EP2377688A2 - Dispositif de fabrication de produits à reliure adhésive - Google Patents

Dispositif de fabrication de produits à reliure adhésive Download PDF

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Publication number
EP2377688A2
EP2377688A2 EP11400028A EP11400028A EP2377688A2 EP 2377688 A2 EP2377688 A2 EP 2377688A2 EP 11400028 A EP11400028 A EP 11400028A EP 11400028 A EP11400028 A EP 11400028A EP 2377688 A2 EP2377688 A2 EP 2377688A2
Authority
EP
European Patent Office
Prior art keywords
book block
conveyor
book
station
processing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP11400028A
Other languages
German (de)
English (en)
Other versions
EP2377688A3 (fr
EP2377688B1 (fr
Inventor
Andreas Walther
Kai Winkelmann
Jürgen Garlichs
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kolbus GmbH and Co KG
Original Assignee
Kolbus GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kolbus GmbH and Co KG filed Critical Kolbus GmbH and Co KG
Publication of EP2377688A2 publication Critical patent/EP2377688A2/fr
Publication of EP2377688A3 publication Critical patent/EP2377688A3/fr
Application granted granted Critical
Publication of EP2377688B1 publication Critical patent/EP2377688B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C11/00—Casing-in
    • B42C11/02—Machines or equipment for casing-in or applying covers to pamphlets, magazines, pads, or other paper-covered booklets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C11/00—Casing-in
    • B42C11/04—Machines or equipment for casing-in or applying covers to books
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C19/00—Multi-step processes for making books
    • B42C19/08—Conveying between operating stations in machines

