EP2379801A1 - Blattbildungssystem für eine maschine zur herstellung einer mehrschichtigen faserstoffbahn - Google Patents
Blattbildungssystem für eine maschine zur herstellung einer mehrschichtigen faserstoffbahnInfo
- Publication number
- EP2379801A1 EP2379801A1 EP09740129A EP09740129A EP2379801A1 EP 2379801 A1 EP2379801 A1 EP 2379801A1 EP 09740129 A EP09740129 A EP 09740129A EP 09740129 A EP09740129 A EP 09740129A EP 2379801 A1 EP2379801 A1 EP 2379801A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- separating wedge
- wedge
- separating
- headbox
- upstream
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002657 fibrous material Substances 0.000 title abstract description 7
- 239000000725 suspension Substances 0.000 claims abstract description 112
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 59
- 210000000481 breast Anatomy 0.000 claims abstract description 6
- 230000007704 transition Effects 0.000 claims description 17
- 238000007654 immersion Methods 0.000 claims description 12
- 230000002093 peripheral effect Effects 0.000 claims description 11
- 239000006228 supernatant Substances 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 6
- 239000000835 fiber Substances 0.000 description 15
- 238000004519 manufacturing process Methods 0.000 description 12
- 239000000123 paper Substances 0.000 description 9
- 230000008901 benefit Effects 0.000 description 5
- 230000003287 optical effect Effects 0.000 description 4
- 238000004806 packaging method and process Methods 0.000 description 4
- 239000011111 cardboard Substances 0.000 description 3
- 238000010790 dilution Methods 0.000 description 3
- 239000012895 dilution Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000005194 fractionation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000033228 biological regulation Effects 0.000 description 2
- 238000005422 blasting Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 239000010812 mixed waste Substances 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F1/00—Wet end of machines for making continuous webs of paper
- D21F1/02—Head boxes of Fourdrinier machines
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F1/00—Wet end of machines for making continuous webs of paper
- D21F1/02—Head boxes of Fourdrinier machines
- D21F1/028—Details of the nozzle section
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F9/00—Complete machines for making continuous webs of paper
- D21F9/003—Complete machines for making continuous webs of paper of the twin-wire type
- D21F9/006—Complete machines for making continuous webs of paper of the twin-wire type paper or board consisting of two or more layers
Definitions
- Sheet forming system for a machine for producing a multilayer fibrous web
- the invention relates to a sheet forming system for a machine for producing a multilayer fibrous web, in particular a multilayer paper or board web, from at least two pulp suspensions, comprising a multilayer headbox with a headbox nozzle, the at least two extending across the width of the machine by at least one separating wedge from each other separate, during the operation of the multi-layer material casserole each fibrous suspension as pulp suspension flow leading and converging nozzle chambers having upstream each one feeder and downstream each having a width extending across the outlet gap with a gap width, the two outer nozzle chambers on the outside each have an outer wall and wherein the separating wedge contacts two during the operation of the multilayer headbox of the respectively adjacent pulp suspension stream has split wedge surfaces, and a multi-layer casserole immediately following Spaltformer with two rotating endless screens, of which the first sieve over a peripheral region of a forming roller and of which the second sieve over a peripheral region of a breast roll passes and then in the region of the forming roll on the first sieve, forming
- the pulp suspensions will usually be suspensions of different pulps; but it can also be suspensions with the same fibrous materials, but with different physical properties.
- a physical property may be, for example, different pressures for setting different flow velocities in the respective pulp suspension stream.
- Such a multilayer headbox for a machine for producing a multilayer fibrous web, in particular a multilayer paper or board web, from at least two fibrous stock suspensions is known, for example, from German published patent application DE 195 38 149 A1.
- the suspension layers are kept separate by rigid partitions. At the downstream end, adjacent dividing walls can be deformed differently perpendicular to the jet plane, so that both a good jet guidance is possible and the optimum connection of the suspension layers after emergence from the head box.
- multi-layer casserole for example, from the German patent DE 43 23 050 C1 known.
- the disclosed multi-layer casserole has, as shown for example in Figure 3 of this German patent, for separating two adjacent pulp suspension streams in the headbox on a continuously tapered separating wedge, which is arranged by means of an upstream mounted hinge unit hinged in the headbox.
- FIGS. 1A to 4B each show a gap former whose first deflecting element for the first screen is a forming roller and whose second deflecting element for the second screen is a breast roller.
- the majority of multi-layer drums are used today in the field of packaging machines for the production of testliner.
- the increasing production speeds as well as the rising raw material and energy costs increasingly require the production of multilayer products with lower basis weights.
- the multi-layer casseroles are for this purpose operated with ever smaller gap widths or pulp suspension jet thicknesses.
- the demands on the stability and the turbulence quality of the respective fibrous suspension jet coming from the headbox of the multi-layer slurry rise for the purpose of reducing the mixing zones within the pulp suspension jet in its height direction.
- the height direction is referred to in professional circles as "z-direction".
