EP2220259B9 - Procédé servant à fabriquer des pièces en acier revêtues et trempées et bande d'acier correspondante revêtue et pouvant être trempée - Google Patents

Procédé servant à fabriquer des pièces en acier revêtues et trempées et bande d'acier correspondante revêtue et pouvant être trempée Download PDF

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EP2220259B9
EP2220259B9 EP08864850A EP08864850A EP2220259B9 EP 2220259 B9 EP2220259 B9 EP 2220259B9 EP 08864850 A EP08864850 A EP 08864850A EP 08864850 A EP08864850 A EP 08864850A EP 2220259 B9 EP2220259 B9 EP 2220259B9
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Prior art keywords
oxidation
coating
layer
steel
carried out
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EP2220259B1 (fr
EP2220259A1 (fr
Inventor
Werner BRANDSTÄTTER
Siegfried Kolnberger
Thomas Kurz
Martin Peruzzi
Johann Strutzenberger
Thomas Manzenreiter
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Voestalpine Stahl GmbH
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Voestalpine Stahl GmbH
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/68Temporary coatings or embedding materials applied before or during heat treatment
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0205Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips of ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0278Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips involving a particular surface treatment
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/04Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing
    • C21D8/0478Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing involving a particular surface treatment
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/46Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
    • C21D9/48Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals deep-drawing sheets
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/003Apparatus
    • C23C2/0038Apparatus characterised by the pre-treatment chambers located immediately upstream of the bath or occurring locally before the dipping process
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • C23C2/022Pretreatment of the material to be coated, e.g. for coating on selected surface areas by heating
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • C23C2/022Pretreatment of the material to be coated, e.g. for coating on selected surface areas by heating
    • C23C2/0222Pretreatment of the material to be coated, e.g. for coating on selected surface areas by heating in a reactive atmosphere, e.g. oxidising or reducing atmosphere
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/06Zinc or cadmium or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/12Aluminium or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/26After-treatment
    • C23C2/261After-treatment in a gas atmosphere, e.g. inert or reducing atmosphere
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/26After-treatment
    • C23C2/28Thermal after-treatment, e.g. treatment in oil bath
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/26After-treatment
    • C23C2/28Thermal after-treatment, e.g. treatment in oil bath
    • C23C2/29Cooling or quenching
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/62Quenching devices
    • C21D1/673Quenching devices for die quenching
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/46Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
    • Y10T428/24983Hardness

