EP2316590B1 - Geprägtes Blech mit sich wiederholender Struktur, gravierter Zylinder zur Herstellung des geprägten Blechs - Google Patents

Geprägtes Blech mit sich wiederholender Struktur, gravierter Zylinder zur Herstellung des geprägten Blechs Download PDF

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Publication number
EP2316590B1
EP2316590B1 EP09013567A EP09013567A EP2316590B1 EP 2316590 B1 EP2316590 B1 EP 2316590B1 EP 09013567 A EP09013567 A EP 09013567A EP 09013567 A EP09013567 A EP 09013567A EP 2316590 B1 EP2316590 B1 EP 2316590B1
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EP
European Patent Office
Prior art keywords
pattern
elongated
reliefs
length
major axis
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EP09013567A
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English (en)
French (fr)
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EP2316590A1 (de
Inventor
Constantin Catsaros
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ELVAL Hellenic Aluminium Industry SA
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ELVAL Hellenic Aluminium Industry SA
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Priority to EP09013567A priority Critical patent/EP2316590B1/de
Priority to ES09013567T priority patent/ES2386509T3/es
Priority to DK09013567.4T priority patent/DK2316590T3/da
Priority to PL09013567T priority patent/PL2316590T3/pl
Publication of EP2316590A1 publication Critical patent/EP2316590A1/de
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Publication of EP2316590B1 publication Critical patent/EP2316590B1/de
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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F11/00—Stairways, ramps, or like structures; Balustrades; Handrails
    • E04F11/02—Stairways; Layouts thereof
    • E04F11/104—Treads
    • E04F11/112—Treads of metal or with an upper layer of metal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21H—MAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
    • B21H8/00—Rolling metal of indefinite length in repetitive shapes specially designed for the manufacture of particular objects, e.g. checkered sheets
    • B21H8/005—Embossing sheets or rolls
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0871—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having an ornamental or specially shaped visible surface
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/12—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements of metal or with an outer layer of metal or enameled metal
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/06—Flooring or floor layers composed of a number of similar elements of metal, whether or not in combination with other material
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/02177—Floor elements for use at a specific location
    • E04F15/02188—Floor elements for use at a specific location for use in wet rooms

Definitions

  • the invention relates to an embossed sheet with a repetitive pattern comprising a plurality of pattern units, according to the preamble of claim 1 (see e.g. DE-U-9411626 ).
  • the invention further relates to an engraved cylinder for embossing sheets, the cylinder comprising a cylinder surface having a repetitive pattern comprising a plurality of pattern units, according to the preamble of claim 11.
  • Embossed sheets with repetitive patterns are typically obtained by a final rolling pass performed on a metal sheet employing an engraved embossing cylinder having a cylinder surface which comprises the negative shapes of the reliefs desired for the embossed sheet.
  • Embossed sheets with repetitive patterns formed by raised reliefs projecting over an otherwise flat surface of a sheet may be used in a variety of applications. Industrial applications include using the sheets as flooring material in buildings, ships, or for commercial vehicles. Stairs for accessing air planes are often built using embossed sheets having enhanced slip-resistant surfaces. Scaffolding is another field of application where potential slip-and-fall hazard should be avoided. Embossed sheets may also be used for decoration purposes.
  • Standard EN:1386:2007 Numerous models of embossed sheets with a repetitive pattern are commercially available.
  • the most common patterns and their standard designations are shown in standard EN:1386:2007, or earlier versions, such as standard EN:1386:1996.
  • Those common patterns include the Diamond pattern, the Almond pattern, the Two bar (or Duett) pattern, the Five bar (or Quintett) pattern, the Barleyseed (or Barleycorn) pattern, and the Rice Grain pattern.
  • An example of a Rice Grain pattern is shown in international trademark no. 697 200.
  • Those patterns have in common a repetitive pattern comprising a plurality of pattern units, each pattern unit comprising one or more raised elongated reliefs, the pattern units including first pattern units having one or more first elongated reliefs having the major axis parallel to a first direction, and second pattern units having one or more second elongated reliefs having the major axis parallel to a second direction oriented traverse to the first direction, wherein a first pattern unit is surrounded by an even number of identical second pattern units.
