EP2466237B1 - Installation de séchage à infrarouges - Google Patents
Installation de séchage à infrarouges Download PDFInfo
- Publication number
- EP2466237B1 EP2466237B1 EP11009455.4A EP11009455A EP2466237B1 EP 2466237 B1 EP2466237 B1 EP 2466237B1 EP 11009455 A EP11009455 A EP 11009455A EP 2466237 B1 EP2466237 B1 EP 2466237B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- zone
- heating zone
- channel
- air
- dried
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 238000007603 infrared drying Methods 0.000 title claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 89
- 238000001035 drying Methods 0.000 claims description 63
- 238000001816 cooling Methods 0.000 claims description 58
- 239000011521 glass Substances 0.000 claims description 26
- 239000004922 lacquer Substances 0.000 claims description 8
- 238000005507 spraying Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 6
- 238000001704 evaporation Methods 0.000 claims description 5
- 230000008020 evaporation Effects 0.000 claims description 5
- 230000001105 regulatory effect Effects 0.000 claims description 5
- 238000009529 body temperature measurement Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims 1
- 239000003973 paint Substances 0.000 description 52
- 239000000463 material Substances 0.000 description 31
- 239000007921 spray Substances 0.000 description 20
- 238000010422 painting Methods 0.000 description 11
- 230000008901 benefit Effects 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 5
- 238000004132 cross linking Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000002000 scavenging effect Effects 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 230000002411 adverse Effects 0.000 description 2
- 239000002537 cosmetic Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000002318 adhesion promoter Substances 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000007602 hot air drying Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 239000006199 nebulizer Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000002304 perfume Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000003134 recirculating effect Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 150000004756 silanes Chemical class 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/28—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun
- F26B3/30—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun from infrared-emitting elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B15/00—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
- F26B15/10—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions
- F26B15/12—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/02—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure
- F26B21/04—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure partly outside the drying enclosure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2203/00—Other substrates
- B05D2203/30—Other inorganic substrates, e.g. ceramics, silicon
- B05D2203/35—Glass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
- B05D3/0263—After-treatment with IR heaters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
Definitions
- the invention relates to a continuously operating infrared drying plant, in particular for drying water-miscible lacquers on glass objects. Moreover, the invention relates to a method for operating such a drying plant. Moreover, the invention relates to a painting system with such a drying plant.
- circulating air-based thermal drying systems 1 are mostly used, see Fig. 1 , These systems are either gas heated or electrically heated. They usually have a chamber 4 provided with an inlet opening 2 and an outlet opening 3, through which the material to be dried is moved on loop paths 5.
- the chamber 4 is divided into a heating zone 6 and a cooling zone 7 downstream of the heating zone 6.
- the heating zone 6 is preceded by a discharge zone 8.
- the material to be dried is heated by means of the heated circulating air.
- the supply of circulating air via a tunnel system, which is usually installed in the ceiling area of the heating zone 6.
- the recirculation of the circulating air via a tunnel system at the bottom of the heating zone 6.
- the Ablpropzone 8 serves to withdraw the paint before entering the heating zone 6 solvent and water, so that they are not included in the drying of the top coat of paint.
- the Ablpropzone enters the material to be dried immediately after leaving the Paint injection reservoir 9.
- the transported on a conveyor chain in a continuous web is removed after leaving the chamber 4 in a placement area 10. Subsequently, the conveyor chain is again equipped with to be doped Good before it enters the paint spray device 9.
- the repeated redirecting the material to be dried within the chamber 4 adversely affects the drying process.
- the material to be heated cools in the reversal regions of the webs 5 in the heating zone 6 unintentionally, while the goods to be cooled in the reversal regions of the webs 5 in the cooling zone 7 unwanted rewarm several times.
- the in the FIGS. 2 and 3 shown heating and cooling curves reflect this behavior.
- a fundamental disadvantage in the use of such recirculating air dryer 1 it is also that the heat energy can not be targeted in the material to be dried can be introduced.
