EP2347833B1 - Installation et procédé pour enlever des poussières avec épaisseur réglable de lit de matériau - Google Patents

Installation et procédé pour enlever des poussières avec épaisseur réglable de lit de matériau Download PDF

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Publication number
EP2347833B1
EP2347833B1 EP10000778.0A EP10000778A EP2347833B1 EP 2347833 B1 EP2347833 B1 EP 2347833B1 EP 10000778 A EP10000778 A EP 10000778A EP 2347833 B1 EP2347833 B1 EP 2347833B1
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EP
European Patent Office
Prior art keywords
bulk material
gas
stage
region
conveying
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP10000778.0A
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German (de)
English (en)
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EP2347833A1 (fr
Inventor
Carsten Schaper
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SKG Aufbereitungstechnik GmbH
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SKG Aufbereitungstechnik GmbH
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Priority to EP10000778.0A priority Critical patent/EP2347833B1/fr
Publication of EP2347833A1 publication Critical patent/EP2347833A1/fr
Application granted granted Critical
Publication of EP2347833B1 publication Critical patent/EP2347833B1/fr
Not-in-force legal-status Critical Current
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B4/00Separating solids from solids by subjecting their mixture to gas currents
    • B07B4/02Separating solids from solids by subjecting their mixture to gas currents while the mixtures fall
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B13/00Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
    • B07B13/10Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices using momentum effects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B4/00Separating solids from solids by subjecting their mixture to gas currents
    • B07B4/08Separating solids from solids by subjecting their mixture to gas currents while the mixtures are supported by sieves, screens, or like mechanical elements

