EP2354478A2 - Appareil de commande de synchronisation de soupape et moteur à combustion interne équipé de celui-ci - Google Patents

Appareil de commande de synchronisation de soupape et moteur à combustion interne équipé de celui-ci Download PDF

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Publication number
EP2354478A2
EP2354478A2 EP10014303A EP10014303A EP2354478A2 EP 2354478 A2 EP2354478 A2 EP 2354478A2 EP 10014303 A EP10014303 A EP 10014303A EP 10014303 A EP10014303 A EP 10014303A EP 2354478 A2 EP2354478 A2 EP 2354478A2
Authority
EP
European Patent Office
Prior art keywords
oil passage
oil
advancement
retardation
chain cover
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP10014303A
Other languages
German (de)
English (en)
Other versions
EP2354478A3 (fr
EP2354478B1 (fr
EP2354478B8 (fr
Inventor
Takahira Ota
Takehiro Horibe
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aichi Machine Industry Co Ltd
Original Assignee
Aichi Machine Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Publication of EP2354478A2 publication Critical patent/EP2354478A2/fr
Publication of EP2354478A3 publication Critical patent/EP2354478A3/fr
Publication of EP2354478B1 publication Critical patent/EP2354478B1/fr
Application granted granted Critical
Publication of EP2354478B8 publication Critical patent/EP2354478B8/fr
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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/02—Valve drive
    • F01L1/04—Valve drive by means of cams, camshafts, cam discs, eccentrics or the like
    • F01L1/047—Camshafts
    • F01L1/053—Camshafts overhead type
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/34—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/34—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
    • F01L1/344—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/34—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
    • F01L1/344—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
    • F01L1/3442—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
    • F01L2001/34423—Details relating to the hydraulic feeding circuit
    • F01L2001/34426—Oil control valves

Definitions

  • the present invention relates to a valve timing control apparatus and an internal combustion engine equipped with the same.
  • a conventional valve timing control apparatus of this type has been proposed (e.g., in Japanese Laid-Open Patent Publication No. 2001-82115 ) which comprises a variable valve timing control mechanism provided on an end portion of a camshaft so as to be coaxial with respect to the camshaft; a selector valve that serves to supply and discharge an hydraulic oil to and from the variable valve timing control mechanism; and a cover member that covers the variable valve timing control mechanism.
  • the apparatus changes the open and close timings of an intake valve and an exhaust valve by supplying the hydraulic oil from an oil pump to the variable valve timing control mechanism through the cover member and changing a rotational phase of the camshaft with respect to a crankshaft.
  • a valve chamber for arranging the selector valve, a shaft section having an oil passage for directing hydraulic oil from the selector valve to an inside of an hydraulic oil chamber inside the variable valve timing control mechanism, and a connecting section for connecting and communicating between the inside of the selector valve chamber and the oil passage of the shaft section are formed as integral parts of the cover member and the cover member is attached to a cylinder head with the shaft section inserted into the variable valve timing control mechanism such that the shaft section is coaxial with respect to the camshaft.
  • a chain cover for covering a timing chain serving to drive a valve device is typically attached to the cylinder head. Consequently, with the valve timing control apparatus described above, it is necessary to attach the cover member to the cylinder head with the chain cover disposed in-between and a large opening must be formed in the chain cover in order to attach the cover member. As a result, it is difficult to ensure that the chain cover is sufficiently strong. In particular, it is imperative to ensure that the chain cover is strong when an engine mount for attaching the internal combustion engine to the vehicle body is provided on the chain cover. Although it is acceptable to form the cover member and the chain cover as a one-piece integral unit, in some cases doing so makes it difficult to machine the oil passages.
  • the object of the present invention is to provide a valve timing control apparatus with which the oil passage structure can be easily established while ensuring that the chain cover has sufficient strength.
  • the chain cover defines a valve chamber having an inlet port for the hydraulic oil, an advancement port, and a retardation port.
  • the phase changing mechanism is coupled to an end portion of the camshaft with the phase changing mechanism being at least partially covered by the chain cover.
  • the phase changing mechanism has a plurality of hydraulic pressure chambers including an advancement chamber and a retardation chamber.
  • the selector valve is housed in the valve chamber of the chain cover, and configured and arranged to selectively open the advancement port or the retardation port.
  • the intermediate oil passage forming member is for conveying the hydraulic oil in the valve chamber of the chain cover from the advancement port of the valve chamber to the advancement chamber of the phase changing mechanism, and from the retardation port of the valve chamber to the retardation chamber of the phase changing mechanism.
  • a valve chamber for attaching the selector valve is formed as an integral part of the chain cover and an oil passage for supplying the hydraulic oil from the selector valve to the inside of the hydraulic oil chamber is provided in a separate intermediate oil passage forming member.
  • the intermediate oil passage forming member can be made more compact than a conventional cover member in which the valve chamber and the oil passages are formed integrally. Consequently, even if it becomes necessary to form an opening in the chain cover in order to attach the intermediate oil passage forming member to the chain cover, the opening can be made smaller than in a conventional apparatus.
  • a valve timing control apparatus is contrived such that the intermediate oil passage forming member can be attached to the chain cover without forming an opening in the chain cover.
  • the oil passage structure can be easily established while ensuring that the chain cover has sufficient strength.
  • Figure 1 is a schematic view showing constituent features of an internal combustion engine 1 equipped with a valve timing control apparatus 20 according to an embodiment to the present invention.
  • Figure 2 is a cross sectional view showing an axial cross section of a phase changing mechanism 30.