Definitions

  • the invention relates to a method for producing hardened components made of hardenable steel and a hardenable steel strip for this purpose.
  • Hardenable steels are to be understood below as steels in which a phase transformation of the base material results during the heating and subsequent cooling, the so-called quench hardening from the previous microstructure transformation and optionally during the quench hardening further microstructural transformations results in a material which is significantly harder or higher Has tensile strengths as the starting material.
  • press-hardening in which a board made of a hardenable steel material is heated above the so-called austenitizing temperature and placed in a heated state in a mold and formed in this mold and cooled at the same time, whereby on the one hand, the final geometry of the desired component and on the other hand gives the desired hardness or strength. This procedure is widely used.
  • a method is known in which a hardened component made of hardenable steel sheet with a cathodic corrosion protection, wherein the component is cold-formed already in a metallic coated state, so that it is 0.5 to 2% smaller than the nominal final dimension of the finished hardened component. Subsequently, this component is heated and placed in a tool which corresponds exactly to the final dimensions of the desired component. Due to the thermal expansion, the coated component has expanded to exactly this final dimension and is held on all sides in the so-called mold and cooled, whereby the hardening is brought about.
  • microcracks occur in the steel substrate, regardless of whether a metallic coating is present on the steel substrate or not, especially during hot forming, even of cold preformed but unfinished components.
  • micro-cracks occur especially in the areas that are reshaped and especially in the areas with high degrees of deformation. These microcracks are located on the surface and / or in the metallic coating and may partially extend relatively far into the base material. This has the disadvantage that such cracks under load of the component can continue to grow and represent a pre-damage of the component, which can lead to failure under load.
  • Metallic coatings on steels have long been known in the form of aluminum, aluminum alloy coatings, particularly aluminum-zinc alloy coatings, zinc coatings and zinc alloy coatings.
  • Such coatings have the task of protecting the steel material from corrosion. In the case of aluminum coatings, this is done by what is known as barrier protection, in which the aluminum creates a barrier against the entry of corrosive media.
  • Such coatings have hitherto been used in particular for normal-strength steel alloys, in particular for the motor vehicle industry, the construction industry, but also in the household appliance industry.
  • They can be applied to the steel material by hot dip coating, PVD or CVD or electrodeposited.
  • a process for hot dip coating a strip of high strength steel in which the strip in a continuous furnace in first A reducing atmosphere is heated to a temperature of about 650 ° C. At this temperature, the alloying constituents of the higher-strength steel should diffuse to the surface of the strip in only small amounts.
  • the predominantly made of pure iron surface is converted by a very short heat treatment at an overlying temperature of up to 750 ° C in a continuous furnace integrated reaction chamber with an oxidizing atmosphere in an iron oxide layer. This iron oxide layer is intended to prevent diffusion of the alloying constituents to the surface of the strip in a subsequent annealing treatment at a higher temperature in a reducing atmosphere.
  • the iron oxide layer is converted into a purer iron layer on which the zinc and / or aluminum is optimally adhered in the hot dip.
  • the oxide layer applied by this method should have a maximum thickness of 300 nm. In practice, the layer thickness is usually set to about 150 nm.
  • the object of the invention is to provide a method for producing hardened components made of hardenable steel, with which the forming behavior, in particular the hot forming behavior, is improved.
  • the invention provides to oxidize a hot or cold rolled steel strip on the surface, then make a metallic coating and for the purpose of producing the component from the corresponding coated sheet - so necessary - to cut a board to heat this board to them by heating austenitize at least partially so that in a subsequent forming and cooling of the board, an at least partially cured microstructure or partially cured component is formed.
  • the superficial oxidation of the strip of hardenable steel during the heating for the purpose of Austenit ensues and / or forming and cooling superficially a ductile layer is formed, which can reduce the stresses during forming so well that it no longer comes to microcracking .
  • the metallic coating serves to protect against superficial decarburization, although this metallic coating can of course also perform other tasks, such as corrosion protection.
  • a protective gas atmosphere can be produced, in particular, a superficial oxidation, for. B. to about 700 ° C in an oxidizing atmosphere, brought about and the further heating under inert gas atmosphere are carried out so that further oxidation and / or decarburization is omitted.
  • the oxide layer as in conventional pre-oxidation, largely eliminated for the purpose of galvanizing.
  • the oxidation according to the invention is carried out to a far greater extent than the pre-oxidation according to the prior art.
  • the prior art pre-oxidation takes place up to a maximum thickness of 300 nm, the oxidation according to the invention to a much greater extent, so that even after a reduction has been carried out, an oxidized layer, preferably at least 300 nm thick, remains.
  • the oxidation according to the invention apparently not only superficially creates an iron-oxide layer which, of course, also contains oxides of the alloying elements, it also seems to be the case that the alloying elements are partially oxidized even below this layer.
  • a component produced by the process according to the invention shows on the surface between the steel substrate and the coating a thin, in the micrograph FIG. 4 as a whitish layer.
  • the most likely cause of this ductile layer is oxidized alloying elements, which were not available in the superficially oxidized phase for the phase transformation during curing or have delayed or obstructed this transformation.
  • the exact mechanisms have not yet been elucidated.
