EP2442940A1 - Aide au réglage pour un composant d'un poste de soudure - Google Patents

Aide au réglage pour un composant d'un poste de soudure

Info

Publication number
EP2442940A1
EP2442940A1 EP10722911A EP10722911A EP2442940A1 EP 2442940 A1 EP2442940 A1 EP 2442940A1 EP 10722911 A EP10722911 A EP 10722911A EP 10722911 A EP10722911 A EP 10722911A EP 2442940 A1 EP2442940 A1 EP 2442940A1
Authority
EP
European Patent Office
Prior art keywords
welding
input
output device
knobs
scale
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP10722911A
Other languages
German (de)
English (en)
Inventor
Friedrich Oberzaucher
Günther Neubacher
Micha Mittermair
Bernhard Eckl
Wolfgang Brunmayr
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fronius International GmbH
Original Assignee
Fronius International GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fronius International GmbH filed Critical Fronius International GmbH
Publication of EP2442940A1 publication Critical patent/EP2442940A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00—Arc welding or cutting
    • B23K9/32—Accessories

Definitions

  • the invention relates to an adjustment aid for a component of a welding device in the form of an element for attachment to an input and / or output device of the component, on which element additional information and / or scales for setting a welding process are printed.
  • US Pat. No. 4,321,587 A shows an adjustment aid for a car radio with an element for plugging on or fastening to an input and / or output device of the car radio.
  • the disadvantage here is that the user must make a variety of marks for a variety of welding operations and thus creates a confusion, which can lead to incorrect settings. Furthermore, the markings can also be easily blurred.
  • the object of the invention is to provide an adjustment aid for a component of a welding device, by means of which the adjustment of a specific welding process is simplified. Disadvantages of known constructions should be avoided or at least reduced.
  • the element by a flexible element or a film with two recesses for Aufhof is formed or attached to two knobs of the input and / or output device, each having a first part and a second part is formed, wherein the first part of each recess for performing each of a rotary knob is formed and the second part of each recess for fixing between the two axes of rotation of the knobs is formed.
  • the advantage here is that the user by plugging the adjustment on an input and / or output device of the welding device more information is provided and at the same time a simplified for a particular welding process scale for the knobs of the input and / or output device is used, so the user can make a very simple setting.
  • the films are preferably arranged detachably on the input and / or output device and can thus be changed quickly and easily. It is also advantageous that settings for new welding programs can be relatively easily printed on the setting aid, without having to change the basic system (such as the front panel). It is also advantageous that a clear operation, changeability and market or country-specific scales are feasible. Also, customer-specific wishes with regard to the parameters to be set on the input and / or output device with the setting aid can be fulfilled in an advantageous manner.
  • first part and the second part of each recess is each formed semicircular, wherein the diameter of the first part is greater than the diameter of the second part and the first part opposite to second part is arranged.
  • the flexible element or the film with information such as the material, such as steel, the wire diameter, for example, 1.0 mm or the protective gas, for example, 100% CO 2 , labeled, and according to the used Component has a customized scale.
  • the scale on the flexible element or the film can also be adapted to the respective market or the respective country and the required information or the units customary in this country can be specified.
  • the user can be provided an additional scale, wherein at the same time the welding device is retained in the basic configuration.
  • the flexible element or the film is preferably transparent or partially transparent.
  • an embodiment is advantageous in which the scale is designed such that the same value, for example the value for a material thickness of the workpieces to be welded in mm, is set on both rotary knobs. As a result, a simplification of the setting can be achieved at the welding machine.
  • Fig. 1 is a schematic representation of a welding apparatus
  • FIG. 2 shows a schematic representation of an exemplary embodiment of an adjustment aid according to the invention
  • FIG. 3 shows a schematic representation of an input and / or output device of a welding device
  • FIG. 4 is a schematic representation of the input and / or output device according to FIG. 3 with the adjustment aid plugged in or attached thereto according to FIG. 2.
  • MIG / MAG welding, TIG / TIG welding or electrode welding, double wire / tandem welding, plasma or soldering, etc. are shown.
  • the welding apparatus 1 comprises a power source 2 with a power unit 3 arranged therein, a control device 4 and other components and lines, not shown, such as a switching element, control valves, etc.
  • the control device 4 is connected, for example, to the control valve which is located in a supply line for a gas 5, in particular a protective gas, such as CO 2 , helium or argon and the like. , is arranged between a gas storage 6 and a welding torch 7 and a burner.