  • Figure 3 is a cross sectional view of the phase changing mechanism 30 showing a cross section that is perpendicular to the axial direction.
  • Figure 4 is a side view of a chain cover 4.
  • Figure 5 is a rear view of the chain cover 4.
  • Figure 6 is an enlarged view showing a portion of the chain cover 4 where valve chambers 12 and 12 are formed.
  • Figure 7 is an external view showing an external appearance of an intermediate oil passage forming member 50.
  • Figure 8 is a side view of the intermediate oil passage forming member 50.
  • Figure 9 is a frontal view of the intermediate oil passage forming member 50.
  • Figure 10 is a cross sectional view showing an oil passage structure of the valve timing control apparatus 20.
  • Figure 11 is a frontal view of an intermediate oil passage forming member 150.
  • Figure 12 is a side view of the intermediate oil passage forming member 150.
  • Figure 13 cross sectional view showing an oil passage configuration.
  • Figure 14 is an enlarged view showing contact surface sections 214 and 214 of a chain cover 204.
  • Figure 15 is a perspective view showing the shape of a mounting surface 252A of an intermediate oil passage forming member 250.
  • Figure 16 cross sectional view showing an oil passage configuration.
  • Figure 17 is a schematic view showing constituent features of an internal combustion engine 301 equipped with a valve timing control apparatus 320 according to an embodiment to the present invention.
  • Figure 18 is an enlarged view showing frontward contact surface sections 314 and 314 of the chain cover 304.
  • Figure 19 is an external perspective view showing an external appearance of the intermediate oil passage forming member 350.
  • Figure 20 is a side view of the intermediate oil passage forming member 350.
  • Figure 21 is a frontal view of the intermediate oil passage forming member 350.
  • Figure 22 is a cross sectional view showing an oil passage structure of the valve timing control apparatus 320.
  • FIG. 1 is a schematic view showing constituent features of an internal combustion engine 1 equipped with a valve timing control apparatus 20 according to an embodiment to the present invention.
  • the valve timing control apparatus 20 of this embodiment is an apparatus contrived to change the open and close timings of the intake valves and exhaust valves (not shown) of an internal combustion engine 1 in which the intake valves and exhaust valves are opened and closed by rotating an intake camshaft 8 and an exhaust camshaft 10 using a timing chain 6.
  • the timing chain 6 is arranged inside a chain chamber 4A covered by a chain cover 4 and serves to transmit rotation of a crankshaft 2 to the intake camshaft 8 and the exhaust camshaft 10.
  • the valve timing control apparatus 20 comprises phase changing mechanisms 30 and 30 arranged on one end of each of the intake camshaft 8 and the exhaust camshaft 10, valve chambers 12 and 12 formed integrally on an engine mount section M of the chain cover 4, oil passage selecting control valves 18 and 18 that are inserted into the valve chambers 12 and 12, and intermediate oil passage forming members 50 and 50 that are arranged between the valve chambers 12 and 12 and the phase changing mechanisms 30 and 30 and form oil passages for an hydraulic oil.
  • FIG. 2 is a cross sectional view showing an axial cross section of a phase changing mechanism 30, and Figure 3 is a cross sectional view of the phase changing mechanism 30 showing a cross section that is perpendicular to the axial direction.
  • each of the phase changing mechanisms 30 has a vane rotor 32 and a housing 34.
  • the vane rotor 32 is fixed coaxially to the intake camshaft 8 or the exhaust camshaft 10 with a cam bolt BLT, and the housing 34 houses the vane rotor 32 inside such the vane rotor 32 can rotate freely with respect to the housing 34.
  • the vane rotor 32 has an open section 33 having an internal circumference that is open toward an opposite side of the vane rotor 32 as a side that abuts against the intake camshaft 8 or the exhaust camshaft 10.
  • the vane rotor 32 also has four vanes 36 that protrude in substantially radial directions from an external circumference, as shown in Figure 3 .
  • the housing 34 comprises a circular disk-shaped front plate 34a, a housing body 34b partitioned into four hydraulic pressure chambers by the four vanes 36, and a rear plate 34c having a sprocket S formed on an external circumference thereof.
  • Each of the four hydraulic pressure chambers comprises an advancement chamber 38A and a retardation chamber 38B, making a total of four advancement chambers 38A and four retardation chambers 38B.
  • Through passages 33A communicate from the advancement chambers 38A to the open section 33 of the vane rotor 32, and through passages 33B communicate from the retardation chambers 38B to the open section 33.
  • the timing chain 6 is arranged on the sprocket S such that rotation of the crankshaft 2 is transmitted to the housing 34 and then to the intake camshaft 8 or the exhaust camshaft 10 through the vane rotor 32.
  • FIG 4 is a side view of the chain cover 4
  • Figure 5 is a rear view of the chain cover 4
  • Figure 6 is an enlarged view of a portion of the chain cover 4 where the valve chambers 12 and 12 are formed.
  • the valve chambers 12 and 12 are formed on a portion of the chain cover 4 where the engine mount section M is formed and have the form of generally cylindrical bottomed holes that open to the left and right with respect to the engine mount section M (left and right from the perspective of Figure 5 ).
  • Each of the valve chambers 12 and 12 has three through passages 15a, 15b, and 15c that communicate with a rear side of the chain cover 4.
  • the through passages 15a, 15b, and 15c of each of the valve chambers 12 and 12 open at each of two contact surface sections 14 and 14 that are machined to planar surfaces having the same height position on a rear side of the chain cover 4.
  • two bolt holes 14a and 14a are formed in each of the contact surface sections 14 and 14.