- the heating curve is, if at all possible, only badly adjustable or adjustable. In particular, an adjustment of the holding time is usually not possible. If the hold time is adjustable, this setting is only very inaccurate possible.
- the cooling is not controllable, so that the products have different temperatures after passing through the dryer.
- the drying behavior of such a system is tuned in many cases only to a single product to be dried and thus unsatisfactory for all other products.
- An adaptation of the dryer to different goods to be dried is either not possible or associated with a very high cost.
- Such a conventional, circulating air-based thermal drying system is, for example, in DE 101 28 794 A1 described.
- infrared drying systems are much better.
- such systems which are also already known from the prior art, are provided in the heating zone infrared radiators for the targeted introduction of heat energy in the material to be dried or to achieve the required temperature in paint or paint carrier.
- the heat supply depends strongly on the position of the infrared radiator, so that the material to be dried is usually not heated evenly.
- the heat energy introduced there by means of the infrared radiator in the material to be dried is moved out of the heating zone due to the mass flow of the paint carrier through the dryer.
- This undesirable heat transport which leads to an expansion or displacement of the heating zone, adversely affects the drying process, since the heating behavior of the material to be dried changes in an unpredictable manner.
- a precise, tailored to the concrete material to be dried drying is therefore not possible even with such systems.
- EP 1 681 102 A1 describes a drying process for paint layers, wherein in the Ablrangezone an infrared drying is provided. So that the paint surface is not is completely closed, a simultaneous air cooling is provided, which should keep the paint surfaces open, so that volatile components can be removed.
- An object of the present invention is to improve the drying process in an infrared drying plant.
- An essential idea of the invention is to provide an infrared drying plant with a scooping air device for generating an air mass flow, wherein the air mass flow runs counter to the dry matter mass flow.
- scoop air eliminates various disadvantages of conventional infrared drying systems. In particular, this prevents the heat energy from migrating out of the heating zone into the cooling zone together with the mass flow of the material to be dried. Instead, the heat energy remains completely or in large part at the desired position in the heating zone, whereby an optimal heating process can be ensured.
- the material to be dried has a high mass, ie it is, for example, very thick-walled glass objects, a large amount of heat energy is transported from the heating zone in the direction of the cooling zone due to the movement of the material to be dried through the channel.
- an automatic control of the flow of air as a function of this heat transfer, the migration of heat towards the cooling zone, a correspondingly strong trained Schub Kunststoffstrom is opposed, which has the consequence that the heating zone held at its original, defined according to the material to be dried, optimal position becomes.
- the scarfing air heated up in the heating zone also heats the scavenging zone at the same time.
- An additional heat supply for the Ablluminazone may thus be omitted, depending on the system.
- the items to be dried are good of low mass, eg. B. thin-walled glass objects, it is transported with the mass transport correspondingly less heat energy from the heating zone in the direction of the cooling zone.
- the mass transport correspondingly less heat energy from the heating zone in the direction of the cooling zone.
- the channel of the dryer according to the invention has, starting at the inlet opening in the passage direction seen one behind the other arranged on a Ablluminazone, a heating zone and a cooling zone.
- the material to be dried is moved through, wherein it enters through an inlet opening into the channel and leaves the channel again through an outlet opening.
- the movement of the material through the channel preferably takes place in one lane.
- the objects to be dried are moved through the channel only one after the other and not side by side. This ensures that a uniform energy input occurs. This ensures a uniform final cross-linking and is especially important for products with uneven mass distribution.
- drying of paint is understood not only drying in the conventional sense, but also the curing of the paint. This means that after passing through the drying plant all necessary chemical reactions should be completed.
- the scarf air at any point behind the heating zone, as seen in the passage direction is introduced into the channel.
- the air mass flow passes through the entire channel.
- the intake of fresh air takes place at the channel outlet or in the immediate vicinity of the channel outlet and the outlet air outlet at the channel inlet or in the immediate vicinity of the channel inlet.
- the cooling function of the scarf air in the cooling zone can act optimally, as well as the heating function of the scarf air in the heating zone and optionally in the Abl zone.