Definitions

  • the present invention is concerned with a Ent Scholl fürshiel with adjustable material bed thickness, with a stepped transport surface that works on the principle of the so-called sifter and can be installed both with discrete components in existing systems, as well as put together in modular design.
  • the present invention further relates to a method for deflaking.
  • the DE 10 2007 020 156 A1 discloses a Staurau, which is arranged transversely to the flow direction of the bulk material on a Siebbelag a screening machine.
  • the actual separation process of the material flow takes place essentially under water, wherein the Staurau has no Umnachlz Mann the material.
  • the plant according to this document is used for the separation of organic materials with lower density, such as wood or coal from a mineral mixture with a higher specific gravity.
  • the focus of this document is in the construction of the Stauancen, which are designed as nozzles, integrated into plug-in polyurethane screen documents.
  • a cascade-like chute which is divided into a plurality of stepwise arranged part levels over which the bulk material falls due to the gravity of the steeply inclined part levels of the chute down.
  • the bulk material is penetrated at a certain point by a gas stream, so that particulates dissolve from the bulk material and fed to a suction cup arranged above the principle of a cascade classifier an exhaust pipe.
  • the particles not captured by the gas flow pass through an extended chute into a collecting silo, where they are stored until further processing.
  • a device for the selection of rubble which discloses a substantially horizontal vibratory trough and a downstream air classifier for separating lightweight materials for separating the material.
  • This invention is characterized in that the bulk material falling from the vibrating trough is detected by the air flow of a vertical air classifier, whereby a large part of the dust content of the bulk material is separated, which is taken up by a vacuum conveyor and transported away.
  • a disadvantage of this device it is felt that the structure is technically relatively complicated and the degree of cleaning of the bulk material due to the relatively short residence time, the bulk material is exposed to the air flow is relatively low.
  • the secondary and tertiary primary stages are downstream. These then break the feed material into the classic, above-mentioned grits.
  • Each one Crushing stage downstream screening machines which classify the material in the desired grain sizes.
  • the multiple breaking of the rocks also produces fine dust ⁇ 0.09 mm, which is referred to in the industry as a "filler". These fine particles either adhere to the coarser grains or are contained as free fine material in the grain size 0-5 mm. For many applications, the amount of filler in these grains may not be greater than 5% of the total, since the fines are negative, eg. As in concrete, affects the strength.
  • the feedstock is introduced into a gas stream (usually air) in which the particulates fall or rise due to their specific gravity or specific surface area. That is, the heavy and thus coarse parts sink and the fine rise.
  • the rising, carried by the gas fines are usually eliminated by filter systems.
  • various systems such as countercurrent sifter, cascade classifier, cross-flow classifier and many more. All of these classifiers are based on the same principle of action. Due to the process, the classifiers require a high installation height and are very sensitive to high temperatures and high humidity. Therefore, they often need to be well insulated, which means additional investment needs.
  • the plant according to the invention for deflaking of mixed bulk material with an inclined, stepped transport surface, which is divided into at least two partial transport surfaces on which the bulk material lies and after each step, a bulk material penetrating gas flow is arranged, the inclination of the at least two part Transport surfaces between 3 ° and 25 °, and the at least two partial transport surfaces are designed to perform periodic oscillations and the gas flow in the region of at least one stage at the end of the at least one partial transport surface penetrates the bulk material is characterized in that Before each stage, at least one transverse element is arranged in the region of the step on the at least two partial transport surfaces, which brakes the bulk material flow, at least for a short time; and that the gas stream is received after penetrating the bulk material of at least one suction device, wherein the suction device is arranged in the region of at least one stage.
  • the method with a plant mentioned above is characterized in that before each step, in the region of the step on the at least two transport surfaces each at least one transverse element is arranged, which slows the bulk material flow, at least for a short time; and that the gas stream after penetrating the bulk material of at least one Absauginraum is received, which is arranged in the region of at least one stage.
  • the at least one transport surface is arranged in a closed housing, wherein at least two partial transport surfaces in a dust-tight encapsulated housing, which is placed with an inclination between 5 ° and 15 ° on springs or rubber buffers and by imbalance motors, or Excenterwellenantriebe circular or linear excitation, transport trays are arranged in steps.
  • the amplitude and excitation frequency of the excitation is dependent on the nature of the feed material. By suitable drives, it is excited circularly or linearly to promote the feed material. Due to the transport, the feed material is partially separated by circulation.
  • the system have at least two partial transport surfaces and at least one step between the individual partial transport surfaces and that the partial transport surfaces are arranged in steps on transverse members.
  • the partial transport surfaces can also be installed individually inclined.
  • Another advantage is the fact that in the region of at least one stage, a cross-beam is arranged in or on the at least one gas nozzle and / or pinhole is arranged, which serves the targeted alignment of the purge gas.
  • the gas quantities of the gas and the suction gas can be adjusted by throttle valves or valves individually at each stage of the machine, thus affecting the grain boundary in the finished material.
  • the at least one transport surface is set in vibration by means of at least one suitable machine, for example by means of a balancing motor and / or an eccentric shaft drive.
  • transverse elements are formed just in front of the steps transversely to the transport direction as strips, which accumulate the material and let fall evenly on the next part of the transport surface.
  • a purge gas is blown, which entrains the fine material.
  • This material-enriched gas is sucked off and fed to a filter system, which separates the material from the gas again and supplies the clean gas of the machine as purge air again.
  • angle and the distance to the gas flow of the sifter device is variable and adjustable.
  • the existing from at least one part plane transport surface is arranged in a module frame having predetermined geometric dimensions.
  • individual modules are installed by a modular design in container racks / frames that can be arranged side by side or one above the other. Likewise, they can also be set up as a single machine in existing or new buildings to be built.
  • the extracted gas stream is fed to a filter device which cleans the dust-containing gas.
  • the extracted, enriched with the fines 0 -0.08 mm air is thereby cleaned in the filter system and fed the clean gas of the filter of the machine as purge air again.
  • the bulk material is supplied by a metering device, which is arranged above the at least one first part-transport surface.
