EP2406021B1 - Rohrbiegemaschine mit rohrmanipulator - Google Patents
Rohrbiegemaschine mit rohrmanipulator Download PDFInfo
- Publication number
- EP2406021B1 EP2406021B1 EP11704916.3A EP11704916A EP2406021B1 EP 2406021 B1 EP2406021 B1 EP 2406021B1 EP 11704916 A EP11704916 A EP 11704916A EP 2406021 B1 EP2406021 B1 EP 2406021B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pipe
- bending
- holding
- bent
- manipulator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005452 bending Methods 0.000 title claims description 54
- 238000000034 method Methods 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 13
- 230000001939 inductive effect Effects 0.000 claims description 3
- 244000089486 Phragmites australis subsp australis Species 0.000 description 20
- 230000006698 induction Effects 0.000 description 10
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012998 induction bending Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/16—Auxiliary equipment, e.g. for heating or cooling of bends
- B21D7/162—Heating equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/006—Feeding elongated articles, such as tubes, bars, or profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/16—Auxiliary equipment, e.g. for heating or cooling of bends
Definitions
- the invention relates to a pipe bending machine and a method for loading and inserting pipes in pipe bending machines, with the features of the preamble of claim 1, such as from the DE 26 30 967 A known.
- the pipes to be bent are inductively heated at the bending point.
- the pipes are often thick-walled steel pipes with wall thicknesses from 3 to 120 mm and with large diameters from 400 to 1660 mm and weights of several tons.
- the tube bending machines developed for this purpose are correspondingly large and heavy, with which bending radii of 1 to 10 meters can be realized.
- the DE 26 30 967 A teaches to bend a pipe and to remove it from the bending device by means of a mandrel without having to remove the induction ring.
- the mandrel is not used as a feed and also not as a tool for gripping the pipe and inserting it into the pipe bending machine.
- the DE 31 47 688 A1 describes a pipe quick-action clamping device with which the smallest possible, non-bendable pipe length is to be achieved at the clamping end, whereby a radial clamping movement is achieved by means of a bolt-shaped expanding collet with several longitudinal slots distributed around the circumference.
- the expanding pliers are also placed over one end of the pipe to be bent.
- FR 1 442 832 A it is intended to grip a thin-walled installation pipe from the inside and to feed it to a mechanical bending device.
- the device is not suitable for large and thick-walled pipes that can only be formed using the induction bending process.
- the object of the invention is therefore to provide a pipe bending machine in which the reclamping and loading processes are shortened and simplified and thus the throughput that can be achieved and the cost-effectiveness thereof are increased.
- the pickup gun applies the force with which the pipe is guided through the heating device.
- the pipe manipulator essentially consists of the receiving pin and the devices that serve to move the receiving pin in the axial direction, the latter corresponding to the usual feed devices according to the conventional art.
- the receiving pin fixes the pipe to be bent in at least two holding planes that are perpendicular to the horizontal pipe center axis.
- the two holding levels must be so far apart that they can safely absorb the large leverage forces without causing deformations at the force application points of the pipes. Additional holding levels can be provided as support.
- fixation takes place in a frictionally locking manner in each of the holding planes by holding devices which are pressed against the tube from the inside. Due to the considerable forces, attention must be paid to defined, limited compressive forces and sufficient force application areas.
- the receiving quill is rotatable. This facilitates clamping in the case of multiple bends and enables the tube to be rotated after several, possibly spatially complicated, bending processes in such a way that the tube can be removed safely.
- the holding devices are formed in each plane by holding levers which have force introduction elements for the inside of the tube at their outer ends, the holding levers being actuated by a hydraulic system within the receiving quill and being concentrically spread in the process.
- the holding levers can be arranged in the same direction or in opposite directions. In the event of a synchronism, the force introduction surfaces of the different holding planes can also be connected to one another.
- Fig. 1 shows the bending machine with a bending lock 1, the bending axis of rotation 2, behind which there is also an induction ring 3 in the same plane.
- a pickup 5 On the front part of a feed carriage 4 there is a pickup 5 which is connected to a feed rod 6 and has the holding lever 7.
- Pickup gun 5, feed rod 6 and holding lever 7 form the pipe manipulator.
