EP2268481B1 - Device and method for producing bags - Google Patents
Device and method for producing bags Download PDFInfo
- Publication number
- EP2268481B1 EP2268481B1 EP09729842A EP09729842A EP2268481B1 EP 2268481 B1 EP2268481 B1 EP 2268481B1 EP 09729842 A EP09729842 A EP 09729842A EP 09729842 A EP09729842 A EP 09729842A EP 2268481 B1 EP2268481 B1 EP 2268481B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tube
- tear
- bags
- rollers
- portions
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/24—Perforating by needles or pins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/02—Perforating by punching, e.g. with relatively-reciprocating punch and bed
- B26F1/04—Perforating by punching, e.g. with relatively-reciprocating punch and bed with selectively-operable punches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2155/00—Flexible containers made from webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2155/00—Flexible containers made from webs
- B31B2155/001—Flexible containers made from webs by folding webs longitudinally
- B31B2155/0012—Flexible containers made from webs by folding webs longitudinally having their openings facing in the direction of movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2160/00—Shape of flexible containers
- B31B2160/10—Shape of flexible containers rectangular and flat, i.e. without structural provision for thickness of contents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/004—Closing bags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/14—Cutting, e.g. perforating, punching, slitting or trimming
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/04—Processes
- Y10T83/0481—Puncturing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/202—With product handling means
- Y10T83/2092—Means to move, guide, or permit free fall or flight of product
- Y10T83/2096—Means to move product out of contact with tool
- Y10T83/21—Out of contact with a rotary tool
Definitions
- the invention relates to a device for producing bags according to the preamble of claim 1 and to a method for producing bags according to the preamble of claim 11.
- German patent publication DE 720 665 a machine for producing flat or side-folding bags, in which a material web unwound from a roll, folded into a tube and separated into individual pieces of hose, which are then provided in each case with a bottom.
- a web is first provided with transverse perforations, wherein at each perforation individual perforation sections are offset in the direction of travel of the web relative to other sections.
- this offset perforation results in parts of the rear wall projecting beyond the front wall at one end of the tube section.
- This over the front wall going beyond part of the rear wall is also referred to as a tab.
- the front wall towers over the rear wall at the other end.
- the perforation is designed so that at the leading end of the hose section, the rear wall projects beyond the front wall. This procedure is chosen because then easily folded back the tab and attached to the front wall, for example, glued, can be.
- bags have been increasingly requested in which a strip of transparent material is longitudinally incorporated in the front wall.
- the folded back wall on the front wall is usually printed, since in comparison to conventional bags, the printable area on the front wall is lower overall.
- roller pair In which the peripheral speed of the rollers is smaller than the peripheral speed of the rollers of the Abr diligentwalzenpases, but greater than the peripheral speed of the rollers of the feed roller pair.
- These other rollers can be considered as an additional tear-off.
- Such devices are from the document DE 647 889 B known.
- the device described operates very slowly in comparison to devices for the production of conventional bags. Also, the separated part can often not be removed reliably, so it can lead to malfunction of the machine to stoppages.
- the setting of the three mentioned pairs of rollers to each other is very difficult. In addition, the required speed differences often create problems and limit the possible section lengths.
- the object of the present invention is therefore to propose an apparatus and a method for the production of bags, wherein a material part of the front wall is removed, which overcomes the mentioned disadvantages of the described device of the prior art.
- the object is achieved by a device comprising the characterizing features of claim 1, and a method having the characterizing features of claim 11.
- the additional tear-off device is spaced in the transport direction of the hose from the separating device, wherein the material portion is torn off by means of the tear-off device when the hose section or bag has left the first separator.
- the basic idea of the present invention is, in principle, not to change the separating device for separating individual tube sections of machines for producing conventional bags in comparison with the described machine known from practice.
- a further separating or tearing device is provided. This further tear-off device operates independently of the first separating device for separating individual tube sections, but according to the same functional principle. It can even be identical to the first separator.
- the separation of a hose section from the hose and the separation of the material section thus takes place in two separate steps in two separate stations.
- the processing speed which is known from machines for the production of conventional bags, can be maintained, since not only the separating device for separating individual tube sections can be operated at this speed, but also the additional separating device.
- a device according to the invention operates much more reliably, since no complex, the torn-off material portion removal device must be provided within the first separator.
- the material section can be removed from one of the rollers separating the material section. It is preferably torn from a bag or hose portion of the material portion which runs in front of a separation section just isolated hose section or a to be singulated in the separator hose section.
- the bag or hose portion from which the material portion is torn off may directly precede the latter hose portion, or other lengths of hose may pass therebetween.
- a gap is characterized in that no components of the first tube section or the first bag with components of the subsequent tube section or the subsequent bag overlap.
- the material section to be separated of the section of tube that is running ahead does not overlap with the tab of the subsequent tube section which is in advance.
- the additional tear-off device of the device for molding the soil is particularly easy from a Construct apparatus for making conventional bags by coupling an additional tear-off device.
- the additional tear-off device can be produced, for example, as an additional module, which can optionally be offered and sold or even retrofitted later. If such an additional tear-off device is present at said position, it can also be put out of operation if conventional bags are to be produced.
- a device according to the invention can therefore also be used very flexibly when it comes to producing different kinds of bags.
- a device manufactured according to this embodiment is more compact than the machine described in the previous paragraph.
- the material portion from the front end of the hose portion can be torn off. This is only possible in the first-mentioned embodiment, when the bottom is formed at the trailing end of the hose section, which is, however, apart from the rule due to the relatively complicated procedure.
- a device for removing material sections is provided in the additional tear-off.
- This device may include suction devices, pliers or a combination of suction and pliers.
- the device for removing material sections comprises at least one needle roller.
- the said device for removing material sections can simply consist of needles which are associated with one of the rollers of the Abr facedwalzencrues, so that no additional needle roller is required. These needles may be disposed within the roller and slidably mounted relative to this roller.
- the first separating device for separating individual tube sections which is also referred to as a first tear-off device in this patent application, comprises holding means with which or which the material section to be torn off later is fixed. Such holding means are moved so that the material portion is at rest relative to the piece of tubing to which this portion of material belongs.
- the retaining means must move with the circumferential speed of the rollers of the roller pair, which accelerates the hose section to be torn off.
- the retaining means must move at the transport speed of the hose.
- holding means are preferably the peripheral surfaces of other rolls in question.
- additional holding means when the Abr thoroughlywalzencru or Vorzugswalzencru detect the abstressed tube section or the following hose directly in the region of said material section.
- any circulating transport means are conceivable, such as conveyor belts, which are guided over several rollers or rollers and ultimately fulfill the same purpose as the aforementioned rollers.
- the second tear-off station can be driven by a drive separated from the drive of the main machine.
- a second tear-off station there is no need for a geared connection be made between the drive of the actual machine to the second tear-off. This facilitates the assembly work.
- the second tear-off station is arranged in a machine frame which is independent of the machine frame of the main machine. Both machine frames can then be interconnected via fasteners such as screws, but ultimately form independent units.
- the main machine is understood to mean the machine part with which "conventional bags" can be completely produced.
- a storage cylinder in the machine frame, in which the second tear-off is arranged, is mounted.
- Fig. 1 shows a device 1 for the production of bags.
- the device 1 comprises an unwinding device 2, to which a material web 3 in the form of a roll 4 is fed. Starting from this winding 4, the web 3 is fed via guide rollers 5 to the cross-cutting station 6 or perforating station 6.
- This station 6 comprises one or more cross-cutting or transverse perforating blades, not shown in detail, which rotates on a roller 7.
- the web 3 runs in this station 6 via a counter-pressure roller 8, which has the main purpose to provide the necessary for the cutting or perforating counter pressure.