  • the first and second directions are oriented perpendicular to each other, or the relative orientation deviates slightly from an exact orthogonal orientation.
  • each pattern unit comprises two or more reliefs of semi-ovoidal shape arranged in parallel, each pattern unit being surrounded by four identical pattern units oriented perpendicular to the central pattern.
  • the length and width of the reliefs as well as the pitch of the pattern and the proportion of engraved surface obey certain conditions.
  • a comparison with embossed sheets having a Barleycorn pattern with different dimensions indicate that the pattern with semi-ovoidal reliefs requires less force applied to the embossing cylinder during manufacturing, as well as improved flatness and a noise reduction determined in a noise test carried out by rolling a wheeled truck over the sheets.
  • embossed sheet having a structured surface with a repetitive pattern providing improved slip resistance.
  • the embossed sheets when used as flooring material, e.g. in commercial vehicles, such as refrigerated trucks, the embossed sheets shall generate only little noise when run over by fork lifts and other transportation devices, and the embossed sheets should be easy to clean.
  • an embossed sheet which is relatively easy to manufacture by rolling using an engraved cylinder with a complementary pattern of dishes on the cylinder surface.
  • the invention provides an embossed sheet comprising the features of claim 1. Further, the invention provides an engraved cylinder having the features of claim 11. Preferred embodiments are given in the dependent claims. The wording of all the claims is incorporated into the description by reference.
  • the angle between the first direction and the second direction - which may also be referred to as "pattern angle" - deviates significantly, i.e. by at least 15°, from the exact orthogonal orientation (90° pattern angle) used in many prior art patterns.
  • prior art patterns show a deviation of the relative orientations of first and second directions from an orthogonal orientation, these deviations are relatively small such that those patterns may be characterized as having a near-perpendicular relative orientation.
  • the patterns according to the present invention have pattern angles clearly differing from a perpendicular or near-perpendicular orientation.
  • a number of advantageous physical properties of embossed sheets may be obtained, particularly with respect to anti-slippage properties and noise generation under dynamic load conditions.
  • the angle between the first direction and the second direction is between 66° and 74°, particularly at about 70°.
  • the pattern units have two or more raised elongated reliefs arranged in parallel.
  • a first class of embodiments is characterized by the fact that each pattern unit comprises two or more raised elongated reliefs arranged in parallel, and a first pattern unit is surrounded by four identical second pattern units. Considering the number of raised elongated reliefs per pattern unit these embodiments may be considered as "relatives" to the conventional Two Bar or Barleyseed or Five bar patterns, for example.
  • Such patterns may have three or four or five or more elongated reliefs arranged in parallel in a pattern unit.
  • a pattern unit has exactly two identical elongated reliefs, providing both an attractive appearance and desirable physical properties, such as improved slip resistance and low noise level.
  • a length offset which is at least 10% of the length of an elongated relief.
  • the length offset may be 15% or more, or 20% or more of the length of an elongated relief.
  • the reliefs are not arranged directly in a row, but laterally offset relative to each other such that a barrier formed by the mutually adjacent reliefs is wider than a barrier formed by a single relief.
  • a slip resistance in a direction perpendicular to the length direction may thereby be improved relative to prior art patterns without length offset between mutually adjacent elongated reliefs.
  • a lateral offset which is at least 10% of the width of an elongated relief.
  • the lateral offset may be more than 10%, for example at least 15% or at least 20% or at least 30% or at least 50% of the width of an elongated relief.
  • the significant deviation of the relative orientation of the first and second directions from an orthogonal relative orientation enables the relief structure on the embossed sheets to have a large variety of periodicity lengths in differing directions, which has been found to contribute to improve the anti-slipping properties of the structured surface and to lower the noise level generated e.g. when a wheeled vehicle, such as a fork lift, runs over the sheets.
  • the periodicity length of the repetitive pattern in the first or in the second direction is substantially greater than twice the length of the major axis of the elongated reliefs in the respective directions.
  • the periodicity length may be more than three or more than four or more than five times the length of the large axes, for example.