  • Bolt holes 14b and 14b are also formed in a rear side of the chain cover 4 and machined to have a planar contact surface arranged at the same height position as the contact surface sections 14 and 14.
  • Figure 7 is an external view showing an external appearance of an intermediate oil passage forming member 50
  • Figure 8 is a side view of the intermediate oil passage forming member 50
  • Figure 9 is a frontal view of the intermediate oil passage forming member 50.
  • the intermediate oil passage forming member 50 comprises a base section 52 (connecting section) having substantially the shape of an isosceles triangle in a frontal view, a protruding shaft section 54 that protrudes from an vertex portion of the base section 52 at a substantially right angle with respect to the base section 52, and a protruding shaft section 56 (supply section) that protrudes from a position near a bottom side of the base section 52 (corresponding to a base of the triangle) at a substantially right angle with respect to the base section 52 in the same direction as the protruding shaft section 54.
  • Two oil passages 52a and 52b are provided in the base section 52 and run from the base side toward the vertex side substantially parallel to the legs of the triangle, which join the base to the vertex.
  • the oil passages 52a and 52b are formed within the base section 52. This eliminates the need to for an oil passage leading from the valve chamber to the phase changing mechanism in the chain cover. As a result, the oil passages can be formed more easily.
  • Two communication passages 53a and 53b arranged to communicate with the two oil passages 52a and 52b are also provided such that they open through an a mounting surface 52A formed on the opposite face of the base section 52 as the face from which the protruding shaft sections 54 and 56 protrude.
  • the oil passages 52a and 52b are plugged with blind plugs (not shown) at portions of the base section corresponding to the base of the triangular shape, and the mounting surface 52A is machined to be a flat planar surface.
  • Bosses B, B, and B each having a bolt hole formed therein are formed the three sides, respectively, of the base section 52, i.e., the sides corresponding to the two legs and the base of the triangular shape, and each of the bolt holes passes through to the mounting surface 52A.
  • Two intra-shaft oil passages 54a and 54b are formed in the protruding shaft section 54 such that they run from a tip end face of the protruding shaft section 54 to the two oil passages 52a and 52b formed inside the base section 52.
  • an annular oil passage 54A is formed in an external circumferential surface of the protruding shaft section 54 in a position closer to the tip end face.
  • Two seal ring grooves SG1 and SG2 are formed in positions even closer to the tip end face than the annular groove 54A, and a seal ring groove SG3 is formed in a position closer to the base section 52 than the annular groove 54A.
  • a notched section 54B is formed in the annular groove 54A by cutting away an external circumferential surface corresponding to approximately 1/3 of the circumferential length of the annular groove 54A such that the intra-shaft oil passage 54a and the annular groove 54A are in communication with each other.
  • an intra-shaft oil passage 56a is formed in the protruding shaft section 56 and runs from a tip end face to the mounting surface 52A.
  • An internal diameter of the intra-shaft oil passage 56a changes in a step-like fashion at an intermediate position along its length such that an enlarged diameter section 56a' having a larger internal diameter exists closer to the mounting surface 52A and a smaller diameter section exists closer to the tip end of the protruding shaft section 56.
  • the enlarged diameter section 56a' houses an oil filter 57 serving to filter impurities contained in the hydraulic oil.
  • Figure 10 is a cross sectional view showing an oil passage structure of the valve timing control apparatus 20.
  • the intermediate oil passage forming members 50 and 50 are mounted to the chain cover 4 with the mounting surfaces 52A and 52A of the base sections 52 and 52 abutted against the contact surface sections 14 and 14 of the chain cover 4 through metal gaskets G and G and are fastened to the chain cover 4 with three bolts BLT each.
  • the intermediate oil passage forming members 50 and 50 are attached to an inside of the chain cover 4.
  • the intermediate oil passage forming members 50 and 50 are attached to the chain cover 4 such that the communication passages 53a and 53a of the intermediate oil passage forming members 50 and 50 connect to the respective through passages 15a and 15a of the chain cover 4, the communication passages 53b and 53b of the intermediate oil passage forming members 50 and 50 connect to the respective through passage 15c and 15c of the chain cover 4, and the intra-shaft oil passages 56a and 56a (expanding diameter sections 56a' and 56a') of the intermediate oil passage forming members 50 and 50 connect to the respective through passages 15b and 15b of the chain cover 4.
  • the intermediate oil passage forming members 50 and 50 are arranged between the chain cover 4 and the cylinder head 3 and the protruding shaft sections 54 and 54 of the intermediate oil passage forming members 50 and 50 are inserted together with seal rings (not shown) in a coaxial manner into the open sections 33 and 33 formed in the vane rotors 32 and 32 of the phase changing mechanisms 30 and 30. Also, the tip end faces of the protruding shaft sections 56 and 56 abut against the cylinder head 3 through seal members 58 and 58.
  • the intra-shaft oil passages 54a of the intermediate oil passage forming members 50 and 50 are connected to and in communication with the advancement chambers 38A of the respective phase changing mechanisms 30 and 30 through the respective through passages 33A, and the intra-shaft oil passage 54b of the intermediate oil passage forming members 50 and 50 are connected to and in communication with the retardation chambers 38B of the respective phase changing mechanisms 30 and 30 through the respective through passages 33B.
  • the tip ends of the intra-shaft oil passages 56a of the intermediate oil passage forming members 50 and 50 are connected to oil passage openings 3a and 3a formed in the cylinder head 3.
  • the oil passage openings 3a communicate with an internal block oil passage (not shown) formed inside a cylinder block 5 through which hydraulic oil pumped by the oil pump 16 flows.