- the material web 3 passes through a nip formed by a further guide roll 5 and a roller formed as a longitudinal glue 26.
- a tube 10 is formed from the material web 3, by the web 3 by means of guide elements, such as guide plates, taken laterally, so that the edges of the web subsequently overlap.
- the subsequently overlapping regions were already provided by means of the longitudinal glue 26 with a suitable adhesive.
- gussets can be inserted. The insertion of the gussets can also be done after the hose formation.
- the tube 10 is now usually continued in the transport direction z.
- the tube 10 is guided through the nip of a first pair of rollers 13. During the further advancement of the hose this passes into the nip of a second pair of rollers 14.
- the rollers of the second pair of rollers have constantly or at least temporarily a greater peripheral speed than the rollers of the first pair of rollers 13 whose peripheral speed advantageously coincides with the transport speed of the tube 10.
- the second pair of rollers 14 engage the tube 10. This can be done by entering the leading end of the tube in the nip of the second pair of rollers.
- rollers of the second nip 14 can also be moved relative to the hose 10, for example vertically, and applied to the hose. As the rolls of the second nip 14 abut the tube, the tube ruptures along the cut or perforation introduced into the web at station 6.
- the piece of tubing 12 torn off from the tube now enters the floor gluing and floor folding station 15.
- the piece of tubing 12 is held on the floor maker cylinder 16.
- the forward-running tab of the tube piece which is usually components of the underside and the top dominates, folded, so that parts of the lower layer rests after folding on the outside of the upper layer.
- the tab and / or the region of the outer side of the upper layer on which the tab rests after folding over provided with an adhesive, such as glue. Serves the glue applicator, which in the FIG. 1 symbolized by the glue cylinder 17.
- This tear-off station 18 is thus arranged downstream of the bottom maker cylinder 17.
- This station is basically constructed like the first tear-off station 11 and operates analogously. The distances between the two nips are set so that the nip of the pair of rollers 19 detects only the material portion of the upper layer, which protrudes beyond the lower layer, while the pair of rollers 20 ensures an accelerated further transport of the bag. This portion of material is then removed in an advantageous manner. After tearing off said material section of the bag is placed on a table 22 by means of a storage cylinder 21. The bags are usually arranged vertically. Vorr this table 22, the bags can then be removed in batches in a suitable manner.
- FIG. 2 shows a further embodiment of a device according to the invention.
- the basic operating principle does not differ from that of a device according to the FIG. 1 why identical elements have been given the same reference numerals.
- the second tear-off device 18 is now arranged in the transport direction z in front of the Bodenbeleimungs- and Umklappstation 15. In this case, therefore, only the material section at the rear end of the hose section is torn off before the floor is made.
- the bags which with the device according to the in the FIG. 1 shown embodiment, do not differ from the bags, which with a device according to the in the FIG. 2 shown embodiment have been made.
- the devices shown in the two embodiments differ not only with respect to the arrangement of the second tear-off 18. Furthermore, in the embodiment according to FIG. 2 the Bodenmacherzylinder 16 at the same time as a storage cylinder, so that it can be dispensed with a separate storage cylinder. However, the second tear-off must be considered from the beginning in the construction of a device according to the invention. According to the embodiment FIG. 1 the second tear-off station 18 can also be provided later or optional. This is in the FIG. 1 indicated by the dividing line 23, which indicates that the second tear-off 18 and consequently also the storage cylinder 21 in a separate from the machine frame of the main engine 24 machine frame, so in the machine frame 25 of the second tear-off can be stored.
- the second tear-off station can be provided with its own drive, which supplies the rolls of this tear-off station 18 with torque.
- Other possibly necessary elements of this tear-off station can be supplied with power from this drive motor.
- the storage cylinder if present, can be supplied in this way with power or torque.
- this separate drive when a device according to the invention according to the FIG. 1 is executed. In this case, a full modularity is given, since the second tear-off works completely independently and therefore an existing device for the production of bags can be provided in a simple manner. But also in a device according to the FIG. 2 has a separate drive the advantage that the second tear-off can be retrofitted.
- the FIG. 3 shows again a device according to the FIG. 1 ,
- the roller 50 of the roller pair 19 is designed as a needle roller, which in FIG. 4 is explained in more detail.
- the roller 51 is designed accordingly as a counter-pressure roller, which may include depressions into which the needles can dip. These depressions can be configured, for example, as boreholes or as grooves.
- a scraper device designed as a suction device is provided, which has the purpose of removing a material section received in the roller nip by the needle roller 50 from the needle roller 50 again.
- the stripping device is not limited to the interaction with a needle roller. It may also cooperate with other transport means capable of tearing off a section of material from a bag or hose section. Such a transport device may for example be a suction roller.
- FIG. 4 shows enlarged the roller pairs 19 and 20.
- the roller 50 of the roller pair 19 is equipped with needles 55, two of which can be seen. These needles 55 are slidably mounted within the roller 50 and are moved out of the peripheral surface of the roller 50 just before or when they reach the counter-pressure roller 51. At this moment, the material section 38 should be detected. The tearing of the material portion 38 is carried out either by the holding by means of the needles 55 or by the fact that the material portion in the gap of the rollers 50 and 51 is held or by both. If, after further rotation of the roller 50, the material section has reached the region of the suction device 54, the needles 55 can be retracted again within the body of the roller 50, so that the suction of the material section is facilitated.
- the extension and retraction of the needles can be done for example by a guide surface, not shown.
- the needles may be spring-loaded, for example, so that they are in the basic position within the roll body. To extend the needle, these can then run over a guide surface, which is arranged so that the needles are pressed against the spring force to the outside. However, the needles can also be moved in another direction in the direction of the double arrow R, which indicates the radial direction of the roller 50.
- controllable pneumatic cylinders are conceivable.
- the bag 39 is already in the nip between the rollers 52 and 53.
- the peripheral speed of these rollers is substantially equal to the transport speed with which the bags or pieces of tubing are transported through the apparatus.
- the circumferential speed of the rollers 50 and 51 at least in the period between the detection of the material portion 38 and the tearing off, is smaller than this transport speed, in order to allow the tearing in the first place.
- the roller 50 since the average rotational speed, ie the distance after a complete rotation of the roller 50 divided by the associated time, must be equal to the transport speed, the roller 50 must be non-uniform, that is driven with non-uniform angular or peripheral speed become. This can be done for example via a known non-uniformity gear or a separate servo motor.
- the phase angle of the rollers 50 can be adjusted in the direction of the arrows ⁇ and - ⁇ in order to be able to process tube pieces or bags of different formats.
- FIG. 4 was previously described only in connection with an arrangement of the second tear-off behind the Bodenbeleimungs- and Umklappstation 15.
- a second tear-off station which is located in front of the ground gluing and folding station 15, can operate in the same way.
- FIG. 5 shows the rollers of the roller pairs 13 and 14 in closer view.
- the upper roller of the roller pair 13 has on its peripheral surface an increase 56. Only when the elevation enters the nip of the rollers of the roller pair 13, the hose located therein is held between the rollers. In the same way, the roller pair 14 may be configured. Now, if the peripheral speed of the rollers of the roller pair 14 is greater than that of the roller pair 13, so when a perforation has passed through the nip 13, a tearing off.
- the FIG. 6 shows the material web 3 after passing through the perforating 6.
- the middle region 30 of this material web forms after passing through the tube forming station 9, the lower layer of the tube or the subsequent bag.
- the two lateral regions 31 and 32 which may each have a different width, later form the upper layer of the finished bag.
- the lateral region 32 can also be additionally divided into 32 and 32 ', wherein the region 32' may comprise transparent material, preferably transparent plastic film.
- the material from which the Areas 30, 31 and 32 are made, is a non-transparent material, preferably paper.
