printheads is not fixed but is dynamically controlled depending on the containers to be printed.
  • the printheads depending on the type of bottle to be printed, can be "scanned" over a previously defined profile / program, whereby the necessary dynamic movement or adjustment can likewise be generated.
  • no sensor for distance measurement and adjustment is necessary.
  • the positioning of the printheads during the printing process can be adapted, which is particularly advantageous when printing on containers with an oval diameter, since the distance between the container and printhead changes continuously as the container rotates about its longitudinal axis.
  • the senor may be a picture-recognizing system which forwards the ascertained data, in particular the contour, height and width of the container to be printed, to a computing unit. Based on the transmitted data, the optimal distance between the container and the printhead is calculated. The arithmetic unit then controls the appropriate positioning of the printhead or printheads.
  • the container once clamped in a handling device can be completely treated. An alignment or a complex synchronization with other printing stations is thus eliminated. Since all movements are controlled by the movement of the containers, no calibration is necessary during the process, since the distance of the printheads is previously known or defined preset or can be controlled dynamically, no error-prone referencing must be performed.
  • the device can be built as a so-called. Rotary. This is advantageous due to a continuous inlet and outlet of the containers and a continuous carousel rotation.
  • the container With the device it is also possible to provide the containers with special markings. If the containers are arranged, for example, between opposite printheads, different printed images can be produced on the opposite sides of the containers.
  • the method and the device are used in particular for direct printing on the lateral surface of containers. Alternatively, it is also possible to print on the container located labels or coatings or wraps.
  • FIG. 1 shows a schematic representation of an apparatus 10 for printing on bottles 20.
  • the apparatus 10 comprises a printing module 12 having a plurality of printing stations 30.
  • the bottles 20 to be printed are fed to the printing module 12 via an inlet star 2.
  • the device 10 is designed so that it allows a continuous bottle transport at the transfer point between inlet star 2 and pressure module 12.
  • the printing module 12 comprises a continuously rotating carousel, in particular a continuously rotating transport star 14, to which at least one, preferably a plurality of printing stations 30 are assigned.
  • Each printing station 30 comprises a bottle holder 40 on the transport star 14.
  • the bottles 20 are here - as in FIG. 2 shown - preferably clamped between the mouthpiece 22 and bottle bottom 24 and centered.
  • the printing stations 30 are each arranged in a stationary manner on the printing module 12 and rotate with it.
  • the bottle receptacle 40 includes means 42 for pivoting or tilting the bottle 20 from the incoming vertical layer Lv to a substantially horizontal position Lh. Furthermore, the bottles 20 can be pivoted by means of this pivoting device 42 to the transport star 14 to the outside or inwards or be turned upside down.
  • the bottle receptacle 40 further comprises means 44 to move the bottles 20 about their longitudinal axis X, in particular to rotate, and means 46 for changing the vertical position of the bottles 20 so that they can be moved relative to the transport star 14.
  • these means are designed as vertical conveying devices 46, which serve to vertically change the position of the bottles 20 and to position them in accordance with the printing heads 32 arranged in different vertical levels N1... N6 (cf. FIG. 2 ).