  • the hydraulic oil then flows either through the through passages 15a and 15a, the communication passages 53a and 53a, and the oil passages 52a and 52a or through the through passages 15c and 15c, the communication passages 53c and 53c, and the oil passages 52b and 52b.
  • the vane rotors 32 and 32 rotate relative to the housings 34 and 34 and change the open and close timings of the intake valves and the exhaust valves.
  • valve timing control apparatus 20 With the valve timing control apparatus 20 according to the embodiment described above, machining of the oil passages can be accomplished more easily because the valve chambers 12 and 12 to which the oil passage selecting valves 18 and 18 are attached are formed as integral portions of the chain cover 4 and the oil passages serving to convey hydraulic oil pumped by the oil pump 16 from the oil passage openings 3a and 3a of the cylinder head 3 to the valve chambers 12 and 12 and from the valve chambers 12 and 12 to the advancement chambers 38A and the retardation chambers 38B (i.e., the intra-shaft oil passages 56a, the communication oil passages 53a and 53b, the oil passages 52a and 52b, and the intra-shaft oil passages 54a and 54b) are provided in the intermediate oil passage forming members 50 and 50, which are separate entities from the chain cover 4.
  • the intermediate oil passage forming members 50 and 50 which are separate entities from the chain cover 4.
  • the protruding shaft sections 56 and 56 having the intra-shaft oil passages 56a and 56a are provided on the intermediate oil passage forming members 50 and 50 and the protruding shaft sections 56 and 56 are abutted against the oil passage openings 3a and 3a of the cylinder head 3 through seal rings 58 and 58 such that hydraulic oil from the oil pump 16 can be supplied to the valve chambers 12 and 12.
  • protruding shaft sections 56 and 56 on the intermediate oil passage forming members 50 and 50 and, instead, to form protruding sections 3A and 3A that protrude toward the chain cover 4 on the cylinder head 3, form oil passage openings 3a and 3a in the protruding sections 3A and 3A, and arrange and configure the protruding sections 3A and 3A such that they abut against the contact surface sections 14 and 14 of the chain cover 4 through seal rings, thereby enabling hydraulic oil pumped by the oil pump 16 to be supplied from the oil passage openings 3a and 3a to the valve chambers 12 and 12 through the through passages 15b and 15b of the contact surface sections 14 and 14.
  • Figure 11 is a frontal view of an intermediate oil passage forming member 150 according to a variation of the first embodiment
  • Figure 12 is a side view of the intermediate oil passage forming member 150
  • Figure 13 is a cross sectional view of an oil passage configuration.
  • the intermediate oil passage forming member 150 comprises a base section 152 shaped generally like a letter A in a frontal view and a protruding shaft section 154 provided at a vertex portion of the base section 152 and configured to protrude at a substantially right angle with respect to the base section 152.
  • Two oil passages 152a and 152b are provided in the base section 152 and run from the tip ends of leg portions of the A-shape toward the vertex portion so as to be substantially parallel to diagonal sides that join the leg portions to the vertex portion of the A-shape.
  • Two communication passages 153a and 153b arranged to communicate with the two oil passages 152a and 152b are also provided such that they open through an a mounting surface 152A formed on an opposite face of the base section 152 as a face from which the protruding shaft section 154 protrudes.
  • the oil passages 152a and 152b are plugged with blind plugs (not shown) at the tip ends of the leg portions of the A-shape, and the mounting surface 152A is machined to be a flat planar surface.
  • Bosses B, B, B, and B having a bolt hole formed therein are formed on the leg portions of the base section 152, and each of the bolt holes passes through to the mounting surface 152A.
  • Two intra-shaft oil passages 154a and 154b are formed in the protruding shaft section 154 such that they run from a tip end face of the protruding shaft section 154 to the two oil passages 152a and 152b formed inside the base section 152.
  • annular oil passage 154A is formed in an external circumferential surface of the protruding shaft section 154 in a position closer to the tip end face.
  • Two seal ring grooves SG1 and SG2 are formed in positions even closer to the tip end face than the annular groove 154A, and a seal ring groove SG3 is formed in a position closer to the base section 152 than the annular groove 154A.
  • a notched section 154B is formed in the annular groove 154A by cutting away an external circumferential surface corresponding to approximately 1/3 of the circumferential length of the annular groove 154A such that the intra-shaft oil passage 154a and the annular groove 154A are in communication with each other.
  • the intermediate oil passage forming members 150 and 150 are installed such that they are sandwiched between the chain cover 4 and the cylinder head 3, i.e., such that the mounting surfaces 152A and 152A abut against the contact surfaces 14 and 14 of the chain cover 4 through gaskets G and G and the protruding shaft sections 154 and 154 enter coaxially into the open sections 33 and 33 formed in the vane rotors 32 and 32 of the phase changing mechanisms 30 and 30. Meanwhile, the tip end faces of protruding sections 3A and 3A formed on the cylinder head 3 become abutted against the contact surface sections 14 and 14 of the chain cover 4 through seal members 58 and 58.
  • the communication passages 153a and 153a of the intermediate oil passage forming members 150 and 150 connect to the through passages 15a and 15a of the chain cover 4, the communication passages 153b and 153b of the intermediate oil passage forming members 150 and 150 connect to the through passages 15c and 15c of the chain cover 4, the oil passage openings 3a and 3a formed in the protruding sections 3A and 3A connect to the through passages 15b and 15b, the intra-shaft oil passages 154a and 154a connect to the advancement chambers 38A and 38A through the annular grooves 154A and 154A and the through passages 33A and 33A, and the intra-shaft oil passages 154b and 154b connect to the retardation chambers 38B and 38B through the through passages 33B and 33B.
