Classifications

• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
  • H01F7/00—Magnets
  • H01F7/06—Electromagnets; Actuators including electromagnets
  • H01F7/08—Electromagnets; Actuators including electromagnets with armatures
  • H01F7/16—Rectilinearly-movable armatures
  • H01F7/1607—Armatures entering the winding
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
  • H01F7/00—Magnets
  • H01F7/06—Electromagnets; Actuators including electromagnets
  • H01F7/08—Electromagnets; Actuators including electromagnets with armatures
  • H01F7/127—Assembling
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
  • H01F7/00—Magnets
  • H01F7/06—Electromagnets; Actuators including electromagnets
  • H01F7/08—Electromagnets; Actuators including electromagnets with armatures
  • H01F7/16—Rectilinearly-movable armatures
  • H01F7/1607—Armatures entering the winding
  • H01F2007/163—Armatures entering the winding with axial bearing
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
  • H01F7/00—Magnets
  • H01F7/06—Electromagnets; Actuators including electromagnets
  • H01F7/08—Electromagnets; Actuators including electromagnets with armatures
  • H01F7/081—Magnetic constructions
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
  • H01F7/00—Magnets
  • H01F7/06—Electromagnets; Actuators including electromagnets
  • H01F7/08—Electromagnets; Actuators including electromagnets with armatures
  • H01F7/088—Electromagnets; Actuators including electromagnets with armatures provided with means for absorbing shocks