- the exiting scoop air is returned to the intake of the blowing air. This can be done at the same time a cleaning and / or cooling of the air masses.
- a cleaning and / or cooling of the air masses When controlling the temperature of the incoming scoop air, make sure that no tension or cooling cracks occur in the material to be dried.
- a mixture of the recycled air masses with externally supplied air for example by means of a separate blower.
- the flow of air which penetrates the channel in opposition to the mass flow, provided that it completely penetrates the heating zone, also prevents the ingress of moisture from the discharge zone into the heating zone. This is advantageous if it is to be prevented that moisture from the direction of the exhaust zone coming penetrates into the heating zone. If a minimum amount of moisture is required for the paint drying, this is preferably provided exclusively via the air mass flow to be introduced into the cooling zone. Thus, the amount of moisture can be controlled very easily and reliably.
- the humidity of the scoop air moves in a predetermined range of values
- Moistening is particularly advantageous when the paints to be dried are water-miscible paints comprising hydrophilic silanes.
- an ultrasonic moisture fogging may occur be used to ensure the moisture content required in the cooling zone for a final cross-linking of the lacquer layer.
- the drying or moistening of the scarf air can also be effected by other means which are known to the person skilled in the art and therefore need not be further explained at this point.
- the channel in a modular manner, specifically such that at least the heating zone, but preferably also the exhaust zone and / or the cooling zone, consists of a number of channel segments.
- the standardized segments which are preferably identical in their external form, can be lined up as desired and designed according to their function, that is to say they are provided with infrared radiators, for example in the case of a heating zone channel segment. It is advantageous if the cross-section of the tunnel-shaped channel is as small as possible, so that the energy emitted by the infrared radiators energy can be used efficiently, especially if the channel is well insulated.
- a small cross section of the channel is not only advantageous because then the distance between the material to be dried and the infrared radiators can be kept low. With the smallest possible channel cross-section and thus a small volume of dryer less scarf air is needed, which minimizes the cost and the cost of Schubluftrgna.
- the channel is open in a preferred embodiment of the invention downwards and stands on any expandable transport console, which is used to transport the goods to be dried by the drying plant.
- Each channel segment has flange surfaces or similar fasteners.
- the individual segments are isolated according to their function as a heating zone segment, Ablpassensegment or cooling zone segment, wherein the corresponding insulation is preferably disposed between an outer and an inner layer of the channel segment. Due to the small compared to the large chambers of conventional drying plant system volume dryer several inventive dryer can be operated in parallel without much effort, without the need for very large spaces.
- All segments have standardized function openings, which serve as supply air or exhaust air openings or alternatively for the optional installation of functional elements. These may be, for example, infrared radiators, transducers or special elements such. B. elements for moistening the material to be dried.
- the heating zone it is provided to temporarily increase the heat energy provided in the heating zone. This is preferably done by additionally provided infrared radiators are switched on.
- the connection is preferably always when there is a short-term loss of energy in the material to be dried, which flows to the good heat energy applied through the paint into the interior of the object and for this reason the paint temperature is too low.
- the performance of the heating zone can be arbitrarily adapted to the requirements of the good to be dried by the number of infrared radiators per channel segment can be increased.
- the length of the heating zone can be adapted to the requirements by increasing the number of heating zone segments used.
- a very significant advantage of the drying system according to the invention is that the duration of the holding time can be maintained very accurately. Since not only the position of the heating zone, but also their length can be set and precisely adjusted, the holding time can be precisely maintained.
- the holding time can also be changed by adjusting the number of infrared radiators or the number of Schublufttexs just as precisely, so that the optimal hold time can be used for each paint system used. Overbake of the varnish due to an excessively long hold time can therefore be ruled out as well as a lack of final crosslinking due to a too short hold time.
- the present invention it is therefore possible to respond flexibly to the most diverse paint systems with a single drying system and still achieve optimal drying in each case. This can be achieved in the simplest case, without the modular drying system must be rebuilt. If necessary, the number of channel segments used can also be varied in a particularly simple manner.