  • a periodicity length of the repetitive pattern along a bisecting line between the first and the second direction may be less than twice the length of the large axes.
  • the elongated reliefs have a lenticular shape, i.e. a shape corresponding to a cross-section through a biconvex lens.
  • a lenticular shape provides two pointed tips on both ends of the major axes.
  • a relatively sharp or slightly rounded arcuate ridge may be formed along the major axis, providing improved slip resistance in directions parallel to or at a small angle to the minor axis.
  • a lenticular shape of the relief or of a corresponding dish on the cylinder surface may be easier to manufacture by mechanical engraving than other shapes, such a semi-ovoidal shapes.
  • shapes other than lenticular are possible.
  • the shapes may include a semi-ovoidal shape, a diamond or lozenge shape, an almond shape and others.
  • the absolute dimensions of the pattern elements may vary. In many applications it has been found useful if the length of the reliefs along the major axis is between 8 mm and 10 mm. The width along the minor axis may be varied, for example between 2.5 mm and 3.5 mm. Those patterns are found to be sufficiently coarse to provide good slip resistance, low noise and good cleanability, and sufficiently fine to be manufactured in high quality. Reliefs may be shorter than 8 mm or longer than 10 mm, and/or reliefs may be wider than 3.5 mm or narrower than 2.5 mm in special fields of application.
  • Embossed sheets may be manufactured with a variety of values for the relief height, which is defined here as the height of the vertex (highest point) of the relief relative to a top surface of the sheet adjacent to a relief.
  • the relief height may be defined as the difference between the maximum thickness of a sheet measured at a location on top of a relief and the thickness of an adjacent non-raised area.
  • the relief height is 0.3 mm or more.
  • a minimum relief height in this order provides sufficient material in the raised portions even under prolonged wear conditions.
  • the overall weight of an embossed sheet tends to increase as the maximum relief height increases. Therefore, it has been found useful if the relief height does not exceed 1.2 mm.
  • Useful relief heights giving a good compromise between weight and wear resistance may be in the range from about 0.4 mm to about 0.6 mm, for example, particularly if a relative hard aluminium alloy, such as an Al-Mg alloy, is used as sheet material. In softer materials the maximum relief height is sometimes greater. For example, the relief height may be up to 1.6 mm or 1.7 mm or 1.8 mm or more.
  • Another parameter which may be varied to provide desired properties of the sheets is the proportion of embossed surface, which is defined here as the ratio between the area of the sheet covered by raised reliefs and the overall area of the surface covered with embossed reliefs.
  • the proportion of embossed surface is between 25% and 50%.
  • Some physical properties, such as slip resistance, weight etc. may be relatively adjusted by the appropriate proportion of embossed surface.
  • the proportion of embossed surface is more than 44%, for example between 45% and 50%.
  • Those embodiments having relatively large proportion of engraved surface tend to have excellent anti-slipping properties and may therefore be used in applications where slip-and-fall hazard is particularly critical.
  • the proportion of engraved surface is between 35% and 44%. It has been found that these embodiments show a very good compromise between very good anti-slipping function of the structured surface, the weight of the sheet and the noise generated by the sheet under certain test conditions. Further, those sheets may be manufactured at great width (e.g. more than 2 m or more than 2.5 m), with only little or no formation of surface cracks during rolling.
  • the proportion of engraved surface is less than 35% and/or less than 30%, for example between 25% and 29%.
  • Those embodiments feature a relatively small weight and noise, and a tendency to exhibit small cracks in the material due to the rolling process is further reduced.
  • Anti-slippage properties may be less pronounced than in embodiments with higher proportion of engraved surface.
  • Fig. 1 shows a schematic plan view on an approximately quadratic portion of an embossed sheet S according to a first embodiment having a proportion of embossed surface at about 40%.
  • Fig. 2 shows a vertical section through the sheet along a plane including a major axis of a lenticular raised relief.
  • the repetitive pattern of the sheet comprises a plurality of pattern units PU1 and PU2, where each pattern unit consists of exactly two identical raised elongated reliefs arranged in parallel, i.e. with parallel major axes.