  • Oil passages 3b and 3b are formed in the protruding sections 3A and 3A, respectively, and serve to connect the oil passage openings 3a and 3a to internal block oil passages (not shown) formed inside the cylinder block 5 to convey hydraulic oil pumped from the oil pump 16.
  • Oil filters 57 and 57 are housed in portions of the oil passages 3b and 3b nearer to the oil passage openings 3a and 3a, respectively.
  • the hydraulic oil After hydraulic oil pumped from the oil pump 16 flows into the internal block oil passage (not shown) formed inside the cylinder block, the hydraulic oil is conveyed from the oil passage openings 3a and 3a to the valve chambers 12 and 12 by the through passages 15b and 15b. Depending on the positions of the oil passage selecting control valves 18 and 18, the hydraulic oil then flows either through the through passages 15a and 15a, the communication passages 153a and 153a, and the oil passages 152a and 152a or through the through passages 15c and 15c, the communication passages 153c and 153c, and the oil passages 152b and 152b.
  • the hydraulic oil flows through the oil passages 152a and 152a, then it passes through the intra-shaft oil passages 154a and 154a, the annular grooves 154A and 154A, the through passages 33A and 33A, and into the advancement chambers 38A and 38A. Meanwhile, if the hydraulic oil flows through the oil passages 152b and 152b, then the hydraulic oil passes through the intra-shaft oil passages 154b and 154b, the through passages 33B and 33B, and into the retardation chambers 38B and 38B.
  • valve timing control apparatus 20 Similar to the valve timing control apparatus 20 according to the first embodiment, this variation of the valve timing control apparatus enables the oil passage structure to be established easily while ensuring that the chain cover has sufficient strength.
  • the communication passages 53a and 53b and the oil passages 52a and 52b serving to convey hydraulic oil flowing out of each of the valve chambers 12 to the intra-shaft oil passages 54a and 54b of the respective intermediate oil passage forming member 50 are formed in the intermediate oil passage forming member 50.
  • Figure 14 is an enlarged view showing contact surface sections 214 and 214 of a chain cover 204
  • Figure 15 is a perspective view showing the shape of a mounting surface 252A of an intermediate oil passage forming member 250
  • Figure 16 cross sectional view showing an oil passage configuration.
  • three through passages 215a, 215b, and 215c connecting to one of the valve chambers 212 and 212 are formed in each of the contact surface sections 214 and 214 of the chain cover 204.
  • An oil groove 217a connecting to the through passage 215a and an oil groove 217c connecting to the through passage 215c are also formed in the contact surface sections 214 and 214.
  • the oil grooves 217a and 217c extend substantially linearly from the through passages 215a and 215c to an upper end of the chain cover 204.
  • the oil passages are formed by covering the oil grooves 217a and 217c formed in the chain cover 204 with the intermediate oil passage forming member 250. In this way, the oil passages can be formed easily by simply forming grooves in the chain cover.
  • the intermediate oil passage forming members 250 are basically the same as the intermediate oil passage forming members 50 of the first embodiment except that the intermediate oil passage forming members 250 do not have communication passages 53a and 53b or intra-shaft oil passages 52a and 52b and the mounting surface 52A has been changed to the mounting surface 252A.
  • each of the intermediate oil passage forming members 250 comprises a base section 252 having substantially the shape of an isosceles triangle in a frontal view, a protruding shaft section 254 that protrudes from a vertex portion of the base section 252 at a substantially right angle with respect to the base section 252, and a protruding shaft section 256 that protrudes from a position near a bottom side of the base section 252 (corresponding to a base of the triangle) at a substantially right angle with respect to the base section 252 in the same direction as the protruding shaft section 254.
  • a mounting surface 252A that has been machined to a flat planar surface across its entire surface is provided on the opposite side of the base section 252 as the side on which the protruding shaft sections 254 and 256 are formed.
  • Two intra-shaft oil passages 254a and 254b are formed in the protruding shaft section 254 such that they pass from a tip end face of the protruding shaft section 254 to the mounting surface 252A, and an intra-shaft oil passage 256a is formed in the protruding shaft section 256 such that it passes from a tip end face of the protruding shaft section 256 to the mounting surface 252A.
  • An internal diameter of the infra-shaft oil passage 256a changes in a step-like fashion at an intermediate position along its length such that an enlarged diameter section 256a' having a larger internal diameter exists closer to the mounting surface 252A and a smaller diameter section exists closer to the tip end of the protruding shaft section 256.
  • the enlarged diameter section 256a' houses an oil filter 257 serving to filter impurities contained in the hydraulic oil.
  • the intermediate oil passage forming members 250 and 250 are mounted to the chain cover 4 with the mounting surfaces 252A and 252A abutted against the contact surface sections 214 and 214 of the chain cover 4 through metal gaskets G and G and are fastened to the chain cover 4 with three bolts each.
  • the pair of oil grooves 217a and 217c formed in each of the contact surface sections 214 and 214 are covered by the mounting surfaces 252A and 252A through the metal gaskets G and G so as to form oil passages.
  • the oil passage formed by the oil groove 217a connects to the through passage 215a at one end and to the intra-shaft oil passage 254a at the other end, and the oil passage formed by the oil groove 217c connects to the through passages 215c at one end and to the intra-shaft oil passage 254b at the other end.
  • the intra-shaft oil passages 256a and 256a of the intermediate oil passage forming member 250 and 250 are connected to the respective through passages 215b and 215b of the chain cover 4.
