EP2289839A1 - Device and method for preparing a sterile liquid for a filling plant - Google Patents
Device and method for preparing a sterile liquid for a filling plant Download PDFInfo
- Publication number
- EP2289839A1 EP2289839A1 EP10169220A EP10169220A EP2289839A1 EP 2289839 A1 EP2289839 A1 EP 2289839A1 EP 10169220 A EP10169220 A EP 10169220A EP 10169220 A EP10169220 A EP 10169220A EP 2289839 A1 EP2289839 A1 EP 2289839A1
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- European Patent Office
- Prior art keywords
- liquid
- sterile
- disinfectant
- liquid reservoir
- reservoir
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
- B08B9/0321—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid
- B08B9/0325—Control mechanisms therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/001—Cleaning of filling devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0073—Sterilising, aseptic filling and closing
Definitions
- the present invention relates to an apparatus and a method for providing a sterile liquid for a filling plant, in particular for a bottling plant.
- sterile liquids for example sterile water
- sterile water is often required for a wide variety of purposes, for example for sanitizing the filler or the containers or bottles.
- sterile water is also used for thread injection or the like.
- sterile water is also used for internal and external disinfection or sterilization of the bottling plant.
- a method for cleaning and sterilization of inner surfaces of the conduit system of a bottling plant is for example from JP 2007-022600 known.
- the prior art usually provides a liquid tank filled with water.
- the water is sterilized by use of UHT. Thereafter, the sterile water can be directed into the system if necessary.
- a chemical sterilization of the water can be carried out by means of a disinfectant.
- Process for the preparation of a disinfectant are for example from DE 10 2006 007 931 , of the DE 20 2005 008 695 or the EP 0 470 841 known (for electrochemical activation see also GB 2 057 501 ).
- the liquid tank After using the sterile water in this case, the liquid tank must be refilled and the newly filled water to be sterilized. This can lead to time delays in the process or downtime of the filler. To keep these delays short, a high concentration of disinfectants is used to achieve the required degree of sterility relatively quickly. Due to the aggressiveness of the disinfectants, however, their high concentration in the sterile water can lead in the longer term to damage to lines, valves or the like in the system which come into contact with the sterile water.
- the inventive device comprises a first liquid reservoir for receiving a first liquid, a second liquid reservoir for receiving a second liquid, a sterilization device for sterilizing the first and / or second liquid, and a removal device for selectively removing a sterile liquid from the first or second liquid reservoir.
- the device according to the invention makes it possible, for example after the emptying of a liquid reservoir, to remove the sterile liquid from the second liquid reservoir. As a result, larger interruptions in the process flow can be avoided, which is thereby made more efficient.
- the sterile liquid may in particular be sterile water (sterile water).
- the first and / or second liquid may be water or include water.
- the first or second liquid may be a sterile liquid. In this case, a sterilization of the first or second liquid can be omitted.
- the first or second liquid may correspond to a cleaning liquid.
- a sterile liquid By sterilizing the first and / or second liquid, a sterile liquid can be provided in the first and / or second liquid reservoir.
- the filling system can be used to fill containers, in particular containers, for example bottles made of glass or plastic.
- the bottling plant can be used to fill containers with liquids, for example with drinks or medical products.
- the removal device may comprise two valves.
- the valves may be designed so that either a sterile liquid can be removed from the first or second liquid reservoir.
- the removal device may be connected to the filling system, so that the sterile liquid is forwarded to or in the bottling plant.
- the first and second liquid reservoirs may correspond to a first or second liquid tank.
- the first and second liquid reservoir may be spatially completely separate liquid tanks or two portions of a liquid tank correspond.
- the two subregions may in this case be separated by a partition wall.
- the device may be designed such that during the removal of a sterile liquid from one of the liquid reservoirs, the sterilization of the liquid takes place in the other liquid reservoir. This makes it possible, in particular, if a disinfectant is used to sterilize the first and / or second liquid, a lower concentration of the disinfectant can be used. Although a lower concentration of disinfectant shows a slower disinfecting effect than a higher concentration, since the sterilization takes place in a liquid reservoir but can be used with the sterile liquid from the other liquid reservoir, downtime can still be reduced or avoided.
- the sterilization device can introduce a disinfectant into the first and / or second liquid for sterilization.
- the disinfectant may include chlorine or peracetic acid.
- the disinfectant may be a disinfectant produced by electrochemical activation or a chemical disinfectant.
- the sterilization device can be designed such that the same disinfectant is introduced into the first liquid and into the second liquid. Alternatively or additionally, the sterilization device can be designed such that a first disinfectant is introduced into the first liquid and a second disinfectant is introduced into the second liquid, wherein the first disinfectant is not equal to the second disinfectant.
- the disinfectant may have a first concentration in the first liquid and a second concentration in the second liquid.