- the connection between the non-transparent material and the transparent material may have already taken place when the material web is wound on the winding, which is later supplied as a winding 4 of the device.
- the merging of the transparent and the non-transparent material can also take place within the device 1 according to the invention.
- the material web 3 is provided with Querperforationen 33, which are shown as a dotted line. These transverse perforations are subdivided into a region 34 in which the perforation lies on a single line. This area lies substantially in the middle region 30 of the material web. In the other regions of the transverse perforations, this single perforation divides into two parallel perforations 35, 36. The area between the perforations 35, 36 forms the portion of material which is removed and removed in the second tear-off station 18.
- the FIG. 7 shows the hose pieces 12, which by forming a tube from the material web 3 according to FIG. 3 and was produced by dicing.
- the arrow z illustrates the transport direction.
- the advance sack tears along the line of perforations formed by the perforation line sections 34 and 35.
- holding elements engage the material section 38 and ensure that the hose section and the material section are moved on with the same speed.
- the edge 34 is now shown as a dashed line, as it represents an invisible edge.
- the lower layer 30 now projects beyond the upper layer, for which reason the front flap 37 is visible from the lower layer.
- FIG. 8 shows this hose section 12, from which now the material portion 38 has been torn off. Now not only towers at the front end, but also at the trailing end of the lower layer, the upper layer. The former perforation 36 now forms the end edge of the upper layer. The previous perforation 34 is now visible as the trailing edge of the lower layer.
- FIG. 9 again shows the tube section 12, which has been closed by folding the front flap 37 on the upper layer and now represents a finished bag 39. It should be noted again at this point that in the FIGS. 7 to 9 a flat bag is shown, which has no gussets. Nevertheless, the described steps can also be applied to gusseted bags, which are customary for packaging, for example, baked goods.
- FIG. 10 shows an embodiment of a needle roller 50 and in particular the control of the displacement of the needles within this needle roller.
- the needle roller 50 initially comprises a cylinder body 60, which is configured as a hollow cylinder and which has a central opening 62 at its end faces 61. Externally, another hollow cylinder 63 is attached to one end face.
- the cylinder body 60 and / or, as in the Fig. 10 is shown, the hollow cylinder 63 are rotatably supported via a bearing 64 in the machine frame 25. At least one of the hollow cylinder 63 is acted upon by a drive with a torque.
- the drive may, for example, act on a toothed belt which transmits the drive torque to the hollow cylinder 63 by means of gears, which thus acts as a shaft.
- Another cylinder 65 penetrates both the hollow cylinder 63 and the central opening and thus projects into the interior of the cylinder body 60.
- the hollow cylinder 63 can still be supported on the cylinder 65.
- This cylinder 65 can be fixed to non-illustrated parts of the machine frame 25, but can also be rotated relative to this. This twisting possibility serves as described below, the adjustment of the needles relative to the outer surface of the cylinder body 60th
- a needle carrier 67 is slidably mounted in guides 68, so that it is displaceable in the direction of the double arrow R relative to the cylinder body 60 (see FIG. 11 ).
- the guides 68 are in the in the FIG. 10 shown embodiment of two plane-parallel planes, which represent slip planes for the needle carrier. However, they can basically be designed differently for this purpose, as long as they allow the displacement of the needle carrier in the direction of the double arrow R.
- the needle carrier 67 carries on each of its two side surfaces a row of needles 72 which can pass through recesses 73 of the outer surface 74 of the cylinder body 60. At the end faces 69, the needle carrier 67 has elliptical recesses 70.
- rollers 71 which are fixed to the needle carrier 67 facing the end face of the cylinder 65, wherein the axis 75 of the roller 71 is not aligned with the axis of the cylinder 65, but is arranged eccentrically to this.
- the roller may be rotatably mounted on the cylinder 65.
- FIG. 12 shows the same roller 50 as the FIG. 10 , but further rotated by an angle of 90 °.
- the function of the needle roller 50 can be determined by the FIGS. 11 and 13 be explained.
- the upper needles which are in the so are located "12 o'clock position" completely sunk within the cylinder body 60.
- the lower needles 72 '("6 o'clock position) are extended as far as possible and project beyond the outer surface 74 of the cylinder body 60.
- the needles 72' are able to grip a material section 38.
- the needle carrier Since the needle carrier is not freely movable, but only in the direction of the arrow R is displaceable, the needle carrier 67 is acted upon by the action of the roller 71 on the outer sides of the elliptical recess 70 with a resultant constraining force, which points in the direction R.
- the cylinder 65 can be rotated relative to the machine frame. This is possible even during operation of the device according to the invention. With the rotation of the cylinder 65 and the axis of rotation 73 of the roller 71 is pivoted by the same angular amount, which has the consequence that also the position in which the needles 72 and 72 'are extended as far as possible, is changed by this angular amount. If, for example, the cylinder 65 is rotated counterclockwise by 30 degrees, the position in which the needles 72 or 72 'are extensible as far as possible is changed to the so-called 5 o'clock position.
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Making Paper Articles (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Valve-Gear Or Valve Arrangements (AREA)
- Massaging Devices (AREA)
- Fuel-Injection Apparatus (AREA)
- Supplying Of Containers To The Packaging Station (AREA)
Abstract
Description
Die Erfindung betrifft eine Vorrichtung zur Herstellung von Beuteln nach dem Oberbegriff des Anspruchs 1 sowie ein Verfahren zur Herstellung von Beuteln nach dem Oberbegriff des Anspruchs 11.The invention relates to a device for producing bags according to the preamble of
Vorrichtungen und Verfahren der eingangs erwähnten Art sind schon viele Jahre bekannt. So offenbart die deutsche Patentschrift
In einer dort gezeigten Ausführungsform wird zunächst eine Bahn mit Querperforationen versehen, wobei bei jeder Perforation einzelne Perforationsabschnitte in Laufrichtung der Bahn relativ zu anderen Abschnitten versetzt sind. Nach dem Erzeugen des Schlauches und dem Abreißen einzelner Schlauchabschnitte hat diese versetzte Perforation zur Folge, dass Teile der Rückwand an einem Ende des Schlauchabschnittes die Vorderwand überragen. Dieser über die Vorderwand hinausgehende Teil der Rückwand wird auch als Lasche bezeichnet. Entsprechend überragt an dem anderen Ende die Vorderwand die Rückwand. In der Regel wird die Perforation so ausgestaltet, dass am voraus laufenden Ende des Schlauchabschnitts die Rückwand die Vorderwand überragt. Dieses Vorgehen wird gewählt, weil dann auf einfache Weise die Lasche zurückgefaltet und auf der Vorderwand befestigt, beispielsweise aufgeklebt, werden kann. Oft werden auch Teile der Vorderwand mit der Lasche zusammen zurückgefaltet und aufgeklebt, was die Dichtigkeit des Beutels und die Haltbarkeit des Bodens erhöht. Die Rückwand braucht hierzu beispielsweise nur auf einen unbeweglichen Widerstand zu laufen. Diese so hergestellten Beutel werden im Folgenden als "herkömmliche Beutel" bezeichnet.In one embodiment shown there, a web is first provided with transverse perforations, wherein at each perforation individual perforation sections are offset in the direction of travel of the web relative to other sections. After creating the tube and the tearing off of individual tube sections, this offset perforation results in parts of the rear wall projecting beyond the front wall at one end of the tube section. This over the front wall going beyond part of the rear wall is also referred to as a tab. Accordingly, the front wall towers over the rear wall at the other end. In general, the perforation is designed so that at the leading end of the hose section, the rear wall projects beyond the front wall. This procedure is chosen because then easily folded back the tab and attached to the front wall, for example, glued, can be. Often, parts of the front wall are folded back together with the tab and glued, which is the tightness of the bag and the durability of the soil increases. For example, the back wall needs only run on a stationary resistance. These bags produced in this way are referred to below as "conventional bags".
