EP2292435B1 - Verfahren zum Herstellen eines Bauteils mit einer bedruckten Echtholzoberfläche sowie nach dem Verfahren hergestelltes Bauteil - Google Patents

Verfahren zum Herstellen eines Bauteils mit einer bedruckten Echtholzoberfläche sowie nach dem Verfahren hergestelltes Bauteil Download PDF

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Publication number
EP2292435B1
EP2292435B1 EP10189071.3A EP10189071A EP2292435B1 EP 2292435 B1 EP2292435 B1 EP 2292435B1 EP 10189071 A EP10189071 A EP 10189071A EP 2292435 B1 EP2292435 B1 EP 2292435B1
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EP
European Patent Office
Prior art keywords
wood
timber
template
printed
component
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP10189071.3A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2292435A3 (de
EP2292435A2 (de
Inventor
Jörg R. Bauer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kaindl Invest GmbH
Original Assignee
Kaindl Invest GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kaindl Invest GmbH filed Critical Kaindl Invest GmbH
Priority to SI200831920T priority Critical patent/SI2292435T1/en
Priority to PL10189071T priority patent/PL2292435T3/pl
Publication of EP2292435A2 publication Critical patent/EP2292435A2/de
Publication of EP2292435A3 publication Critical patent/EP2292435A3/de
Application granted granted Critical
Publication of EP2292435B1 publication Critical patent/EP2292435B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/043—Ornamental plaques, e.g. decorative panels, decorative veneers containing wooden elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44F—SPECIAL DESIGNS OR PICTURES
    • B44F9/00—Designs imitating natural patterns
    • B44F9/02—Designs imitating natural patterns wood grain effects
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]