  • a wire feeder 8 which is customary for MIG / MAG welding, can be actuated via the control device 4, wherein a filler material or a welding wire 9 from a supply drum 10 or a wire reel into the area of the welding torch 7 via a supply line is supplied.
  • the wire feeder 8 as known from the prior art, in the welding device 1, in particular in the housing 11 of the power source 2, is integrated and not, as shown in Fig. 1, is positioned as an accessory on a carriage 12.
  • the wire feeder 8 can be placed directly on the welding machine 1, that is, that the housing 11 of the power source 2 is formed on the top for receiving the wire feeder 8, so that the carriage 12 can be omitted.
  • the wire feed device 8 may supply the welding wire 9 or the additional material outside the welding torch 7 to the processing station, for which purpose a non-consumable electrode is preferably arranged in the welding torch 7, as is usual in TIG / TIG welding.
  • the current for constructing an arc 13, in particular a working arc, between the electrode or the welding wire 9 and a workpiece 14 preferably formed from one or more parts is from a power line 3, not shown, from the power source 2, the welding torch 7, in particular the electrode or the welding wire 9, supplied, wherein the workpiece to be welded 14 via a further welding line for the further potential, in particular the ground cable, with the power source 2, not shown, is connected, and thus via the arc 13 and
  • the formed plasma jet for a process can be built a circuit.
  • the two welding lines, not shown led to the burner, so that in the burner, a corresponding circuit can be constructed, as can be the case with plasma burners.
  • the welding torch 7 can be connected via a cooling device 15 with interposition ev.
  • Components such as a flow switch, with a liquid container, in particular a water tank 16 with a level indicator 17, whereby during commissioning of the welding torch 7 of the cooling device 15th , in particular a liquid pump used for the liquid arranged in the water tank 16, is started and thus a cooling of the welding torch 7 can be effected.
  • the cooling device 15 positioned on the carriage 12, on which then the power source 2 is placed.
  • the individual components of the welding system, that is, the current source 2, the wire feeder 8 and the cooling device 15, are designed such that they have corresponding projections or recesses so that they can be stacked on each other or placed on top of each other.
  • the welding device 1, in particular the current source 2, further comprises an input and / or output device 18, via which the most varied welding parameters, operating modes or welding programs of the welding device 1 can be set or called up and displayed.
  • the welding parameters, operating modes or welding programs set via the input and / or output device 18 are forwarded to the control device 4 and from this the individual components of the welding system or the welding device 1 are subsequently controlled or corresponding setpoint values for regulation or control are specified.
  • the welding torch 7 is preferably connected via a data bus, in particular a serial data bus, to the welding device 1, in particular the current source 2 or the wire feed device 8.
  • the welding torch 7 usually has a start switch, not shown, so that the arc 13 can be ignited by actuating the start switch.
  • the welding torch 7 is equipped with a heat shield 20.
  • the welding torch 7 is connected via a hose package 21 to the welding device 1 or the welding system.
  • the individual lines such as the supply line or lines for the welding wire 9, for the gas 5, for the cooling circuit, for the data transmission, etc., are arranged from the welding device 1 to the welding torch 7, whereas the mass Cable preferably is connected to the power source 2 extra.
  • the Hose package 21 is connected via a coupling device, not shown, to the power source 2 or the wire feeder 8, whereas the individual lines are fastened in the hose assembly 21 with a neck protection on or in the welding torch 7. So that a corresponding strain relief of the hose package
  • the hose package 21 may be connected via a strain relief device, not shown, with the housing 11 of the power source 2 or the wire feeder 8.
  • the welding torch 7 it should be mentioned that not all of the above-named components have to be used or used for the different welding methods or welding devices 1, such as TIG devices or MIG / MAG devices or plasma devices.
  • the welding torch 7 it is possible, for example, for the welding torch 7 to be designed as an air-cooled welding torch 7, so that, for example, the cooling device 15 can be dispensed with.
  • the carriage 12 is adapted to receive the welding device 1 and consisting of a base plate 22 to which preferably four wheels 23 are fixed, wherein the base plate for receiving a welding device 1 and a cooling device 15th is formed, for which purpose corresponding recesses, guides, projections may be provided. Furthermore, a holding device 24 for fixing a gas cylinder or the gas reservoir 6 on the base plate 22 is arranged. Parallel to the base plate 22, a positioning plate 25 is arranged for receiving an external wire feed device 8, wherein the adjusting plate 25 is connected to the holding device 24. Moreover, it is possible that in addition to the aforementioned elements, other components on the carriage 12, such as an additional on the base plate