In jüngerer Vergangenheit sind allerdings vermehrt Beutel verlangt worden, bei denen in der Vorderwand in Längsrichtung ein Streifen transparenten Materials eingebracht ist. Die auf die Vorderwand umgefaltete Rückwand wird in der Regel bedruckt, da ja im Vergleich zu herkömmlichen Beuteln die bedruckbare Fläche auf der Vorderwand insgesamt geringer ist. Allerdings ist es bei dieser Art von Beuteln häufig auch gewünscht, dass an dem hinteren, offenen Ende ebenfalls die Rückwand die Vorderwand überragt, um einen solchen Beutel auf einfache Weise befüllen zu können.More recently, however, bags have been increasingly requested in which a strip of transparent material is longitudinally incorporated in the front wall. The folded back wall on the front wall is usually printed, since in comparison to conventional bags, the printable area on the front wall is lower overall. However, it is also often desirable in this type of bag that at the rear, open end also the rear wall projects beyond the front wall in order to fill such a bag in a simple manner.
Herkömmliche Beutel wurden dazu einfach um die Längsachse gedreht, so dass die Rückwand zur Vorderwand wurde und umgekehrt. Dann ist aber die Lasche, mit der der Beutel verschlossen wird, auf der - dann neuen - Rückwand angeordnet. Bei Beuteln mit einem transparenten Streifen geht dann aber bedruckbare Fläche verloren.Conventional bags were simply rotated about the longitudinal axis so that the back wall became the front wall and vice versa. But then the tab with which the bag is closed, on the - then new - rear wall arranged. For bags with a transparent strip but then printable area is lost.
Um einen wunschgemäßen Beutel zu schaffen, ist es also erforderlich, am offenen Ende von der Vorderwand einen Materialabschnitt abzunehmen, so dass auch hier die Rückwand anschließend die Vorderwand überragt.In order to create a desired bag, it is therefore necessary to remove a piece of material at the open end of the front wall, so that here also the rear wall then projects beyond the front wall.
Aus der Praxis sind bereits Maschinen bekannt, mit welchen dieser Materialabschnitt von der Vorderwand vom nachlaufenden Ende entfernbar ist. Dies erfolgt zusammen mit dem Arbeitsschritt des Abtrennens eines Schlauchabschnitts von dem Schlauch. Das voraus laufende Ende des Schlauches wird von dem Walzenspalt eines Walzenpaares, welches oft als Abreißwalzenpaar bezeichnet wird, erfasst. Da die Walzen dieses Walzenpaares eine höhere Umfangsgeschwindigkeit aufweisen als die Walzen des letzten Vorschubwalzenpaares, reißt der Schlauchabschnitt entlang der Perforationslinie ab. Gleichzeitig wird der die Rückwand überragende Teil der Vorderwand erfasst und festgehalten, so dass dieser Teil sowohl vom abzutrennenden Schlauchabschnitt als auch vom dann neuen voraus laufenden Ende des Schlauches abreißt. Zum Festhalten dieses Teils wird ein weiteres Walzenpaar verwendet, bei dem die Umfangsgeschwindigkeit der Walzen kleiner als die Umfangsgeschwindigkeit der Walzen des Abreißwalzenpaares, aber größer als die Umfangsgeschwindigkeit der Walzen des Vorschubwalzenpaares ist. Diese weiteren Walzen können als zusätzliche Abreißeinrichtung angesehen werden. Derartige Vorrichtungen sind aus der Druckschrift
Die beschriebene Vorrichtung arbeitet im Vergleich zu Vorrichtungen zur Herstellung herkömmlicher Beutel sehr langsam. Auch kann der abgetrennte Teil häufig nicht zuverlässig entfernt werden, so dass es zu Störungen der Maschine bis hin zu Stillständen kommen kann. Das Einstellen der drei genannten Walzenpaare zueinander gestaltet sich sehr schwierig. Zudem bereiten die erforderlichen Geschwindigkeitsdifferenzen oft Probleme und schränken die möglichen Abschnittslängen ein.The device described operates very slowly in comparison to devices for the production of conventional bags. Also, the separated part can often not be removed reliably, so it can lead to malfunction of the machine to stoppages. The setting of the three mentioned pairs of rollers to each other is very difficult. In addition, the required speed differences often create problems and limit the possible section lengths.
Die Aufgabe der vorliegenden Erfindung ist es daher, eine Vorrichtung und ein Verfahren zur Herstellung von Beuteln, wobei ein Materialteil der Vorderwand entfernt wird, vorzuschlagen, welche die genannten Nachteile der beschriebenen Vorrichtung des Standes der Technik überwindet.The object of the present invention is therefore to propose an apparatus and a method for the production of bags, wherein a material part of the front wall is removed, which overcomes the mentioned disadvantages of the described device of the prior art.
Die Aufgabe wird gelöst durch eine Vorrichtung, die die kennzeichnenden Merkmale des Anspruchs 1 umfasst, sowie ein Verfahren mit den kennzeichnenden Merkmalen des Anspruchs 11.The object is achieved by a device comprising the characterizing features of
Demnach ist vorgesehen, dass die zusätzliche Abreißeinrichtung in Transportrichtung des Schlauches von der Trenneinrichtung beabstandet ist, wobei der Materialabschnitt mittels der Abreißeinrichtung abreißbar ist, wenn der Schlauchabschnitt oder Beutel die erste Trenneinrichtung verlassen hat. Der Grundgedanke der vorliegenden Erfindung ist es, im Vergleich zu der beschriebenen, aus der Praxis bekannte Maschine die Trenneinrichtung zum Abtrennen einzelner Schlauchabschnitte von Maschinen zur Herstellung herkömmlicher Beutel grundsätzlich nicht zu verändern. Um nun den Materialabschnitt abtrennen zu können, ist eine weitere Trenn- bzw. Abreißeinrichtung vorgesehen. Diese weitere Abreißeinrichtung arbeitet unabhängig von der ersten Trenneinrichtung zum Abtrennen einzelner Schlauchabschnitte, aber nach dem gleichen Funktionsprinzip. Sie kann sogar baugleich mit der ersten Trenneinrichtung sein. Das Abtrennen eines Schlauchabschnittes vom Schlauch und das Heraustrennen des Materialabschnitts erfolgt also in zwei separaten Arbeitsschritten in zwei separaten Stationen. Mit der Erfindung kann also die Verarbeitungsgeschwindigkeit, die aus Maschinen zur Herstellung herkömmlicher Beutel bekannt ist, beibehalten werden, da nicht nur die Trenneinrichtung zum Abtrennen einzelner Schlauchabschnitte mit dieser Geschwindigkeit betreibbar ist, sondern auch die zusätzliche Trenneinrichtung. Darüber hinaus arbeitet eine erfindungsgemäße Vorrichtung wesentlich zuverlässiger, da keine aufwändige, den abgerissenen Materialabschnitt abtransportierende Einrichtung innerhalb der ersten Trenneinrichtung vorgesehen werden muss. Der Materialabschnitt kann von einer der Walzen, die den Materialabschnitt abtrennen, abgeführt werden. Es wird bevorzugt von einem Beutel oder Schlauchabschnitt der Materialabschnitt abgerissen, der einem der Trenneinrichtung gerade vereinzelten Schlauchabschnitt oder einem in der Trenneinrichtung zu vereinzelnden Schlauchabschnitt voraus läuft. Der Beutel oder Schlauchabschnitt, von dem der Materialabschnitt abgerissen wird, kann dem letztgenannten Schlauchabschnitt direkt vorauslaufen oder es können weitere Schlauchabschnitte dazwischen laufen. Zwischen zwei Schlauchabschnitten oder zwei Beuteln, bei denen die Materialabschnitte abgetrennt werden sollen, besteht also eine Lücke. Diese Lücke zeichnet sich dadurch aus, dass keine Bestandteile des ersten Schlauchabschnitts oder des ersten Beutels mit Bestandteilen des nachfolgenden Schlauchabschnitts oder des nachfolgenden Beutels überlappen. Insbesondere überlappt der abzutrennende Materialabschnitt des voraus laufenden Schlauchabschnitts nicht mit der voraus laufenden Lasche des nachfolgenden Schlauchabschnits.Accordingly, it is provided that the additional tear-off device is spaced in the transport direction of the hose from the separating device, wherein the material portion is torn off by means of the tear-off device when the hose section or bag has left the first separator. The basic idea of the present invention is, in principle, not to change the separating device for separating individual tube sections of machines for producing conventional bags in comparison with the described machine known from practice. Order now To be able to separate material section, a further separating or tearing device is provided. This further tear-off device operates independently of the first separating device for separating individual tube sections, but according to the same functional principle. It can even be identical to the first separator. The separation of a hose section from the hose and the separation of the material section thus takes place in two separate steps in two separate stations. With the invention, therefore, the processing speed, which is known from machines for the production of conventional bags, can be maintained, since not only the separating device for separating individual tube sections can be operated at this speed, but also the additional separating device. In addition, a device according to the invention operates much more reliably, since no complex, the torn-off material portion removal device must be provided within the first separator. The material section can be removed from one of the rollers separating the material section. It is preferably torn from a bag or hose portion of the material portion which runs in front of a separation section just isolated hose section or a to be singulated in the separator hose section. The bag or hose portion from which the material portion is torn off may directly precede the latter hose portion, or other lengths of hose may pass therebetween. Between two tube sections or two bags, in which the material sections are to be separated, so there is a gap. This gap is characterized in that no components of the first tube section or the first bag with components of the subsequent tube section or the subsequent bag overlap. In particular, the material section to be separated of the section of tube that is running ahead does not overlap with the tab of the subsequent tube section which is in advance.