Definitions

  • the invention relates to a method for producing a component with a real wood surface, which is printed by means of an inkjet printing process such that its appearance corresponds to that of an original with a predetermined Wunschholzart corresponding grain and Porung and a predetermined color.
  • the invention further relates to a component produced by a method according to the invention.
  • a method for producing a planar component having a predetermined surface appearance in which a planar component with a surface consisting of wood is printed by means of a printing process which is programmable with regard to the resulting appearance to form a predetermined pattern, its appearance of a predetermined type of wood having a predetermined coloring equivalent.
  • a segmentation pattern is formed whose segmentation comprises at least two decor segments on each surfel.
  • a segment decoration is selected from a group consisting of a digitized and simulated representation of different types of wood, minerals, stone, etc. Each selection will be at one Terminal, where a selection is made from a database visualized at the terminal.
  • the invention has for its object to provide a method for producing a component with a real wood surface, in particular a real wood surface of a low-cost timber, which is printed by means of an injection printing process such that their appearance to the appearance of a surface of a predetermined timber, especially a precious wood, possibly in a corresponding to a customer request predetermined color, as much as possible.
  • Claim 10 is directed to a manufactured by the process according to the invention component.
  • the invention can be used for substantially all components with real wood surfaces, such as lightweight panels, furniture, floors, facade or support plates, these components may consist of solid wood or contain the real wood surface in the form of applied to a base made of a variety of material veneer.
  • customer request template A would correspond in appearance to a natural or in a predetermined manner colored precious wood (wish wood).
  • a cost-effective timber is selected from the timber storage C, which can be equal to the desired wood at cost timber desired.
  • deciduous broadleaf foliage trees that grow in North America, Europe or Asia include ash (constant, low contrast, bright coloration with pronounced porosity, good hardness, fast growing), birch (very light color, low in contrast, fast growing, through Glossy strip particularly suitable for mirror effects), linden and maple.
  • ash Constant, low contrast, bright coloration with pronounced porosity, good hardness, fast growing
  • birch very light color, low in contrast, fast growing, through Glossy strip particularly suitable for mirror effects
  • linden and maple linden and maple.
  • Broad-leaved hardwoods that grow in Africa, South America, Asia and Australia include limba, koto and eucalyptus. Due to a continuous growth and low-contrast coloring, these hardwoods are well suited as useful woods.
  • Softwoods with a light base tint are pine, spruce, fir and Douglas fir.
  • the later surfaces to be printed on the timber need not necessarily be flat, but may be curved, as it is required for automotive applications.
  • the timber can be applied over corners, curves and surfaces passing on edges.
  • the wish wood should be darker at its brightest point than the base wood.
  • the lumber can be imprinted with rosewood or zebrano as desired wood, or the Gabon timber can be printed with mahogany.
  • a darker pattern of the same type of wood on a light-colored timber for example, to print the beech wood beech on beech wood or to print oak wood as desired wood for bog oak. It is also possible to print on a timber another, dyed wood decor as desired wood, for example, to print on the birch timber a blue-colored stone pine or print on the timber ash a whitewashed pine as wish wood.
  • the timber should be a low-cost wood whose consumption is harmless from a sustainability point of view.
  • a wood-based veneer can be used, which is produced by gluing or compound of residual wood, which are pressed in the same direction of fiber flow into a block and then cut into cut or peeled veneers.
  • Such a wood material has a constant color with depending on the used woods specific Porung.
  • the selection of the timber can be done automatically by the relevant data of the customer request template, such as grain and / or pores are scanned, from the desired wood species is determined, from the desired wood species from a file to the desired wood species among the above-described aspects of the most suitable timber species is determined or directly on the basis of the Porung the customer request template a type of timber with a suitable pore is determined.
  • relevant data of the customer request template such as grain and / or pores are scanned
  • the surface may be sandblasted or brushed in the fiber direction to aid the three-dimensionality of the wood structure.
  • the base wood can be completely saturated or treated only superficially with the functional fluid.
  • the functional fluid can be based on synthetic resin, water or another solvent (Nitro) and its the timber the desired function imparting ingredients in dissolved or in the form of sufficiently finely divided particles, eg also in the form of nanoparticles.
  • the wood surface After drying the functional fluid, the wood surface is finely ground in several stages, where it can be moistened before the final fine sanding, so that by the moisture pre-swelling fibers are sanded with. As a result, no fibers protrude during later inkjet printing and the surface finish is maintained.
  • the surface is carefully cleaned of grinding residues, so that the three-dimensionality of the surface is exposed and the surface has no impurities.
  • a component provided with the pretreated timber surface or at least a sample of the timber surface of the inkjet station L is supplied.
  • Typical request wood patterns are mahogany, teak, rosewood, makassar, gapelli, iroko kambalá, framiere, sapele, amaranth, abachi, makore, wenge, bongossi, afzelia, Baukirai, walnut, stone pine, bog oak, eucalyptus, olive, rose oak, etc .
  • the Wunschholzmuster are obtained by scanning a sample surface of the desired wood surfaces, wherein the respective desired wood surface may be present as a veneer.
  • the surface is sanded in several stages before being scanned, whereby moistening can be carried out before a final fine sanding, which can then be wet-sanded wet. Again, the sanded surface is carefully freed from abrasive residue so that the pore or three-dimensionality of the surface of the desired wood is exposed. Subsequently, the desired wood surface is scanned in, whereby the scanned data contain above all the grain of the surface in the form of the grain lines and their contrast. When scanning, preferably only half and midtones of the surface are detected. It For example, you can work with a known SCAN program "SilverFast".
  • the respective desired wood pattern data record can be automatically selected from the data record stock B by comparing the grain of the original A scanned in a step E by selecting a sample data record from the stock B which is closest to the pattern of the original A.
  • a desired wood pattern data set which is produced by scanning in accordance with the above-described method from a genuine desired wood surface after its surface treatment.
  • This desire wood pattern data set is processed with color data obtained by detecting reference tone values of the surface of the customer request form A by means of color densitometry measurement.
  • the reference tone values may be, for example, cyan, magenta, yellow and black, their proportions measured and with which the selected desire wood pattern data set for generating a control record for the control device K of the inkjet printing device L in accordance with well-known programs, such as those used in the graphics industry, mixed together , For example, you can work with a known under the name "Photoshop®" image editing program.
  • a sample pattern M is printed in the inkjet method.
  • the color liquid quantities are adjusted so that the three-dimensionality of the surface of the sample pattern is maintained.
  • Fig. 2 schematically shows a cross section through a component in various of the above-described processing steps.
  • a designated as a whole with 10 component includes a base body 12, on which a veneer 14 is applied from timber.
  • Fig. 2a shows the base body 12 in the raw state.
  • the veneer 14 or the timber is cut parallel to the grain or grain, wherein in the timber channels are both parallel to the grain as well as perpendicular to the grain.
  • the perpendicular to the grain channels extending in the radial direction, for example, a trunk and are used to supply in the radial direction, for example, in branches.
  • Fig. 2a Visible is an exposed pore 16 and a pore 18 present in the interior of the veneer 14 or a channel present in the interior, both pores being perpendicular to the actual grain. Naturally, pores or channels running parallel to the grain are not visible in the illustrated cutting direction.
  • Denoted at 20 are superficially exposed fibers of the timber, giving a rough surface.
  • Fig. 2b shows the impregnated with a functional liquid veneer 14, wherein the functional fluid 22 is symbolized by small circles.
  • the functional fluid is adjusted so that the pores 16 and 18, which have a smaller capillarity than the finest-capillary fibers of the wood itself, remain open or free from functional fluid.
  • Fig. 2c has the superficially finished ground and cleaned component 10 a with the exception of the now exposed pore 18 level surface 24, wherein the veneer 14 is filled with the dried residues of the functional fluid, so that in its surface no or only minimal amounts of other liquid can penetrate.
  • the moistening step between fine grinding steps described above is not mandatory in the preparation of a timber surface for printing as well as in the preparation of an original surface for scanning when working with modern grinding machines.
  • the surface is printed such that the maximum print layer thickness is smaller than the maximum depth of the exposed pores, which in Fig. 2d is denoted by -T. In this way, the three-dimensionality of the surface of the component 10 in inkjet printing is maintained.
  • Fig. 2e shows the printed component 10 according to Fig. 2d with an additional cover layer 32, which can also be applied by the ink jet method or by another method and forms, for example, a hard protective layer, which additionally protects against the effects of ultraviolet light or chemical influences.
  • the cover layer 32 may, as in Fig. 2e be relatively thin so that it does not change the three-dimensionality of the surface. It can also be so thick that it covers the three-dimensionality and is just what is desired for reflective surfaces. Such surfaces also give a three-dimensional impression when considered accordingly.
  • the sample pattern M is detected superficially in the detection station N, for example, similar to the color detection station F the Color values of the customer request template A are recorded, and are compared in the computer system H with the color values of the customer request template A.
  • the data record for controlling the inkjet printing device L can be modified accordingly, so that a new sample can be printed.
  • the Wunschholzmusterkor offers B or a record as it is used to produce a sample pattern M initially is often only for printing a predetermined limited area. If large areas are to be printed, it is necessary to generate from such a data record a data set with which a sufficiently large area can be printed using the inkjet method. This will be explained below on the basis of Fig. 3 explained, in which at 40 a basic data set is designated, which is suitable for printing a given by him area, in the example shown a rectangle.
  • the basic data set is preferably a data set containing essentially only the grain of the desired wood.
  • the basic data record 40 is respectively mirrored and combined with the mirrored basic data records such that steady grain crossings are achieved at the edges, so that the impression arises that the entire grain of the data set 42 is obtained from a single wood surface.
  • a large plate 44 can be printed, which was pretreated in the pretreatment station D, as described. From the large-area plate 44, in the packaging station N (FIG. Fig. 1 ) Items are assembled, for example, parquet elements 46, kitchen front elements 48, etc. The assembly can be made directly according to customer requirements. The made-up units can give the impression that they all come from the same piece of wood, giving them an aesthetically peculiar, valuable and appealing appearance.
  • the large-area data set 42 can also be used for printing on the surfaces of cuboids 50 or other three-dimensional components, wherein the surfaces of the different sides merge into one another continuously.
EP10189071.3A 2007-04-13 2008-04-09 Verfahren zum Herstellen eines Bauteils mit einer bedruckten Echtholzoberfläche sowie nach dem Verfahren hergestelltes Bauteil Active EP2292435B1 (de)