Definitions

  • the invention relates to a device for producing adhesive-bound printed products according to the preamble of claim 1.
  • adhesive bound booklets or book blocks are produced for solid bindings, wherein adhesive is applied to the previously processed back of the book block and an envelope and / or a HurlzelstMail wrapped around the block spine and pressed.
  • adhesive binder also known as an adhesive binder
  • adhesive bound booklets or book blocks are produced for solid bindings, wherein adhesive is applied to the previously processed back of the book block and an envelope and / or a
  • the DE 20 2005 007 012 U1 shows such a bookbinding machine with a book block conveyor, consisting of an endless conveyor means running around deflection wheels and a plurality of mutually spaced at a same mutual pitch on the conveyor brackets for clamping sheet stacks.
  • various processing stations such as book block insertion station, back processing station (s), glue application station (s), cover feeder, press station (s), and delivery station
  • the staples are arranged at a pitch slightly larger than the staple length very close to each other on the conveyor.
  • a pitch related to the pitch is defined, in each of which a complete work cycle takes place simultaneously with the promotion of the staples advanced by the pitch.
  • Such perfect binders with a plurality of continuously circulating brackets serve the mass production of identical booklets or book blocks in high production capacity.
  • the perfect binders are set up for a specific printed product and then produce the desired overlay in one go.
  • the print product quality-improving corrections may be made to the settings of the various processing stations.
  • the object of the present invention is therefore to provide an apparatus for the production of adhesive-bonded products according to the preamble of claim 1, which enables a continuous production of different in particular in their format dimensions printed products on such binders.
  • This object is achieved in that the working cycle of the processing stations is subdivided into an adjustment section for converting and / or setting the at least one processing station according to changing print product features and a processing section for processing the book blocks and / or envelopes.
  • the conversion of the processing stations to another printed product can be carried out during a continuous promotion of the book block within a working cycle of the respective processing station.
  • the processing stations can be adjusted after each guided past the respective processing station book block, which can be responded to individual product fluctuations within a run and the continuous production of different printed products in lot size one is possible. This may result in book blocks of several different printed products in the book block conveyor.
  • the perfect binder does not need to be stopped to switch to another print product, so that the set-up time virtually eliminated. This sat down so far in the minimum of the times for emptying the perfect binder, stopping the book block conveyor, parallel adjustment of the processing stations, this period is determined by the processing station with the longest Umstellzeit, and the Approaching the book block conveyor.
  • the productivity of the perfect binder, especially for smaller runs is significantly increased because the book block conveyor can be operated continuously at a high conveying speed. Energy efficiency is also improved, since the book block conveyor does not have to be braked and accelerated during product changes, and empty runs from clamps are reduced to a minimum.
  • Generic perfect binder with the processing stations according to the invention can be used for the production of printed products both in high circulation and for the one-off production of, for example, digitally printed content and allow in both cases an economical production.
  • a corresponding adjustment in the working cycle of the processing stations can be provided in a simple manner by an increased pitch between the constantly promoted with constant conveying speed brackets, with a pitch, which is at least twice as long as the length of the brackets, the adjustment at least as long as the Processing section can be.
  • the preferred pitch is equal to three times the theoretically minimum pitch of the staple length.
  • a corresponding adjustment section in the working cycle of the processing stations can also be created by the fact that the working cycle optionally extends over one, two or more clamps, the clamps associated with the working cycle not being occupied with book blocks upstream of the clamp occupied by the book block to be processed.
  • the Buchblockein slaughterstation has a clock device for releasing and feeding the book block to the respective bracket of the selected work cycle.
  • a flexible division of the power stroke results when, according to a further embodiment, the ratio of the adjustment to the processing section is variable. Depending on whether the respective processing must be carried out for a longer time or shorter time due to the format, material and / or provided features of the printed product, the possibly saved processing time can be added to the Versteltabites and vice versa. In combination with the optionally extending over one, two or more brackets work cycle, the adjustment can be flexibly adapted to the respective adjustment task.
  • the at least one processing station has at least one working means, which can be acted upon by a drive device with at least one individual drive with a movement profile variable within the working cycle.
  • the respective processing operations on the book block or the envelope can be shortened or extended in relation to the working clock very easy.
  • a maximum format change can be derived, which can be realized within a working cycle in the adjustment section, for example a max. Change in product thickness of +/- 6 mm.