- the inserted tube 8 is shown up to the induction ring 3 and is then only shown in dashed lines in the unbent state.
- Fig. 2a shows a side view of the pipe manipulator consisting of the pickup 5, feed rod 6, the four holding levers 7 in the retracted state and their force introduction surfaces 9.
- Fig. 2b shows a 45 ° cut
- Fig. 2c a frontal view in the axial direction
- Fig. 2d an isometric representation.
- FIG. 3a Shows in the same way Fig. 3a a side view of the pipe manipulator consisting of the pickup 5, the feed rod 6, the four Retaining levers 7 in the extended state and their force introduction surfaces 9.
- the holding planes 10 are also shown here.
- Fig. 3b shows a 45 ° cut
- Fig. 3c a frontal view in the axial direction
- Fig. 3d an isometric representation.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL11704916T PL2406021T3 (pl) | 2010-01-15 | 2011-01-06 | Giętarka do rur z manipulatorem do rur |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010004822.4A DE102010004822B4 (de) | 2010-01-15 | 2010-01-15 | Rohrmanipulator |
PCT/DE2011/000008 WO2011085713A1 (de) | 2010-01-15 | 2011-01-06 | Rohrmanipulator |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2406021A1 EP2406021A1 (de) | 2012-01-18 |
EP2406021B1 true EP2406021B1 (de) | 2020-05-06 |
Family
ID=43909736
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11704916.3A Active EP2406021B1 (de) | 2010-01-15 | 2011-01-06 | Rohrbiegemaschine mit rohrmanipulator |
Country Status (12)
Country | Link |
---|---|
US (1) | US9399247B2 (zh) |
EP (1) | EP2406021B1 (zh) |
JP (1) | JP2012524662A (zh) |
KR (1) | KR101323547B1 (zh) |
CN (1) | CN102427895B (zh) |
BR (1) | BRPI1106081B1 (zh) |
CA (1) | CA2758817C (zh) |
DE (1) | DE102010004822B4 (zh) |
MX (1) | MX2012000702A (zh) |
PL (1) | PL2406021T3 (zh) |
RU (1) | RU2499647C2 (zh) |
WO (1) | WO2011085713A1 (zh) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102012019180A1 (de) | 2012-09-28 | 2013-03-21 | Daimler Ag | Induktives Profilbiegeverfahren |
CN107755563B (zh) * | 2017-12-18 | 2024-05-14 | 张家港兴宇机械制造有限公司 | 弯管机中的管件夹持机构 |
JP7149159B2 (ja) * | 2018-10-23 | 2022-10-06 | 高周波熱錬株式会社 | ラックバーの製造装置及びラックバーの製造方法 |
CN110361147A (zh) * | 2019-07-15 | 2019-10-22 | 张超 | 一种油气管道泄露检测方法及装置 |
CN112027631B (zh) * | 2019-10-16 | 2021-08-20 | 玉环绮利科技有限公司 | 一种管件上料移送装置的工作方法 |
CN114749533B (zh) * | 2022-04-22 | 2024-03-19 | 浙江福兰特有限公司 | 一种不锈钢管件弯管机的内涨夹紧机构 |
Family Cites Families (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2862540A (en) * | 1954-02-01 | 1958-12-02 | Ryan Aeronautical Co | Expanding clamp for a tube bending machine |
US3109477A (en) * | 1962-09-25 | 1963-11-05 | Crose United Corp | Mandrel for pipe bending machines |
FR1442832A (fr) * | 1965-07-30 | 1966-06-17 | Hilgers Masch & App Bauanstalt | Mandrin pour machine à cintrer les tubes |
DE1966496U (de) * | 1967-05-12 | 1967-08-17 | Banning A G Maschinenfabrik J | Rohrbiegedorn mit drehantrieb. |
US3747394A (en) * | 1972-03-27 | 1973-07-24 | Evans Pipeline Equip Co | Pipe mandrel for use during bending |