- the concentration of the disinfectant in the first liquid may be equal to or different from the concentration of the disinfectant in the second liquid.
- the concentration of the disinfectant in the first and / or second liquid may be selected according to the desired use of the sterile liquid in the bottling plant.
- a concentration of the disinfectant can be selected, which materials of the filling plant, which come into contact with the sterile liquid, does not harm in the long term.
- the concentration of the disinfectant in the sterile water can be chosen such that a corrosive effect is minimized.
- the sampling device may comprise a control element designed such that when the liquid level of the sterile liquid in the first or second liquid reservoir falls below a predetermined limit, the removal of the sterile liquid from the first or second liquid reservoir is automatically stopped.
- control element can be designed such that after stopping the removal of the sterile liquid from a liquid reservoir, the sterile liquid is automatically removed from the other liquid reservoir. This process interruptions can be kept short.
- the invention also provides a system comprising a filling device for filling containers and one of the above-described devices for providing a sterile liquid.
- the bottling plant can be designed in particular as stated above.
- the system may comprise a connection element which is designed such that the sterile liquid is conducted by the device for providing a sterile liquid by means of the connecting element into or to the filling installation.
- the invention also provides a method for providing a sterile liquid to a filling plant for filling containers, comprising the steps:
- the sterile liquid, the first liquid, the second liquid, the bottling plant, the first liquid reservoir, and / or the second liquid reservoir may comprise one or more of the features described above.
- the method can be used for Provision of a sterile liquid for a filling system can be performed with one of the above-described devices for providing a sterile liquid.
- the sterilization of the liquid in the other liquid reservoir can take place.
- the sterilization may include introducing a disinfectant into the first and / or second liquid.
- the disinfectant may have one or more of the above-described features of a disinfectant.
- the introduced disinfectant may have a first concentration in the first liquid and a second concentration in the second liquid.
- a sterile liquid from the first liquid reservoir having a higher concentration of disinfectant may be used to sterilize the bottling plant, and a sterile liquid from the second liquid reservoir having a lower concentration of disinfectant may be used for rinsing.
- a sterile liquid from the second liquid reservoir having a lower concentration of disinfectant may be used for rinsing.
- sterile water sterile water
- other sterile liquids are possible.
- the disinfectant may be a disinfectant produced by electrochemical activation or a conventional chemical disinfectant.
- Fig. 1 illustrates a system of a device for providing a sterile liquid and a bottling plant.
- the device for providing a sterile liquid comprises a first liquid reservoir 101 and a second liquid reservoir 102.
- the system also comprises a sterilization device, comprising a disinfectant generating element 104 and an element 103 for introducing the disinfectant into a first liquid in the first liquid reservoir 101 and / or a second liquid in the second liquid reservoir 102.
- the system comprises a filling device for filling containers, comprising a filler 105 for actually filling the containers and a sterile water consuming element 106, which serves for example for cleaning the containers.
- the bottling plant also includes a drain 107 through which the spent sterile water can be drained.
- Fig. 1 illustrated system CIP 108 (cleaning in place system) for cleaning the system.
- sterile water having a predetermined concentration of disinfectant is provided from the first liquid reservoir 101.
- the removal device of the device for providing a sterile liquid comprises two valves 109, 110.
- the first valve 109 is opened, ie sterile water can be removed from the first liquid reservoir 101 and passed to the sterile water consumption element 106 of the filling plant.
- water in the second liquid reservoir 102 is sterilized.
- a disinfectant is passed from element 103 into the second liquid reservoir. Since meanwhile sterile water is taken from the first liquid reservoir 101, it is possible to work with a low concentration of disinfectant.
- a low concentration of disinfectant usually extends the disinfection time. Therefore, in systems with only one liquid reservoir usually a higher concentration is used to keep process interruptions for the production of sterile water as short as possible.
- the concentration of disinfectant is chosen so that residues of the disinfectant, for example, in the containers, which are washed with sterile water, are minimized.
- the concentration is selected so that materials of the filling system, which come into contact with the sterile water, are not damaged in the long term.
- the concentration of the disinfectant in the sterile water is chosen such that a corrosive effect is minimized.
- disinfectants for example, chlorine or peracetic acid can be used.
- a low concentration may be 25 mg / l to 75 mg / l, in particular 45 mg / l to 55 mg / l, in particular 50 mg / l of Cl - .
- the concentration can be 100 to 300 ppm, in particular 180 to 220, in particular 200 ppm.
- Fig. 2 the example system will turn off Fig. 1 illustrated at a later time, wherein the liquid level of the sterile water in the first liquid reservoir 201 has fallen below a predetermined limit. Therefore, the valve 209 was closed and the valve 210 opened. This provides sterile water from the second liquid reservoir 202 for the bottling plant. This change can shorten or avoid process interruptions and increase the effectiveness of the system.