  • FIG. 1 the method according to the invention is shown with reference to a method sequence, for example for a hot-dip-coated steel strip, in particular a galvanized steel strip of the 22MnB5 type with an overlay Z140.
  • a bright steel strip 1 is subjected to oxidation before the hot-dip coating, so that the strip 1 is provided with an oxide layer 2.
  • This oxidation is carried out at temperatures between 650 ° and 800 ° C. While for a conventional pre-oxidation, which would be necessary for a hot-dip galvanizing, the oxide layer thickness of 150 nm would be fully sufficient, the oxidation is carried out according to the invention so that the oxide layer thickness is> 300 nm.
  • a partial reduction of the oxides at the surface is carried out in the next step, so that a very thin reduced layer 4 is produced, which consists essentially of pure iron. Below this remains a residual oxide layer 3.
  • the hot-dip coating is carried out with the coating metal, so that a layer 5 of the coating metal on the residual oxide layer 3 results.
  • a layer 5 of the coating metal on the residual oxide layer 3 results.
  • Now around the hardened component To achieve the tape 1 is heated to the Austenitmaschinestemperatur and at least partially austenitized, which inter alia alloy the metallic coating 5 and the surface of the belt 1 together.
  • the oxide layer 3 is in this case partially or completely consumed by diffusion processes between the band 1 and the metallic coating 5, or is not detectable in the high-temperature treatment.
  • the deposition onto the oxide layer can take place without prior reduction or with reduction, if appropriate, however, a pickling is also carried out.
  • this light-colored layer 7 The most probable cause of this light-colored layer 7 is that the oxidation carried out before the metallic coating has oxidized the alloying elements necessary for hardening, such as manganese, in the near-surface region and are not available for conversion or hinder conversion. so that the steel strip in the very thin near-surface area this forms ductile layer 7, which is apparently sufficient to compensate for the near-surface stresses so that no deformation and crack propagation occur during forming.
  • the advantage of the process is also evident after curing, or can also be detected after curing, if a correspondingly produced or hardened sheet is subjected to a three-point bending test, for example. This can also positively influence the crash behavior.
  • Time is measured, the distance from touching the flexural strength value with the sample and the force.
  • the force and displacement or a force-bending angle curve are recorded, the angle being calculated from the path.
  • the test criterion is the bending angle at the force maximum.
  • the ductile layer 7 is located between the hardened substrate and the coating after the hardening reaction.
  • the average layer thickness of this layer is greater than 0.3 microns, which layer may be continuous, but need not be completely continuous, to bring about the success of the invention.
  • FIG. 6 shows a scanning electron micrograph of a comparative example according to the invention. It can be seen that the zinc content decreases abruptly from about 40% Zn content to below 5% Zn due to the diffusion processes in the direction of the base material martensite.
  • the grains of the iron-zinc layer have near the base material only a very low zinc content, these appear in the cross-section whitish Fe-rich layer acts as a ductile intermediate layer between the other laminates.
  • FIG. 7 shows an excerpt FIG. 6 with a line-zinc concentration profile from an energy-dispersive X-ray analysis (EDX). It is once again clearly evident that the zinc content decreases in the direction of the base material.
  • EDX energy-dispersive X-ray analysis
  • FIGS. 4 and 5 each show a cross-section of a hardened steel strip of the invention ( FIG. 4 ) and the prior art ( FIG. 5 ), where clearly the substrate in the cut 1, lying over the converted metallic coating 6 and lying between the ductile layer 7 are visible.
  • FIG. 5 shows a layer structure according to the prior art, in which a galvanized strip 101 has a steel substrate 102 made of high-strength steel, on which a zinc-iron layer 103 is applied. A ductile layer is missing.
  • the metallic coating can be selected from all common metallic coatings, since it is only a matter of counteracting a decarburization. Therefore, the coatings may be pure aluminum or aluminum-silicon coatings as well as alloy coatings of aluminum and zinc (Galvalume) as well as coatings of zinc or substantially zinc. But other coatings of metals or alloys are suitable if you can experience the high temperatures during curing in the short term.
  • the coatings may, for. B. by electroplating or hot dip coating or PVD or CVD method may be applied.
  • the oxidation can hereby be brought about conventionally in that the strip passes through a directly heated preheater in which gas burners are used and an increase of the oxidation potential in the atmosphere surrounding the strip can be produced by a change of the gas-air mixture.
  • the oxygen potential can be controlled and lead to oxidation of the iron on the strip surface.
  • the control is carried out in such a way that an oxidation is achieved which is significantly above the oxidation in the prior art.
  • the iron oxide layer formed or an optionally achieved internal oxidation of the steel only superficially or partially reduced.
  • oxidation or pre-oxidation is also carried out considerably more than it would be necessary.
  • the oxidation strength can be adjusted here in particular by the supply of an oxidizing agent.
  • the control of the oxidation can be controlled via the atmosphere, via an oxidant concentration of an optionally added further oxidizing agent, the treatment time, the temperature, the temperature profile and the water vapor content in the furnace chamber.
  • Such a treated band as in the Figures 3 and 4 is excellent, and free of microcracks in the steel substrate cold form, heat and press hardening or reshaping but also hot forming and press hardening.
  • An advantage of the invention is the provision of a method and a steel strip which make it possible, in a simpler and safer way, to considerably increase the quality of formed and hardened components made of higher-strength steel.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Thermal Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Coating With Molten Metal (AREA)
  • Heat Treatment Of Articles (AREA)
  • Heat Treatment Of Strip Materials And Filament Materials (AREA)