  • a maximum conveying speed of the book block conveyor can be derived from the adjustment time required for a specific format change, which is possible with a work cycle via a clamp or, if appropriate, via a plurality of clamps.
  • At least one measuring device is arranged upstream of the at least one processing device for measuring at least one feature.
  • the processing stations can successively be converted to another printed product with the continuous conveyance of the respective book block during continuous production.
  • the control device is associated with an identification device for the perfect binder supplied book block. Data required for the conversion of the processing stations can then be retrieved from a data memory connected to the control device or derived from the identification data.
  • the book block insertion station is subdivided into a plurality of successive conveyor segments for feeding the book blocks to the clamps, the individual conveyor segments being adjustable separately from each other according to the block thickness of the respective book block arriving subsequently at the respective conveyor segment.
  • the in Fig. 1 shown perfect binder 1 consists essentially of a book block conveyor 10 with an endless, continuously running around a drive sprocket 12 and Umlenkkettenrad 13 in the oval conveyor chain 11 as a conveyor with a plurality of spaced from each other on the conveyor chain 11 arranged brackets 14 and arranged along rectilinear conveyor lines , motorized adjustable processing stations, such as a Buchblockeinfuelstation 25, back processing stations 18, glue application stations 19, a Umgleranleger 20, Andschreibstationen 21, 22 and a Ausgradstation 30.
  • the brackets 14 each have a fixed, inner jaw 15 and a relatively movable outer jaw 16 for clamping book block 3.1 ... 3.8 formed from a plurality of folded sheets and / or sheets, the block back protruding downwards out of the clamp 14.
  • the perfect binder 1 is designed according to the invention to the effect that the conversion to another printed product during ongoing production with continuous promotion of book block 3.1 ... 3.8 can be done in the book block conveyor 10.
  • the working cycle t 0 of the respective processing stations is subdivided into an adjustment section t v1 , t v2 for changing over and / or setting the processing station according to changing print product features and a processing section t B1 , t B2 for processing the book blocks and / or envelopes.
  • the perfect binder 1 does not have to be stopped for the changeover.
  • the changeover takes place successively, that is, the processing stations 25, 18, 19, 20, 21, 22, 30 are temporally successively arranged according to their arrangement along the book block conveyor 10 and its conveying speed.
  • the conversion can also affect the book block conveyor 10 with the brackets 14, the opening and closing distance is set to block thickness, if necessary. For block thickness self-adjusting staples 14, a conversion is not required.
  • Prerequisite for a conversion is first a known per se identification of the book blocks 3.1 ... 3.8 in the range of a book block feeder 26 and a corresponding assignment of the envelopes 4.1 ... 4.4 to the book blocks 3.1 ... 3.8, ie the envelopes 4.1 ... 4.4 must be fed in an envelope feed 24 the perfect binder 1 in the same order as the book blocks 3.1 ... 3.8.
  • Exemplary is in Fig. 1 a sensor 41 connected to a controller 40, one on the book block 3.1 ... 3.8 applied code detected.
  • the required product data are either derived directly from the code or the code points to a record that is held in the controller 40 or is retrievable from a data store.
  • one or more sensors which detect the respective product dimensions directly on the book block 3.1... 3.8, for example by means of a block thickness measurement.
  • the detection can take place in the passage of the book blocks 3.1 ... 3.8 or the book blocks 3.1 ... 3.8 are performed in the order in which they are placed in the perfect binder 1 by hand in a corresponding measuring device.
  • the conversion of the processing stations 25, 18, 19, 20, 21, 22, 30 includes format- and format-independent variables, the various active actuators (motor-driven adjustment axes, pneumatically driven cylinders, etc.) or electronic adjustment of servo drives, the corresponding active elements in the Determine processing stations in their temporal and / or spatial position.
  • active elements are the guide elements 28.1 ... 28.3, 23.1, 23.2, 31.1, 31.2 in the conveying paths 28, 23, 31 of the feeding of the book blocks and envelopes.
  • a changeover to be made to the pressing station 22 relates to the lateral pressing rails 66 to be set to the respective block thickness. These are guided via cam rollers 67 in control cams 68 so that the pressing rails 66 are closed and opened in accordance with the block thickness with the cyclical forward and backward movement 52 of the pressing table 61.
  • the control cams 68 are positioned by an adjusting drive 69 with an associated adjusting motor 70 transversely to the clamping movement 51.
  • Fig. 2 A is shown an adjustment 54.1, in which the control rails 68 are adjusted from a larger block thickness by a relatively small adjustment v 1 to a smaller block thickness in a correspondingly short adjustment time, so that the adjustment section t V1 is limited to the minimum and the processing section t B1 with the machining section s 1 can use the maximum synchronizing phase of the pressure table 61 with the clamp 14.
  • Fig. 2 b is an adjustment shown 54.2, in which the control rails 68 are adjusted by a displacement v 2 of almost the full displacement v of a small block thickness to a large block thickness.
  • the adjustment time required for this is given by an enlarged adjustment section t V2 , which was created by corresponding shortening of the processing section t B1 and thus a shortened processing section s 2 .