  • Each relief has a length L along a major axis and a width W smaller than the length along a minor axis perpendicular to the major axis (see Fig. 3A ).
  • Each of the single reliefs has a lenticular shape.
  • lenticular shape refers to the shape of a cross-section through a biconvex lens.
  • a lenticular shape is bound by two circular arcs joined their end points to form a pointed tip.
  • the arcs have equal radii, thereby forming a lenticular shape mirror symmetric to the major axis.
  • the pattern is composed by exactly two types of pattern units, namely first pattern units, PU1, and second pattern units, PU2.
  • the shapes of the pattern units may be described as oblique hexagonal tiles with point symmetry relative to a center of a tile, but without mirror symmetry, as indicated by the dash-dotted lines.
  • the tiles fill the area of the sheet without gaps.
  • the first pattern units have first elongated reliefs R1 having their major axis parallel to a first direction D1
  • the second pattern units have second elongated reliefs R2 having their major axis parallel to a second direction D2 oriented transverse to the first direction.
  • each first pattern unit is surrounded by four identical second pattern units, and vice versa.
  • the sheet is formed by a single metallic body formed by repeated rolling of a metal blank.
  • the sheet is preferably formed from aluminum or an aluminum alloy, such as a relatively hard Al-Mg alloy.
  • the sheet S has a top surface TS and a bottom surface BS substantially parallel to the top surface in regions outside the raised reliefs R.
  • a base thickness T defined as the distance between top surface TS and bottom surface BS is about 1.5 mm in the embodiment.
  • the base thickness may vary depending on the purpose for which the sheet is used. In sheets used for heavy duty flooring applications the base thickness may range from about 1 mm to about 3 mm, for example.
  • the raised reliefs R are formed integral with the sheet during a final rolling pass and protrude over the top surface up to a pattern height H defined as the difference between the maximum thickness of the sheet in the area of the vertex V of a raised portion, and the thickness of an adjacent non-raised area, i.e. the base thickness T of the sheet.
  • the three-dimensional shape of the raised relief is characterized by an U-shaped or arcuate cross-section along the major axis (as seen in Fig. 2 ) and a substantially V-shaped cross-section along the minor axis perpendicular thereto.
  • the size and shape of the raised reliefs are generally determined by the size and shape of engraved dishes of the engraved embossing cylinder used to roll the sheet metal.
  • Figure 3B shows a cross-section through a concave dish DI on the corresponding embossing cylinder.
  • the cross-section in the width direction may be characterized by an angle A v included between the flanks of the dish in the middle along the major axis. This angle is about 61° to 62° in the embodiment of Fig. 3B and may range, for example, between 55° and 70°.
  • the bottom of the dish may be rounded in the width direction as a result of the manufacturing process.
  • the depth H' of the dish is about 1.75 mm.
  • the length L of the reliefs (corresponding to length L' of the dishes) is about 9 mm in the embodiments.
  • the length may vary, for example between 8 mm and 10 mm depending on the desired use of the sheet.
  • the width W of the reliefs (corresponding to width W' of the dishes) is about 3 mm in the embodiment.
  • the width may vary, for example between about 2 mm and 4 mm.
  • a relief may be characterized by a length ratio L/W, which is about 3.1 in the embodiment.
  • the length ratio may vary, for example between about 5 for relatively "slim” reliefs (see Fig. 7 ) and about 2 to 3 for relatively "thick" reliefs (see e.g. Fig. 5 ).
  • the proportion of embossed surface may be adjusted by setting appropriate dimensions for length L, width W, length ration L/W, the shape of the reliefs and their density per unit area.
  • the proportion of embossed surface is about 43.3% in a structured sheet embossed with a pattern according to Fig. 3A .
  • the ductile material may fill the dish more or less completely during rolling such that the shape of the raised relief corresponds closely to the negative of the shape of the dish.
  • Harder materials such as Al-Mg alloys used for heavy duty flooring materials, generally do not fill the entire dish during rolling.
  • Fig. 3B This is schematically indicated in Fig. 3B by the sheet S, which forms a raised relief R during rolling.