- a drying system for any paint can be put together.
- the system can be extended at any time and can therefore also be used for drying tasks that are currently not foreseeable. By parallel operation of several dryers, the drying capacity can be easily increased. Another advantage is that defective segments at any time without great effort can be exchanged. Development costs are incurred only once.
- the material to be dried after leaving the discharge zone, reaches the heating zone heated to a certain final temperature.
- the course of the heating curve is thus dependent solely on the mass of the goods.
- the present invention allows for a relatively short and effective exhaust zone a longer, more targeted and a controllable heating process is followed, with the help of which it is possible to comply exactly with the drying specifications of the binder and additive manufacturers.
- the invention provides the opportunity to leave the material to be dried in the heating zone until all chemical reactions are complete, without a "overburning" and a related quality defect must be accepted.
- the drying system can be extended at a later date by additional channel segments with which new technologies can be implemented in the system. For example, it is possible to replace the infrared radiators used in the present case with radiators based on a different technology. Already today, the infrared radiators can be replaced by ultraviolet radiators, without, as the skilled artisan recognizes, something to the basic principle of the invention changes. In this case, the drying system could be used for Drying of paints are used, which contain UV-reactive substances in the paint formulation.
- the drying installation according to the invention is used in a painting system in combination with a paint spray system, then preferably not only the filling and emptying of the painting system can be designed variably by the use of corresponding module units.
- the spray system is preferably composed of several spray equipment segments.
- the amount of paint passing the product into the filter system can be significantly reduced by having the spray unit move in the direction of movement of the material to be painted for receiving a number of spray guns.
- the fact that the automatic sprayers move with the objects to be painted, the overspray can be reduced to 40 percent or less. Thus, less costs for the paint disposal.
- the spray guns move preferably at the same speed as the product to be painted.
- mitbeezede sprayers have not yet been used because the application of the paint due to the relatively high throughput speed of the objects to be painted was too inaccurate and the comparatively high quality requirements of the cosmetics sector can not be met.
- the present invention which allows a particularly slow drying process, the throughput speed can be reduced so that moving sprinklers can be used without loss of quality.
- a painting system 100 with a paint spraying system 19 and a drying system 11 downstream of the paint spraying installation 19 for drying water-miscible organic paints as described in US Pat Fig. 4 shown.
- the proposed dryer concept also applicable to non-water-mixable coatings, eg. B. for the drying of solvent-based paints.
- the dryer concept is also suitable for drying non-organic paints, although the requirements for the uniformity of the final cross-linking are less high in these paints.
- the articles to be painted in this case glass containers 20, for example glass bottles or glass jars, are placed on a spindle in an assembly area 10 with the aid of an automatic handling device (not shown) with the filling opening facing downwards.
- the spindles are mounted on a conveyor chain 21 at a distance of about 7 cm and rotatably supported.
- the conveyor chain 21 conveys the glass container 20 into the spray booth 22, which is symbolized by an arrow 23 symbols integrated supply and exhaust air system features. Without interrupting the conveying movement 24, the spindles are rotated and passed past at least three automatic spray guns 25.
- the spray booth 22 has, as in Fig. 6
- the spray guns of the machines 25 move at the same speed as the glass container to be painted 20.
- a second, identical to the first station 26 station 26 is delayed in the Changeover operated with the first station, so that a continuous painting operation is ensured.
- the dryer 11 comprises a continuous, formed in the manner of a tunnel channel 14 with a small cross section through which the material to be dried 20 is moved through.
- the channel 14 has an inlet opening 12 at its end connected to the spray booth 22 and an outlet opening 13 at its opposite end.
- the glass containers 20 are individually passed through the channel 14 on a single track 15, with the spindles rotating with the glass containers 20 held thereon for the entire time.
- the channel 14 is formed of a number of channel segments, which are not shown individually for the sake of clarity. It has, starting at the inlet opening 12, viewed in the passage direction arranged one behind the other, a discharge zone 18, a heating zone 16 and a cooling zone 17.