- Fig. 3 illustrates the exemplary system Fig. 2 in that, while sterile water is being withdrawn from the second liquid reservoir 302, water has been filled into the first liquid reservoir 301 and sterilized by means of disinfectant which is passed from the element 303 into the water in the first liquid reservoir 301.
- disinfectant which is passed from the element 303 into the water in the first liquid reservoir 301.
- Fig. 4 illustrates a system comprising a device for providing a sterile liquid and a filling plant.
- a cleaning liquid is passed from a CIP system 408 via a first liquid reservoir 401 into the filling system, in particular into the filler 405 and the sterile water consuming element 406.
- Valves of the filling system can be designed such that the cleaning liquid is not discharged via drains 407 and 409, but circulates in the system.
- the concentration can be set higher than in the in Fig. 1 to 3 illustrated examples.
- the higher concentration can be used, for example, for sterilizing the system, in particular after cleaning. Due to the higher concentration of disinfectant, the water in the second liquid reservoir 402 is sterilized faster.
- the higher concentration has a lower material compatibility and it may possibly come to residues of the disinfectant in the system.
- chlorine as a disinfectant
- this higher concentration may be between 250 mg / l and 750 mg / l, in particular between 450 mg / l and 550 mg / l, in particular 500 mg / l of Cl - .
- the higher concentration may be 1,000 ppm to 10,000 ppm, in particular 1,500 ppm to 3,000 ppm, in particular 2,000 ppm.
- FIG. 12 illustrates an example of a system including apparatus for providing a sterile liquid and a filling line wherein sterile water is stored in a second liquid reservoir 502 for sterilizing the system, for example, as shown in FIG Fig. 4 illustrated cleaning, is used.
- the sterile water may have the above-mentioned higher concentration of disinfectant.
- the valves of the filling system can in turn be set so that the sterile water circulates in the system.
- water is sterilized in a first liquid reservoir 501 by a low concentration of disinfectant.
- the disinfectant is passed through element 503 of the sterilization device into the water in the liquid reservoir 501.
- This water can be used to rinse the system may be used because sterilization of the system with a high concentration of disinfectant may result in residues of the disinfectant in the system.
- Such a rinse is in the system in Fig. 6 illustrated.
- the sterile water from the first liquid reservoir 601 which has a low concentration of disinfectant, taken and circulated through the system.
- the device for providing a sterile liquid can be combined with any other elements of a bottling plant.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
Description
Die vorliegende Erfindung betrifft eine Vorrichtung und ein Verfahren zum Bereitstellen einer sterilen Flüssigkeit für eine Abfüllanlage, insbesondere für eine Flaschenabfüllanlage.The present invention relates to an apparatus and a method for providing a sterile liquid for a filling plant, in particular for a bottling plant.
In Abfüllanlagen werden vielfach sterile Flüssigkeiten, beispielsweise steriles Wasser, für verschiedenste Zwecke benötigt, beispielsweise zur Hygienisierung des Füllers oder auch der Behältnisse bzw. Flaschen. Sterilwasser wird beispielsweise auch für die Gewindeabspritzung oder Ähnliches verwendet.In filling plants, sterile liquids, for example sterile water, are often required for a wide variety of purposes, for example for sanitizing the filler or the containers or bottles. For example, sterile water is also used for thread injection or the like.
Insbesondere wird Sterilwasser auch für die interne und externe Desinfektion bzw. Sterilisation der Abfüllanlage verwendet. Ein Verfahren zur Reinigung und Sterilisation von inneren Oberflächen des Leitungssystems einer Abfüllanlage ist beispielsweise aus der
Im Stand der Technik wird üblicherweise ein Flüssigkeitstank, befüllt mit Wasser, bereitgestellt. Das Wasser wird durch Einsatz von Ultrahocherhitzung sterilisiert. Danach kann das sterile Wasser bei Bedarf in die Anlage geleitet werden. Alternativ kann auch eine chemische Sterilisierung des Wassers mittels eines Desinfektionsmittels durchgeführt werden. Verfahren zur Herstellung eines Desinfektionsmittels sind beispielsweise aus der
Nach Verbrauch des sterilen Wassers muss in diesem Fall der Flüssigkeitstank erneut befüllt und das neu eingefüllte Wasser sterilisiert werden. Dadurch kann es zu zeitlichen Verzögerungen im Prozessablauf bzw. zu Stillstandszeiten des Füllers kommen. Um diese Verzögerungen kurz zu halten, wird eine hohe Konzentration an Desinfektionsmitteln verwendet um relativ rasch den erforderlichen Grad an Keimfreiheit zu erzielen. Auf Grund der Aggressivität der Desinfektionsmittel kann deren hohe Konzentration im sterilen Wasser jedoch längerfristig zu einer Schädigung von Leitungen, Ventilen oder dergleichen in der Anlage, welche mit dem sterilen Wasser in Kontakt kommen, führen.After using the sterile water in this case, the liquid tank must be refilled and the newly filled water to be sterilized. This can lead to time delays in the process or downtime of the filler. To keep these delays short, a high concentration of disinfectants is used to achieve the required degree of sterility relatively quickly. Due to the aggressiveness of the disinfectants, however, their high concentration in the sterile water can lead in the longer term to damage to lines, valves or the like in the system which come into contact with the sterile water.