  • the outline of the relief is lenticular, having the same dimensions L and W as the dish.
  • the relief height H is smaller than the height (or maximum depth) H' of the dish, and a relatively sharp ridge may form on the relief despite the radius R v at the bottom of the dish.
  • the relief height H of the raised relief is about 0.4 mm to 0.5 mm only. These dimensions have been found beneficial for the desired anti-slippage properties of the sheets. Further, the overall weight of the sheets is moderate, and cleaning of the sheets is relatively easy as the raised reliefs are not too high. Further, the relatively shallow structure of the reliefs shows good resistance against mechanical wear.
  • a shape of the dishes generally in accordance with this description has proven to be particularly easy to manufacture by mechanical carving of the embossing cylinder surface, which reduces overall cost of the manufacturing process.
  • Fig. 4 shows a photographic representation of a prior art Barleyseed pattern taken from standard EN 1386:1994, page 4, Fig. 4 . Both patterns are repetitive patterns comprising a plurality of pattern units, where each pattern unit has exactly two identical elongated reliefs arranged in parallel.
  • first and second pattern units wherein the first pattern units extend with their major axis in a first direction, and the second units extend with their major axis in the second direction transverse to the first direction.
  • Each first pattern unit is surrounded by four identical second pattern units, and vice versa.
  • a first evident difference is the pattern angle ⁇ included between the first and second directions.
  • the pattern angle is about 80° for the Barleycorn pattern ( Fig. 4 ), whereas the pattern angle is substantially smaller in the embodiment of Fig. 5 , the pattern angle ⁇ being about 70°.
  • the Barleycorn pattern resembles in appearance a double-threaded weaving pattern or basket work because, starting from a central pattern (encircled) the surrounding patterns in one direction appear to follow straight parallel lines, as indicated by the parallel lines in Fig. 4 .
  • the single elongated reliefs in every other pair of two parallel reliefs are arranged on the same straight line, similar to a thread in a weaving pattern or to a single strand of a wicker twig in a basket work.
  • the pattern of the embodiment shown in Fig. 5 does not have this characteristic feature. Instead, starting from a central pattern (circle), which can be arbitrarily chosen, the patterns lying at an oblique (70°) angle relative to the reliefs orientation of the central pattern, do not lie on common straight lines. Instead, if parallel straight lines are drawn lengthwise through the single reliefs forming a pair of parallel reliefs lying on the upper left-hand side of the central pattern, the corresponding pair of lenticular reliefs on the lower right-hand side is laterally offset with respect to the parallel lines drawn through the reliefs positioned at the upper left side of the central pattern.
  • the arrows in Fig. 5 indicate the amount of lateral offset LAO.
  • a lateral offset LAO which is more than 50% larger than the width of the elongated reliefs.
  • the lateral offset LAO is in the order of the width W of the lenticular reliefs.
  • the pairs of lenticular reliefs in every other pair of two parallel reliefs in a certain direction may be considered as forming something like a track along which an object pressed onto the structured surface may slide in the direction of the major axes. No such tracks are formed on the structured surface of Fig. 5 . It is believed that the absence of tracks of this type contributes to an increased slip resistance provided by sheets structured with a lateral offset as explained above.
  • the reliefs of a pattern unit repeat in every other pair of lenticular reliefs, resulting in a relatively short periodicity length along a first or a second direction.
  • the new pattern has relatively large periodicity lengths in the directions parallel to the longer axes of the lenticular reliefs, i.e. in the direction parallel to the first or second direction.
  • each pair of single reliefs of a pattern unit when seen in a direction perpendicular to the respective major axis has a larger effective width than in a case where little or no length offset LO exists such that the reliefs are more or less arranged in line. It is believed that this feature contributes to increased slip resistance in directions perpendicular to the first or second direction.
  • the periodicity length in this direction is less than twice the length of a single relief.
  • the lenticular reliefs arranged alternately in the first and in the second direction form a pattern resembling a tractor track, which is also believed to improve slip resistance in the respective direction.
  • the variety of periodicities present in these patterns is effective against noise generation when a wheeled device, such as a fork lift, runs over the sheet during use.