  • the bottle 20 is pivoted in a preferably horizontal working position.
  • the bottle 20 is pivoted toward the center of the transport star 14 into a printing station 30.
  • the printing station 30 is arranged so that a defined distance from the bottle 20 is maintained.
  • a pre-treatment station 50 for example a cleaning device, in particular a blow-off or drying station, can be arranged upstream of the inlet star 2 of the device 10.
  • an after-treatment station 52 for example a device for final drying, in particular a drying tunnel, in particular a UV tunnel, can be arranged downstream of the outlet star 4.
  • a printing station 30 is in FIG. 2 It may, for example, be a module for gas flame, corona or plasma treatment in which the surface energy of the material to be printed is increased, whereby the wettability of the surface to be printed is improved. Additionally or alternatively, for example, cleaning methods or other preparation methods (heating or the like) may be used.
  • the printing station 30 further comprises at least two printing heads 32, which are preferably each provided with different printing inks.
  • the printing station 30 comprises a drying station 34 for drying or curing the printed colors.
  • the pre-treatment station 36, the printheads 32 and the drying station 34 are each horizontally aligned and arranged one above the other at different vertical levels N1... N6, the printheads 32 preferably being arranged between the pre-treatment station 36 and the drying station 34.
  • the drying station may in particular be a UV lamp or the like. act suitable drying agent.
  • N1 is a pretreatment
  • N2 a print head
  • N3 an intermediate drying
  • N4 a print head
  • N5 a final drying
  • a printing station 30 may comprise at least one monitoring device (not shown) with corresponding sensors, camera systems, etc., which monitor the printing process and / or the printing result.
  • sensors may be provided which detect the contour of the bottles 20 to be printed and regulate the optimum distance between the bottles to be printed and the print heads 32 of the printing station 30.
  • two mutually opposite pretreatment stations 36, print heads 32 and drying stations 34 are arranged within a printing station 30, so that the bottle 20 to be printed can be positioned between them and simultaneously treated or printed from two sides.
  • the bottles 20 are now moved by means of a vertical conveyor 46 via a vertical relative movement vB in the various working positions to the corresponding treatment station 32, 34, 36 in the different vertical levels N1 ... N6 of the printing station 30.
  • a vertical conveyor 46 via a vertical relative movement vB in the various working positions to the corresponding treatment station 32, 34, 36 in the different vertical levels N1 ... N6 of the printing station 30.
  • the bottles 20 rest at the individual treatment stations 32, 34, 36 for a defined time and are treated there.
  • the bottles 20 are continuously moved past the treatment stations 32, 34, 36 and thereby printed or treated.
  • FIG. 3 shows second embodiment of a printing station 30 for printing on bottles 20.
  • the treatment stations 32, 34, 36 are arranged horizontally adjacent to each other, so that the bottle 20 must perform a relative movement in a horizontal plane to the various treatment stations 32, 34, 36 to get.
  • the bottles 20 are in turn clamped in a bottle receptacle 40 and can rotate therein at least partially about its longitudinal axis X.
  • the horizontal movement of the bottles 20 between the treatment stations 32, 34, 36 is carried out in particular by means of a horizontal conveyor 48, wherein the bottle 20 is moved, for example, by a servo motor (not shown) along a servo-linear axis S.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)
  • Printing Methods (AREA)
  • Ink Jet (AREA)
  • Dot-Matrix Printers And Others (AREA)