Daher ist es Aufgabe der vorliegenden Erfindung, ein Verfahren und eine Vorrichtung bereitzustellen, welche eine effizientere Bereitstellung einer sterilen Flüssigkeit für eine Abfüllanlage erlauben. Diese Aufgabe wird durch den Gegenstand der Patentansprüche 1 und 7 gelöst.Therefore, it is an object of the present invention to provide a method and apparatus which provides more efficient delivery of a sterile liquid to a bottling plant allow. This object is solved by the subject matter of claims 1 and 7.
Die erfindungsgemäße Vorrichtung umfasst ein erstes Flüssigkeitsreservoir zum Aufnehmen einer ersten Flüssigkeit, ein zweites Flüssigkeitsreservoir zum Aufnehmen einer zweiten Flüssigkeit, eine Sterilisationseinrichtung zum Sterilisieren der ersten und/oder zweiten Flüssigkeit, und eine Entnahmeeinrichtung zum wahlweise Entnehmen einer sterilen Flüssigkeit aus dem ersten oder zweiten Flüssigkeitsreservoir.The inventive device comprises a first liquid reservoir for receiving a first liquid, a second liquid reservoir for receiving a second liquid, a sterilization device for sterilizing the first and / or second liquid, and a removal device for selectively removing a sterile liquid from the first or second liquid reservoir.
Durch die Bereitstellung von zwei Flüssigkeitsreservoiren, aus denen wahlweise eine sterile Flüssigkeit entnommen werden kann, ermöglicht die erfindungsgemäße Vorrichtung beispielsweise nach dem Leeren eines Flüssigkeitsreservoirs die Entnahme der sterilen Flüssigkeit aus dem zweiten Flüssigkeitsreservoir. Dadurch können größere Unterbrechungen im Prozessablauf vermieden werden, welcher dadurch effizienter gestaltet wird. Die sterile Flüssigkeit kann insbesondere steriles Wasser (Sterilwasser) sein. Die erste und/oder zweite Flüssigkeit können Wasser sein oder Wasser umfassen. Die erste oder zweite Flüssigkeit kann eine sterile Flüssigkeit sein. In diesem Fall kann ein Sterilisieren der ersten oder zweiten Flüssigkeit entfallen. Beispielsweise kann die erste oder zweite Flüssigkeit einer Reinigungsflüssigkeit entsprechen.By providing two liquid reservoirs, from which either a sterile liquid can be removed, the device according to the invention makes it possible, for example after the emptying of a liquid reservoir, to remove the sterile liquid from the second liquid reservoir. As a result, larger interruptions in the process flow can be avoided, which is thereby made more efficient. The sterile liquid may in particular be sterile water (sterile water). The first and / or second liquid may be water or include water. The first or second liquid may be a sterile liquid. In this case, a sterilization of the first or second liquid can be omitted. For example, the first or second liquid may correspond to a cleaning liquid.
Durch das Sterilisieren der ersten und/oder zweiten Flüssigkeit kann eine sterile Flüssigkeit im ersten und/oder zweiten Flüssigkeitsreservoir bereitgestellt werden.By sterilizing the first and / or second liquid, a sterile liquid can be provided in the first and / or second liquid reservoir.
Die Abfüllanlage kann zum Befüllen von Behältnissen, insbesondere Gefäßen, beispielsweise Flaschen aus Glas oder Kunststoff, dienen. Die Abfüllanlage kann zum Befüllen von Behältnissen mit Flüssigkeiten, beispielsweise mit Getränken oder medizinischen Produkten, dienen.The filling system can be used to fill containers, in particular containers, for example bottles made of glass or plastic. The bottling plant can be used to fill containers with liquids, for example with drinks or medical products.
Die Entnahmeeinrichtung kann zwei Ventile umfassen. Die Ventile können derart ausgebildet sein, dass wahlweise eine sterile Flüssigkeit aus dem ersten oder zweiten Flüssigkeitsreservoir entnommen werden kann. Die Entnahmeeinrichtung kann mit der Abfüllanlage verbunden sein, so dass die sterile Flüssigkeit in oder an die Abfüllanlage weitergeleitet wird.The removal device may comprise two valves. The valves may be designed so that either a sterile liquid can be removed from the first or second liquid reservoir. The removal device may be connected to the filling system, so that the sterile liquid is forwarded to or in the bottling plant.