  • an option carrier 26 for receiving and storing welding components, such as the welding torch 7, the hose assembly 21, spare parts box, storage compartment, storage plate, etc., attached.
  • corresponding receiving elements 27 are provided on the holding device 24 or a retaining element provided for this purpose.
  • elements consist of a plurality of slots, holes, notches, projections, etc., and are designed to receive the option carrier 26.
  • the option carrier 26 is preferably designed, for example in the form of a hack, for receiving the hose package 21, although any other desired shape and design can be used. In this case, it is possible for the user to be able to freely select where he positions the most diverse option carriers 26 and what kind of option carriers 26 he uses and would like to carry on the carriage 12.
  • the option carrier 26 is designed, for example, in the form of a compartment, a storage tray, a pocket, cassette, hoes, etc., which can be inserted into one or more receiving elements 27 in a simple form.
  • a free design of the vehicle 12 is possible.
  • a vehicle input and / or output device 28 may be present on the carriage 12, for which purpose the carriage 12 is connected to the welding device 1, in particular to the data bus or the control device 4, so that settings can be accepted and processed via the carriage input and / or output device 28.
  • the input and / or output device 18 of the welding device 1 can be arranged correspondingly to the components of the welding device 1, such as the power source 2, the wire feeder 8 and / or a remote controller.
  • FIG. 2 shows an embodiment of an adjustment aid 29 for the input and / or output device 18 according to FIG. 3.
  • FIG. 4 shows input and / or output device 18 according to FIG. 3 with adjustment aid 29 arranged thereon according to FIG.
  • the adjustment aid 29 is in the form of a flexible element or a film 30 for attachment to the input and / or output device 18 of a welder 1 or other input and / or output devices 18, for example on the wire feeder 8 or other components formed ,
  • Information 31 and scales 32 for setting, for example, two parameters of a welding process are additionally printed on the flexible element or film 30.
  • the flexible element or the film 30 is preferably between 0.15 mm and 0.2 mm thick, so that this simple can be bent.
  • the flexible element or the film 30 of the setting aid 29 has recesses 33, so that the film 30 can be inserted via knobs 34 on the input and / or output device 18, as shown in Fig. 4.
  • two recesses 33 are provided for two knobs 34.
  • the distance 35 between the two recesses 33 is dimensioned such that it is slightly larger than a distance 36 between the axes of rotation 37 of the knobs 34 of the input and / or output device 18 (see FIG. 4).
  • the recesses 33 have a special shape, wherein in this case a first part 38 is formed semicircular with a larger diameter for performing the rotary knob 34 and in the center of the second part 39 of the recess 33 forms a smaller semi-circular directed against the first part 38 area with which the adjustment aid 29 between the two axes of rotation 37 of the knobs 34 is fixed or clamped. Due to the smaller diameter of the second part 39 of the recess 33 is achieved that this is equal to or greater than the outer diameter of the axes of rotation 37 for the knobs 34, so that by the curvature of the second part 39 over this area, the adjustment aid 29 on the axis of rotation 37th is better positioned.
  • the recesses 33 in particular the first part 38 and the second part 39 are formed opposite to each other, whereby it is achieved that the film 30 can be clamped between two axes of rotation 37.
  • the film 30 is bent substantially in the middle, so that in each case the knobs 34 'are guided by the first part 38.
  • the second part 39 of the film 30 is pressed on the surface of the input and / or output device 18 under the rotary knobs 34 to the axis of rotation 37, so that the film 30 is clamped.
  • FIG. 3 shows a commercially available input and / or output device 18 of a component of the welding apparatus 1.
  • two rotary knobs 34 are each shown with a rotation axis 37.
  • the knobs 34 is usually one each permanently assigned to the surface of the input and / or output device 18 printed scale 40.
  • a wire feed speed knob 34 - marked with a scaling 40 in ipm or m / min - and the other knob 34 for the voltage - indicated with a scale 40 in V - is provided.
  • buttons 41 for the selection of parameters and display elements 42 in the form of LEDs and LCD or 7-segment displays are arranged, with corresponding imprints 43 for identifying the parameters or setting options are available, so that with appropriate selection corresponding to ads begin to light up or corresponding values are displayed.
  • the user is limited to the existing information and must make a corresponding adjustment of the welding process with these.
  • an adjustment aid 29 is used, through which the user, for example, only the material thickness - marked with mm - must adjust on the additional scale 32 of the film 30.
  • the user now sees the scale 40 for the knobs 34 of the input and / or output device 18 and the scale 32 of the setting aid 29, as can be seen in Fig. 4.