  • At least one pinhole and / or fabric mats is arranged between two partial transport surfaces.
  • cleaned, freed from dust particles gas is supplied to the gas inlet by means of a frequency-controlled fan.
  • the Fig. 1 shows a schematic representation of the present invention with a Ent Scholl fürsstrom 1 modular design with two container frames 14, 14 ', which can be installed one above the other, side by side and / or individually in existing facilities.
  • the bulk material 2 passes in the present embodiment by means of a metering device 16 on a first bulk material part-transport surface 3.
  • This first part-transport surface 3 is, like all other following part-transporting surfaces 3 ', vibrated by means of an excitation mechanism 10, causing the bulk material 2 on the one hand evenly distributed on the individual part-transport surfaces 3, 3 'and on the other hand, the flow rate of the bulk material 2 is set.
  • On the upper side of the partial transport surface 3, at least one transverse element 11 is arranged in the region of the first step 8.
  • a step 8 is arranged, whose height (H) is determined so that the falling down bulk material can be penetrated by the gas stream 4' in sufficient time.
  • gas flow nozzles 13 and / or pinhole are arranged so that the exiting gas stream 4' passes through the steps 8 falling loose bulk material 2, whereby a part of the filler material, such as dust or flour shares at least partially separated and float in the exiting gas stream 4 '.
  • the emerging from the bulk material 2 gas stream thus contains a certain proportion of suspended solids.
  • the polluted with suspended gas is absorbed by a suction device 9, wherein each stage 8, 8 'is associated with a corresponding suction pipe 9'.
  • the distance and the angle of the respective suction tube 9 'to the bulk material 2 or to the transport surfaces 3, 3' is variable and depends essentially on the material to be defuelled.
  • the entire machine which is composed of a plurality of partial transport surfaces 3, 3 'and other discrete components, will be set directly or indirectly by a exciter unit via a dust-proof housing 7 in vibration.
  • This dustproof housing 7 is mounted on oscillating elements 23.
  • the oscillating elements may consist of springs or rubber bearings, such as a vibratory vibration metal. In this case, either the entire dust-tight housing 7 may be inclined, or each individual part-transport surface 3, 3 'take a predetermined and separate angle to the housing, so as to adapt the flow rate of the material bed to the respective material.
  • the dust-tight housing 7 is penetrated at a suitable location by the respective suction tubes 9 'and sealed by means of suitable seals between the housing 7 and the suction tube 9'.
  • the suction tubes 9 ' are arranged and adjusted in the region of the individual stages 8, 8' at a predetermined distance.
  • the amounts of gas in the ducts 4 and in the suction pipes 9 ' can be adjusted individually by throttle valves 29, 29' or valves at each stage of the machine, thus influencing the grain boundary in the finished material.
  • the polluted with particles and contaminated gas in the suction pipes 9 ' is then fed to a filter unit 15 in the upper part by an insertion nozzle 26, which cleans the gas loaded to clean gas according to the legal regulations.
  • the filtered-out particles 21 are discharged in a collecting container 24 by means of a worm drive 25 and stored at a suitable location.
  • the clean gas from the filter system 15 is fed via a transfer line 18 to a frequency-controlled blower 20, which feeds the clean gas via the line 18 'the gas inlet 19 again, so that in principle the purified gas is not blown into the environment, but is reused.
  • the part-transporting floors 3, 3 ' are mounted on crossbeams 12, which may consist of folded sheet metal, profiled steel or hollow sections.
  • the number of stages 8 is normally at least two. It is variable and depends on the feed material.
  • the feed material is fed with a chute, not shown here, to the entire width of the partial transport surface 3, 3 'and transported by the excitation of the housing 7 via the part-transport surfaces 3, 3' and gravity.
  • transverse elements 11 are arranged as strips on the part-transport surfaces 3, 3 ', which accumulate the material and ensure that it calms down and evenly on the next part-transporting surface 3' falls.
  • air nozzles are arranged, which flows through the material falling from the upper transport tray 3 and thus entrains the fine particles of the feed material.
  • Adjustable suction ducts are arranged in their angle over the steps, which suck the dust component entrained with the air and transport it to a filter system 15.
  • Machine and filter in this case form a unit, that is, they are modular in container frame 14, 14 'housed, which can be arranged side by side or one above the other depending on the requirements.
  • the machine is adjusted proportionally in terms of its width, length, height and the number of steps.
  • the air volumes and the speed are regulated according to the performance.
  • both the lines 4 of the blown air and the suction pipes 9 ' have corresponding valves, throttle valves or baffles.
  • the structural design of the nozzles 13 in or on the transverse members 12 may be different depending on the feed material. These may be perforated plates 17, fabrics or custom nozzles.
  • the Fig. 2 shows a schematic detail sketch in the area of a step 8 with two partial transport surfaces 3, 3 '.
  • the bulk material bed flowing off on the part transport surface 3 consists of a mixture of coarse, medium and fine material fractions which are to be demixed, whereby "fine" material fractions means particles ⁇ 0.08 mm in diameter.
  • the bulk material 2 applied to the at least one partial transport surface 3 is initially distributed homogeneously and with a uniform packed bed thickness (S) on the partial transport surface 3 as a result of the vibration of the partial transport surface 3 at a predetermined frequency and a predetermined amplitude.
  • S uniform packed bed thickness
  • the bulk material arrives at the predetermined position on the part-transporting surface 3 to the cross member 11 and is briefly braked and dammed, which inter alia, a circulation of the pent-up material takes place. Due to the vibration of the packed bed, separation or partitioning of the individual constituents of the mixture occurs over time, whereby the lighter particles deposit in an upper layer 27 and the heavier constituents are collected in a lower layer 28.
  • the height of the transverse element 11 depends essentially on the type of size distribution of the individual portions of the mixture, which lies on the partial transport surface 3. After reaching the predetermined damming height, the bulk material, which has already partially separated into layers 27, 28, flows down over the edges of the transverse element 11 and the step 8 onto the following partial transport surface 3 '.
  • the inclination angle ⁇ , ⁇ 'of the individual part-transport surfaces 3, 3' can be set differently and depends, inter alia, on the type of bulk material and the associated flow rate of the material flow.
  • the height (H) of the steps 8, 8 ' can also be set differently and depends inter alia on the degree of segregation to be achieved, ie the longer the time the material flow is exposed to the gas flow 4, the greater the degree the segregation.
  • the step 8 is formed by a traverse 12, which determines the distance (H) between the two part-transport surfaces 3, 3 '.
  • At or in the traverse 12 at least one gas nozzle 13 is arranged, which gives the gas stream 4 'a predetermined and adjustable direction. Instead of one or more gas nozzles 13, it is useful for some applications to use pinholes, which distributes the gas stream 4 'over the entire width of the stage 8.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Combined Means For Separation Of Solids (AREA)