- the production of a fibrous web having a basis weight in a range of 20 to 60 g / m 2 per pulp suspension layer at a production speed of over 900 m / min should be possible.
- the separating wedge of two each having a separating wedge angle separating wedge areas, an upstream Trennkeil rotatings Scheme and a downstream splitter wedge end region, the two splitter wedge angles of the two splitter wedge regions assume different angle values, the splitter wedge start angle of the upstream splitter start region assuming a greater angle than the spline end angle of the downstream splice end region and a non-planar transition region between the at least one splitter surface of the splitter wedge two separating wedge regions of the separating wedge is provided that the formed from the at least two pulp suspension streams pulp suspension jet a free jet length in the range of 100 to 500 mm, preferably from 125 to 400 mm, i in particular from 1 50 to 300 mm, and that the open forming roll has a diameter in the range from 1200 to 2500 mm, preferably from 1300 to 2400 mm, in particular from 1500
- the headbox of the multilayer headbox of the sheet forming system of the present invention thus constructed provides the advantage that the layer purity in the height direction can be markedly improved over known multilayer headboxes. This is in principle due to the fact that the pressure loss and thus the fluid wall friction on the separating wedge can be reduced by shortening the separating wedge projection. Associated with this is a reduction of the turbulence forming in the pulp suspension streams with concomitant improvement of the layer purity in the height direction. - -
- the separating wedge of the multilayer headbox of the sheet forming system according to the invention also has the advantage that the layer purity in the vertical direction can again be appreciably improved in comparison with known multilayer stockings. This is primarily due to the fact that the angle of incidence of the two pulp suspension streams is significantly reduced when they are merged at the separating wedge end. Associated with this is once again a reduction of the turbulences forming in the pulp suspension streams with a concomitant improvement in the layer purity in the height direction.
- the turbulence forming in the outer pulp suspension streams also substantially affects the coverage qualities of the outer pulp suspension layers. Now, if the turbulence is reduced, so also the M ischungszonen in nerhal b of the pulp suspension jet decrease in its height direction. And the reduced mixing zones, in turn, contribute significantly to improved coverage qualities of the outer pulp suspension layers.
- both a high-grade layer purity in the height direction and a good optical cover quality of the outer fibrous stock suspension layers are achieved.
- the separating cotter overhangs can have the same, approximately the same or even different values, depending on the application.
- the individual separating wedge may consist of a high-grade steel or the like and may have a minimum rigidity both in the machine direction and in the cross-machine direction, which in some areas is at least greater than 40
- the separating wedge is preferably by means of an upstream attached separating wedge recording rigid, so not articulated and thus not freely movable arranged in the headbox.
- the upstream separating wedge recording of the separating wedge by definition extends in its longitudinal direction, preferably centrally aligned straight line.
- the said free jet length of the pulp suspension jet formed from the at least two pulp suspension streams still ensures a free-jet quality which is sufficient in terms of process technology.
- the pulp suspension free jet still experiences no significant widening due to the air boundary layers forming on the two free-jet surfaces.
- the layer purity of the pulp suspension streams in the height direction can be continued.
- the open forming roll of the sheet forming system of the present invention having the diameter range mentioned provides the advantage of gentle dewatering of the at least two fibrous suspensions located between the two screens during their common guidance over a peripheral region of the open forming roll.
- the gentle dewatering of the at least two pulp suspensions is primarily the result of the relatively large diameter of the forming roll in conjunction with a sufficient dewatering length on the open forming roll.
- the open forming roller may be vacuumed or unabsucked, with the suction of the forming roller being well known in the art.
- the four mentioned and invention essential features of the sheet forming system according to the invention ensure the continuous and process-reliable achievement of both a high-quality layer purity in the height direction and a good optical coverage quality of the outer Faserstoffsuspensi- ons harshen in a fibrous web produced with it. It is also the production of a multi-layer fibrous web with a basis weight in a range of 20 to 60 g / m 2 per pulp suspension layer at a production speed of about 900 m / min possible.
- the at least one separating wedge arranged in the iris-free headbox nozzle has a separating wedge projection in a range from 0.05 to 1.0, preferably from
- a preferably adjustable diaphragm with an aperture immersion depth is arranged on at least one outer wall of the headbox nozzle and that the at least one separating wedge arranged in the headbox nozzle has a separating wedge projection in a range from 0.5 to ⁇ 3, 0, preferably from 0.6 to ⁇ 2.0, in particular from 0.7 to 1, 5, • having the largest single gap width of the at least two nozzle chambers.
- the aperture of the multilayer headbox of the sheet forming system according to the invention may have an iris depth into the adjacent pulp suspension stream in a range from 1 to 30 mm, preferably in a range from 5 to 15 mm. This embodiment allows the generation of a minimum turbulence in the corresponding pulp suspension, but without equal to achieve the above-described disadvantageous turbulence level.
- the at least one separating wedge of the multilayer headbox of the sheet forming system according to the invention can have a separating wedge angle ⁇ 10 °, preferably in a range between 3 and 7 °.