Definitions

• the invention relates to an actuating device, in particular for actuating externally connectable valves, with a housing and a coil body arranged therein with coil winding which at least partially comprises a pole tube, at one free end of which a pole core connects, at least in the pole tube within an armature space longitudinally movable guided armature, which cooperates with an actuating part for actuating the respective valve member, wherein the pole tube is formed in the manner of a receiving sleeve for the armature, which is fixed to a fixed bearing point.
• the pole tube is provided at its one free end, which protrudes from the housing of the actuator, with a folded edge against which the armature can be supported in its one end-side travel position, wherein the Umlegerand leaves a center opening in the one Pressure equalization channel of the armature opens, which can be supported on its opposite side to the pole core, in the direction in which the pressure equalization channel opens on its other side.
• the end of the pole tube has a Umlenkand lesser curvature facing in the opposite direction, with which it is fixed in position both axially and radially between the bobbin and the pole core.
• the pole tube opens at its free end into a bead-shaped flange, which is supported on the housing of the actuating device.
• the bead part of the flange is designed in the manner of a circular bead, which makes it possible to have a free end region the bead-shaped flange between housing of the actuating device and housing parts of the adjoining valve body is fixed in position by clamping, and due to the elastically yielding bead body, a kind of hinge point is realized, along which the pole tube with its installation length inside the coil body and of the Polkerns can adapt.
• the present invention seeks to ensure the known solutions while maintaining their advantages, namely leh especially a functionally reliable, long-lasting actuation operation, to further improve that with low design effort and therefore cost improved tolerance adaptation small installation size is reached.
• a related object solves an actuator with the features of patent claim 1 in its entirety.
• the actuator can be built in the manner of a modular kit and with the respective return means as part of the kit can be made even when so far changed installation lengths of the tolerance compensation.
• the recovery agent is preferably made of an energy Memory is particularly preferably designed in the form of a plate spring, the aforementioned tolerance compensation can make, even if the use or operating temperatures for the actuator should vary in a wide range.
• the receiving sleeve outside the housing arranged on a bottom part which is widened relative to the outer diameter of the receiving sleeve and insofar at the point of change in diameter has a deflected edge on which the return means engages.
• the respective return means engages with its one active side on the housing and with its other effective side in a deflection between the cylindrical outer periphery and the protruding edge of the receiving sleeve. In this way, a secure support of the restoring means on the assignable housing parts is achieved as well as a favorable introduction of force in said deflection region. Due to the closed bottom part design, the actuator can also be used for high pressure applications.
• the deflected edge of the receiving sleeve defines a circulation gap, which is in media connection with the armature space in communication, which receives the magnet armature limited by the tubular part of the receiving sleeve.
• the bottom part of the receiving sleeve can, in a particularly advantageous manner, spring in and out as a pole tube and, in a damping manner, counteract a stop movement of the magnet armature on the bottom part.
• the bottom part is provided in its center with an angled portion which protrudes cup-like in the direction of the armature space, the bottom part is stiffened according to its strength forth and in his addressed Dämfpungs ago improved. Due to the cup-like projection, which can engage in the armature space of the magnet armature, the actuating device is completed in the axial direction to save space to the outside through the bottom part of the receiving sleeve.
• the deflected edge comprises two leg portions which extend to form the circumferential gap with uniform width parallel to each other, which proves favorable for the introduction of force, if the armature abuts the bottom part and the deflected edge as a bending point is relieved accordingly.
• the receiving sleeve is preferably formed from a corrosion-resistant stainless steel material. This can be made of magnetizable or non-magnetizable stainless steel, depending on the configuration of the actuator.
• the fixed bearing point for the receiving sleeve is provided at its free end edge and caulked with the pole core accordingly.
• the floating bearing point is arranged at the opposite end of the pole tube in the region of the closed bottom part, in particular at the point where the pole tube exits the housing of the actuator and the storage is achieved by the bobbin and / or by the housing parts, of the pole tube are penetrated.
• the receiving sleeve is permanently held under tension, which proves to be favorable for the case that the magnet armature abuts against the bottom part of the receiving sleeve. In that regard are possibly induced vibration pattern by the pre-tensioned on train receiving sleeve avoidable.
• Fig. 1 in the manner of a longitudinal section, the actuating device as a whole, but without connected valve device;
• FIG. 3 shows in the manner of a longitudinal section a part of the production form relating to the An moussevorgang an actuating part to the armature of the actuator;
• FIG. 5a, 5b and 5c in a representation corresponding to the 4a, 4b and 4c, a third embodiment of a An mousseeat;