In einer vorteilhaften Ausführungsform der Erfindung ist es vorgesehen, die zusätzliche Abreißvorrichtung der Einrichtung zum Anformen des Bodens nachzuordnen. Eine solche Vorrichtung lässt sich besonders einfach aus einer Vorrichtung zur Herstellung herkömmlicher Beutel konstruieren, indem eine zusätzliche Abreißeinrichtung angekoppelt wird. Die zusätzliche Abreißvorrichtung kann beispielsweise als zusätzliches Modul hergestellt werden, welches optional angeboten und verkauft oder sogar später nachgerüstet werden kann. Ist eine solche zusätzliche Abreißvorrichtung an der genannten Position vorhanden, kann diese auch außer Betrieb gesetzt werden, wenn herkömmliche Beutel hergestellt werden sollen. Eine erfindungsgemäße Vorrichtung ist also auch sehr flexibel einsetzbar, wenn es um die Herstellung unterschiedlicher Beutelarten geht.In an advantageous embodiment of the invention, it is provided nachordnen the additional tear-off device of the device for molding the soil. Such a device is particularly easy from a Construct apparatus for making conventional bags by coupling an additional tear-off device. The additional tear-off device can be produced, for example, as an additional module, which can optionally be offered and sold or even retrofitted later. If such an additional tear-off device is present at said position, it can also be put out of operation if conventional bags are to be produced. A device according to the invention can therefore also be used very flexibly when it comes to producing different kinds of bags.
In einer alternativen Ausführungsform ist es vorgesehen, die zusätzliche Abreißvorrichtung der Einrichtung zum Anformen des Bodens vorzulagern. Eine gemäß dieser Ausführungsform hergestellte Vorrichtung baut kompakter als die im vorstehenden Absatz beschriebene Maschine. Bei dieser Ausführungsform ist es sogar denkbar, dass der Materialabschnitt vom vorderen Ende des Schlauchabschnitts abreißbar ist. Dies ist bei dem erstgenannten Ausführungsbeispiel nur dann möglich, wenn der Boden am nachlaufenden Ende des Schlauchabschnitts angeformt wird, wovon allerdings aufgrund des vergleichsweise komplizierten Verfahrensablaufes in der Regel abgesehen wird.In an alternative embodiment, it is provided to pre-store the additional tear-off device of the device for molding the soil. A device manufactured according to this embodiment is more compact than the machine described in the previous paragraph. In this embodiment, it is even conceivable that the material portion from the front end of the hose portion can be torn off. This is only possible in the first-mentioned embodiment, when the bottom is formed at the trailing end of the hose section, which is, however, apart from the rule due to the relatively complicated procedure.
In weiterer Ausgestaltung der Erfindung ist in der zusätzlichen Abreißvorrichtung eine Einrichtung zum Entfernen von Materialabschnitten vorgesehen. Diese hat die Aufgabe, den Materialabschnitt sicher aus dem Transportweg der Schlauchabschnitte oder Beutel herauszunehmen, so dass es zu keinerlei Unzulänglichkeiten bei der Beutelherstellung kommt. Diese Einrichtung kann Saugeinrichtungen, Zangen oder eine Kombination aus Saugem und Zangen umfassen. Bevorzugt wird allerdings, dass die Einrichtung zum Entfernen von Materialabschnitten zumindest eine Nadelwalze umfasst. Die genannte Einrichtung zum Entfernen von Materialabschnitten kann dabei auch einfach aus Nadeln bestehen, die einer der Walzen des Abreißwalzenpaares zugeordnet sind, so dass keine zusätzliche Nadelwalze erforderlich ist. Diese Nadeln können innerhalb der Walze angeordnet und relativ zu dieser Walze verschieblich gelagert sein. Dadurch ist es möglich, die Nadeln auszufahren, wenn der Materialabschnitt aufzunehmen ist, und die Nadeln wieder einzuziehen, wenn der Materialabschnitt wieder von der Walze abgenommen werden soll. Das Abführen der von der Walze abzunehmenden Materialabschnitte erfolgt vorteilhafterweise mittels einer Absaugeinrichtung.In a further embodiment of the invention, a device for removing material sections is provided in the additional tear-off. This has the task of safely removing the material section from the transport path of the tube sections or bags, so that there are no shortcomings in the bag production. This device may include suction devices, pliers or a combination of suction and pliers. However, it is preferred that the device for removing material sections comprises at least one needle roller. The said device for removing material sections can simply consist of needles which are associated with one of the rollers of the Abreißwalzenpaares, so that no additional needle roller is required. These needles may be disposed within the roller and slidably mounted relative to this roller. This makes it possible for the Extend needles when the material section is to be taken, and retract the needles again when the material section is to be removed again from the roller. The removal of the abzunehmenden of the roller material sections is advantageously carried out by means of a suction device.