  • the intermediate oil passage forming members 250 and 250 are arranged between the chain cover 4 and the cylinder head 3 and the protruding shaft sections 254 and 254 of the intermediate oil passage forming members 250 and 250 are inserted in a coaxial manner into the open sections 33 and 33 formed in the vane rotors 32 and 32 of the phase changing mechanisms 30 and 30. Also, the tip end faces of the protruding shaft sections 256 and 256 of the intermediate oil passage forming members 250 and 250 abut against the cylinder head 3 through seal members 58 and 58.
  • the intra-shaft oil passage 254a is connected to the advancement chamber 38A through the through passage 33A of each of the phase changing mechanisms 30 and 30, and the intra-shaft oil passage 254b is connected to the retardation chamber 38B through the through passage 33B of each of the phase changing mechanisms 30 and 30.
  • the intra-shaft oil passages 256a and 256a are connected to oil passage openings 3a and 3a, respectively, formed in the cylinder head 3.
  • Hydraulic oil pumped by the oil pump 16 flows through an internal block oil passage (not shown) formed inside a cylinder block, through the oil passage openings 3a and 3a, and into the intra-shaft oil passages 256a and 256a inside the protruding shaft sections 256 and 256 of the intermediate oil passage forming members 250 and 250.
  • the hydraulic oil flowing into the intra-shaft oil passages 256a and 256a is conveyed to the valve chambers 212 and 212 through the through passages 215b and 215b and then, depending on the positions of the oil passage selecting control valves 18 and 18, flows either through the through passages 215a and 215a and the oil grooves 217a and 217a or through the through passages 215c and 215c and the oil grooves 217c and 217c. If the hydraulic oil flows through the oil grooves 217a and 217a, then it passes through the intra-shaft oil passages 254a and 254a, the annular grooves 254A and 254A, the through passages 33A and 33A, and into the advancement chambers 38A and 38A.
  • valve timing control apparatus 20 Similar to the valve timing control apparatus 20 according to the first embodiment, this variation of the valve timing control apparatus enables the oil passage structure to be established easily while ensuring that the chain cover has sufficient strength.
  • the filter 57 or 257 is arranged in the enlarged diameter section 56a' or 256a' of the intra-shaft oil passage 56a and 256a of the protruding shaft sections 56 and 256 or inside the oil passage 3b of the protruding section 3A.
  • a filter can be arranged inside a communication passage 53a, 53b, 153a, 153b, a through passage 15a, 15b, 215a, 215b or 215b, an intra-shaft oil passage 54a, 54b, 154a, 154b, 254a, or 254b, or an oil passage opening 3a, or filters can be arranged in all of these.
  • the internal combustion engine 301 equipped with a valve timing control apparatus 320 according to a second embodiment of the present invention is basically the same as the internal combustion engine 1 equipped with the valve timing control apparatus 20 according to the first embodiment except that the chain cover 4 has been changed to a chain cover 304 and the intermediate oil passage forming members 50 have been changed to intermediate oil passage forming members 350. Therefore, only the portions of the internal combustion engine 301 equipped with a valve timing control apparatus 320 according to the second embodiment that are different from the valve timing control apparatus 20 according to the first embodiment will be explained. When necessary, portions having the same constituent features as the valve timing control apparatus 20 according to the first embodiment will be explained using constituent features of the valve timing control apparatus 20 according to the first embodiment (e.g., Figures 2 and 3 will be used to explain the phase changing mechanisms 30 and 30).
  • FIG 17 is a schematic view showing constituent features of an internal combustion engine 301 equipped with a valve timing control apparatus 320 according to an embodiment to the present invention.
  • the valve timing control apparatus 320 of this embodiment is an apparatus contrived to change the open and close timings of the intake valves and exhaust valves (not shown) of an internal combustion engine 301 in which the intake valves and exhaust valves are opened and closed by rotating an intake camshaft 8 and an exhaust camshaft 10 using a timing chain 6.
  • the timing chain 6 is arranged inside a chain chamber 304A covered by a chain cover 304 and serves to transmit rotation of a crankshaft 2 to the intake camshaft 8 and the exhaust camshaft 10.
  • the valve timing control apparatus 320 comprises phase changing mechanisms 30 and 30 arranged on one end of each of the intake camshaft 8 and the exhaust camshaft 10, valve chambers 312 and 312 formed integrally on an engine mount section M of the chain cover 304, oil passage selecting control valves 18 and 18 that are inserted into the valve chambers 312 and 312, and intermediate oil passage forming members 350 that are attached to the chain cover 304 and serve to form oil passages between the valve chambers 312 and 312 and the phase changing mechanisms 33 and 33.
  • FIG 18 is an enlarged view showing frontward contact surface sections 314 of the chain cover 304.
  • the valve chambers 312 and 312 are formed on a portion of the chain cover 304 where the engine mount section M is formed and have the form of generally cylindrical bottomed holes that open to the left and right with respect to the engine mount section M (left and right from the perspective of Figure 18 ).
  • a frontward contact surface section 314 having generally the shape of an upside-down U in a frontal view is formed on an upper portion of a frontward face of the chain cover 304. More specifically, the U-shape has two leg sections 314A and 314A and a connecting section 314B and is arranged to open downward (i.e., the connecting section 314B is arranged upward).
  • the contact surface is machined in a planar fashion such that the heights of the frontward contact surface section 314 are uniform.
  • Through passages 315a and 315c that run to each of the valve chambers 312 and 312 and a seal ring groove 315d that surrounds an outer perimeter of the through passages 315a and 315c are formed in each of the leg sections 314A and 314A in positions near the open side of the U-shape, i.e., near the tip ends of the leg sections 314A and 314A.