- the length of the zones is composed of the required number of channel segments, in each case matching the paint to be dried as well as fitting to the glass containers 20 which carry the paint.
- the drying and hardening of the lacquer layer takes place in the heating zone 16 adjoining the ventilation zone 18.
- This is formed from channel segments provided with infrared radiators 28.
- the paint is heated by the heat energy emitted by the infrared radiators 28.
- additional infrared radiators are switched on briefly when the paint temperature measured with the aid of a surface temperature sensor falls below the value preset for the respective position in the heating zone 16, for example 180 ° C., or this value is not achieved despite the use of the infrared radiators 28 commonly used.
- a scarfing device 29 generates an air mass flow 27 in the channel 14, wherein the air mass flow 27 moves counter to the direction 30 of the mass flow of the material to be dried, ie counter to the passage or conveying direction.
- the scarfing device 29 comprises for this purpose one or more Blower and heat exchanger systems and corresponding connecting elements (not shown), which are familiar to the expert in their selection and arrangement.
- the scarfing device 29 also includes a control device (not shown) for the automatic control of the scarfing air 27 in response to the heat transport within the channel 14 from the heating zone 16 in the direction of cooling zone 17.
- a control device for the automatic control of the scarfing air 27 in response to the heat transport within the channel 14 from the heating zone 16 in the direction of cooling zone 17.
- These are within the channel 14, preferably via the heating zone 16 and Cooling zone 17 distributed, temperature sensors arranged, which detect the surface temperature of the glass container 20 moved through the channel 14.
- the sensors used are usually optical sensors which determine the surface temperature based on the color.
- the introduction of scoop air 27 into the channel 14 is automatically controlled.
- the control comprises primarily the amount of the shingle air 27 to be provided, but may also relate to properties of the shingle air 27, for example the temperature or the humidity of the shingle air 27. All control or regulating elements of the system are in this case via a standardized data bus with a central computer (not shown) connected.
- the scarfing air 27 enters the cooling zone 17 at the channel outlet opening 13 or in the vicinity of the outlet opening 13, moves through the cooling zone 17 into the heating zone 16 and thus acts in an undesired transport of heat from the heating zone 16 in connection with the mass transport the cooling zone 17 against.
- the scarf air 27 in the cooling zone 17 serves to cool the glass containers 20.
- the coldest scarf air 27 occurs near the scum air inlet 32 on the already most strongly cooled glass container 20. If the scarf air 27 penetrates too far in the direction of the heating zone 16, so that the danger If there is an undesirable cooling of the heating zone 16, the supply of scarf air is throttled or the temperature of the scoop air introduced into the channel is increased.
- the scarf air 27 moves through the entire heating zone 16 and, as already described above, enters the scavenging zone 18. From the exhaust zone 18, the scarf air is removed at the scarf air outlet 33, checked for moisture by means of a measuring probe, optionally dried and / or cooled and at least partially fed back to the dryer 11 at the Schublufteintritt. All means and methods required for this purpose are known in the art and therefore need no further explanation at this point.
- an ultrasonic nebulizer 31 is arranged, which saturates the paint surface by emitting water vapor, whereby the reaction of the adhesion promoter is completed.
- additional evaporation cooling is generated, which contributes to the cooling of the glass container 20. Due to the particularly effective cooling, it is possible, the painted glass container 20 immediately after drying after the removal of the spindles in the assembly area 10 in deep-drawn parts made of plastic film, without these deform due to high temperatures of the glass container 20. While in the systems known from the prior art, the objects coming from the cooling zone usually have a temperature of more than 60 ° C, with the present invention end temperatures of about 30 ° C at the exit of the cooling zone 18 can be achieved.
- FIG Fig. 7 A typical heating curve during this venting or drying phase is in FIG Fig. 7 shown. In about 2 minutes, a heating of 20 ° C to about 100 ° C takes place. At this temperature, the water escapes from the paint, so that the drying can be started.