Claims (14)

  1. Dispositif (10) destiné à imprimer des récipients (20) sur leurs surfaces, comprenant au moins un poste d'impression (30) auquel sont associées au moins deux têtes d'impression (32) pour imprimer les récipients (20) de plusieurs encres d'impression et/ou d'encres d'impression différentes, au moins un dispositif de manipulation (40) pour le positionnement approximativement horizontal des récipients (20) durant l'impression, caractérisé par le fait que les têtes d'impression (32) de chaque poste d'impression (30) sont superposées et que le dispositif (10) comprend au moins un dispositif de manipulation (46, 48) pour le positionnement variable des récipients (20) à des niveaux (N1 - Nx) différents, les niveaux (N1 - Nx) réglables de manière différente correspondant chacun à des têtes d'impression (32) du poste d'impression (30) disposées à des hauteurs différentes, et que le dispositif de manipulation pour le positionnement variable des récipients (20) à des niveaux (N1 - Nx) verticaux différents est un dispositif de transport vertical (46).
  2. Dispositif selon la revendication 1, dans lequel au moins un niveau (N1 - Nx) réglable de manière différente correspond respectivement à au moins un poste de séchage et/ou poste de traitement préalable disposé(s) à des hauteurs différentes et/ou les uns à côté des autres.
  3. Dispositif (10) selon la revendication 1 ou 2, dans lequel le dispositif (10) est un module d'impression (12) ayant un dispositif de transport (14) rotatif.
  4. Dispositif (10) selon la revendication 3, dans lequel au moins deux postes d'impression (30) sont disposés sur ledit module d'impression (12) rotatif qui est couplé à un dispositif d'amenée de récipient et à un dispositif d'évacuation de récipient.
  5. Dispositif (10) selon la revendication 3 ou 4, dans lequel ledit module d'impression comprend un carrousel d'impression (14) rotatif ayant des postes d'impression (30) répartis uniformément sur la circonférence, ou dans lequel ledit module d'impression (12) présente un dispositif de transport réalisé, au moins en partie, linéairement et des postes d'impression (30) répartis uniformément sur la longueur de celui-ci.
  6. Dispositif (10) selon la revendication 4 ou 5, dans lequel le dispositif d'amenée de récipient est une étoile d'alimentation (2) et le dispositif d'évacuation de récipient est une étoile d'évacuation (4).
  7. Dispositif (10) selon l'une quelconque des revendications précédentes, dans lequel ledit dispositif de manipulation (40) pour le positionnement approximativement horizontal des récipients (20) comprend un dispositif de pivotement (42) pour pivoter le récipient (20) à imprimer depuis une position verticale (Lv) dans une position approximativement horizontale (Lh).
  8. Dispositif (10) selon l'une quelconque des revendications 1 à 7, dans lequel le dispositif de manipulation pour le positionnement variable des récipients (20) à des niveaux (N1 - Nx) horizontaux différents est un dispositif de transport horizontal (48), les niveaux (N1 - Nx) horizontaux différents correspondant chacun à des têtes d'impression (32) du poste d'impression (30) disposées les unes à côtés des autres à la même hauteur.
  9. Dispositif (10) selon l'une quelconque des revendications précédentes, dans lequel respectivement deux têtes d'impression (32) sont disposées en regard l'une de l'autre et dans lequel le récipient (20) à imprimer est disposé entre les deux têtes d'impression (32).
  10. Procédé d'impression de récipients (20) sur leurs surfaces au moyen de postes d'impression (30) à chacun d'eux sont associées au moins deux têtes d'impression (32) pour imprimer les récipients (20) de plusieurs encres d'impression et/ou d'encres d'impression différentes, le procédé comprenant au moins les étapes de procédé suivantes:
    • positionnement approximativement horizontal des récipients (20) avant l'impression;
    • positionnement variable des récipients (20) à des niveaux (N1 - Nx) verticaux différents en fonction des têtes d'impression (32) du poste d'impression (30) disposées à des hauteurs différentes, le dispositif de manipulation pour le positionnement variable des récipients (20) à des niveaux (N1 - Nx) verticaux différents étant un dispositif de transport vertical (46).
  11. Procédé selon la revendication 10, dans lequel les récipients (20), transportés de manière continue, passent à travers les postes d'impression (32) disposés sur un module d'impression (30) rotatif, ledit module d'impression (30) rotatif étant réalisé en tant que carrousel d'impression rotatif ayant des postes d'impression répartis uniformément sur la circonférence, ou ledit module d'impression (30) étant réalisé, au moins en partie, linéairement et présente des postes d'impression (32) répartis uniformément sur la longueur.
  12. Procédé selon l'une quelconque des revendications 10 ou 11, dans lequel l'impression de chaque récipient (20) dans le poste d'impression (30) respectif se fait au moyen d'une pluralité de têtes d'impression (32), avec des encres d'impression respectivement différentes, à des niveaux (N1 - Nx) respectivement différents.
  13. Procédé selon l'une quelconque des revendications 10 à 12, dans lequel les récipients (20) sont imprimés chacun d'un côté ou, simultanément ou les uns après les autres, des deux côtés opposés.
  14. Procédé selon l'une quelconque des revendications 10 à 13, dans lequel un traitement préalable est réalisé à l'intérieur du poste d'impression (30) avant l'impression et/ou un traitement ultérieur, en particulier un séchage, est réalisé à l'intérieur du poste d'impression (30) après l'impression.
EP11195330.3A 2011-01-25 2011-12-22 Dispositif et procédé destinés à l'impression de récipients Active EP2479036B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102011009395A DE102011009395A1 (de) 2011-01-25 2011-01-25 Vorrichtung und Verfahren zum Bedrucken von Behältern

Publications (2)

Publication Number Publication Date
EP2479036A1 EP2479036A1 (fr) 2012-07-25
EP2479036B1 true EP2479036B1 (fr) 2015-12-02

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EP (1) EP2479036B1 (fr)
CN (1) CN102673109B (fr)
DE (1) DE102011009395A1 (fr)

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WO2019073478A1 (fr) * 2017-10-13 2019-04-18 Vachhani Bhavesh Maganbhai Machine d'impression numérique à jet d'encre à bobines

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CN102673109A (zh) 2012-09-19
CN102673109B (zh) 2015-04-15
EP2479036A1 (fr) 2012-07-25
DE102011009395A1 (de) 2012-07-26

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