Claims (12)

  1. Installation (1) pour l'enlèvement des poussières de matière mélangée (2) ayant un transport de surface étagée incliné en au moins deux surfaces de transport (3, 3') est divisée, dans laquelle la matière en vrac est située et après chaque étage (8, 8') des moyens pour générer un courant de gaz du matériau en vrac de pénétration (4') sont disposées, dans lequel l'inclinaison des au moins deux surfaces partielles de convoyage (3, 3') est compris entre 3 ° et 25 °, et les au moins deux surfaces partielles de convoyage (3, 3') sont adaptés pour exécuter des oscillations périodiques et le courant de gaz (4') dans la zone d'au moins un étage (8) à l'extrémité d'au moins une surface de la partie de convoyage (3, 3') de la matière en vrac (2) pénètre, caractérisé en ce que, avant chaque étape (8), dans la région du étape (8) sur au moins deux surfaces partielles de convoyage (3, 3 ') présentent chacun au moins un élément transversal (11) est agencé, lequel le flux de matériau en vrac, au moins brièvement, freins; et que l'écoulement (4') de gaz après la pénétration de la matière en vrac (2) d'au moins une conduite d'aspiration (9') est reçu, le tube d'aspiration dans la zone d'au moins un étage (8) est disposé.
  2. Installation selon la revendication 1, caractérisé en ce que au moins une surface de la partie de convoyage (3) est disposé dans un boîtier fermé (7).
  3. Installation selon la revendication 1 ou 2, caractérisé en ce que entre deux surfaces partielles de transport (3, 3 ') au moins une ouverture et / ou des nattes en tissu sont disposés.
  4. Installation selon l'une quelconque des revendications précédentes, caractérisé en ce que au moins une surface de la partie de convoyage (3) est déplacé au moyen d'au moins d'une machine appropriée, par exemple, un vibreur et / ou un excentrique entraînement d'arbre, dans circulaire et / ou des oscillations linéaires.
  5. Installation selon l'une des revendications précédentes, caractérisé en ce qu'une traverse (12) est disposé dans la zone d'au moins un étage (8), est disposé dans la zone de laquelle au moins une buse de gaz (13).
  6. Installation selon l'une des revendications précédentes, caractérisé en ce que l'angle et la distance dans le flux de gaz (4 ') du tube d'aspiration (9') est variable et réglable.
  7. Installation selon l'une des revendications précédentes, caractérisé en ce que au moins une partie proportions géométriques surface de convoyage (3, 3') dans une machine existante châssis de récipient (14, 14') est disposée ayant prédéterminée.
  8. Installation selon l'une des revendications précédentes, caractérisé en ce que l'écoulement (4 ') le gaz extrait est amené à une unité de filtre (15) le gaz contenant des poussières de nettoyer les pièces.
  9. Installation selon l'une des revendications précédentes, caractérisé par un dispositif de dosage (16), qui est disposé au-dessus d'au moins une première surface de la partie de convoyage (3).
  10. Procédé pour l'enlèvement des poussières de matière mélangée (2) avec un inclinées, au moins deux surfaces partielles de convoyage (3, 3 ') ayant la surface de transport, dans lequel l'inclinaison compris entre 3 ° et 25 °, de préférence entre 5 ° et 15 °, sur le matériau en vrac (2) est placé, est pénétrée et au moins une surface de la partie de convoyage (3, 3) par le flux de gaz (4)' est mis en vibration périodique et le flux de gaz (4 ') dans la zone d'au moins un étage (8) entre au moins une surface partiellement de transport (3) et la surface d'au moins une suite partiel de transport (3 ') de la matière en vrac (2) pénètre, caractérisé en ce qu' avant chaque étage (8), dans la région du étage (8) à l'au moins deux surfaces partielles de convoyage (3, 3 ') présentent chacun au moins un élément transversal (11) qui est disposé, au moins temporairement, ralentit vers le bas le flux de matériau en vrac; et que l'écoulement (4') de gaz après la pénétration de la matière en vrac (2) d'au moins une conduite d'aspiration (9') est reçu, qui est disposé dans la zone d'au moins un étage (8).
  11. Procédé selon la revendication 10, caractérisé en ce que le gaz aspiré est nettoyé dans une unité de filtre (15) et le gaz purifié et libéré des particules de poussière, que le gaz propre, une entrée de gaz (19) au moyen d'un ventilateur à commande de fréquence (20) est alimenté en tant que gaz de purge.
  12. Procédé selon la revendication 10, caractérisé en ce qu'une épaisseur de lit en vrac (S) au moyen de la fréquence d'excitation et l'amplitude de vibration des surfaces partiellement de transport (3, 3') est ajustée.
EP10000778.0A 2010-01-26 2010-01-26 Installation et procédé pour enlever des poussières avec épaisseur réglable de lit de matériau Not-in-force EP2347833B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP10000778.0A EP2347833B1 (fr) 2010-01-26 2010-01-26 Installation et procédé pour enlever des poussières avec épaisseur réglable de lit de matériau