• FIGS. 4a, 4b and 4c show a representation corresponding to FIGS. 4a, 4b and 4c of a fourth embodiment of the An mousse pumps.
• 7 shows an enlarged detail according to the circular representation A in FIG
• FIG. 9 shows an enlarged section according to the circular representation C in FIG.
• Fig.10 and 1 1 in the manner of a longitudinal sectional view of the individual manufacturing steps for the detailed solution according to circle C according to Figure 9.
• the actuator shown in Figure 1 in longitudinal section which is also referred to in the jargon as "actuating or switching magnet" has a designated as a whole with 10 housing with a coil body 12 arranged therein with coil winding 14.
• the pertinent bobbin 12 includes at least partially a pole tube 16, which is magnetically decoupled from a pole core 20 by means of a separation point 18 in the form of a released position, but also solutions (not shown) are known in the prior art, in which a corresponding separation point od by a weld Along the pole tube 16, a magnet armature 22 is longitudinally displaceably guided in an armature space 24 which cooperates at its one free, front end with a rod-like actuating part 26 for actuating fluid valves (not shown) of conventional design, in particular in the form of not shown pneumatic valves.
• the pole core 20 is provided at its free end with a connecting flange 28.
• the connecting flange 28 has on its outer circumference recessed annular grooves for at least partially receiving of corresponding elastomer sealing rings and for guiding media streams.
• a Stekerteil 30 is provided, which is preferably fixedly connected via a potting compound 32 with the other housing parts of the housing 10. 1, an annular pole plate 34 is finally inserted on the left-hand side and outwardly with the potting compound 32, which for its firm hold in the housing 10 is clamped accordingly (not shown).
• the pole plate 34 includes the outer periphery of the pole core 20, which is held so far on the valve device, not shown in its mounting position shown in Figure 1 in the actuator.
• the pole tube 16 is pot-shaped in the manner of a receiving sleeve and the bottom part 36 of the pole tube 16 forms insofar a stop limit for the armature 22 in his in
• the potting compound 32 together with bobbin 12 are made of a plastic material, for example polyamide, preferably PA6.
• the potting compound 32 on the upper side of the actuating device engages along recesses of a pot-like housing jacket 38 along its lower side, which likewise forms part of the housing 10.
• Both housing shell 38 and magnet armature 22 and pole core 20 and pole plate 34 are made of a metallic material, wherein all parts mentioned may consist of the same material.
• the pole tube 16 is preferably made of a stainless steel material, which may be formed depending on the purpose of use magnetically conductive or non-conductive.
• the magnet armature 22 is moved into its position as shown in FIG. shown actuated position, ie in the direction of the Fig.1 seen from a right position in a left, which corresponds to the extent of the operating position according to Fig.l.
• the magnet armature 22 carries along the rod-shaped actuating part 26, the free end of which protrudes out of the housing 10 and in particular out of the pole core 20 in each of its displacement positions for an actuating operation on the pneumatic valve (not shown in detail).
• a non-stick device 42 which includes the rod-like actuating member 26 with a radial distance, so as to make a decoupling effective.
• the rod-like actuating part 26 is of a Mit- tenkanal 44 penetrated, which extends along the longitudinal axis 46 of magnet armature 22 and actuating member 26, which also forms the possible travel axis.
• Said center channel 44 exits at the two opposite end faces 48, 50 of the actuating part 26 into the environment.
• the center channel 44 opens on the right end face 50 of the actuating part 26 into a free space 52 of the magnet armature 22, the free space 52 in this respect pressure and media leading again opens into the armature space 24.
• a transverse channel 56 is present, which opens with its one end in the center channel 44 and with its other end in a central space 58th exit, which is encompassed by the pole core 20.
• the components center channel 44, cross channel 56, center 58, space 52 and armature space 24 form a kind of pressure compensation system which is connected to the valve unit, not shown, and so far compensated coming from the valve unit pressure media such that the movement of the armature 22 together with actuating member 26th is not affected by any pressure differences.
• the pressure media guided in this way can also effectively support the actuation force to be applied by the magnet armature 22 due to different area ratios.
• the pole core 20 engages with a nose-like annular projection 60 stepped in this area gradation 62 of the magnet armature 22 such that in each displacement position of the magnet armature 22 this is guided within the annular projection 60, so that the size of the separation point 18 each changes according to the direction of travel of the magnet armature 22.
• the rod-like actuating part 26 is formed from a sprayable material which, in particular according to the illustration according to FIG. bonding area 64 is molded onto the armature 22. If sprues are mentioned here, this includes the usual injection molding, casting and die casting processes.
• the sprayable material of the operating part 26 may basically be any material that can be processed in this way.
• a plastic material is used, in particular a thermoplastically processable plastic.
• Particularly advantageous is the use of polybutylene terephthalate (PBT) has been found that allows injection molding at melt temperatures of 230 0 C to 270 0 C.
• PBT polybutylene terephthalate
• the plastic material used has the necessary strength and rigidity and the sliding and wear behavior has proven to be very good in practical experiments for the present application.