  • the interaction of adjustment 54.1 or 54.2 and variable lifting 53.1, 53.2 via a higher-level control 40 which also coordinates the conversion of the other processing stations 25, 18, 19, 20, 21, 22, 30.
  • the controller 40 is connected via control lines 44 to the processing stations and knows their current settings.
  • the required settings of the processing stations which can be defined from the product data, for processing the respectively identified book blocks 3.1... 3.8 and associated envelopes 4.1... 4.4 are stored in the controller 40 or can be calculated, if necessary.
  • the controller 40 determines in advance of the transfer of the book blocks 3.1 ... 3.8 to the brackets 14, the respective changeover times in the processing stations 25, 18, 19, 20, 21, 22, 30. These are dependent on the setting strokes and in the control 40 stored adjustment speeds for the respective manipulated variables. For adjusting axes with threaded spindles, it is like Fig. 2 b can be seen still the adjustment direction. Because to eliminate the game of spindle and nut, the target position is always approached from a larger parking position out.
  • the max. required Umstellzeit a processing station used and converted taking into account the conveying speed of the book block conveyor 10 and provided in the processing stations each adjusting section t V1 , t V2 in a rounded after the stapling conveyor distance with which the first book block of the subsequent printed product follows the last book block of the previous book block ,
  • a respective processing station is changed over when the conveyor gap given by the conveying distance passes by the relevant processing station.
  • the transition begins as soon as the book block of the preceding printed product or the relevant clamp 14 leaves the respective processing station.
  • the controller 40 is for this purpose connected to the drive system 42 of the book block conveyor 10 and has a product tracking for each of identified in the book block feeder 26 and funded in the book block conveyor 10 book block.
  • the processing stations are quasi converted to the respective first book block of the subsequent printed product leading.
  • the Buchblockeinfuelstation 25 comprises a block feeder 27 as a clock device with which this first book block after the conveying distance in the block conveyor channel 28 can be issued, for feeding to a bracket 14 by a driver 28 a.
  • the block investor 27 may be assigned a buffer for temporarily storing subsequent book blocks.
  • the block conveyor channel 28 is subdivided into successive conveyor segments by guide elements 28.1... 28.3 which can be separately adjusted to block thickness. As soon as a last book block of the preceding printed product leaves such a conveyor segment, the respective guide element 28.1... 28.3 is adjusted to the next block thickness.
  • Fig. 1 In the front, by the guide element 28.3 specific conveyor segment medium-thick book block 3.3 has been promoted. A subsequent, thinner book block 3.4 is located in the transition from the first to the second conveyor segment.
  • the two guide elements 28.1 and 28.2 are therefore set to the same thickness.
  • a conveyor channel 31 is also divided into successive conveyor segments by corresponding guide elements 31.1, 31.2, which can be adjusted separately on the booklet thickness, in the feed station 30.
  • the senor 41 may be a measuring device for measuring at least the block thickness of a book block subsequently transported through the book block insertion station 25 and the book block conveyor 10. With the book block thickness thus determined, most of the manipulated variables for the various processing stations including the book block conveyor 10 can be determined with sufficient accuracy.
  • the setting of the respective processing stations 20, 21, 22 is made according to the block thickness of the clamped in the bracket 14 book block.
  • block thickness fluctuations in the same book block 3 can be recognized so.
  • the block thickness is measured with a second sensor 43, which is arranged after a back-processing station 18, if any fold edges that are present in the back and distort the actual block thickness are cut off. It can still be arranged at other points of the book block conveyor 10 sensors for the detection of product features, after which then subsequent processing stations are adjustable.
  • the processing stations can be adjusted after each passing at the respective processing station book block and thus enable the continuous production of different printed products, especially with the respective edition one.
  • the fixed conveyor distance A allows the conversion of the printed products within a limited format change between successive printed products, for example. A change in the format thickness of up to +/- 6 mm.
  • brackets 14 are not used to create a larger conveyor distance.
  • the non-use of staples 14 for this reason can be reduced by feeding the printed products to the perfect binder 1 in such an order that successive printed products of different formats differ from each other at most by the limited format change.
  • the perfect binder 1 is optimized by the increased pitch T for the production of printed products of each edition one, even larger batches can be produced economically on the perfect binder 1.
  • T the increased pitch
  • two thirds of the staples 14 usually provided in such an adhesive binder fall away. Not only the costs of the book block conveyor but also its moving total mass are considerably reduced.
EP11400028.4A 2010-04-16 2011-04-12 Dispositif de fabrication de produits à reliure adhésive Active EP2377688B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102010015128A DE102010015128A1 (de) 2010-04-16 2010-04-16 Vorrichtung zur Herstellung von klebegebundenen Produkten