  • the pattern comprising a plurality of raised reliefs on a surface of the sheet is obtained by rolling with an engraved cylinder bearing the concave negative shapes of the lenticular reliefs of the sheet on its cylinder surface.
  • Fig. 3B and 3C show a respective vertical sections through the cylinder surface of the embossing cylinder CY parallel to the minor axis of a lenticular dish ( Fig. 3B ) and parallel to the major axis of a elongated dish ( Fig. 3C ).
  • the lenticular shape of the concave dishes is easily generated in a previously undisturbed cylindrical surface by mechanically carving the respective shape in the cylinder surface.
  • Cylinders made of hardened steel to form the cylinder surface may be used, providing a long service life time of an embossing cylinder. It is possible to use embossing cylinders having relatively great widths to engrave large sheets having widths of 2 m or more, or even 2.5 m or more.
  • Embossed sheets according to embodiments of the invention may be manufactured at moderate costs with high quality.
  • the sheets may be used for decorative purposes, if desired.
  • Engraved sheets may also be used in flooring applications.
  • an engraved sheet having a width large enough to cover the entire width of a truck loading room may be used in the manufacture of refrigerated trucks to provide a crack-free wall-to-wall flooring providing excellent slip resistance under all conditions (frozen, wet or dry) and further combining sufficient wear resistance and relatively light weight.
  • those sheets can be cleaned easily by high pressure cleaning fluids and/or by scrubbing.
  • sheets should be relatively "silent" under use conditions, which may be particularly important for health of workers engaged in loading/unloading activities in closed environments, such as in a cargo bay of a refrigerated truck.
  • Slip resistance may be improved by increasing the percentage of engraved surface, which is about 40% in the embodiment of Fig. 1 . Where weight of the sheet is an issue, even less material can be provided in the raised reliefs, thereby reducing the weight of a unit area of the sheet. In the embodiment of Fig. 7 , the proportion of engraved surface is about 28%. While the length of the single reliefs is the same as in the previous embodiments (about 9 mm), the width is further reduced. The figures are drawn to scale, therefore dimensions may be taken from the figures.
  • Embodiments with pattern units having a plurality of elongated reliefs arranged in parallel are not restricted to embodiments having exactly two reliefs.
  • Figures 8 and 9 show plan views of embodiments of patterns where each pattern unit PU1 and PU2 has three identical lenticular elongated reliefs arranged in parallel. Similar to the above embodiments having two reliefs in a pattern unit, the identical reliefs in a single pattern unit are offset with respect to each other parallel to the length direction (direction of the major axis) by a length offset LEO, and a variety of periodicities are found in different direction across the surface of the embossed sheets. In the embodiment of Fig. 8 , the pattern angle ⁇ between the first direction D1 and the second direction D2 is about 72.5°.
  • the proportion of raised reliefs is the same as in the embodiment of Fig. 8 , but the pattern angle ⁇ between the first an second directions D1 and D2 is significantly smaller, the pattern angle being about 54° in the embodiment. It is evident that the length offset LEO becomes larger the smaller the pattern angle becomes.
  • the dimensions of the single lenticular reliefs may be the same as in the other embodiments, or may be different.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Floor Finish (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)

Claims (13)

  1. Geprägtes Blech mit sich wiederholender Struktur, die mehrere Struktureinheiten umfasst, wobei jede Struktureinheit ein oder mehrere erhabene längliche Reliefs umfasst und ein längliches Relief eine Länge entlang einer großen Achse und eine Breite, die geringer als die Länge ist, entlang einer senkrecht zur großen Achse verlaufenden kleinen Achse aufweist, wobei die Struktureinheiten erste Struktureinheiten (PU1), die ein oder mehrere erste längliche Reliefs (R1) aufweisen, deren große Achse parallel zu einer ersten Richtung (D1) verläuft, sowie ein oder mehrere zweite Struktureinheiten (PU2) beinhalten, die zweite längliche Reliefs (R2) aufweisen, deren große Achse parallel zu einer quer zur ersten Richtung orientierten zweiten Richtung (D2) verläuft, wobei eine erste Struktureinheit von vier identischen zweiten Struktureinheiten umgeben ist und ein Winkel zwischen der ersten Richtung (D1) und der zweiten Richtung (D2) zwischen 50° und 75° liegt, dadurch gekennzeichnet, dass jede Struktureinheit zwei oder mehrere erhabene längliche Reliefs umfasst, die parallel angeordnet sind.