- a typical heating curve is in Fig. 8 , a typical cooling curve in Fig. 9 shown.
- heating from 100 ° C. to about 180 ° C. or cooling to about 30 ° C. takes place.
- the direct comparison with the in FIGS. 2 and 3 shown curves shows the much more accurate compliance with an optimal heating and cooling process in the dryer according to the invention 11. Both the heating, and the cooling takes place very evenly, which can be seen in the steady curves.
- the holding time that is, the length of time during which the paint a temperature of here z. B. is exposed to at least 150 ° C, can be maintained exactly. If other articles are dried, the holding time can be varied, both in terms of their length, as well as in terms of minimum temperature.
Claims (7)
- Équipement de séchage aux infrarouges (11) fonctionnant continuellement, destiné notamment au séchage de vernis miscibles à l'eau sur des objets en verre (20),
comprenant un canal (14) traversant qui possède une ouverture d'entrée (12) et une ouverture de sortie (13), à travers lequel est déplacé le produit à sécher (20), de préférence sur une seule ligne,
le canal (14) possédant une zone de chauffage (16), une zone d'évacuation d'air (18) en amont de la zone de chauffage (16) ainsi qu'une zone de refroidissement (17) en aval de la zone de chauffage (16),
et un certain nombre de radiateurs à infrarouge (28) destinés à charger de l'énergie calorifique dans le produit à sécher (20) étant présents dans la zone de chauffage (16),
caractérisé par
un dispositif à air forcé (29) destiné à générer un débit massique d'air (27) régulé dans le canal (14), le débit massique d'air (27) se déplaçant en sens inverse du débit massique (30) du produit à sécher (20), le dispositif à air forcé (29) comprenant un système de régulation qui est configuré pour réguler automatiquement l'air forcé (27) afin d'éviter une migration de la zone de chauffage en direction de la zone de refroidissement, cette régulation automatique étant réalisée en fonction du transport de chaleur à l'intérieur du canal (14) de la zone de chauffage (16) en direction de la zone de refroidissement (17), une telle migration étant détectée au moyen de mesures de la température et de l'interprétation des données de mesure enregistrées. - Équipement de séchage (11) selon la revendication 1, caractérisé en ce que l'entrée d'air forcé et la sortie d'air forcé sont conçues de telle sorte que l'air forcé (27) est déplacé à travers la zone de refroidissement (17), la zone de chauffage (16) et de préférence aussi la zone d'évacuation d'air (18), ou au moins à travers les parties principales de celles-ci.
- Équipement de séchage (11) selon la revendication 1 ou 2, caractérisé par un système destiné à renvoyer vers l'entrée d'air forcé l'air forcé (27) qui sort au niveau de la sortie d'air forcé.
- Équipement de séchage (11) selon l'une des revendications 1 à 3, caractérisé en ce que le canal (14) est de construction modulaire, de telle sorte qu'au moins la zone de chauffage (16), de préférence aussi la zone d'évacuation d'air (18) et/ou la zone de refroidissement (17) se composent d'un certain nombre de segments de canal pouvant être alignés les uns contre les autres et configurés conformément à leur fonction.
- Procédé pour faire fonctionner un équipement de séchage aux infrarouges (11) fonctionnant continuellement, destiné notamment au séchage de vernis miscibles à l'eau sur des objets en verre (20), comprenant un canal (14) traversant qui possède une ouverture d'entrée (12) et une ouverture de sortie (13), à travers lequel est déplacé le produit à sécher (20), de préférence sur une seule ligne,
le canal (14) possédant une zone de chauffage (16), une zone d'évacuation d'air (18) en amont de la zone de chauffage (16) ainsi qu'une zone de refroidissement (17) en aval de la zone de chauffage (16),
et un certain nombre de radiateurs à infrarouge (28) destinés à charger de l'énergie calorifique dans le produit à sécher (20) étant présents dans la zone de chauffage (16),
caractérisé par
la génération d'un débit massique d'air (27) dans le canal (14), le débit massique d'air (27) se déplaçant en sens inverse du débit massique (30) du produit à sécher (20), le débit massique d'air (27) étant régulé automatiquement afin d'éviter une migration de la zone de chauffage en direction de la zone de refroidissement, cette régulation automatique étant réalisée en fonction du transport de chaleur à l'intérieur du canal (14) de la zone de chauffage (16) en direction de la zone de refroidissement (17), une telle migration étant détectée au moyen de mesures de la température et de l'interprétation des données de mesure enregistrées. - Système de vernissage (100) comprenant un équipement de pulvérisation de vernis (22) et un équipement de séchage aux infrarouges (11) selon l'une des revendications 1 à 4, monté en aval de l'équipement de pulvérisation de vernis (22).