- these angular ranges avoid disadvantageous mixing of two adjacent pulp suspensions.
- At least one separating wedge for separating two adjacent pulp suspension streams of the multilayer headbox of the sheet forming system according to the invention can be arranged rigidly or in the headbox nozzle by means of an articulation unit arranged upstream.
- the pulp suspension streams emerging from the headbox nozzle of the multilayer headbox of the sheet forming system according to the invention as a common pulp suspension jet can have different jet velocities.
- the at least one difference in the jet speeds may assume a value in the range of 10 to 60 m / min, preferably 15 to 25 m / min. This significantly reduces the spread of the mixing cone in the pulp suspension jet to the relevant pulp suspension layer. These requirements may also be dependent on the former concept in a known manner.
- a non-planar transition region between the two separating wedge areas of the separating wedge is provided on both separating wedge surfaces of the separating wedge.
- At least the upstream separating wedge initial region of the separating wedge can be aligned symmetrically with respect to a straight line running through the upstream separating wedge receptacle of the separating wedge.
- the downstream spline end region of the splitter key is oriented asymmetrically to a straight line passing through the upstream spline retainer of the splitter spline, then the splitter tip of the splitter will not lie on the straight line passing through the upstream spline retainer of the splitter spline.
- both the upstream breaker wedge start region of the breaker wedge and the downstream breaker wedge end region of the breaker wedge may be symmetrically aligned with a straight line through the upstream wedge retainer of the breaker wedge such that the breaker wedge tip of the breaker wedge lies on the straight line passing through the upstream wedge retainer of the breaker wedge.
- the separating wedge in this case is then designed symmetrically to the straight line passing through the upstream separating wedge receptacle of the separating wedge.
- a non-planar transition region between the two separating wedge regions of the separating wedge is provided on a separating wedge surface of the separating wedge and on the other separating wedge surface of the separating wedge a planar transition region is provided between the two separating wedge regions of the separating wedge.
- the separating wedge thus forms one side a flat surface, so that the noticeably reduced angle of incidence of the two pulp suspension streams must be borne on their merger at the splitter end of the other side of the separating wedge.
- At least the upstream separating wedge initial region of the separating wedge can be aligned symmetrically with respect to a straight line running through the upstream separating wedge receptacle of the separating wedge.
- the downstream spline end region of the splitter key is oriented asymmetrically to a straight line passing through the upstream spline retainer of the splitter spline, then the splitter tip of the splitter will not lie on the straight line passing through the upstream spline retainer of the splitter spline.
- both the upstream breaker wedge start region of the breaker wedge and the downstream breaker wedge end region of the breaker wedge may be oriented asymmetrically with respect to a straight line passing through the upstream breaker wedge retainer of the breaker wedge.
- the separating wedge tip of the separating wedge could then lie on the straight line passing through the upstream separating wedge holder of the separating wedge.
- the separating wedge end angle of the downstream separating wedge end region preferably has an angle value in the range from 1.5 to 8 °, preferably from 2.5 to 4.5 °. In addition, these angular ranges avoid adverse mixing of the two adjacent pulp suspensions.
- the angle of the upstream separating wedge starting region preferably has an angle value in the range from 8 to 20 °, preferably from 10 to 15 °, so that a sufficient minimum rigidity of the separating wedge is provided both in the longitudinal direction and in the transverse direction.
- downstream separating wedge end region of the separating wedge has a downstream separating wedge end length in the range from 10 to 100 mm, preferably from 15 to 75 mm, in particular from 25 to 50 mm and / or the downstream Trennkeilend Scheme the separating wedge protrudes beyond the outlet gap of the headbox nozzle, preferably in a range of 10 to 25 mm.
- the respective non-planar transition region on the separating wedge surface between the two separating wedge regions of the separating wedge of the multilayer headbox of the sheet forming system according to the invention can be geometrically angular or round with a radius of curvature in the range from 20 to 1000 mm, preferably from 100 to 500 mm, in particular from 150 up to 250 mm, be designed.
- the open forming roll has an open area in the range of 60 to 99%, preferably 70 to 98%, especially 80 to 96%, of the total area of the forming roll, so that a mark free or nearly mark free, efficient and a gentle dewatering of the at least two fibrous suspensions located between the two sieves during their joint guidance over a peripheral region of the open forming roll is possible.
- the open forming roll can be vacuumed or unabsucked depending on the application, wherein the brewing of the forming roll is well known in the art.
- the open forming roll preferably has one of the two wires together with the at least two located between them pulp suspensions entangled area with a wrap angle in the range of 15 to 260 °, preferably from 30 to 230 °, in particular from 50 to 180 °. These areas contribute significantly to the efficient and gentle dewatering of the at least two fibrous material located between the two sieves. Suspensions during their common leadership over a peripheral region of the open forming roll at.