  • Through passages 315b and 315b running from a rearward face to the each the valve chambers 312 or 312, respectively, are formed in positions corresponding to the spaces between the respective pairs of through passages 315a and 315c.
  • Rearward contact surface sections 316 and 316 machined to planar surfaces are provided around the peripheries of the through passages 315b and 315b on a rearward face of the chain cover 304. Openings 317 and 317 are formed at the intersecting portions where the connecting section 314B intersects each of the two leg sections 314A and 314A and a seal ring groove 319 is formed around a perimeter of each of the openings 317 and 317.
  • four bolt holes 314b, 314b, 314b, and 314b are formed in the frontward contact surface section 314.
  • Figure 19 is an external perspective view showing an external appearance of an intermediate oil passage forming member 350
  • Figure 20 is a side view of the intermediate oil passage forming member 350
  • Figure 21 is a frontal view of the intermediate oil passage forming member 350.
  • the intermediate oil passage forming member 350 comprises a base section 352 and protruding shaft sections 354 and 354.
  • the base section 352 has generally the shape of an upside-down U that is made up of two leg sections 352A and 352A and a connecting section 352B and arranged to open downward.
  • the protruding shaft sections 354 and 354 are formed on the base section 352 at intersecting portions where the connecting section 352B intersects the two leg sections 352A and 352A and each is configured to protrude at a substantially right angle with respect to the base section 352.
  • Two oil passages 352a and 352b are bored into each of the leg sections 352A and 352A of the base section 352 such that they run from tip end portions of the leg sections 352A and 352A (i.e., the ends corresponding to the open end of the U-shape) to portions where the protruding shaft sections 354 and 354 are formed.
  • Two pairs of communication passages 353a and 353b are bored from a mounting surface 352C side, i.e., the side on which the protruding shaft sections 354 and 354 are formed, such that they communicate with the two pairs of oil passages 352a and 352b, respectively.
  • Each of the two oil passages 352a and the two oil passages 352b is plugged with a blind plug (not shown) at the tip ends of the two leg sections 352A and 352A, and the mounting surface 352C is machined to be a flat planar surface.
  • Four bosses B, B, B, and B each having a bolt hole formed therein are provided on the base section 352.
  • Two pairs of intra-shaft oil passages 354a and 354b are formed the protruding shaft sections 354 and 354, respectively, such that they run from tip end surfaces of the protruding shaft sections 354 and 354 and communicate with the two pairs of oil passages 352a and 352b, respectively, formed inside the base section 352.
  • an annular oil passage 354A is formed in an external circumferential surface of each of the protruding shaft sections 354 and 354 in a position closer to the tip end face.
  • Two seal ring grooves SG1' and SG2' are formed in positions even closer to the tip end face than the annular groove 354A, and a seal ring groove SG3' is formed in a position closer to the base section 352 than the annular groove 354A.
  • a notched section (not shown) is formed in each of the annular grooves 354A and 354A by cutting away an external circumferential surface corresponding to approximately 1/3 of the circumferential length of the annular groove 354A such that the intra-shaft oil passages 354a and 354a and the annular grooves 354A and 354A are in communication with each other.
  • Figure 22 is a cross sectional view showing an oil passage structure of the valve timing control apparatus 320.
  • the intermediate oil passage forming member 350 is fastened to the chain cover 304 with bolts BLT such that the mounting surface 352C of the base section 352 abuts against the frontward contact surface section 314 of the chain cover 304.
  • Seal rings SR1 and SR1 are installed into the seal grooves 319 and 319, respectively, and seal rings SR2, SR2, SR2, and SR2 are installed into the seal ring grooves 315d, 315d, 315d, and 315d, respectively.
  • each of the two communication passages 353a and 353a of the intermediate oil passage forming member 350 connects to the corresponding through passage 315a on the same side of the chain cover 304, and each of the two communication passages 353b and 353b of the intermediate oil passage forming member 350 connects to the corresponding through passage 315c on the same side of chain cover 304.
  • the intermediate oil passage forming member 350 is arranged between the chain cover 304 and the cylinder head 3 and the protruding shaft sections 354 and 354 of the intermediate oil passage forming member 350 are inserted in a coaxial manner into the open sections 33 and 33 formed in the vane rotors 32 and 32 of the phase changing mechanisms 30 and 30.
  • the protruding shaft sections 354 and 354 of the intermediate oil passage forming member 350 are inserted in a coaxial manner into the open sections 33 and 33 formed in the vane rotors 32 and 32 of the phase changing mechanism 30 and 30, and the rearward contact surface sections 316 and 316 abut against the cylinder head 3.
  • each of the two infra-shaft oil passages 354a of the intermediate oil passage forming member 350 is connected to and in communication with the advancement chamber 38A of the respective phase changing mechanism 30 or 30 through the respective through passage 33A
  • each of the two intra-shaft oil passages 354b of the intermediate oil passage forming member 350 is connected to and in communication with the retardation chamber 38B of the respective phase changing mechanism 30 or 30 through the respective through passages 33B
  • the through passages 315b and 315b are connected to oil passage openings 3a and 3a, respectively, formed in the cylinder head 3.
  • the oil passage openings 3a and 3a communicate with an internal block oil passage (not shown) formed inside a cylinder block 5 through which hydraulic oil pumped by the oil pump 16 flows.