Das erste und zweite Flüssigkeitsreservoir können einem ersten oder zweiten Flüssigkeitstank entsprechen. Das erste und zweite Flüssigkeitsreservoir können räumlich vollständig voneinander getrennten Flüssigkeitstanks oder zwei Teilbereichen eines Flüssigkeitstanks entsprechen. Die zwei Teilbereiche können in diesem Fall durch eine Trennwand voneinander getrennt sein.The first and second liquid reservoirs may correspond to a first or second liquid tank. The first and second liquid reservoir may be spatially completely separate liquid tanks or two portions of a liquid tank correspond. The two subregions may in this case be separated by a partition wall.
Die Vorrichtung kann derart ausgebildet sein, dass während des Entnehmens einer sterilen Flüssigkeit aus einem der Flüssigkeitsreservoire das Sterilisieren der Flüssigkeit im anderen Flüssigkeitsreservoir stattfindet. Dies ermöglicht insbesondere, dass, wenn zum Sterilisieren der ersten und/oder zweiten Flüssigkeit ein Desinfektionsmittel verwendet wird, eine geringere Konzentration des Desinfektionsmittels verwendet werden kann. Eine geringere Konzentration von Desinfektionsmittel zeigt zwar eine langsamere Desinfektionswirkung als eine höhere Konzentration, da während das Sterilisieren in einem Flüssigkeitsreservoir stattfindet jedoch mit der sterilen Flüssigkeit aus dem anderen Flüssigkeitsreservoir gearbeitet werden kann, können Stillstandszeiten dennoch reduziert oder vermieden werden.The device may be designed such that during the removal of a sterile liquid from one of the liquid reservoirs, the sterilization of the liquid takes place in the other liquid reservoir. This makes it possible, in particular, if a disinfectant is used to sterilize the first and / or second liquid, a lower concentration of the disinfectant can be used. Although a lower concentration of disinfectant shows a slower disinfecting effect than a higher concentration, since the sterilization takes place in a liquid reservoir but can be used with the sterile liquid from the other liquid reservoir, downtime can still be reduced or avoided.
Insbesondere kann die Sterilisationseinrichtung zum Sterilisieren ein Desinfektionsmittel in die erste und/oder zweite Flüssigkeit einbringen. Das Desinfektionsmittel kann Chlor oder Peressigsäure umfassen. Bei dem Desinfektionsmittel kann es sich um ein mittels elektrochemischer Aktivierung hergestelltes Desinfektionsmittel oder um ein chemisches Desinfektionsmittel handeln.In particular, the sterilization device can introduce a disinfectant into the first and / or second liquid for sterilization. The disinfectant may include chlorine or peracetic acid. The disinfectant may be a disinfectant produced by electrochemical activation or a chemical disinfectant.
Die Sterilisationseinrichtung kann derart ausgebildet sein, dass in die erste Flüssigkeit und in die zweite Flüssigkeit dasselbe Desinfektionsmittel eingebracht wird. Alternativ oder zusätzlich kann die Sterilisationseinrichtung derart ausgebildet sein, dass in die erste Flüssigkeit ein erstes Desinfektionsmittel und in die zweite Flüssigkeit ein zweites Desinfektionsmittel eingebracht wird, wobei das erste Desinfektionsmittel ungleich dem zweiten Desinfektionsmittel ist.The sterilization device can be designed such that the same disinfectant is introduced into the first liquid and into the second liquid. Alternatively or additionally, the sterilization device can be designed such that a first disinfectant is introduced into the first liquid and a second disinfectant is introduced into the second liquid, wherein the first disinfectant is not equal to the second disinfectant.
Das Desinfektionsmittel kann in der ersten Flüssigkeit eine erste Konzentration und in der zweiten Flüssigkeit eine zweite Konzentration aufweisen. Insbesondere kann die Konzentration des Desinfektionsmittels in der ersten Flüssigkeit gleich oder ungleich der Konzentration des Desinfektionsmittels in der zweiten Flüssigkeit sein.The disinfectant may have a first concentration in the first liquid and a second concentration in the second liquid. In particular, the concentration of the disinfectant in the first liquid may be equal to or different from the concentration of the disinfectant in the second liquid.
Die Konzentration des Desinfektionsmittels in der ersten und/oder zweiten Flüssigkeit kann entsprechend der gewünschten Verwendung der sterilen Flüssigkeit in der Abfüllanlage gewählt werden. Insbesondere kann eine Konzentration des Desinfektionsmittels gewählt werden, welche Materialien der Abfüllanlage, die mit der sterilen Flüssigkeit in Kontakt kommen, nicht langfristig schädigt. Mit anderen Worten, kann die Konzentration des Desinfektionsmittels im Sterilwasser derart gewählt werden, dass eine korrosive Wirkung minimiert wird.The concentration of the disinfectant in the first and / or second liquid may be selected according to the desired use of the sterile liquid in the bottling plant. In particular, a concentration of the disinfectant can be selected, which materials of the filling plant, which come into contact with the sterile liquid, does not harm in the long term. In other words, the concentration of the disinfectant in the sterile water can be chosen such that a corrosive effect is minimized.
