EP2373446A1 - Verfahren zum betrieb eines hammers - Google Patents
Verfahren zum betrieb eines hammersInfo
- Publication number
- EP2373446A1 EP2373446A1 EP09799491A EP09799491A EP2373446A1 EP 2373446 A1 EP2373446 A1 EP 2373446A1 EP 09799491 A EP09799491 A EP 09799491A EP 09799491 A EP09799491 A EP 09799491A EP 2373446 A1 EP2373446 A1 EP 2373446A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- linear motor
- bear
- hammer
- control unit
- additional acceleration
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J7/00—Hammers; Forging machines with hammers or die jaws acting by impact
- B21J7/20—Drives for hammers; Transmission means therefor
- B21J7/22—Drives for hammers; Transmission means therefor for power hammers
- B21J7/30—Drives for hammers; Transmission means therefor for power hammers operated by electro-magnets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B1/00—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
- B30B1/42—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by magnetic means, e.g. electromagnetic
Definitions
- the invention relates to a method for operating a hammer according to the preamble of claim 1.
- the inventive method for operating a hammer provides to accelerate the bear of the linear motor before the blow, the linear motor of the control unit during the downward movement of the bear before reaching the lower turning point of the bear time-dependent and / or speed-dependent and / or path-dependent force-free is switched, wherein the position of the linear motor is followed by the control unit in the further movement of the bear and the field of the linear motor is inverted and wherein the linear motor is switched to deliver the bear in its upward movement kraftunternd.
- the linear motor even when it moves without force to follow and to invert the field early, thereby providing a sufficient time window for the hysteresis cycle available.
- the invention provides, the activation or the kraftunternd switching the inverted linear motor, which raises the bear again, perform time-dependent and / or speed-dependent and / or path-dependent and / or a time for the activation or the kraftunternd switching the linear motor in particular the basis of measured parameters, which were measured in particular in previous hammer blows, by the control unit to predict.
- This makes it possible to open a maximum time window to the hysteresis cycle and to switch the linear motor as early as possible without force and to reactivate it as late as possible in the inverted state for the return stroke.
- the inventive method provides to invert the field of the linear motor before a blow of the bear on a workpiece. This allows the linear motor to act on the bear with all its force immediately after the strike. This is especially necessary if an adhesive impact is to be prevented.
- the method according to the invention provides to invert the field of the linear motor only after a stroke of the bear on a workpiece. This can be used in a predictable strong rebound a larger window of opportunity, since the recessed bear is taken from the linear motor from an already slightly raised position.
- the method according to the invention for operating a hammer also provides, in particular, a braking and / or a retaining device and / or an additional acceleration device by the control unit as a function of a result with which the linear motor acts on the bear, and / or in response to a state of the linear motor.
- This makes it possible to exert a balancing effect on the work of the linear motor, for example to assist or brake it.
- the core of this method is to make an intervention in the work of the linear motor at an earliest possible time and in particular to increase the quality of the hammer blows and to increase the reliability of the hammer.
- the invention provides for the regulation of the brake and / or the restraint device and / or the additional acceleration device depending on whether the bear is not accelerated, moved or decelerated by the linear motor as intended.
- the operation of the hammer can be optimized with relatively small-dimensioned additional equipment, as early intervention in the operation.
- this allows a comparatively weak dimensioning of the linear motor, since this is supported by the additional devices if necessary.
- the invention provides for the regulation of the braking and / or the retaining device and / or the additional acceleration device to be made in dependence on whether the bear is not held by the linear motor as intended in a defined position.
- the security can be greatly increased.
- the invention provides for the regulation of the brake and / or the retaining device and / or the additional acceleration device to be made as a function of whether the linear motor is switched off or switched off as intended.
- the brake and / or restraint device can make holding or braking of the bear usually with a lower energy consumption compared to the linear motor.
- a hammer is understood to mean a hammer forging plant which has a so-called simple hammer, which comprises a bear, or as a so-called counter-impact hammer, which has two oppositely movable, eg electrically and / or hydraulically coupled, bears.
- a downward movement of the bear is understood to mean a movement of the bear in which it approaches a workpiece to be machined.
- Under an upward movement of the bear is understood in the context of the invention, a movement of the bear, in which this moves away from a workpiece to be machined.
- a position of a linear motor is understood to mean the position in which a primary part of the linear motor is at a secondary part of the linear motor.
- Figure 1 is a schematic representation of a simple hammer
- Figure 2 a schematic representation of a counterhamming hammer
- FIG. 3 shows a section through the counter-impact hammer shown in FIG.