- the jet impingement of the pulp suspension jet formed from the at least two pulp suspension streams may also be directed to the open forming roll in the range from 0 to 100%, preferably from 20 to 60%, and the at least two pulp suspensions may have a respective pulp density in the multilayer headbox of the present invention Sheet forming system of 0.2 to 1, 8%, preferably 0.5 to 1, 6%, in particular from 0.7 to 1, 4%.
- the mode of operation of the multilayer headbox of the sheet forming system according to the invention can take place both in over- and underflow with the speed ranges 20 to 80 m / min or 20 to - 80 m / min.
- the multilayer headbox is provided in a further embodiment with a dilution water control known from a large number of publications.
- a regulated feed stream in particular a dilution water stream, can be fed to at least one pulp suspension when a mixed stream is produced with a mixed concentration.
- At least one pulp suspension for the production of the multilayer fibrous web can also be produced with the following steps: a) production of the aqueous pulp suspension, in particular of mixed waste paper; b) rinsing with this pulp suspension, provided it contains interfering impurities; c) fractionation of this pulp suspension into a short fiber fraction with increasingly short fibers and a long fiber fraction with increasingly long fibers; and d) using these fractions in the manufacture of a multilayered sheet having at least one topsheet and one backsheet
- Fiber web in particular packaging paper or cardboard.
- the ceiling layer of the multi-layer fibrous web is formed from the short fiber fraction. Furthermore, it can be provided that the rear side layer of the multilayer fibrous web is formed from the long fiber fraction.
- At least one pressure sorter can be used in which, with the aid of a wet sieve, the pulp suspension is fractionated so that the long fiber fraction passes into the overflow and the short fiber fraction into the flow.
- sieves with slots whose slot width is 0.3 to 1 mm can be used for the fractionation.
- At least a three-ply packaging paper or at least three-ply cardboard is produced, wherein from the long fiber fraction, the middle layer of the multi-layer fibrous web is formed and wherein from the short fiber fraction, the top layer and the backsheet of the multi-layer fibrous web are formed.
- an at least three-ply packaging paper or at least three-ply cardboard is produced, wherein the middle layer and the backsheet of the multi-layer fibrous web are formed from the long fiber fraction.
- the sheet forming system according to the invention is particularly suitable for use in a machine for producing a multilayer fibrous web, in particular a multilayer paper or board web - -
- FIG. 1 is a schematic longitudinal sectional view of an embodiment of a sheet forming system according to the invention
- FIGS. 2 to 4 are schematic longitudinal sectional views of end portions of various embodiments of a respective headbox nozzle of a multi-layer headbox of a sheet forming system according to the invention; and FIGS. 5 and 6 are schematic side views of two further embodiments of separating wedges of a multilayer headbox of a sheet forming system according to the invention.
- FIG. 1 shows a schematic longitudinal sectional view of an embodiment of a sheet forming system 1, comprising a multilayer headbox 2 in the embodiment of a two-layer headbox and a gap former 3.
- the illustrated sheet forming system 1 is a component of a machine not shown in detail for producing a multi-layer fibrous web 4, in particular a multilayer Paper or board web, consisting of two pulp suspensions 5.1, 5.2.
- the pulp suspensions 5.1, 5.2 will usually be suspensions with different pulps; However, they can also be suspensions with the same fibrous materials, but with different physical properties. - -
- the multi-layer headbox 2 designed as a two-layer headbox comprises a headbox nozzle 6, which has two pulp suspension 5.1, 5.2 extending across the width B (arrow), separated from one another on the inside by a separating wedge 7 during operation of the multi-layer headbox 2, as pulp suspension flow 5.10 (arrow), 5.20 (arrow) leading and converging nozzle chambers 8.1, 8.2.
- the two nozzle chambers 8.1, 8.2 have the same or approximately the same cross-sectional profiles.
- each upstream of a feed device 9.1, 9.2, not shown in detail each downstream over the width B (arrow) extending exit slit 10.1, 10.2 with a gap s.10.1, s.10.2 and on the outside each have an outer wall 11.1, 11.2.
- the separating wedge 7 has two separating wedge surfaces 7.O, 7.U touched during the operation of the multi-layer casserole 2 by the respectively adjacent fibrous suspension stream 5.10 (arrow), 5.20 (arrow).
- the gap widths s.10.1, s.10.2 of the exit slits 10.1, 10.2 are the same size in the illustrated embodiment; however, they can be different in size.
- the respective feed device 9.1, 9.2, which is not shown in greater detail, is in the illustrated embodiment one of the headbox nozzle 6 directly upstream turbulence generator; However, it may also be arranged upstream of the headbox nozzle 6 indirectly and / or it may comprise a preferably machine-wide intermediate chamber or a pipe grid. These units are known to the person skilled in the art.