Die Entnahmeeinrichtung kann ein Steuerungselement umfassen, das derart ausgebildet ist, dass, wenn der Flüssigkeitsstand der sterilen Flüssigkeit im ersten oder zweiten Flüssigkeitsreservoir unter einen vorherbestimmten Grenzwert fällt, das Entnehmen der sterilen Flüssigkeit aus dem ersten oder zweiten Flüssigkeitsreservoir automatisch gestoppt wird.The sampling device may comprise a control element designed such that when the liquid level of the sterile liquid in the first or second liquid reservoir falls below a predetermined limit, the removal of the sterile liquid from the first or second liquid reservoir is automatically stopped.
Insbesondere kann das Steuerungselement derart ausgebildet sein, dass nach dem Stoppen der Entnahme der sterilen Flüssigkeit aus einem Flüssigkeitsreservoir automatisch die sterile Flüssigkeit aus dem anderen Flüssigkeitsreservoir entnommen wird. Dadurch können Prozessunterbrechungen kurz gehalten werden.In particular, the control element can be designed such that after stopping the removal of the sterile liquid from a liquid reservoir, the sterile liquid is automatically removed from the other liquid reservoir. This process interruptions can be kept short.
Die Erfindung stellt außerdem ein System, umfassend eine Abfüllanlage zum Befüllen von Behältnissen und eine der oben beschriebenen Vorrichtungen zum Bereitstellen einer sterilen Flüssigkeit bereit. Die Abfüllanlage kann insbesondere wie oben ausgeführt ausgebildet sein.The invention also provides a system comprising a filling device for filling containers and one of the above-described devices for providing a sterile liquid. The bottling plant can be designed in particular as stated above.
Das System kann ein Verbindungselement umfassen, welches derart ausgebildet ist, dass die sterile Flüssigkeit von der Vorrichtung zum Bereitstellen einer sterilen Flüssigkeit mittels des Verbindungselements in oder an die Abfüllanlage geleitet wird.The system may comprise a connection element which is designed such that the sterile liquid is conducted by the device for providing a sterile liquid by means of the connecting element into or to the filling installation.
Die Erfindung stellt außerdem ein Verfahren zum Bereitstellen einer sterilen Flüssigkeit für eine Abfüllanlage zum Befüllen von Behältnissen bereit, umfassend die Schritte:The invention also provides a method for providing a sterile liquid to a filling plant for filling containers, comprising the steps:
Bereitstellen eines ersten und eines zweiten Flüssigkeitsreservoirs,Providing a first and a second liquid reservoir,
Bereitstellen einer ersten Flüssigkeit im ersten Flüssigkeitsreservoir und einer zweiten Flüssigkeit im zweiten Flüssigkeitsreservoir,Providing a first liquid in the first liquid reservoir and a second liquid in the second liquid reservoir,
Sterilisieren der ersten und/oder zweiten Flüssigkeit, undSterilizing the first and / or second liquid, and
Entnehmen einer sterilen Flüssigkeit wahlweise aus dem ersten oder zweiten Flüssigkeitsreservoir.Removing a sterile liquid optionally from the first or second liquid reservoir.
Die sterile Flüssigkeit, die erste Flüssigkeit, die zweite Flüssigkeit, die Abfüllanlage, das erste Flüssigkeitsreservoir und/oder das zweite Flüssigkeitsreservoir können eines oder mehrere der oben beschriebenen Merkmale umfassen. Insbesondere kann das Verfahren zum Bereitstellen einer sterilen Flüssigkeit für eine Abfüllanlage mit einer der oben beschriebenen Vorrichtungen zum Bereitstellen einer sterilen Flüssigkeit durchgeführt werden.The sterile liquid, the first liquid, the second liquid, the bottling plant, the first liquid reservoir, and / or the second liquid reservoir may comprise one or more of the features described above. In particular, the method can be used for Provision of a sterile liquid for a filling system can be performed with one of the above-described devices for providing a sterile liquid.
Insbesondere kann während des Entnehmens einer sterilen Flüssigkeit aus einem der Flüssigkeitsreservoire das Sterilisieren der Flüssigkeit im anderen Flüssigkeitsreservoir stattfinden.In particular, during the removal of a sterile liquid from one of the liquid reservoirs, the sterilization of the liquid in the other liquid reservoir can take place.