Publications (3)

Publication Number Publication Date
EP2377688A2 true EP2377688A2 (fr) 2011-10-19
EP2377688A3 EP2377688A3 (fr) 2012-06-06
EP2377688B1 EP2377688B1 (fr) 2013-11-27

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP11400028.4A Active EP2377688B1 (fr) 2010-04-16 2011-04-12 Dispositif de fabrication de produits à reliure adhésive

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US (1) US8613581B2 (fr)
EP (1) EP2377688B1 (fr)
DE (1) DE102010015128A1 (fr)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103303024A (zh) * 2012-03-09 2013-09-18 米勒·马蒂尼控股公司 用于印后加工的生产设备的转换
EP2960067A1 (fr) * 2014-06-25 2015-12-30 Müller Martini Holding AG Procédé d'optimisation du réglage d'épaisseur d'une reliure par collage
EP3216619A1 (fr) 2016-03-07 2017-09-13 Müller Martini Holding AG Dispositif et procédé de transport de blocs de livre
CN114929487A (zh) * 2019-12-27 2022-08-19 麦克诺技术股份有限公司 在处理站停止传送元件而在其它处理站脱离传送元件的装订机

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2517892B1 (fr) * 2011-04-29 2013-07-31 Müller Martini Holding AG Dispositif et procédé de fabrication d'un bloc de livre relié présentant une bande à onglets ou une couverture
WO2013027279A1 (fr) * 2011-08-24 2013-02-28 ホリゾン・インターナショナル株式会社 Machine de collage de couverture et équipement de reliure doté de ladite machine de collage de couverture
DE102012003604A1 (de) * 2012-02-21 2013-08-22 Kolbus Gmbh & Co. Kg Vorrichtung zum Zuführen von Buchblocks in den Einfuhrkanal einer Weiterverarbeitungseinrichtung
DE102012003602A1 (de) * 2012-02-21 2013-08-22 Kolbus Gmbh & Co. Kg Vorrichtung zum Zuführen von Buchblocks in den Einfuhrkanal einer Weiterverarbeitungseinrichhtung
US20170129269A1 (en) 2015-11-11 2017-05-11 Sasha Dobrovolsky Automated book assembly system and method
WO2018025464A1 (fr) * 2016-08-02 2018-02-08 ホリゾン・インターナショナル株式会社 Dispositif de reliure
US11052695B2 (en) * 2019-04-11 2021-07-06 Müller Martini Holding AG Book production line and method for producing individual books as well as very short and short runs of books
DE102020120131A1 (de) 2020-07-30 2022-02-03 Müller Martini Holding AG Klammeröffnungssystem einer Maschine zum Herstellen von klebegebundenen Druckprodukten

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DE202005007012U1 (de) 2005-05-02 2005-08-04 Kolbus Gmbh & Co. Kg Buchbindemaschine

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DE1950335C3 (de) * 1969-10-01 1974-04-11 Crawley Machinery Co., Newport, Ky. (V.St.A.) Fördereinrichtung zum Überführen von Büchern
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DE102006012084B4 (de) * 2006-03-14 2018-02-08 Müller Martini Holding AG Vorrichtung und Verfahren zum Anpressen eines Umschlages an einen bewegten Bedruckstoffblock
WO2008012075A2 (fr) * 2006-07-26 2008-01-31 Heidelberger Druckmaschinen Ag Encolleuse
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EP2133212B1 (fr) * 2008-06-13 2014-04-23 Müller Martini Holding AG Dispositif de traitement d'une renverse ressortant de manière suspendue d'une agrafe mobile d'une machine de reliure de livre d'un bloc de livre
DE102008033184B4 (de) 2008-07-15 2018-02-15 Dgr-Graphic Gmbh Verfahren zur Herstellung von klebegebundenen Druckerzeugnissen und Klebebinder
DE102008034065A1 (de) 2008-07-22 2010-02-04 Dgr-Graphic Gmbh Verfahren für die Fertigung von einzelnen Hardcoverbüchern oder Hardcover-Kleinstauflagen
EP2258559B1 (fr) * 2009-06-05 2015-03-04 Müller Martini Holding AG Chaîne de finissage de livre destinée à la fabrication de livres formés à partir d'une couverture de livre et d'un bloc de livre suspendu dans celle-ci

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DE202005007012U1 (de) 2005-05-02 2005-08-04 Kolbus Gmbh & Co. Kg Buchbindemaschine

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103303024A (zh) * 2012-03-09 2013-09-18 米勒·马蒂尼控股公司 用于印后加工的生产设备的转换
US9323489B2 (en) 2012-03-09 2016-04-26 Mueller Martini Holding Ag Method and device for conversion of a production plant for the post print processing
EP2960067A1 (fr) * 2014-06-25 2015-12-30 Müller Martini Holding AG Procédé d'optimisation du réglage d'épaisseur d'une reliure par collage
JP2016007859A (ja) * 2014-06-25 2016-01-18 ミュラー・マルティニ・ホルディング・アクチエンゲゼルシヤフト 無線とじ機の厚さ調整の最適化のための方法
EP3216619A1 (fr) 2016-03-07 2017-09-13 Müller Martini Holding AG Dispositif et procédé de transport de blocs de livre
CN114929487A (zh) * 2019-12-27 2022-08-19 麦克诺技术股份有限公司 在处理站停止传送元件而在其它处理站脱离传送元件的装订机

Also Published As

Publication number Publication date
US8613581B2 (en) 2013-12-24
EP2377688A3 (fr) 2012-06-06
EP2377688B1 (fr) 2013-11-27
US20110255939A1 (en) 2011-10-20
DE102010015128A1 (de) 2011-10-20

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