- the separating wedge 7 is made of a stainless steel or the like and has a minimum rigidity S both in the longitudinal direction and in the transverse direction, which assumes at least a value of> 40 N / mm in some areas. Moreover, the separating wedge 7 in the present embodiment by means of an upstream mounted wedge holder 12 is rigid, so not articulated and thus not freely movable in the headbox 6 is arranged. By the upstream Separating wedge holder 12 of the separating wedge 7 runs by definition a preferably in the longitudinal direction aligned centrally straight line G.
- the multilayer headbox 2 is immediately followed by the gap former 3 with two continuous endless screens 13, 14.
- the first wire 13 passes over a peripheral portion 16 of an open-ended forming roller 15, not shown to scale, and the second wire 14 passes over a peripheral portion 18 of a breast roll 17, which is merely indicated and not drawn to scale, before being applied to the open forming roller 15 first sieve 13 to form a wedge-shaped material inlet gap 19, which immediately with a free jet length L.20 from the headbox 6 of the multi-layer casserole 2 as a common pulp suspension free jet 20 exiting pulp suspension flows 5.10 (arrow), 5.20 (arrow) accumulates runs.
- the two screens 13, 14 with the two fibrous suspensions 5.1, 5.2 between them form at least in parts a double-wire zone 21.
- the pulp suspension streams 5.10 (arrow), 5.20 (arrow) emerging from the headbox nozzle 6 as a common pulp suspension jet 20 can have different jet velocities v.5.10 (arrow), v.5.20 (arrow).
- the difference in the jet velocities v.5.10 (arrow), v.5.20 (arrow) in particular assumes a value in the range from 10 to 60 m / min, preferably from 15 to 25 m / min.
- the at least one separating wedge 7 arranged in the headbox nozzle 6 now has a separating wedge projection Ü.7 in a range from 0.05 to 3.0, preferably from 0.1 to 2.0, in particular from 0.2 to 1.5, the largest single gap width s.10.1 of the at least two nozzle chambers 8.1, 8.2.
- 1 1 .1, 1 1 .2 of the headbox nozzle 6 is in each case preferably one on both outer walls 11 adjustable aperture 22.1, 22.2 arranged with an aperture immersion depth t.22.1, t.22.2.
- the respective orifice immersion depth t.22.1, t.22.2 in the adjacent pulp suspension flow 5.10 (arrow), 5.20 (arrow) assumes a value in a range of 1 to 30 mm, preferably in a range of 5 to 15 mm.
- the respective orifice immersion depth t.22.1, t.22.2 is by definition the vertical immersion depth of the respective orifice 22.1, 22.2 in the associated pulp suspension flow 5.10 (arrow), 5.20 (arrow).
- the adjustability of the corresponding aperture 22.1, 22.2 is indicated by a respective double arrow.
- the separating wedge 7 now has a separating wedge projection Ü.7 in a range from 0.5 to ⁇ 3.0, preferably from 0.6 to ⁇ 2.0, in particular from 0.7 to 1.5 • the largest Single gap width s.10.1 of the two nozzle chambers 8.1, 8.2.
- the separating wedge supernatant Ü.7 of the separating wedge 7 preferably assumes a value in a range of 10 to 25 mm.
- the separating wedge 7 consists of two separating wedge areas each having a separating wedge angle ⁇ , ⁇ , an upstream separating wedge starting area 7.1 and a downstream separating wedge end area 7.2.
- the two separating wedge angles ⁇ , ⁇ of the two separating wedge regions 7.1, 7.2 assume different angle values, the separating wedge starting angle ⁇ of the upstream separating wedge starting region 7.1 assuming a larger angle value than the separating wedge final angle ⁇ of the downstream separating wedge end region 7.2.
- a non-planar transitional area 23.0 is provided between the two separating wedge areas 7.1, 7.2, of the separating wedge 7.
- both the upstream separating wedge starting region 7.1 of the separating wedge 7 and the downstream separating wedge end region 7.2 of the separating wedge 7 are aligned symmetrically with respect to a straight line G passing through the upstream separating wedge receptacle 12 of the separating wedge 7, so that the separating wedge tip 24 of the separating wedge 7 is supported by the upstream one Separating wedge recording 12 of the separating wedge 7 extending straight line G is located.
- the Trennkeil gardeningswinkel ⁇ of the upstream Trennkeilan- receiving area 7.1 an angle value in the range of 8 to 20 °, preferably from 10 to 15 °, on.
- the separating wedge end angle ⁇ of the downstream separating wedge end region 7.2 has an angle value in the range of 1.5 to 8 °, preferably 2.5 to 4.5 °, so that it is smaller than the separating wedge initial angle ⁇ of the upstream separating wedge starting region 7.1.
- the downstream Trennkeilend Scheme 7.2 of the separating wedge 7 has a downstream Trennkeilendlini L.7.2 in the range of 10 to 100 mm, preferably from 15 to 75 mm, in particular from 25 to 50 mm.
- the respective non-planar transition region 23.0, 23.U at the corresponding separating wedge surface 7.0, 7.U between the two separating wedge areas 7.1, 7.2 of the separating wedge 7 is round with a rounding radius R.7.0, R.7. U in the range of 20 to 1000 mm, preferably from 100 to 500 mm, in particular from 150 to 250 mm, designed.