Priority Applications (2)

Application Number Priority Date Filing Date Title
SI200831920T SI2292435T1 (en) 2007-04-13 2008-04-09 The process of manufacturing a component with a real wood surface, which is printed and processed according to the process
PL10189071T PL2292435T3 (pl) 2007-04-13 2008-04-09 Sposób wytwarzania elementu konstrukcyjnego z zadrukowaną powierzchnią z prawdziwego drewna jak również element konstrukcyjny wytworzony zgodnie z tym sposobem

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102007017503A DE102007017503B3 (de) 2007-04-13 2007-04-13 Verfahren zum Herstellen eines Bauteils mit einer bedruckten Echtholzoberfläche sowie nach dem Verfahren hergestelltes Bauteil
EP08735111.0A EP2139696B1 (de) 2007-04-13 2008-04-09 Verfahren zum herstellen eines bauteils mit einer bedruckten echtholzoberfläche sowie nach dem verfahren hergestelltes bauteil

Related Parent Applications (2)

Application Number Title Priority Date Filing Date
EP08735111.0A Division EP2139696B1 (de) 2007-04-13 2008-04-09 Verfahren zum herstellen eines bauteils mit einer bedruckten echtholzoberfläche sowie nach dem verfahren hergestelltes bauteil
EP08735111.0 Division 2008-04-09

Publications (3)