  • the user sets on both knobs 34 the same value for the material thickness in mm corresponding to the scale 32 of the setting aid 29, thus automatically setting the correct values for the wire feed speed m / min (ipm) and the voltage V.
  • the user may preferably select the appropriate materials from a plurality of different adjustment aids 29 and clamp the adjustment aid 29 on the input and / or output device 18.
  • the adjustment aids 29 are labeled, for example, with the information 31 material, such as steel or steel, wire diameter, such as 1.0 mm and inert gas, CO 2 100%.
  • Each adjustment aid 29 has a scale 32 adapted to the application so that easy adjustment can be achieved.
  • the corresponding adjustment aid 29 is easy to attach to the input and / or output device 18, as shown in Fig. 4.
  • auxiliary wires are often used for the welds printed on the user manual or on a housing cover, which allow the user such settings.
  • the disadvantage here is that the user must always have the manual with him or open a corresponding lid of the welding machine 1 in order to get the new values, for example, for a different sheet thickness.
  • the adjustment aid 29 according to the invention such tables are implemented in the form of the scale 32 and provided by simply plugging as an aid to the user. This gives a flexible surface or setting information of the input and / or output device 18 and a simple adjustment.
  • the setting aid 29 thus has the task of providing the user with additional information and thus facilitating the adjustment of the welding device 1.
  • the user can also simply attach different setting aids 29 to the input and / or output device 18, depending on the weld to be performed or on the application.
  • a commercial welder 1 can be adjusted by appropriate adjustment aids 29 to the needs of a user.
  • the user may put on a completely blank transparent adjustment aid 29, then to carry out trial welds and even to mark or label corresponding settings with a pen so that he can repeat these settings over and over again.
  • the film 30 may also be formed opaque, so that all areas of the input and / or output device 18 are hidden and only the scale 32 is visible, which is printed on the film 30.
  • a scale 32 may be printed for the welding current, so that for example with the knob 34 for the voltage, a corresponding value for the current can be set.
  • the recesses 33 may extend, for example, to the lower edge of the element or the film 30, so that it can be pushed from above between the surface of the input and / output device 18 and the knobs 34, instead of being plugged over the knobs 34.
  • the element or the film 30 can not be attached to a rotary knob 34 or the axis of rotation 37, but to special fastening
  • an adjustment aid 29 according to the invention can also be used by the element or the film 30 is formed very thin, so that the underlying Touch screen can still be used.
  • 18 guide rails can be arranged at the lateral edge of the input and / or output device, in which the film 30 can be inserted or inserted.
  • the setting aid 29 and electronic information about these can be stored, which can be queried by the input and / or output device 18.
  • the input and / or output device 18 For this purpose, it is possible, for example, to position a transponder on the setting aid 29 and in the input and / or output device 18 or in the housing 11 of the welding device 1, a corresponding reader, so that the transponder when positioning the adjustment aid 29 on the input and / or Output device 18 is read. This information can then be made available to the control device 4.
  • a chip for storing data can be arranged on the setting aid 29. The reading of the data can be done contactless.
  • a reading device can be integrated on the welding device 1 or it can be connected to the welding device 1 so that the user, before positioning the setting aid 29, first brings it to the reading device, whereupon the chip is read out.
  • the adjustment aid 29 may be implemented in "inches” instead of "mm” for other countries, e.g., USA.
  • the current values can also be printed, so that the parameters are subsequently selected via a current scale.
  • marking surfaces are provided, for example: for good values, or "lines on front foil", whereby the user interface is not deformed.Other course it is possible to use other variants of the setting aid 29, in particular the information 31 and scales shown thereon 32, to train and use.
  • a preferably transparent or partially transparent and preferably printed film 30 is arranged.
  • the film 30 preferably automatically stops at the input and / or output device 18 via the "plug-and-clip system.”
  • the film 30 has previously been selected based on various criteria, in particular the wire material, wire diameter and gas used Guideline values for setting the rotary knobs 34 in order to obtain a good welding result The guideline value depends on the thickness of the sheets to be welded.
  • the setting aid 29 is basically used so that the user can quickly and easily set a parameter which is preferred for him.
  • the values for this parameter must be set accordingly on the scale 32.
  • the values of the scale 32 are accordingly in relation to the scale 40, so that the desired welding result is achieved.
  • the adjustment aid 29 according to FIG. 2 may also have only one scale 32, so that the values of the scale 40 of the input and / or output device 18 are set on a rotary knob 34 and the values of the scale 32 on the further rotary knob 34.