- the individual non-planar transition region on the separating wedge surface between the two separating wedge regions of the separating wedge could also be geometrically angular (compare FIGS. 5 and 6).
- the pulp suspension free jet 20 formed from the two pulp suspension streams 5.10 (arrow), 5.20 (arrow) has a free jet length L.20 in the range from 100 to 500 mm, preferably from 125 to 400 mm, in particular from 150 to 300 mm.
- the merely indicated and not to scale illustrated open forming roller 15 has a diameter D.15 in the range of 1 .200 to 2,500 mm, preferably from 1 .300 to 2,400 mm, in particular from 1,500 to 2,200 mm on.
- the open forming roll 15 has an open area A.15 in the range of 60 to 99%, preferably 70 to 98%, in particular 80 to 96%, of the total area AG of the forming roll 15. Moreover, the open forming roller 15 has one of the two screens 13, 14 with the ones located between them. chen pulp suspensions 5.1, 5.2 together wrapped region B.15 with a wrap angle ⁇ in the range of 15 to 260 °, preferably from 30 to 230 °, in particular from 50 to 180 ° on.
- the definition and appearance of both the looped region B.15 of the forming roll 15 and the wrap angle ⁇ of the forming roll 15 are well known to those skilled in the art.
- FIGS. 2 to 4 show schematic longitudinal sectional representations of end regions of three different embodiments of a respective headbox nozzle 6 of a multi-layer headbox 2 of a sheet forming system 1 according to the invention.
- the respective basic structure of these headbox nozzles 6 essentially corresponds to the basic construction of the headbox nozzle 6 shown schematically in FIG. 1, so that reference is also made to this description of the figures.
- FIG. 2 shows a multilayer headbox 2 with a headbox-free headbox 6.
- the separating wedge 7 arranged in this iris-free headbox 6 in this case has a separating wedge supernatant Ü.7 in a range from 0.05 to 1.0, preferably from 0.1 to 0.95, in particular from 0.2 to 0.90 largest single gap width s.10.1 of the two nozzle chambers 8.1, 8.2.
- a preferably adjustable diaphragm 22.1 with an aperture immersion depth t.22.1 is arranged on each outer wall 11.1 of the headbox nozzle 6.
- the respective aperture immersion depth t.22.1 is by definition the vertical immersion depth of the respective aperture 22.1 in the associated pulp suspension stream 5.10 (arrow).
- the adjustability of the corresponding aperture 22.1 is indicated by means of a respective double arrow.
- the respective aperture immersion depth t.22.1 into the adjacent fibrous stock suspension 5.10 (arrow) assumes a value in a range of 1 to 30 mm, preferably in a range of 5 to 15 mm.
- the two embodiments of Figures 3 and 4 differ in that in the embodiment of Figure 3, the lower lip board L.11.2 of the lower outer wall 11.2 is greater than the Trennkeilstand Ü.7 of the separating wedge 7.
- the lower lip board L.1 1 .2 of the lower outer wall 1 1 .2 smaller than the Trennkeilstand Ü.7 of the separating wedge 7.
- the respective separating wedge 7 again a Trennkeilstand Ü.7 in a range from 0.5 to ⁇ 3.0, preferably from 0.6 to ⁇ 2.0, in particular from 0.7 to 1.5, • the largest single gap width s.10.1 of the at least two nozzle chambers 8.1, 8.2.
- the pulp suspension streams 5.10 (arrow), 5.20 (arrow) emerging from the headbox nozzle 6 as a common pulp suspension free jet 20 can have different jet speeds v.5.10 (arrow), v.5.20 (arrow) ,
- the difference in the jet velocities v.5.10 (arrow), v.5.20 (arrow) in particular assumes a value in the range from 10 to 60 m / min, preferably from 15 to 25 m / min.
- FIGS. 5 and 6 show schematic side views of two further embodiments of separating wedges 7 of a multilayer headbox 2 of a sheet forming system 1 according to the invention.
- a planar transition region 23.U that is to say no change in geometry between the two separating wedge regions 7.1, 7.2 of the separating wedge 7, is provided.
- the upstream separating wedge initial region 7.1 of the separating wedge 7 is symmetrical to one through the upstream separating wedge recording 12 of the separating wedge 7 extending straight line G, wherein the straight line G was as already defined above.
- the downstream Trennkeilend Scheme 7.2 of the separating wedge 7 is oriented asymmetrically to the running through the upstream separating wedge holder 12 of the separating wedge 7 straight line G, the separating wedge tip 24 of the separating wedge 7 is not on the running through the upstream separating wedge holder 12 of the separating wedge 7 straight G.
- both the upstream separating wedge initial region 7.1 of the separating wedge 7 and the downstream separating wedge end region 7.2 of the separating wedge 7 are aligned asymmetrically with respect to a straight line G passing through the upstream separating wedge holder 12 of the separating wedge 7, the straight line G being like has already been defined above.