Publication Number Publication Date
EP2292435A2 EP2292435A2 (de) 2011-03-09
EP2292435A3 EP2292435A3 (de) 2013-09-18
EP2292435B1 true EP2292435B1 (de) 2017-11-08

Family

ID=39643860

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Application Number Title Priority Date Filing Date
EP10189071.3A Active EP2292435B1 (de) 2007-04-13 2008-04-09 Verfahren zum Herstellen eines Bauteils mit einer bedruckten Echtholzoberfläche sowie nach dem Verfahren hergestelltes Bauteil
EP10189072.1A Active EP2292436B1 (de) 2007-04-13 2008-04-09 Verfahren zum Herstellen eines Bauteils mit einer bedruckten Echtholzoberfläche sowie nach dem Verfahren hergestelltes Bauteil
EP08735111.0A Active EP2139696B1 (de) 2007-04-13 2008-04-09 Verfahren zum herstellen eines bauteils mit einer bedruckten echtholzoberfläche sowie nach dem verfahren hergestelltes bauteil

Family Applications After (2)

Application Number Title Priority Date Filing Date
EP10189072.1A Active EP2292436B1 (de) 2007-04-13 2008-04-09 Verfahren zum Herstellen eines Bauteils mit einer bedruckten Echtholzoberfläche sowie nach dem Verfahren hergestelltes Bauteil
EP08735111.0A Active EP2139696B1 (de) 2007-04-13 2008-04-09 Verfahren zum herstellen eines bauteils mit einer bedruckten echtholzoberfläche sowie nach dem verfahren hergestelltes bauteil

Country Status (10)

Country Link
US (1) US9527304B2 (pt)
EP (3) EP2292435B1 (pt)
CA (1) CA2683592C (pt)
DE (1) DE102007017503B3 (pt)
ES (3) ES2454244T3 (pt)
PL (3) PL2292436T3 (pt)
PT (3) PT2292435T (pt)
RU (1) RU2442694C2 (pt)
SI (3) SI2139696T1 (pt)
WO (1) WO2008125261A1 (pt)

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DE102009007114C5 (de) 2009-02-02 2014-03-13 Guido Schulte Verfahren zum Herstellen einer Oberfläche eines Bauteils, dessen Verwendung sowie Oberfläche eines Bauteils
BE1018943A3 (nl) * 2009-10-01 2011-11-08 Flooring Ind Ltd Sarl Werkwijzen voor het vervaardigen van panelen en paneel hierbij bekomen.
DE102010022662A1 (de) 2010-06-04 2011-12-08 Guido Schulte Verfahren zur optischen Gestaltung einer Holzoberfläche eines Bauteils sowie ein Bauteil mit Holzoberfläche
ES2584302T3 (es) 2010-06-30 2016-09-27 Flooring Technologies Ltd. Equipo para mejorar el acabado de un panel
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DE102017114280B4 (de) 2017-06-26 2024-04-11 Jörg R. Bauer Verfahren zum Bedrucken einer gekrümmten Oberfläche sowie Vorrichtung zum Bedrucken dreidimensionaler Oberflächen
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DE102019006453A1 (de) 2019-09-12 2021-03-18 Daimler Ag Verfahren zur Herstellung eines Teils für ein Fahrzeug, Teil für ein Fahrzeug und Vorrichtung zur Herstellung eines Teils für ein Fahrzeug
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Also Published As

Publication number Publication date
EP2139696B1 (de) 2014-01-08
ES2648242T3 (es) 2017-12-29
DE102007017503B3 (de) 2008-11-06
CA2683592C (en) 2015-11-17
US20100068481A1 (en) 2010-03-18
SI2139696T1 (sl) 2014-05-30
PT2292436T (pt) 2017-10-31
WO2008125261A1 (de) 2008-10-23
RU2009141851A (ru) 2011-05-20
SI2292435T1 (en) 2018-03-30
SI2292436T1 (sl) 2017-01-31
PL2292436T3 (pl) 2017-05-31
EP2292436B1 (de) 2016-09-07
CA2683592A1 (en) 2008-10-23
PT2139696E (pt) 2014-04-10
EP2292435A3 (de) 2013-09-18
PT2292435T (pt) 2017-12-26
EP2292436A2 (de) 2011-03-09
ES2454244T3 (es) 2014-04-10
EP2139696A1 (de) 2010-01-06
PL2139696T3 (pl) 2014-10-31
EP2292436A3 (de) 2013-09-18
RU2442694C2 (ru) 2012-02-20
US9527304B2 (en) 2016-12-27
PL2292435T3 (pl) 2018-04-30
EP2292435A2 (de) 2011-03-09
ES2592813T3 (es) 2016-12-01

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