NL168729C (nl) * | 1975-03-24 | 1982-05-17 | Mannesmann Roehren Werke Ag | Buisbuiginrichting. |
DE2630967C3 (de) * | 1976-07-08 | 1980-06-26 | Mannesmann Ag, 4000 Duesseldorf | Rohrbiegevorrichtung |
JPS5645220A (en) * | 1979-09-21 | 1981-04-24 | Dai Ichi High Frequency Co Ltd | Bending method for metallic pipe |
DE3147688A1 (de) * | 1981-12-02 | 1983-06-16 | M.A.N. Maschinenfabrik Augsburg-Nürnberg AG, 8000 München | "rohr-schnellspannvorrichtung" |
SU1503931A1 (ru) * | 1987-02-09 | 1989-08-30 | Предприятие П/Я А-1872 | Устройство дл гибки труб |
US5288005A (en) * | 1992-09-04 | 1994-02-22 | Beakley Lane D | Automatic internal pipe line-up clamp |
JPH08257930A (ja) * | 1995-03-24 | 1996-10-08 | Katsuteru Araki | 管のクランプ機構とそれを用いた管の端部加工装置 |
RU2100117C1 (ru) * | 1995-03-28 | 1997-12-27 | Товарищество с ограниченной ответственностью Научно-производственное предприятие "Тор М" | Установка для изготовления отводов |
JP2006043767A (ja) * | 2004-06-30 | 2006-02-16 | Dai Ichi High Frequency Co Ltd | 金属管の熱間曲げ加工方法 |
FR2887164B1 (fr) * | 2005-06-17 | 2007-10-26 | Serimer Dasa Soc Par Actions S | Dispositif de centrage et de serrage de pieces tubulaires |
DE102007022004B4 (de) | 2007-05-08 | 2010-07-15 | AWS Schäfer Technologie GmbH | Vorrichtung und Verfahren zum Biegen von Rohren |
CN101219449A (zh) * | 2008-01-22 | 2008-07-16 | 大连冶金结晶器有限公司 | 整体弧形不锈钢圆坯结晶器水套的半自动制作方法 |
-
2010
- 2010-01-15 DE DE102010004822.4A patent/DE102010004822B4/de active Active
-
2011
- 2011-01-06 PL PL11704916T patent/PL2406021T3/pl unknown
- 2011-01-06 RU RU2011140005/02A patent/RU2499647C2/ru active
- 2011-01-06 MX MX2012000702A patent/MX2012000702A/es not_active Application Discontinuation
- 2011-01-06 US US13/265,163 patent/US9399247B2/en active Active
- 2011-01-06 CN CN201180001759.6A patent/CN102427895B/zh not_active Expired - Fee Related
- 2011-01-06 JP JP2012507604A patent/JP2012524662A/ja not_active Withdrawn
- 2011-01-06 BR BRPI1106081-6A patent/BRPI1106081B1/pt not_active IP Right Cessation
- 2011-01-06 CA CA2758817A patent/CA2758817C/en not_active Expired - Fee Related
- 2011-01-06 EP EP11704916.3A patent/EP2406021B1/de active Active
- 2011-01-06 KR KR1020117024138A patent/KR101323547B1/ko active IP Right Grant
- 2011-01-06 WO PCT/DE2011/000008 patent/WO2011085713A1/de active Application Filing
Non-Patent Citations (1)
Title |
---|
None * |
Also Published As
Publication number | Publication date |
---|---|
RU2499647C2 (ru) | 2013-11-27 |
DE102010004822B4 (de) | 2016-02-04 |
CA2758817C (en) | 2014-03-18 |
RU2011140005A (ru) | 2013-04-10 |
KR101323547B1 (ko) | 2013-10-29 |
CN102427895A (zh) | 2012-04-25 |
US20120192612A1 (en) | 2012-08-02 |
DE102010004822A1 (de) | 2011-07-21 |
JP2012524662A (ja) | 2012-10-18 |
CA2758817A1 (en) | 2011-07-21 |
EP2406021A1 (de) | 2012-01-18 |
BRPI1106081B1 (pt) | 2020-11-03 |
BRPI1106081A2 (pt) | 2016-05-10 |
US9399247B2 (en) | 2016-07-26 |
PL2406021T3 (pl) | 2020-10-19 |
MX2012000702A (es) | 2012-03-21 |
KR20120065267A (ko) | 2012-06-20 |
CN102427895B (zh) | 2014-11-26 |
WO2011085713A1 (de) | 2011-07-21 |
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