  2. Geprägtes Blech nach Anspruch 1, bei dem jede Struktureinheit (PU1, PU2) exakt zwei identische längliche Reliefs hat.
  3. Geprägtes Blech nach Anspruch 1 oder 2, bei dem der Winkel zwischen der ersten Richtung (D1) und der zweiten Richtung (D2) zwischen 66° und 74°, insbesondere bei etwa 70° liegt.
  4. Geprägtes Blech nach Anspruch 1, 2 oder 3, bei dem aneinander angrenzende längliche Reliefs einer Struktureinheit im Verhältnis zueinander parallel zur großen Achse um eine Längenversetzung (LEO) versetzt sind, die mindestens 10% der Länge eines länglichen Reliefs entspricht, wobei die Längenversetzung vorzugsweise mehr als 20% der Länge eines länglichen Reliefs ausmacht.
  5. Geprägtes Blech nach einem der vorstehend aufgeführten Ansprüche, bei dem zueinander parallel verlaufende große Achsen länglicher Reliefs (R2) zweiter Struktureinheiten (PU2) an gegenüberliegenden Seiten einer ersten Struktureinheit (PU1) in der ersten Richtung (D1) parallel zur kleinen Achse um eine seitliche Versetzung (LAO) seitlich versetzt sind, die mindestens 10% der Breite eines länglichen Reliefs entspricht, wobei die seitliche Versetzung vorzugsweise mindestens 50% der Breite eines länglichen Reliefs ausmacht.
  6. Geprägtes Blech nach einem der vorstehend aufgeführten Ansprüche, bei dem eine Periodizitätslänge der sich wiederholenden Struktur in der ersten Richtung (D1) oder in der zweiten Richtung (D2) wesentlich größer als das Doppelte der Länge (L) der großen Achse der länglichen Reliefs in der jeweiligen Richtung ist, und/oder bei dem eine Periodizitätslänge der sich wiederholenden Struktur entlang einer Winkelhalbierenden (B1) zwischen der ersten Richtung (D1) und der zweiten Richtung (D2) weniger als das Doppelte der Länge (L) der großen Achse eines länglichen Reliefs ausmacht.
  7. Geprägtes Blech nach einem der vorstehend aufgeführten Ansprüche, bei dem die länglichen Reliefs (R1, R2, R3) eine linsenförmige Form haben, wobei ein längliches Relief vorzugsweise einen im Wesentlichen U-förmigen Querschnitt entlang der großen Achse und einen im Wesentlichen V-förmigen Querschnitt entlang der kleinen Achse hat.
  8. Geprägtes Blech nach einem der vorstehend aufgeführten Ansprüche, bei dem die Länge der länglichen Reliefs (R1, R2, R3) entlang der großen Achse zwischen 8 mm und 10 mm liegt, und/oder bei dem die Breite der länglichen Reliefs (R1, R2, R3) entlang der kleinen Achse zwischen 2,5 mm und 3,5 mm liegt.
  9. Geprägtes Blech nach einem der vorstehend aufgeführten Ansprüche, bei dem die länglichen Reliefs (R1, R2, R3) eine weniger als 1,2 mm betragende Reliefhöhe (H) haben, wobei die Reliefhöhe vorzugsweise zwischen 0,4 mm und 0,6 mm liegt.
  10. Geprägtes Blech nach einem der vorstehend aufgeführten Ansprüche, bei dem ein Anteil geprägter Oberfläche zwischen 25% und 50% beträgt, wobei der Anteil geprägter Oberfläche vorzugsweise zwischen 35% und 44% liegt.