  • the hydraulic oil After flowing into the through passages 315b and 315b, the hydraulic oil is conveyed to the valve chambers 312 and 312 and then, depending on the positions of the oil passage selecting control valves 18 and 18, the hydraulic oil flows either through the through passages 315a and 315a, the communication passages 353a and 353a, and the oil passages 352a and 352a or through the through passages 315c and 315c, the communication passages 353c and 353c, and the oil passages 352b and 352b.
  • the hydraulic oil flows through the oil passages 352a and 352a, then it passes through the intra-shaft oil passages 354a and 354a, the annular grooves 354A and 354A, the through passages 33A and 33A, and into the advancement chambers 38A and 38A. Meanwhile, if the hydraulic oil flows through the oil passages 352b and 352b, then the hydraulic oil passes through the intra-shaft oil passages 354b and 354b, the through passages 33B and 33B, and into the retardation chambers 38B and 38B.
  • the vane rotors 32 and 32 rotate relative to the housings 34 and 34 and change the open and close timings of the intake valves and the exhaust valves.
  • valve timing control apparatus 320 With the valve timing control apparatus 320 according to the second embodiment described above, machining of the oil passages can be accomplished more easily because the valve chambers 312 and 312 into which the oil passage selecting valves 18 and 18 are installed are formed as integral portions of the chain cover 304 and the oil passages serving to convey hydraulic oil from the valve chambers 312 and 312 to the advancement chambers 38A and 38A and the retardation chambers 38B and 38B (i.e., the two pairs of communication oil passages 353a and 353b, the two pairs of oil passages 352a and 352b, and the two pairs of intra-shaft oil passages 354a and 354b) are provided in an intermediate oil passage forming member 350 that is a separate entity from the chain cover 304.
  • the openings 317 and 317 formed in the chain cover 304 in order to attach the intermediate oil passage forming member 350 to the chain cover 304 is much smaller than in a conventional apparatus, the degree to which the strength of the chain cover 4 declines can be suppressed. As a result, the oil passage structure can be easily established while ensuring that the chain cover 304 has sufficient strength.
  • the intermediate oil passage forming members 50 and 50, 150 and150, or 250 and 250 are attached to the chain cover 4, 104 or 204 with bolts first and then the chain cover 4, 104 or 204 is attached to the cylinder head 3.
  • it is also acceptable to configure the apparatus such that the intermediate oil passage forming members 50 and 50, 150 and 150, or 250 and 250 are attached to the cylinder head 3 with bolts first and then chain cover 4, 104 or 204 is attached to the cylinder head 3 such that it covers the intermediate oil passage forming members 50 and 50, 150 and 150, or 250 and 250.
  • a phase change mechanism 30 is provided on one end of the intake camshaft 8 and another phase change mechanism 30 is provided on one end of the exhaust camshaft 10.
  • the internal combustion engine When an internal combustion engine is equipped with a valve timing control apparatus according to any of the previously described embodiments, the internal combustion engine exhibits the same effects as a valve timing control apparatus according to the embodiments, e.g., the effect of enabling the oil passage structure to be established easily while ensuring that the chain cover has sufficient strength.
  • the through passages 15a, 215a, or 315a correspond to advancement ports of the valve chamber
  • the through passages 15b, 215b, or 315b correspond to inlet ports of the valve chamber
  • the through passages 15c, 215c, or 315c correspond to retardation ports
  • the oil passages 54a, 154a, 254a, or 354a correspond to advancement conveying passages
  • the oil passages 54b, 154b, 254b, or 354b correspond to retardation conveying passages.
  • the oil passages 52a, 152a, 252A and 217a, or 352a correspond to advancement connecting oil passages
  • the oil passages 52b, 152b, 252B and 217b, or 352b correspond to retardation connecting oil passages.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Valve Device For Special Equipments (AREA)
  • Lubrication Of Internal Combustion Engines (AREA)
  • Valve-Gear Or Valve Arrangements (AREA)
EP10014303.1A 2010-02-10 2010-11-04 Appareil de commande de synchronisation de soupape et moteur à combustion interne équipé de celui-ci Active EP2354478B8 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2010028271A JP5684990B2 (ja) 2010-02-10 2010-02-10 バルブタイミングコントロール装置およびこれを備える内燃機関

Publications (4)

Publication Number Publication Date
EP2354478A2 true EP2354478A2 (fr) 2011-08-10
EP2354478A3 EP2354478A3 (fr) 2012-04-04
EP2354478B1 EP2354478B1 (fr) 2013-09-04
EP2354478B8 EP2354478B8 (fr) 2013-11-06

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EP (1) EP2354478B8 (fr)
JP (1) JP5684990B2 (fr)
CN (1) CN102146819B (fr)

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JP5435279B2 (ja) * 2010-02-15 2014-03-05 スズキ株式会社 可変バルブタイミング機構付エンジン
JP2013245636A (ja) * 2012-05-29 2013-12-09 Suzuki Motor Corp 可変バルブタイミング機構付エンジン
JP7135533B2 (ja) * 2018-07-20 2022-09-13 スズキ株式会社 内燃機関のカバー構造
CN109538324B (zh) * 2019-01-23 2024-03-19 成都优迈达科技有限公司 一种端盖带控制阀的凸轮轴调节器
JP7395945B2 (ja) * 2019-10-17 2023-12-12 スズキ株式会社 エンジンのカバー構造

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Also Published As

Publication number Publication date
EP2354478A3 (fr) 2012-04-04
CN102146819A (zh) 2011-08-10
EP2354478B1 (fr) 2013-09-04
EP2354478B8 (fr) 2013-11-06
JP2011163240A (ja) 2011-08-25
CN102146819B (zh) 2015-01-14
JP5684990B2 (ja) 2015-03-18

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