- Système de vernissage (100) selon la revendication 6, caractérisé en ce que l'équipement de pulvérisation (22) dispose d'au moins une station (26) mobile dans le sens de déplacement (24) du produit à vernir (20) et destinée à accueillir un certain nombre d'appareils de pulvérisation (25).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010054635 | 2010-12-15 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2466237A2 EP2466237A2 (fr) | 2012-06-20 |
EP2466237A3 EP2466237A3 (fr) | 2014-11-05 |
EP2466237B1 true EP2466237B1 (fr) | 2016-06-15 |
Family
ID=45406359
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11009455.4A Not-in-force EP2466237B1 (fr) | 2010-12-15 | 2011-11-30 | Installation de séchage à infrarouges |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2466237B1 (fr) |
DE (1) | DE102011119733A1 (fr) |
PL (1) | PL2466237T3 (fr) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
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US10871326B2 (en) | 2018-09-06 | 2020-12-22 | Stolle Machinery Company, Llc | Infrared can curing oven |
CN109668417B (zh) * | 2019-01-29 | 2024-04-19 | 佛山市国特科技有限公司 | 一种光波快速干燥器及其方法 |
DE102021121585A1 (de) * | 2021-08-19 | 2023-02-23 | Ulf Reinhardt | Trocknungsvorrichtung und Verfahren zur Trocknung von Behältern mit mindestens einer Behältereigenschaft |
KR20230046811A (ko) * | 2021-09-30 | 2023-04-06 | 해성디에스 주식회사 | 릴투릴 부품 건조 장치 |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT403518B (de) * | 1993-12-01 | 1998-03-25 | Hoffmann Friedrich | Verfahren und einrichtung zum trocknen und/oder aushärten von beschichtungen |
DE29619160U1 (de) * | 1995-11-07 | 1997-02-13 | Heraeus Noblelight Gmbh | Infrarot-Durchlaufofen-System |
JP3897456B2 (ja) * | 1998-07-15 | 2007-03-22 | 大日本印刷株式会社 | 乾燥装置 |
JP3249478B2 (ja) * | 1998-09-17 | 2002-01-21 | 本田技研工業株式会社 | 塗装乾燥方法及び塗装乾燥炉 |
DE10128794B4 (de) * | 2001-06-15 | 2005-02-17 | Rehau Ag + Co. | Verfahren und Einrichtung zum Trocknen |
JP4390485B2 (ja) * | 2003-06-24 | 2009-12-24 | 大日本印刷株式会社 | 乾燥装置 |
DE102005001683B4 (de) * | 2005-01-13 | 2010-01-14 | Venjakob Maschinenbau Gmbh & Co. Kg | Verfahren und Vorrichtung zum Trocknen von Lackschichten |
-
2011
- 2011-11-30 PL PL11009455.4T patent/PL2466237T3/pl unknown
- 2011-11-30 DE DE201110119733 patent/DE102011119733A1/de not_active Withdrawn
- 2011-11-30 EP EP11009455.4A patent/EP2466237B1/fr not_active Not-in-force
Also Published As
Publication number | Publication date |
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DE102011119733A1 (de) | 2012-06-21 |
EP2466237A3 (fr) | 2014-11-05 |
EP2466237A2 (fr) | 2012-06-20 |
PL2466237T3 (pl) | 2016-12-30 |
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