  11. Gravierter Zylinder (CY) zum Prägen von Blechen, wobei der Zylinder eine Zylinderoberfläche mit sich wiederholender Struktur hat, die mehrere Struktureinheiten umfasst, wobei jede Struktureinheit eine oder mehrere konkave längliche Vertiefungen (D1) umfasst, wobei eine längliche Vertiefung eine Länge (L') entlang einer großen Achse und eine entlang einer kleinen Achse senkrecht zur großen Achse verlaufende Breite (W') hat, die kleiner als die Länge ist, wobei die Struktureinheiten (PU1) erste Struktureinheiten mit einer oder mehreren ersten länglichen Vertiefungen, deren große Achse parallel zu einer ersten Richtung (D1) verläuft, sowie eine oder mehrere zweite Struktureinheiten (PU2) mit zweiten länglichen Vertiefungen beinhalten, deren große Achse parallel zu einer quer zur ersten Richtung orientierten zweiten Richtung verläuft, wobei eine erste Struktureinheit von vier identischen zweiten Struktureinheiten umgeben ist und ein Winkel zwischen der ersten Richtung (D1) und der zweiten Richtung (D2) zwischen 50° und 75° liegt, dadurch gekennzeichnet, dass jede Struktureinheit zwei oder mehrere längliche Vertiefungen umfasst, die parallel angeordnet sind.
  12. Gravierter Zylinder nach Anspruch 11, bei dem die Vertiefungen (D1) durch mechanisches Gravieren der Zylinderoberfläche gebildet sind.
  13. Gravierter Zylinder nach Anspruch 11 oder 12, bei dem die Vertiefungen auf dem Prägezylinder so dimensioniert und verteilt sind, dass ein geprägtes Blech nach einem der Ansprüche 1 bis 10 geprägt werden kann.
EP09013567A 2009-10-28 2009-10-28 Geprägtes Blech mit sich wiederholender Struktur, gravierter Zylinder zur Herstellung des geprägten Blechs Active EP2316590B1 (de)

Priority Applications (4)

Application Number Priority Date Filing Date Title
EP09013567A EP2316590B1 (de) 2009-10-28 2009-10-28 Geprägtes Blech mit sich wiederholender Struktur, gravierter Zylinder zur Herstellung des geprägten Blechs
ES09013567T ES2386509T3 (es) 2009-10-28 2009-10-28 Chapa gofrada con un modelo repetitivo y cilindro grabado para fabricar chapas gofradas
DK09013567.4T DK2316590T3 (da) 2009-10-28 2009-10-28 Præget plade med et gentaget mønster og graveret cylinder til fremstilling af prægede plader
PL09013567T PL2316590T3 (pl) 2009-10-28 2009-10-28 Tłoczona deseniowo blacha z powtarzalnym wzorem oraz wygrawerowany cylinder do wytwarzania tłoczonych deseniowo blach

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EP09013567A EP2316590B1 (de) 2009-10-28 2009-10-28 Geprägtes Blech mit sich wiederholender Struktur, gravierter Zylinder zur Herstellung des geprägten Blechs

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EP2316590B1 true EP2316590B1 (de) 2012-05-30

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Publication number Priority date Publication date Assignee Title
FR3114983B1 (fr) 2020-10-09 2022-09-23 Constellium Issoire Tole metallique a reliefs pour la realisation de planchers industriels a proprietes adhesives ameliorees
FR3133770B1 (fr) 2022-03-23 2024-05-03 Constellium Issoire Tôle métallique à relief performante en présence de givre

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3627502A (en) * 1968-10-01 1971-12-14 Nat Steel Corp Tread plate and manufacture
DE9411626U1 (de) * 1994-06-03 1994-10-27 Viessmann GmbH & Co, 95030 Hof Flächenbelag, insbesondere Bodenbelag für begeh- und befahrbare Kühl- und Frischhaltezellen
FR2747948B1 (fr) * 1996-04-29 1998-07-03 Pechiney Rhenalu Tole metallique gravee a motif repetitif
AT501464B8 (de) * 2004-09-13 2007-02-15 Amag Rolling Gmbh Verfahren zum herstellen eines bleches mit einer oberflächenstruktur

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ES2386509T3 (es) 2012-08-22
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PL2316590T3 (pl) 2012-10-31

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