• the entire actuating part 26 is formed from a sprayable plastic material;
• an injection mold designated as a whole by 66 is shown partially and in terms of its basic construction.
• the pertinent injection mold 66 is a multi-part design (not shown) and can be so far with their parts to the overall shape as shown in FIG 3 together.
• the injection mold 66 of the metallic armature 22 is inserted, which forms the connection region 64 at its one free end side.
• the possible Anspritz Chemistry 68 thus formed is bounded outwardly by the wall of the injection mold 66 and selected such that this certainly does not project beyond the free end face of the armature 22 in this area.
• an encircling annular groove-like depression 70 is introduced into the free end face of the magnet armature 22 within the Anspritz Chemistry 68, which is reproduced in an enlarged representation in Figure 2 and forms a kind of undercut design 72, so that the injected plastic material can keep under hook in the undercut in the magnet armature 22 along the connecting portion 64.
• the armature 22 has a centrally extending center opening 74 which is penetrated by the actuating part 26, wherein according to the illustration of Figure 3, a correspondingly inserted mold core 76 allows the pertinent embodiment. Since the center opening 74 exits into the widening free space 52, there is formed a further contact surface as a second Anspritz composition 78 of the armature 22.
• the plastic material of the fastening part 26 engages over the widening step formed so far, so that in both traversing directions of the magnet armature 22 a secure anchoring of the operating part 26 via the injection molding process is ensured.
• the injection mold 66 according to Figure 3 is designed such that the rod-like actuating member 26 widened radially outwardly to form the disc-like anti-adhesive device 42 already described.
• the pole core 20 is securely decoupled from the armature 22 and the non-stick device 42 also forms a kind of stop protection for the armature 22.
• 2 shows, between the disk-shaped anti-stick device 42 and the other surrounding front of the actuating part 26, a system stage 80 is introduced, against which the one free end of the force accumulator in the form of the compression spring 40 is supported.
• the actual non-stick device 42 is relieved of the introduction of force of the compression spring 40, which pushes the rod-like actuating member 26 in the direction of the connecting portion 64 of the magnet armature 22 in each case in each Verfahr ein the armature 22. 1 and 3, the center space 58 tapers towards both sides, in that the rod-like actuating part 26 widens conically along two transition areas 82 in diameter.
• the embodiment according to FIG. 4 is modified insofar as in the connection region 64 the molded plastic material has kidney-like widenings 84 for increasing the bonding mass, wherein the anti-adhesion device 42 is in turn an integral part of the actuating part 26.
• the energy store in the form of the compression spring 40 does not have to rest on the molded plastic material as a whole, but can be supported directly on the metal areas of the magnet armature 22 for improved support ,
• the embodiment according to the figures 5 corresponds to the basic structure of the embodiment of Figures 4; alone here is the anti-adhesive device 42 as anti-adhesive disc via a corresponding engagement point 88 with the magnet armature 22 frontally fixed.
• the compression spring 40 is located with its one end directly to the end face of the armature 22, in the region of the annular gap 90, formed by the intermediate distance from the outer circumference of the fastening part 26 to the inner circumference of the independently formed anti-adhesive disc 42 of the anti-adhesive device.
• the anti-stick device 42 is again formed by an anti-adhesive pot, which rests with its radial peripheral edge on the front side of the magnet armature 22 and otherwise engages with its cylindrically curved bottom part in the center opening 74 of the magnet armature 22.
• the actuating member 26 is located with its injectable plastic material only in the region of the second Anspritz Chemistry 78 directly to the armature 22 and the first Anspritz Chemistry 68 is formed by the system to the top of said anti-stick device 42nd
• the illustration according to FIG. 7 shows the actuating device with the sealing point 54, which seals the center space 58 towards the free surrounding space to the outside, into which projects the free end of the operating part 26.
• Said sealing point 54 is formed from a ring body 92, which is used in a paragraph-like widening 94 at the free end of the pole core 20, in particular there is pressed.
• the ring body 92 has conical insertion aids 96 at its two free ends.
• the ring body 92 is formed from a material with good sealing and sliding properties, which in addition to sprayable plastics such as polyamide, quite non-ferrous metal materials could be used. If particularly good sliding properties are required, a PT F E material can also form the annular body 92.
• an elastomeric sealing ring 102 is introduced into an annular groove 100, which in this respect ensures a seal between the central space 58 and the free environment.
• the diameter of the actuating part widened and in that respect in direct sliding contact with the inside of the preferably formed as a compression sleeve ring body 92, resulting in an additional seal in addition to the elastomeric seal 102 and the rest of an exact
• the outer diameter of the operating part 26 is reduced, so as to ensure a non-jamming operation and the Einfahrvorgang the operating part 26 at the point of transition to the ring body 92 does not affect.