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Arc Welding In General (AREA)
  • Arc Welding Control (AREA)
  • Details Of Rigid Or Semi-Rigid Containers (AREA)

Abstract

La présente invention concerne une aide au réglage (29) qui est destinée à un composant d'un poste de soudure (1) et qui se présente sous la forme d'un élément à coller ou à fixer sur un dispositif d'entrée et/ou de sortie (18) du composant, des informations complémentaires (31) et/ou des graduations complémentaires (32) destinées au réglage d'une opération de soudage étant imprimées sur ledit élément. L'invention, qui vise à simplifier les opérations de réglage qu'effectue l'opérateur en vue d'une opération de soudage déterminée, concerne plus particulièrement un élément souple, tel qu'une feuille (30), dans lequel sont ménagées deux fenêtres (33), que l'on colle ou que l'on fait tenir aux deux boutons de réglage (34) du dispositif d'entrée et/ou de sortie (18) et dont chacune comporte une première partie (38) et une seconde partie (39). En l'occurrence, la première partie (38) de chaque fenêtre (33) est conçue pour laisser passer un bouton de réglage (34) alors que la seconde partie (39) de chaque fenêtre (33) se fixera entre les deux axes de rotation (37) des boutons de réglage (34).
EP10722911A 2009-06-18 2010-05-28 Aide au réglage pour un composant d'un poste de soudure Withdrawn EP2442940A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AT0094309A AT508147B1 (de) 2009-06-18 2009-06-18 Einstellhilfe für eine komponente eines schweissgeräts
PCT/AT2010/000186 WO2010144928A1 (fr) 2009-06-18 2010-05-28 Aide au réglage pour un composant d'un poste de soudure

Publications (1)

Publication Number Publication Date
EP2442940A1 true EP2442940A1 (fr) 2012-04-25

Family

ID=42556898

Family Applications (1)

Application Number Title Priority Date Filing Date
EP10722911A Withdrawn EP2442940A1 (fr) 2009-06-18 2010-05-28 Aide au réglage pour un composant d'un poste de soudure

Country Status (6)

Country Link
US (1) US20120080417A1 (fr)
EP (1) EP2442940A1 (fr)
CN (1) CN102458750A (fr)
AT (1) AT508147B1 (fr)
RU (1) RU2494845C2 (fr)
WO (1) WO2010144928A1 (fr)

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EP3020497B1 (fr) * 2014-11-07 2024-01-17 The ESAB Group Inc. Techniques pour commander un système de soudage portable
WO2017193132A1 (fr) * 2016-05-06 2017-11-09 Hypertherm, Inc. Commande de systèmes de traitement par arc à plasma et systèmes et dispositifs associés

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WO2010144928A1 (fr) 2010-12-23
RU2494845C2 (ru) 2013-10-10
AT508147A4 (de) 2010-11-15
AT508147B1 (de) 2010-11-15
RU2012101596A (ru) 2013-07-27
US20120080417A1 (en) 2012-04-05

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