- the separating wedge tip 24 of the separating wedge 7 lies on the straight line G passing through the upstream separating wedge holder 12 of the separating wedge 7. But it could also be wrong.
- the respective separating wedge initial angle ⁇ of the upstream separating wedge starting region 7.1 in turn has an angular value in the range from 8 to 20 °, preferably from 10 to 15 °.
- the respective Trennkeilendwinkel ß of the downstream Trennkeilend Schemes 7.2 again has an angular value in the range of 1, 5 to 8 °, preferably from 2.5 to 4.5 °, so that it is smaller than the Trennkeil gardeningswinkel ⁇ of the upstream Trennkeil gardenings 7.1.
- the non-planar transition region 23.0 shown in each of FIGS. 5 and 6 is located on the separating wedge surface 7.0 between the two separating surfaces. - -
- Keil Societyen 7.1, 7.2 of the individual separating wedge 7 geometrically angular designed.
- the transition extends in the transverse direction of the separating wedge 7 along a line L.
- the respective non-planar transition region could also be designed around with a corresponding radius of curvature.
- the multi-layer headbox 2 shown in each case in FIGS. 1 to 4 is particularly suitable for use in a machine for producing a multi-layer fibrous web 4, in particular a multilayer paper or board web, from at least two fibrous stock suspensions 5.1, 5.2.
- At least one pulp suspension, a controlled feed stream, in particular a dilution water stream when generating a mixed stream with a mixed concentration be fed. This allows a regulation of both the fiber orientation transverse profile and the basis weight cross profile of the multilayer fibrous web.
- the invention provides a sheet forming system of the type mentioned in the introduction, which makes it possible to achieve both high-quality layer purity in the height direction and good optical cover quality of the outer pulp suspension layers in a fibrous web produced therewith. This is also made possible, in particular, in the production of a fibrous web having a weight per unit area in the range from 20 to 60 g / m 2 per pulp suspension layer at a production speed of over 900 m / min.
Landscapes
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Abstract
Description
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP09740129A EP2379801B1 (de) | 2008-12-16 | 2009-10-22 | Blattbildungssystem für eine maschine zur herstellung einer mehrschichtigen faserstoffbahn |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP08171763A EP2199459A1 (de) | 2008-12-16 | 2008-12-16 | Blattbildungssystem für eine Maschine zur Herstellung einer mehrschichtigen Faserstoffbahn |
| EP09740129A EP2379801B1 (de) | 2008-12-16 | 2009-10-22 | Blattbildungssystem für eine maschine zur herstellung einer mehrschichtigen faserstoffbahn |
| PCT/EP2009/063884 WO2010069654A1 (de) | 2008-12-16 | 2009-10-22 | Blattbildungssystem für eine maschine zur herstellung einer mehrschichtigen faserstoffbahn |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2379801A1 true EP2379801A1 (de) | 2011-10-26 |
| EP2379801B1 EP2379801B1 (de) | 2012-09-12 |
Family
ID=40578333
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP08171763A Withdrawn EP2199459A1 (de) | 2008-12-16 | 2008-12-16 | Blattbildungssystem für eine Maschine zur Herstellung einer mehrschichtigen Faserstoffbahn |
| EP09740129A Not-in-force EP2379801B1 (de) | 2008-12-16 | 2009-10-22 | Blattbildungssystem für eine maschine zur herstellung einer mehrschichtigen faserstoffbahn |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP08171763A Withdrawn EP2199459A1 (de) | 2008-12-16 | 2008-12-16 | Blattbildungssystem für eine Maschine zur Herstellung einer mehrschichtigen Faserstoffbahn |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US8308909B2 (de) |
| EP (2) | EP2199459A1 (de) |
| CN (1) | CN102245833A (de) |
| WO (1) | WO2010069654A1 (de) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102008054897A1 (de) | 2008-12-18 | 2010-07-01 | Voith Patent Gmbh | Stoffauflauf für eine Maschine zur Herstellung einer Faserstoffbahn |
| DE102008054896A1 (de) | 2008-12-18 | 2010-07-01 | Voith Patent Gmbh | Stoffauflauf für eine Maschine zur Herstellung einer Faserstoffbahn |