Das Sterilisieren kann ein Einbringen eines Desinfektionsmittels in die erste und/oder zweite Flüssigkeit umfassen. Das Desinfektionsmittel kann eines oder mehrere der oben beschriebenen Merkmale eines Desinfektionsmittels aufweisen. Insbesondere kann das eingebrachte Desinfektionsmittel in der ersten Flüssigkeit eine erste Konzentration und in der zweiten Flüssigkeit eine zweite Konzentration aufweisen.The sterilization may include introducing a disinfectant into the first and / or second liquid. The disinfectant may have one or more of the above-described features of a disinfectant. In particular, the introduced disinfectant may have a first concentration in the first liquid and a second concentration in the second liquid.
Beispielsweise kann eine sterile Flüssigkeit aus dem ersten Flüssigkeitsreservoir mit einer höheren Konzentration an Desinfektionsmittel zur Sterilisation der Abfüllanlage verwendet werden und eine sterile Flüssigkeit aus dem zweiten Flüssigkeitsreservoir mit einer geringeren Konzentration an Desinfektionsmittel zum Nachspülen verwendet werden. Dadurch können Rückstände des Desinfektionsmittels in der Abfüllanlage minimiert oder vermieden werden.For example, a sterile liquid from the first liquid reservoir having a higher concentration of disinfectant may be used to sterilize the bottling plant, and a sterile liquid from the second liquid reservoir having a lower concentration of disinfectant may be used for rinsing. As a result, residues of the disinfectant in the bottling plant can be minimized or avoided.
Weitere Merkmale und Vorteile werden nachfolgend anhand der beispielhaften Figuren erläutert. Dabei zeigt
- Fig. 1
- eine Illustration einer Vorrichtung zum Bereitstellen einer sterilen Flüssigkeit für eine Abfüllanlage, wobei eine sterile Flüssigkeit aus einem ersten Flüssigkeitsre- servoir entnommen wird;
- Fig. 2
- eine Illustration einer Vorrichtung zum Bereitstellen einer sterilen Flüssigkeit, wobei eine sterile Flüssigkeit aus einem zweiten Flüssigkeitsreservoir entnommen wird;
- Fig. 3
- eine Illustration einer Vorrichtung zum Bereitstellen einer sterilen Flüssigkeit, wobei während des Entnehmens einer sterilen Flüssigkeit aus einem zweiten Flüssig- keitsreservoir, eine Flüssigkeit im ersten Flüssigkeitsreservoir sterilisiert wird;
- Fig. 4
- eine Illustration einer Vorrichtung zum Bereitstellen einer sterilen Flüssigkeit, wobei in einem ersten Flüssigkeitsreservoir eine Reinigungsflüssigkeit angeordnet ist;
- Fig. 5
- eine Illustration einer Vorrichtung zum Bereitstellen einer sterilen Flüssigkeit, wobei die Konzentration eines Desinfektionsmittels in einem ersten Flüssigkeitsreservoir niedriger ist als eine Konzentration des Desinfektionsmittels in einem zweiten Flüs- sigkeitsreservoir; und
- Fig. 6
- eine Illustration einer Vorrichtung zum Bereitstellen einer sterilen Flüssigkeit, wobei die sterile Flüssigkeit aus einem ersten Flüssigkeitsreservoir zum Spülen der Ab- füllanlage verwendet wird.
- Fig. 1
- an illustration of a device for providing a sterile liquid for a filling plant, wherein a sterile liquid is removed from a first liquid reservoir;
- Fig. 2
- an illustration of a device for providing a sterile liquid, wherein a sterile liquid is removed from a second liquid reservoir;
- Fig. 3
- an illustration of a device for providing a sterile liquid, wherein during the removal of a sterile liquid from a second liquid reservoir, a liquid in the first liquid reservoir is sterilized;
- Fig. 4
- an illustration of a device for providing a sterile liquid, wherein in a first liquid reservoir, a cleaning liquid is arranged;
- Fig. 5
- an illustration of a device for providing a sterile liquid, wherein the concentration of a disinfectant in a first liquid reservoir is lower than a concentration of the disinfectant in a second liquid reservoir; and
- Fig. 6
- an illustration of a device for providing a sterile liquid, wherein the sterile liquid is used from a first liquid reservoir for rinsing the filling plant.
Im Folgenden wird steriles Wasser (Sterilwasser) als sterile Flüssigkeit angenommen. Es sind jedoch auch andere sterile Flüssigkeiten möglich.Hereinafter, sterile water (sterile water) is adopted as a sterile liquid. However, other sterile liquids are possible.
In den folgenden Beispielen wird eine chemische Sterilwasserbereitung mittels eines Desinfektionsmittels beschrieben. Beim Desinfektionsmittel kann es sich um mittels elektrochemischer Aktivierung hergestelltes Desinfektionsmittel oder um ein konventionelles, chemisches Desinfektionsmittel handeln.In the following examples a chemical sterile water preparation by means of a disinfectant is described. The disinfectant may be a disinfectant produced by electrochemical activation or a conventional chemical disinfectant.