- FIG. 1 shows, in a schematic representation, a hammer 1, which is designed as a so-called simple hammer 2, which comprises a bear 3.
- the bear 3 is guided on a machine frame 4 and carries an upper part 5 of a forging die 6, which cooperates with a lower part 7 of the forging die 6.
- the lower part 7 arranged on a Schabotte 8 of the hammer 1.
- the bear 3 is moved in the direction of arrows y and y 'by two linear motors 9, 10 arranged symmetrically with respect to its travel axis L.
- Each linear motor 9, 10 comprises a primary part 9a, 10a and a secondary part 9b, 10b, wherein the primary parts 9a and 10a are arranged on the machine frame 4 and the secondary parts 9b and 10b are connected to the bear 3.
- a position S3 of the linear motors 9, 10 and / or the bear 3 or the secondary parts 9b, 10b to the primary parts 9a, 10a is detected by a position sensor 11.
- a retaining device 12 is further arranged, which in response to a result, with which the linear motors or 9, 10 act on the bear 3, and / or in dependence on a state of the or the linear motors 9, 10th is regulated by a control unit 13.
- the retaining device 12 is provided in particular in order to hold the bear 3 in the illustrated position S3 and thus, for example, to enable a safe replacement of the forging die 6.
- a braking device 14 is arranged, by means of which the bear 3 can be braked, if this is raised by the linear motors 9, 10 too far and / or too fast in the direction of arrow y.
- an additional acceleration device 15 is arranged between the machine frame 4 and the bear 3 as a further drive, by means of which the bear 3, for example, in its downward movement is additionally accelerated, if a deviation from the target speed in a downward movement in the direction of arrow y 'is detected.
- the bear 3 is accelerated via at least one linear motor 9, 10 in the direction of arrow y ', wherein the control unit 13 or the linear motors 9, 10 before reaching a lower Turning point U of the bear 3 after a predetermined time and / or as a function of reaching a predetermined speed and / or as a function of covering a predetermined distance or at a predetermined waypoint switches without force.
- the Downward movement of the bear 3 further changing position of the or the linear motors 9, 10 of the control unit 13 by means of the position sensor 11 and / or by means of a direct monitoring of moving with the bear 3 secondary part 9b, 10b pursued.
- the field of the or the linear motors 9, 10 is reversed, wherein the or the linear motors 9, 10 are then activated to entrain the bear 3 in its upward movement again.
- a further hammer 1 is shown in a schematic, partially sectioned view.
- This is designed as a counter-impact hammer 17 and comprises two bears 3, 18, which are coupled via a hydraulic 19 with each other in their movement in the direction of arrows y, y '.
- the hydraulic coupling forces the two bears 3, 18 to move in opposite directions.
- the bear 3 designed as an upper bear carries an upper part 5 of a forging die 6 and the bear 18 designed as a lower bear carries a corresponding lower part 7 of the forging die 6.
- the bear 3 of four linear motors 9, 10, 20 and 21 is driven.
- Control unit 13 transmitted.
- the counterhousing hammer 17 shown in FIGS. 2 and 3 has a braking device 14, a retaining device 12 and a hammer
- the retaining device 12 comprises a first locking pin 12a, through which the bear 3 is lockable, and a second locking pin 12b, through which the bear 18 is lockable.