| DE102008054898A1 (de) | 2008-12-18 | 2010-06-24 | Voith Patent Gmbh | Stoffauflauf für eine Maschine zur Herstellung einer Faserstoffbahn |
| DE102010030707A1 (de) * | 2010-06-30 | 2012-01-05 | Voith Patent Gmbh | Blattbildungssystem für eine Maschine zur Herstellung einer zumindest einschichtigen Faserstoffbahn |
| US8871059B2 (en) * | 2012-02-16 | 2014-10-28 | International Paper Company | Methods and apparatus for forming fluff pulp sheets |
| CN105780577B (zh) * | 2016-03-18 | 2018-08-07 | 杭州湿法无纺布设备有限公司 | 湿法成型装置及方法 |
| JP7361019B2 (ja) * | 2017-09-01 | 2023-10-13 | ストラ エンソ オーワイジェイ | 板紙の製造方法、板紙、および段ボール |
| EP3502348B1 (de) * | 2017-12-21 | 2020-06-24 | BillerudKorsnäs AB | Faserfraktionierung |
| US11441268B2 (en) * | 2018-01-05 | 2022-09-13 | International Paper Company | Paper products having increased bending stiffness and cross-direction strength and methods for making the same |
| CN108457116B (zh) * | 2018-04-17 | 2023-10-20 | 南京玻璃纤维研究设计院有限公司 | 一种敞开式单网双流浆斜网成型器 |
| CN109402862A (zh) * | 2018-10-23 | 2019-03-01 | 湖北工业大学 | 纤维材料多层编织成型器 |
Family Cites Families (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3607306A1 (de) * | 1986-03-06 | 1987-09-10 | Voith Gmbh J M | Stoffauflauf fuer die herstellung von faserstoffbahnen |
| DE3807629A1 (de) * | 1988-03-09 | 1989-09-21 | Escher Wyss Gmbh | Vorrichtung zum halten einer trennlamelle |
| US4941950A (en) | 1989-07-26 | 1990-07-17 | Beloit Corporation | Headbox with grooved trailing element |
| DE4019593C2 (de) | 1990-06-20 | 1994-01-20 | Voith Gmbh J M | Stoffauflauf für Papiermaschinen |
| DE4323050C1 (de) | 1993-07-12 | 1995-02-16 | Voith Gmbh J M | Düse eines Mehrschichtenstoffauflaufes und Verfahren zum vermischungsarmen Zusammenführen mindestens zweier Stoffsuspensionsströme |
| SE501798C2 (sv) * | 1993-09-13 | 1995-05-15 | Valmet Karlstad Ab | Flerskiktsinloppslåda |
| DE4440079C2 (de) | 1994-11-10 | 1997-10-02 | Voith Sulzer Papiermasch Gmbh | Mehrschichten-Stoffauflauf |
| DE19538149A1 (de) | 1995-10-13 | 1997-04-17 | Voith Sulzer Papiermasch Gmbh | Verfahren und Stoffauflauf für eine Papier- oder Kartonmaschine zur Herstellung einer mindestens dreischichtigen Bahn |
| DE19624052A1 (de) * | 1996-06-17 | 1996-12-12 | Voith Sulzer Papiermasch Gmbh | Dreischichtenstoffauflauf |
| DE19652983A1 (de) | 1996-12-19 | 1997-05-28 | Voith Sulzer Papiermasch Gmbh | Trennelement eines Mehrschichtenstoffauflaufes |
| US6146501A (en) | 1997-12-15 | 2000-11-14 | Kimberly Clark Worldwide | Cross-machine direction stiffened dividers for a papermaking headbox |
| AT406172B (de) | 1998-02-05 | 2000-03-27 | Andritz Patentverwaltung | Vorrichtung zur zufuhr einer faserstoffsuspension auf eine entwässerungseinrichtung |
| DE19902623A1 (de) * | 1999-01-23 | 2000-07-27 | Voith Sulzer Papiertech Patent | Stoffauflauf |
| DE19963103A1 (de) | 1999-12-24 | 2001-06-28 | Voith Paper Patent Gmbh | Stoffauflauf |
| DE102005003531A1 (de) | 2005-01-25 | 2006-08-03 | Voith Paper Patent Gmbh | Doppelsiebformer und Verfahren zur Herstellung einer Faserstoffbahn aus mindestens einer Faserstoffsuspension |
| DE102006033847A1 (de) * | 2006-07-21 | 2008-01-24 | Voith Patent Gmbh | Stoffauflauf einer Maschine zur Herstellung einer Faserstoffbahn |
| DE102008043145A1 (de) | 2008-10-24 | 2010-04-29 | Voith Patent Gmbh | Zweischichtenstoffauflauf für eine Maschine zur Herstellung einer zweischichtigen Faserstoffbahn |
-
2008
- 2008-12-16 EP EP08171763A patent/EP2199459A1/de not_active Withdrawn
-
2009
- 2009-10-22 EP EP09740129A patent/EP2379801B1/de not_active Not-in-force
- 2009-10-22 WO PCT/EP2009/063884 patent/WO2010069654A1/de not_active Ceased
- 2009-10-22 CN CN2009801504949A patent/CN102245833A/zh active Pending
-
2011
- 2011-06-15 US US13/161,086 patent/US8308909B2/en not_active Expired - Fee Related
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2010069654A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| US8308909B2 (en) | 2012-11-13 |
| US20110303382A1 (en) | 2011-12-15 |
| EP2199459A1 (de) | 2010-06-23 |
| WO2010069654A1 (de) | 2010-06-24 |
| EP2379801B1 (de) | 2012-09-12 |
| CN102245833A (zh) | 2011-11-16 |
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