Außerdem umfasst das System eine Abfüllanlage zum Befüllen von Behältnissen, umfassend einen Füller 105 zum tatsächlichen Befüllen der Behältnisse sowie ein Sterilwasserverbrauchselement 106, welches beispielsweise der Reinigung der Behältnisse dient. Die Abfüllanlage umfasst außerdem einen Abfluss 107, über welchen das verbrauchte Sterilwasser abgeleitet werden kann.In addition, the system comprises a filling device for filling containers, comprising a
Außerdem umfasst das in
In dem in der
In dem in
In
Während der Reinigung wird in einem zweiten Flüssigkeitsreservoir 402 Wasser durch Zugabe von Desinfektionsmittel in einer vorherbestimmten Konzentration durch Element 403, desinfiziert. In diesem Fall kann die Konzentration höher gewählt werden, als in den in
Während der Sterilisierung durch das sterile Wasser wird in einem ersten Flüssigkeitsreservoir 501 Wasser durch eine niedere Konzentration an Desinfektionsmittel sterilisiert. Das Desinfektionsmittel wird durch Element 503 der Sterilisationseinrichtung in das Wasser im Flüssigkeitsreservoir 501 geleitet. Dieses Wasser kann in Folge zum Nachspülen des Systems verwendet werden, da eine Sterilisation des Systems mit einer hohen Konzentration an Desinfektionsmittel eventuell zu Rückständen des Desinfektionsmittels im System führt.During sterilization by the sterile water, water is sterilized in a first
Ein derartiges Nachspülen ist im System in
Es versteht sich, dass in den zuvor beschriebenen Ausführungsbeispielen genannte Merkmale nicht auf diese speziellen Kombinationen beschränkt sind und auch in beliebigen anderen Kombinationen möglich sind. Insbesondere kann die Vorrichtung zum Bereitstellen einer sterilen Flüssigkeit mit beliebigen weiteren Elementen einer Abfüllanlage kombiniert werden.It is understood that in the embodiments described above mentioned features are not limited to these specific combinations and are also possible in any other combinations. In particular, the device for providing a sterile liquid can be combined with any other elements of a bottling plant.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL10169220T PL2289839T3 (en) | 2009-08-28 | 2010-07-12 | Device and method for preparing a sterile liquid for a filling plant |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009039180A DE102009039180A1 (en) | 2009-08-28 | 2009-08-28 | Apparatus and method for providing a sterile liquid to a bottling plant |
Publications (2)
Publication Number | Publication Date |
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EP2289839A1 true EP2289839A1 (en) | 2011-03-02 |
EP2289839B1 EP2289839B1 (en) | 2012-08-29 |
Family
ID=43243165
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP10169220A Not-in-force EP2289839B1 (en) | 2009-08-28 | 2010-07-12 | Device and method for preparing a sterile liquid for a filling plant |
Country Status (7)
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US (1) | US20110048573A1 (en) |
EP (1) | EP2289839B1 (en) |
CN (1) | CN102000353B (en) |
BR (1) | BRPI1003111A2 (en) |
DE (1) | DE102009039180A1 (en) |
ES (1) | ES2390864T3 (en) |
PL (1) | PL2289839T3 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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EP2786811A1 (en) * | 2013-04-05 | 2014-10-08 | Krones AG | Device for supplying cleaning devices with cleaning and/or desinfecting fluid |
CN104100837A (en) * | 2013-04-05 | 2014-10-15 | 克朗斯公司 | Device for supplying consumption devices with cleaning and/or disinfecting fluid |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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EP3120940B1 (en) * | 2012-12-21 | 2021-11-17 | Dai Nippon Printing Co., Ltd. | Beverage filling method |
DE202014105946U1 (en) * | 2014-12-09 | 2016-03-10 | Krones Ag | Device for filling containers with a filling product |
DE102017115824A1 (en) * | 2017-07-13 | 2019-01-17 | Krones Ag | Device and method for sterilizing a surface of a container treatment plant |
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- 2010-07-12 PL PL10169220T patent/PL2289839T3/en unknown
- 2010-07-12 ES ES10169220T patent/ES2390864T3/en active Active
- 2010-08-26 US US12/868,799 patent/US20110048573A1/en not_active Abandoned
- 2010-08-27 CN CN201010267005.2A patent/CN102000353B/en not_active Expired - Fee Related
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Also Published As
Publication number | Publication date |
---|---|
US20110048573A1 (en) | 2011-03-03 |
CN102000353B (en) | 2014-03-12 |
DE102009039180A1 (en) | 2011-03-03 |
EP2289839B1 (en) | 2012-08-29 |
BRPI1003111A2 (en) | 2012-04-24 |
CN102000353A (en) | 2011-04-06 |
ES2390864T3 (en) | 2012-11-19 |
PL2289839T3 (en) | 2013-01-31 |
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