In einer vorteilhaften Ausgestaltung ist vorgesehen, dass die erste Trenneinrichtung zum Abtrennen einzelner Schlauchabschnitte, die in dieser Patentanmeldung auch als erste Abreißeinrichtung bezeichnet wird, Haltemittel umfasst, mit welchem oder welchen der später abzureißende Materialabschnitt fixiert wird. Derartige Haltemittel werden so bewegt, dass sich der Materialabschnitt relativ zu dem Schlauchstück, zu welchem dieser Materialabschnitt gehört, in Ruhe befindet. Wenn sich also der Materialabschnitt am nachlaufenden Ende des abzureißenden Schlauchabschnitts befindet, müssen die Haltemittel sich mit der Umfangsgeschwindigkeit der Walzen des Walzenpaares, welches den abzureißenden Schlauchabschnitt beschleunigt, bewegen. Sollte der Materialabschnitt aber an dem voraus laufenden Ende des Schlauches, von dem der Schlauchabschnitt abgerissen wird, verbleiben, so müssen sich die Haltemittel mit der Transportgeschwindigkeit des Schlauches bewegen. Als Haltemittel kommen bevorzugt die Umfangsflächen weiterer Walzen in Frage. Gegebenenfalls kann auf zusätzliche Haltemittel verzichtet werden, wenn das Abreißwalzenpaar oder das Vorzugswalzenpaar den abzureißenden Schlauchabschnitt oder den nachfolgenden Schlauch direkt im Bereich des besagten Materialabschnitts erfassen.In an advantageous embodiment, it is provided that the first separating device for separating individual tube sections, which is also referred to as a first tear-off device in this patent application, comprises holding means with which or which the material section to be torn off later is fixed. Such holding means are moved so that the material portion is at rest relative to the piece of tubing to which this portion of material belongs. Thus, if the material section is at the trailing end of the hose section to be torn off, the retaining means must move with the circumferential speed of the rollers of the roller pair, which accelerates the hose section to be torn off. However, should the material portion remain at the leading end of the hose from which the hose portion is torn off, the retaining means must move at the transport speed of the hose. As holding means are preferably the peripheral surfaces of other rolls in question. Optionally, can be dispensed with additional holding means when the Abreißwalzenpaar or Vorzugswalzenpaar detect the abstressed tube section or the following hose directly in the region of said material section.
In diesem Zusammenhang ist zu erwähnen, dass an allen Stellen in dieser Anmeldung, an denen Walzen erwähnt werden, beliebige umlaufende Transportmittel denkbar sind, etwa Förderbänder, die über mehrere Rollen oder Walzen geführt werden und letztendlich denselben Zweck wie die vorgenannten Walzen erfüllen.In this context, it should be mentioned that at all points in this application, where rollers are mentioned, any circulating transport means are conceivable, such as conveyor belts, which are guided over several rollers or rollers and ultimately fulfill the same purpose as the aforementioned rollers.
In einer bevorzugten Ausgestaltung der Erfindung ist vorgesehen, dass die zweite Abreißstation mit einem von dem Antrieb der Hauptmaschine separierten Antrieb antreibbar ist. Um die genannte Vorrichtung also um eine zweite Abreißstation erweitern zu können, muss keine getriebliche Verbindung zwischen dem Antrieb der eigentlichen Maschine zur zweiten Abreißstation hergestellt werden. Dies erleichtert die Montagearbeiten.In a preferred embodiment of the invention, it is provided that the second tear-off station can be driven by a drive separated from the drive of the main machine. In order to be able to extend the said device by a second tear-off station, there is no need for a geared connection be made between the drive of the actual machine to the second tear-off. This facilitates the assembly work.
Ebenso vorteilhaft ist es, wenn die zweite Abreißstation in einem Maschinengestell angeordnet ist, das vom Maschinengestell der Hauptmaschine unabhängig ist. Beide Maschinengestelle können dann über Verbindungselemente wie etwa Schrauben miteinander verbunden werden, bilden aber letztendlich eigenständige Einheiten. Unter Hauptmaschine wird im Übrigen der Maschinenteil verstanden, mit dem "herkömmliche Beutel" vollständig herstellbar sind.It is equally advantageous if the second tear-off station is arranged in a machine frame which is independent of the machine frame of the main machine. Both machine frames can then be interconnected via fasteners such as screws, but ultimately form independent units. Incidentally, the main machine is understood to mean the machine part with which "conventional bags" can be completely produced.
In weiterer Ausgestaltung der Erfindung ist vorgesehen, dass auch ein Ablagezylinder in dem Maschinengestell, in dem die zweite Abreißstation angeordnet ist, gelagert ist.In a further embodiment of the invention it is provided that a storage cylinder in the machine frame, in which the second tear-off is arranged, is mounted.
Weitere Ausführungsbeispiele der Erfindung gehen aus der gegenständlichen Beschreibung und den weiteren Ansprüchen hervor.Further embodiments of the invention will become apparent from the subject description and the other claims.
Die einzelnen Figuren zeigen:
- Fig. 1
- Seitenansicht einer ersten Ausführungsform einer erfindungsgemäßen Vorrichtung
- Fig. 2
- Seitenansicht einer ersten Ausführungsform einer erfindungsgemäßen Vorrichtung
- Fig. 3
- Seitenansicht einer weiteren Ausführungsform einer erfindungsgemäßen Vorrichtung
- Fig. 4
- Detailansicht der zweiten Abreißstation
- Fig. 5
- Detailansicht der ersten Abreißstation
- Fig. 6
- Draufsicht auf eine Materialbahn, die mit Perforationen versehen ist
- Fig. 7
- Aufsicht auf ein Schlauchstück, welches vereinzelt wurde.
- Fig. 8
- Aufsicht auf ein Schlauchstück, bei welchem ein Materialabschnitt abgerissen wurde.
- Fig. 9
- Aufsicht auf einen fertigen Beutel
- Fig. 10
- Längsschnitt durch eine Nadelwalze in einer erfindungsgemäßen Vorrichtung
- Fig. 11
- Ansicht XI - XI aus
Fig. 10 - Fig. 12
- Nadelwalze aus
Fig. 10 , jedoch um 90 Grad gedreht - Fig. 13
- Ansicht XIII- XIII aus
Fig. 12
- Fig. 1
- Side view of a first embodiment of a device according to the invention
- Fig. 2
- Side view of a first embodiment of a device according to the invention
- Fig. 3
- Side view of another embodiment of a device according to the invention
- Fig. 4
- Detail view of the second tear-off station
- Fig. 5
- Detail view of the first tear-off station
- Fig. 6
- Top view of a material web, which is provided with perforations
- Fig. 7
- Top view of a piece of tubing, which was isolated.
- Fig. 8
- Top view of a piece of hose in which a piece of material was torn off.