• FIG. 1 shows, in particular, the tube 16, which emerges from the housing jacket 38 of the housing 10 on the right-hand edge in the direction of looking at the figures, is provided with a widened and deflected edge 104. in so far as it extends with a predeterminable axial distance to the outer wall of the housing shell 38.
• the pertinent embodiment forms a kind of floating bearing.
• the extent formed edge 104 forms the transition point between the cylindrical Polrohrwandung 106 and the transverse thereto extending bottom part 36.
• the bottom part 36 is provided in the direction of the armature space 24 with an angled portion 108 which in a right stop position of the armature 22 in whose free space 52 protrudes. Otherwise, the spring-elastic bottom part 36 forms a stop damping for the impinging magnet armature 22, as long as it assumes its rightmost travel position as shown in FIG.
• edge 104 favors this effect by forming a resilient flexible hinge point.
• edge 104 opens a circulation gap 110, can get into the medium, which in turn benefits the stiffening of the overall system in this area.
• tolerance compensation is created for the pole tube 16 in each temperature state by means of an elastically yielding return means 12 in the form of an energy store, for example formed from components of a disc spring 114, of which a segment part is shown in FIG is.
• a disk spring packet could, however, basically also occur or another return means, for example in the form of a conventional spiral spring, which can be used as a pressure spring. spring acts. You could also use a bellows at this point or a prestressed elastomer ring, if its use would be possible at all due to the prevailing temperatures.
• the reset means 1 preferably in the form of the plate spring 114, engages with its one end effectively on the free end face of the housing shell 38 and is supported with the other free end of a deflection 116 from where the cylindrical Polrohrwandung 106 in the projecting Edge 104 passes.
• the pole tube 16 is formed of a stainless steel material and the used return means 112 also has the advantage that when occurring vibrations to the actuator, the pole tube 16 is decoupled from the housing 10.
• the supernatant selected to the right for the edge 104 with respect to the free end face of the housing mantle 38 is selected such that the respective return means 1 12 with its bias can safely engage the pole tube 16 and that this space can still be arranged on the other housing 10 to save is.
• Said bend 108 also ensures that the pole tube 16 is reinforced in its pertinent base portion 36, so that it can not come to permanent deformation in a possible striking of the armature 22.
• FIGS. 9 to 11 now also shows the left connection point of the pole tube 16 on the stationarily arranged pole core 20 in the manner of a fixed bearing point.
• the pole core 20 in the direction of its annular projection 60 an annular groove-like constriction 1 18, which merges in an arcuate transition region 120 in the other outer diameter of the pole tube 20 in the direction of the annular projection 60 (see Fig.1).
• FIG. 10 shows that the step-shaped transition region 122 facing away from the arc-shaped transition region 120 is initially undeformed, and to that extent only an abutment region for the free end of the insofar stiffened or crimped free end edge of the pole tube 16 forms. If this manufacturing step has been completed to this extent, as shown in FIG.
• the step-shaped transitional area 122 is caulked inward along a caulking surface 124 which is opposite the other outer diameter of the pole core 20 in the direction of the pole plate 34 is discontinued.
• the free end of the pole tube 16 is not only axially and radially fixed from both sides by the pole core material caulked in this region, but also kept gas-tight, ie the solution shown here comes between pole cores 20 without additional elastomer sealing or another sealing system
• the pole tube Due to the arcuate transition region 120, the pole tube is also safely guided without major kinks in the direction of the annular projection 60 on the outer circumference of the pole tube 22, so that no unnecessary material stress for the thin-walled pole tube material occurs in this respect.
• this guide path 126 and the guiding centering via the return means 112 at the free end region of the pole tube 16 it is ensured that buckling processes do not occur, which could possibly limit the free mobility of the magnet armature 22 with its actuating part 26.
• the actuating device according to the invention is intended especially in the low pressure range for the application in pneumatic valves in the high temperature range; with appropriate modification but other applications, especially in hydraulic valves, conceivable.
• the very lightweight actuator has very short Switching and reaction times and it can reach extremely high load changes, which can be in the multi-digit million range.

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• Physics & Mathematics (AREA)
• Electromagnetism (AREA)
• Engineering & Computer Science (AREA)
• Power Engineering (AREA)
• Magnetically Actuated Valves (AREA)
• Electromagnets (AREA)

Applications Claiming Priority (2)

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ID=41130294

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• 2008
  • 2008-06-26 DE DE102008030453A patent/DE102008030453A1/de not_active Withdrawn
• 2009
  • 2009-06-05 US US12/736,618 patent/US20110049405A1/en not_active Abandoned
  • 2009-06-05 EP EP09768901A patent/EP2289079A1/de not_active Withdrawn
  • 2009-06-05 BR BRPI0914650A patent/BRPI0914650A2/pt not_active IP Right Cessation
  • 2009-06-05 CN CN2009801209878A patent/CN102057451A/zh active Pending
  • 2009-06-05 KR KR1020107029084A patent/KR20110037966A/ko not_active Application Discontinuation
  • 2009-06-05 WO PCT/EP2009/004037 patent/WO2009156052A1/de active Application Filing
  • 2009-06-05 JP JP2011515150A patent/JP2011525710A/ja active Pending

Non-Patent Citations (1)

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