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP10000778.0A EP2347833B1 (fr) 2010-01-26 2010-01-26 Installation et procédé pour enlever des poussières avec épaisseur réglable de lit de matériau

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EP2347833A1 EP2347833A1 (fr) 2011-07-27
EP2347833B1 true EP2347833B1 (fr) 2015-05-27

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EP10000778.0A Not-in-force EP2347833B1 (fr) 2010-01-26 2010-01-26 Installation et procédé pour enlever des poussières avec épaisseur réglable de lit de matériau

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Families Citing this family (1)

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Publication number Priority date Publication date Assignee Title
CN116114477B (zh) * 2023-01-10 2023-10-20 农业农村部南京农业机械化研究所 一种青稞脱粒风选装置

Family Cites Families (9)

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Publication number Priority date Publication date Assignee Title
AT326043B (de) * 1973-12-10 1975-11-25 Heid Ag Maschf Vorrichtung zum auslesen von schweren beimengungen aus körnigem schüttgut
DE3606238C2 (de) * 1985-03-11 1997-05-07 Gen Kinematics Corp Schwingscheider
DE4315893A1 (de) 1992-07-24 1994-11-17 Boenisch Dietmar Verfahren und Vorrichtung zum Regenerieren von Gießereisand
US5437373A (en) * 1993-01-26 1995-08-01 Delta Neu S.A. Aeraulic separator, particularly for sorting waste
DE4413288C2 (de) 1994-04-16 1996-05-15 Albert Sax Vorrichtung zur Selektion von Bauschutt
NL1014560C1 (nl) * 2000-03-03 2001-04-05 Kamp Holding B V K Werkwijze en inrichting voor het reinigen van materiaal, dat vervuild is met asbest.
US7243801B2 (en) * 2004-11-18 2007-07-17 Hawker Corporation System for removing plastic from recycled material
DE102007020156A1 (de) * 2007-04-26 2008-10-30 Hein, Lehmann Trenn- und Fördertechnik GmbH Stauleiste für den Siebbelag einer Siebmaschine
DE102008021346A1 (de) * 2008-03-26 2009-10-01 Akw Apparate + Verfahren Gmbh Vorrichtung und Verfahren zur trennscharfen, trockenen Dichtesortierung von fluidisierbaren Materialien

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