- Fig. 9
- Top view of a finished bag
- Fig. 10
- Longitudinal section through a needle roller in a device according to the invention
- Fig. 11
- View XI - XI off
Fig. 10 - Fig. 12
- Needle roller off
Fig. 10 , but rotated 90 degrees - Fig. 13
- View XIII-XIII
Fig. 12
Anschließend durchläuft die Materialbahn 3 einen Walzenspalt, der von einer weiteren Leitwalze 5 und einer als Längsleimung 26 ausgebildeten Walze gebildet wird. Diese trägt Leim auf einen Seitenbereich der Materialbahn 3 auf, damit beide Seitenbereiche nach der Schlauchbildung, die im Folgenden beschrieben wird, dauerhaft miteinander verbunden sind.Subsequently, the
In der nachfolgenden Schlauchbildungsstation 9 wird aus der Materialbahn 3 ein Schlauch 10 gebildet, indem die Bahn 3 mittels Führungselementen, wie beispielsweise Führungsblechen, seitlich eingeschlagen wird, so dass sich die Ränder der Materialbahn anschließend überlappen. Die sich anschließend überlappenden Bereiche wurden bereits mittels der Längsleimung 26 mit einem geeigneten Klebstoff versehen. Während des Einschlagens der Papierbahn können auch Seitenfalten eingelegt werden. Das Einlegen der Seitenfalten kann aber auch nach der Schlauchbildung erfolgen. Der Schlauch 10 wird nun meist in der Transportrichtung z weitergeführt.In the subsequent
Nachdem der Schlauch 10 erzeugt wurde, wird dieser in der Abreißstation 11 zu Schlauchstücken 12 vereinzelt. Dazu wird der Schlauch 10 durch den Walzenspalt eines ersten Walzenpaares 13 geführt. Während des weiteren Vorschubs des Schlauches gelangt dieser in den Walzenspalt eines zweiten Walzenpaares 14. Die Walzen des zweiten Walzenpaares haben ständig oder zumindest temporär eine größere Umfangsgeschwindigkeit als die Walzen des ersten Walzenpaares 13, deren Umfangsgeschwindigkeit vorteilhafterweise mit der Transportgeschwindigkeit des Schlauches 10 übereinstimmt. Wenn die von dem vorauslaufenden Ende des Schlauches gesehen nächste Perforation den Walzenspalt des ersten Walzenpaares 13 passiert hat, greift das zweite Walzenpaar 14 an den Schlauch 10 an. Dieses kann erfolgen, indem das vorauslaufende Ende des Schlauches in den Walzenspalt des zweiten Walzenpaares einläuft. Die Walzen des zweiten Walzenspaltes 14 können aber auch relativ, beispielsweise senkrecht, zum Schlauch 10 bewegt werden und an den Schlauch angelegt werden. Wenn die Walzen des zweiten Walzenspaltes 14 an den Schlauch anliegen, reißt der Schlauch entlang des Schnittes bzw. der Perforation, der oder die in der Station 6 in die Bahn eingebracht wurde.After the
Das vom Schlauch abgerissene Schlauchstück 12 gelangt nun in die Bodenbeleimungs- und Bodenumklappstation 15. Dazu wird das Schlauchstück 12 auf dem Bodenmacherzylinder 16 festgehalten. Durch ein geeignetes Element, beispielsweise durch eine Stange, wird die voraus laufende Lasche des Schlauchstücks, welche in der Regel Bestandteile der Unterseite ist und die Oberseite überragt, umgeklappt, so dass Teile der unteren Lage nach dem Umklappen auf der Außenseite der oberen Lage aufliegt. Zuvor wird die Lasche und/oder der Bereich der Außenseite der oberen Lage, auf dem die Lasche nach dem Umklappen aufliegt, mit einem Klebstoff, beispielsweise mit Leim, versehen. Dazu dient die Leimauftragseinrichtung, die in der
Nachdem der Beutel soweit fertig gestellt wurden, durchläuft dieser eine zweite Abreißstation 18. Diese Abreißstation 18 ist also dem Bodenmacherzylinder 17 nachgeordnet. Diese Station ist grundsätzlich wie die erste Abreißstation 11 aufgebaut und arbeitet analog. Die Abstände der beiden Walzenspalte sind so eingestellt, dass der Walzenspalt des Walzenpaares 19 nur den Materialabschnitt der oberen Lage erfasst, der über die untere Lage hinaus ragt, während das Walzenpaar 20 für einen beschleunigten Weitertransport des Beutels sorgt. Dieser Materialabschnitt wird dann auf eine vorteilhafte Art und Weise abgeführt. Nach dem Abreißen des besagten Materialabschnitts wird der Beutel mittels eines Ablagezylinders 21 auf einen Tisch 22 abgestellt. Dabei werden die Beutel in der Regel senkrecht stehend angeordnet. Vorr diesem Tisch 22 können die Beutel dann stapelweise auf eine geeignete Weise entnommen werden.After the bag has been completed so far, this passes through a second tear-
Die
Die in den beiden Ausführungsbeispielen gezeigten Vorrichtungen unterscheiden sich nicht nur in Bezug auf die Anordnung der zweiten Abreißstation 18. Darüber hinaus dient bei dem Ausführungsbeispiel nach
Die
Die
Während Nadeln 55 den Materialabschnitt 38 erfasst haben, befindet sich der Beutel 39 bereits im Spalt zwischen den Walzen 52 und 53. Die Umfangsgeschwindigkeit dieser Walzen ist im Wesentlichen gleich der Transportgeschwindigkeit, mit der die Beutel oder die Schlauchstücke durch die Vorrichtung transportiert werden. Die Umfangsgeschwindigkeit der Walzen 50 und 51 ist, zumindest im Zeitraum zwischen dem Erfassen des Materialabschnitts 38 und dem Abreißen, kleiner als diese Transportgeschwindigkeit, um das Abreißen überhaupt erst zu ermöglichen. Da aber die gemittelte Umlaufgeschwindigkeit, also die Strecke nach einer vollständigen Drehung der Walze 50 geteilt durch die zugehörige Zeit, gleich der Transportgeschwindigkeit sein muss, muss die Walze 50 ungleichförmig, also mit ungleichmäßiger Winkel- bzw. Umfangsgeschwindigkeit angetrieben werden. Dies kann beispielsweise über ein an sich bekanntes Ungleichförmigkeitsgetriebe oder über einen separaten Servomotor erfolgen.While needles 55 have engaged the
Die Phasenlage der Walzen 50 ist in Richtung der Pfeile ϕ und -ϕ einstellbar, um so Schlauchstücke bzw. Beutel verschiedener Formate verarbeiten zu können.The phase angle of the
Die
Die
Die
Die Materialbahn 3 ist mit Querperforationen 33 versehen, die als strichpunktierte Linie dargestellt sind. Diese Querperforationen unterteilen sich in einen Bereich 34, bei dem die Perforation auf einer einzigen Linie liegt. Dieser Bereich liegt im Wesentlichen im mittleren Bereich 30 der Materialbahn. In den weiteren Bereichen der Querperforationen teilt sich diese einzige Perforation in zwei parallel verlaufende Perforationen 35, 36 auf. Der Bereich zwischen den Perforationen 35, 36 bildet den Materialabschnitt, welcher in der zweiten Abreißstation 18 entfernt und abgeführt wird.The
Die
Am nachlaufenden Ende des Schlauchstücks 12 überragt die obere Lage, die durch die in der
Die
Die
Die
Die Nadelwalze 50 umfasst zunächst einen Zylinderkörper 60, der hohlzylindrisch ausgestaltet ist und der an seinen Stirnflächen 61 jeweils eine zentrale Öffnung 62 aufweist. Außenseitlich ist ein weiterer Hohlzylinder 63 an jeweils einer Stirnseite befestigt. Der Zylinderkörper 60 und/oder, wie es in der
In dem Zylinderkörper 60 ist ein Nadelträger 67 in Führungen 68 verschieblich gelagert, so dass er in Richtung des Doppelpfeils R relativ zu dem Zylinderkörper 60 verschiebbar ist (siehe
Bisher wurde in Bezug auf die
Die Funktion der Nadelwalze 50 kann anhand der
Um nun die Winkelposition, in der die Nadeln 72 bzw. 72' weitestmöglich ausgefahren sind, in Richtung ϕ oder -ϕ verändern zu können (siehe
Die Situation nach einer Vierteldrehung (Drehung um 90°) ist in der
Absaugeinrichtung 54, so dass der Materialabschnitt zuverlässig aus der zweiten Trennstation entfernt werden kann.