- the additional acceleration device 15 is formed by a further linear motor 15a, which acts on the bear 18 when needed.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Percussive Tools And Related Accessories (AREA)
- Press Drives And Press Lines (AREA)
- Forging (AREA)
- Machine Tool Units (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200810064228 DE102008064228A1 (de) | 2008-12-22 | 2008-12-22 | Verfahren zum Betrieb eines Hammers |
PCT/DE2009/001534 WO2010072186A1 (de) | 2008-12-22 | 2009-10-29 | Verfahren zum betrieb eines hammers |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2373446A1 true EP2373446A1 (de) | 2011-10-12 |
EP2373446B1 EP2373446B1 (de) | 2015-09-23 |
Family
ID=41697939
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09799491.7A Active EP2373446B1 (de) | 2008-12-22 | 2009-10-29 | Verfahren zum betrieb eines hammers |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP2373446B1 (de) |
CN (2) | CN107030238B (de) |
DE (1) | DE102008064228A1 (de) |
ES (1) | ES2553967T3 (de) |
HU (1) | HUE025655T2 (de) |
WO (1) | WO2010072186A1 (de) |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2454777C1 (ru) * | 2011-01-12 | 2012-06-27 | Открытое Акционерное Общество "Тяжпрессмаш" | Электромеханический преобразователь для машин ударного действия |
CN102335705A (zh) * | 2011-09-30 | 2012-02-01 | 太原理工大学 | 一种电直接驱动式冲击锻造锤 |
EP2687359B1 (de) * | 2012-07-18 | 2016-06-29 | Siemens Aktiengesellschaft | Maschine und Verfahren zur Verbesserung der Genauigkeit einer nicht linearen Bewegung eines Maschinenelements |
DE102015119101B4 (de) * | 2015-11-06 | 2017-12-21 | Schuler Pressen Gmbh | Schmiedehammer und Verfahren zur Verfolgung einer Bewegung eines Hammerbären eines Schmiedehammers |
DE102015119591B4 (de) | 2015-11-12 | 2017-12-21 | Schuler Pressen Gmbh | Linearhammer und Verfahren zum Betrieb eines Linearhammers |
DE102015119927B4 (de) * | 2015-11-18 | 2018-05-24 | Schuler Pressen Gmbh | Verfahren zum Bearbeiten eines Werkstücks und Linearhammer |
DE102015119928B4 (de) * | 2015-11-18 | 2017-12-21 | Schuler Pressen Gmbh | Schmiedehammer |
DE102015119930B4 (de) * | 2015-11-18 | 2017-12-21 | Schuler Pressen Gmbh | Schmiedehammer |
DE102015119947B4 (de) * | 2015-11-18 | 2017-12-21 | Schuler Pressen Gmbh | Hammerbär und Schmiedehammer |
DE102015119946B4 (de) * | 2015-11-18 | 2018-10-25 | Schuler Pressen Gmbh | Schmiedehammer |
CN113426936A (zh) * | 2021-05-27 | 2021-09-24 | 张祥妹 | 一种小型金属零件的对冲锻造机构 |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1195694A (en) | 1966-08-24 | 1970-06-17 | Paul Granby & Company Ltd | Improvements in or relating to Forging Hammers, Presses and the like |
RO63473A2 (fr) * | 1973-05-12 | 1978-08-15 | Institutul Politehnic | Marteau-pilon |
GB1416059A (en) * | 1973-09-27 | 1975-12-03 | Chimkentsky | Mechanical press control apparatus |
DE2350408C3 (de) * | 1973-10-08 | 1982-01-21 | Čimkentskij zavod pressov-avtomatov imeni Kalinina, Čimkent | Regelung der Endgeschwindigkeit des Stößels einer mechanischen, nicht weggebundenen Presse oder eines Schmiedehammers |
CN87210027U (zh) * | 1987-07-16 | 1988-06-15 | 北京首都钢铁公司 | 电子司锤控制器 |
CN2267927Y (zh) * | 1996-07-19 | 1997-11-19 | 叶云岳 | 一种新型冲压机 |
JP2004090131A (ja) * | 2002-08-30 | 2004-03-25 | Canon Inc | シート切断装置及び記録装置 |
JP2004090031A (ja) * | 2002-08-30 | 2004-03-25 | Uht Corp | 加工装置用の駆動装置及びその駆動装置を利用した加工装置 |
-
2008
- 2008-12-22 DE DE200810064228 patent/DE102008064228A1/de not_active Ceased
-
2009
- 2009-10-29 EP EP09799491.7A patent/EP2373446B1/de active Active
- 2009-10-29 CN CN201710153061.5A patent/CN107030238B/zh active Active
- 2009-10-29 HU HUE09799491A patent/HUE025655T2/hu unknown
- 2009-10-29 WO PCT/DE2009/001534 patent/WO2010072186A1/de active Application Filing
- 2009-10-29 ES ES09799491.7T patent/ES2553967T3/es active Active
- 2009-10-29 CN CN200980151968.1A patent/CN102264488B/zh active Active
Non-Patent Citations (1)
Title |
---|
See references of WO2010072186A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE102008064228A1 (de) | 2010-07-08 |
CN107030238A (zh) | 2017-08-11 |
ES2553967T3 (es) | 2015-12-15 |
CN102264488B (zh) | 2017-04-12 |
CN107030238B (zh) | 2019-04-12 |
HUE025655T2 (hu) | 2016-04-28 |
EP2373446B1 (de) | 2015-09-23 |
CN102264488A (zh) | 2011-11-30 |
WO2010072186A1 (de) | 2010-07-01 |
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