Claims (11)
- Apparatus (1) for producing bags which preferably consist mostly of paper, comprising:- a perforation device (6) for transversely perforating a material web (3),- a tube-forming device (9), for forming a tube (10) from the material web (3),- a severing device (11), for severing individual tube portions (12),- a device (15, 16, 17) for forming a bottom at one of the ends of the tube portion (12),wherein at least one additional tear-off arrangement (18) is provided, and this makes it possible to tear off individual material portions from the tube portions (12) or from the bags,
characterized in that
the additional tear-off device (18) is spaced apart from the severing device (11), as seen in the transporting direction (z) of the tube, wherein the material portion can be torn off by means of the tear-off device (18) when the tube portion or the bag has left the first severing device. - Apparatus (1) according to the preceding claim,
characterized in that
the additional tear-off arrangement (18) is arranged downstream of the bottom-forming device (15, 16, 17). - Apparatus (1) according to Claim 1,
characterized in that
the additional tear-off arrangement (18) is arranged upstream of the bottom-forming device (15, 16, 17). - Apparatus (1) according to one of the preceding claims,
characterized in that
the additional tear-off arrangement (18) comprises a device (54) for removing the material portions (38). - Apparatus (1) according to the preceding claim,
characterized in that
the device (54) for removing the material portions (38) comprises at least one needle roller (50). - Apparatus (1) according to one of the preceding claims,
characterized in that
the severing device (11) for severing individual tube portions (12) contains at least one retaining means, by way of which the material portion (38) can be gripped and which moves such that the material portion is at rest relative to the tube portion (12) to which the material portion is still assigned. - Apparatus (1) according to one of the preceding claims,
characterized in that
the additional tear-off device (18) comprises at least two pairs of rollers (19, 20), wherein the rollers of a second pair of rollers - as seen in the transporting direction (z) of the tube portions (12) or of the bags (39) - can be operated at a circumferential speed which corresponds to the transporting speed of the tube portions (12) or of the bags (39), and
in that the material portion (38) can be gripped by a first pair of rollers (19) which, at least at the moment when the material portion (38) is gripped, can be operated at a circumferential speed which is reduced in relation to the transporting speed of the tube portions (12) or of the bags (39). - Apparatus (1) according to one of the preceding claims,
characterized in that
the second tear-off station (18) is driven by a separate drive. - Apparatus (1) according to one of the preceding claims,
characterized in that
the second tear-off station (18) is arranged in a machine framework (25) which is independent of the machine framework (24) of the main machine. - Apparatus (1) according to the preceding claim,
characterized in that
a set-down cylinder (21) is arranged in the independent machine framework (25). - Method for producing bags (39) which consist preferably mostly of paper, wherein the method comprises the following steps:- transversely perforating a material web by means of a perforation device (6),- forming a tube from the material web using a tube-forming device (9),- severing individual tube portions (12) by means of a severing device (11),- forming a bottom at one of the ends of the tube portion by way of a bottom-forming device (15, 16, 17),characterized in that
material portions (38) are additionally torn off from the tube portions (12) or from the bags (39) in an additional tear-off arrangement (18) after the tube portion (12) or the bag (39) has left the severing device (11), and has been transported further in the transporting direction, and before the tube portion (12) or the bag (39) passes to the set-down cylinder or the bottom-forming cylinder.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL09729842T PL2268481T3 (en) | 2008-04-07 | 2009-04-07 | Device and method for producing bags |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200810017726 DE102008017726A1 (en) | 2008-04-07 | 2008-04-07 | Apparatus and method for making bags |
PCT/EP2009/054136 WO2009124929A1 (en) | 2008-04-07 | 2009-04-07 | Device and method for producing bags |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2268481A1 EP2268481A1 (en) | 2011-01-05 |
EP2268481B1 true EP2268481B1 (en) | 2013-01-16 |
Family
ID=40834482
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09729842A Active EP2268481B1 (en) | 2008-04-07 | 2009-04-07 | Device and method for producing bags |
EP09729329A Active EP2276613B1 (en) | 2008-04-07 | 2009-04-07 | Needle roller |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09729329A Active EP2276613B1 (en) | 2008-04-07 | 2009-04-07 | Needle roller |
Country Status (9)
Country | Link |
---|---|
US (2) | US8752460B2 (en) |
EP (2) | EP2268481B1 (en) |
AT (1) | ATE519574T1 (en) |
CA (1) | CA2720882C (en) |
DE (1) | DE102008017726A1 (en) |
ES (2) | ES2402390T3 (en) |
PL (2) | PL2268481T3 (en) |
PT (2) | PT2276613E (en) |
WO (2) | WO2009124929A1 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102010029139A1 (en) * | 2010-05-19 | 2011-11-24 | Windmöller & Hölscher Kg | Apparatus and method for producing hose sections for the manufacture of bags |
DE202012100652U1 (en) | 2012-02-27 | 2012-04-02 | Windmöller & Hölscher Kg | Container and device for the production of containers |
CN103433971B (en) * | 2013-08-08 | 2015-04-22 | 朱文龙 | Mechanical sheet perforating machine |
FR3030352B1 (en) | 2014-12-19 | 2018-09-07 | Holweg Group | METHOD AND MACHINE FOR MANUFACTURING BAGS |
CN109877907B (en) * | 2019-04-19 | 2023-09-29 | 涿州皓原箔业有限公司 | Hole-shaped aluminum foil processing device and processing method thereof |
DE102021204369A1 (en) | 2020-11-27 | 2022-06-02 | Windmöller & Hölscher Kg | Bag, method and apparatus for making a bag |
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FR786579A (en) | 1934-06-26 | 1935-09-05 | Holweg Const Mec | Method and devices for the production of flat bags |
DE647889C (en) * | 1934-09-05 | 1937-07-15 | Holweg Const Mec | Method and apparatus for producing flat bags from the web |
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GB494040A (en) * | 1937-07-02 | 1938-10-19 | Henry Jex Woods | Improvements in or relating to machines for forming flat bags |
DE720665C (en) | 1940-10-31 | 1942-05-12 | Windmoeller & Hoelscher | Machine for the production of flat and gusseted bags |
AT186515B (en) * | 1949-10-07 | 1956-08-25 | Hans Hirt | Process for the production of paper sacks and paper sack produced according to this process |
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-
2008
- 2008-04-07 DE DE200810017726 patent/DE102008017726A1/en not_active Ceased
-
2009
- 2009-04-07 PL PL09729842T patent/PL2268481T3/en unknown
- 2009-04-07 WO PCT/EP2009/054136 patent/WO2009124929A1/en active Application Filing
- 2009-04-07 PT PT09729329T patent/PT2276613E/en unknown
- 2009-04-07 US US12/736,384 patent/US8752460B2/en active Active
- 2009-04-07 AT AT09729329T patent/ATE519574T1/en active
- 2009-04-07 ES ES09729842T patent/ES2402390T3/en active Active
- 2009-04-07 US US12/736,427 patent/US10391664B2/en active Active
- 2009-04-07 EP EP09729842A patent/EP2268481B1/en active Active
- 2009-04-07 CA CA2720882A patent/CA2720882C/en not_active Expired - Fee Related
- 2009-04-07 EP EP09729329A patent/EP2276613B1/en active Active
- 2009-04-07 PT PT97298426T patent/PT2268481E/en unknown
- 2009-04-07 PL PL09729329T patent/PL2276613T3/en unknown
- 2009-04-07 WO PCT/EP2009/054138 patent/WO2009124930A1/en active Application Filing
- 2009-04-07 ES ES09729329T patent/ES2369181T3/en active Active
Also Published As
Publication number | Publication date |
---|---|
EP2268481A1 (en) | 2011-01-05 |
EP2276613B1 (en) | 2011-08-10 |
ATE519574T1 (en) | 2011-08-15 |
CA2720882C (en) | 2016-11-08 |
ES2369181T3 (en) | 2011-11-28 |
PT2276613E (en) | 2011-09-01 |
PL2276613T3 (en) | 2012-01-31 |
US20110143901A1 (en) | 2011-06-16 |
ES2402390T3 (en) | 2013-05-03 |
EP2276613A1 (en) | 2011-01-26 |
PL2268481T3 (en) | 2013-06-28 |
US8752460B2 (en) | 2014-06-17 |
PT2268481E (en) | 2013-04-08 |
US20110100176A1 (en) | 2011-05-05 |
DE102008017726A1 (en) | 2009-10-08 |
WO2009124930A1 (en) | 2009-10-15 |
US10391664B2 (en) | 2019-08-27 |
CA2720882A1 (en) | 2009-10-15 |
WO2009124929A1 (en) | 2009-10-15 |
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