Claims (12)

  1. Procédé pour fabriquer une pièce trempée en un acier capable d'être trempé, dans lequel la bande d'acier est soumise dans un four à une augmentation de température et exposée de ce fait à un traitement oxydant, de sorte que l'on engendre une couche d'oxyde superficielle, et on exécute ensuite un revêtement avec un métal ou avec un alliage de métal, et la bande est réchauffée pour produire une pièce au moins partiellement trempée et est au moins partiellement austénitisée et ensuite refroidie et de ce fait trempée, dans lequel, pour engendrer une couche ductile en surface (7), les oxydes à la surface sont partiellement réduits avant le revêtement avec un métal ou avec un alliage de métal, de sorte que l'on engendre une couche réduite très mince (4) qui se trouve sur la couche d'oxyde restante (3), et il se trouve dans la bande au-dessous de la couche d'oxyde (3) une zone d'oxydation intérieure (3a) dans laquelle les éléments de l'alliage d'acier se présentent au moins partiellement sous forme oxydée.
  2. Procédé selon la revendication 1, caractérisé en ce qu'après avoir engendré la couche d'oxyde superficielle (3) on exécute un traitement réducteur afin d'annuler l'oxydation en surface et d'engendrer une couche réduite (4) sur la couche (3), et on exécute ensuite un revêtement avec un métal ou avec un alliage de métal, tel que l'oxydation et la réduction sont cependant ainsi exécutées qu'après la réduction en surface et le revêtement, il demeure une couche d'oxyde (3) entre le revêtement et la bande d'acier.
  3. Procédé selon la revendication 1 ou 2, caractérisé en ce que le revêtement métallique est réalisé sous forme de revêtement au trempé avec un métal liquide en fusion ou avec un alliage de métal liquide en fusion, ou par déposition galvanique d'un ou plusieurs métaux sur la bande, ou par des procédés de déposition chimique ou physique en phase vapeur.
  4. Procédé selon l'une des revendications précédentes, caractérisé en ce que le traitement oxydant est exécuté au moyen d'une atmosphère oxydante et/ou d'une atmosphère contenant de la vapeur d'eau dans la chambre du four.
  5. Procédé selon l'une des revendications précédentes, caractérisé en ce que le degré d'oxydation et l'épaisseur de la couche d'oxyde sont réglés par la part des agents d'oxydation dans l'atmosphère de traitement et/ou par la durée du traitement et/ou par la hauteur de la température et/ou par la concentration de vapeur d'eau dans la chambre du four.
  6. Procédé selon l'une des revendications précédentes, caractérisé en ce que le revêtement a lieu avec de l'aluminium ou avec un alliage contenant essentiellement de l'aluminium ou un alliage d'aluminium et de zinc et/ou d'un autre alliage de zinc contenant essentiellement du zinc et/ou d'autres métaux de revêtement.
  7. Procédé selon l'une des revendications précédentes, caractérisé en ce que la chambre du four dans laquelle on exécute l'oxydation et/ou la réduction est réchauffée directement ou indirectement.
  8. Procédé selon l'une des revendications précédentes, caractérisé en ce que la chambre du four dans laquelle on exécute l'oxydation et/ou la réduction est réchauffée au moyen de brûleur à gaz et/ou à mazout et/ou par convection, ou en ce que la bande d'acier est chauffée par induction.
  9. Procédé selon l'une des revendications précédentes, caractérisé en ce que l'on exécute l'oxydation de telle façon qu'à la fin de l'oxydation on obtient une couche d'oxydation d'une épaisseur supérieure à 300 nm, et on exécute la réduction successive de telle façon que la couche d'oxyde est partiellement réduite depuis la surface.
  10. Bande d'acier réalisée à partir d'un acier capable d'être trempé, comprenant un substrat en acier (1) et un revêtement métallique appliqué sur celui-ci et, dans lequel, dans la zone frontière dans laquelle le revêtement métallique (5) est réalisé de manière à s'appliquer sur le substrat en acier (1), il existe une couche d'oxydation (3) du substrat en acier (1), et il existe une couche de réduction (4) sur la couche d'oxydation (3).
  11. Bande d'acier selon la revendication 10, caractérisée en ce que le revêtement métallique (5) est en aluminium ou essentiellement en aluminium, en un alliage d'aluminium, en un alliage aluminium-zinc, en un alliage de zinc contenant essentiellement du zinc, un alliage zinc-fer, ou est essentiellement en zinc.
  12. Utilisation d'une bande d'acier selon l'une des revendications 10 à 11 pour réaliser des pièces trempées à la presse, dans lesquelles la pièce est austénitisée par déformation à froid et ensuite trempée, ou bien la pièce est austénitisée, déformée et trempée.
EP08864850A 2007-12-20 2008-12-18 Procédé servant à fabriquer des pièces en acier revêtues et trempées et bande d'acier correspondante revêtue et pouvant être trempée Active EP2220259B9 (fr)

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DE102007061489A DE102007061489A1 (de) 2007-12-20 2007-12-20 Verfahren zum Herstellen von gehärteten Bauteilen aus härtbarem Stahl und härtbares Stahlband hierfür
PCT/EP2008/010850 WO2009080292A1 (fr) 2007-12-20 2008-12-18 Procédé servant à fabriquer des pièces en acier revêtues et trempées et bande d'acier correspondante revêtue et pouvant être trempée

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ES2393093T3 (es) 2012-12-18
CA2705700C (fr) 2016-04-26
US9090951B2 (en) 2015-07-28
US20110076477A1 (en) 2011-03-31
CN101918599A (zh) 2010-12-15
WO2009080292A1 (fr) 2009-07-02
KR20100113492A (ko) 2010-10-21
BRPI0817353B1 (pt) 2017-06-06
DE102007061489A1 (de) 2009-06-25
EP2220259B1 (fr) 2012-08-15
EP2220259A1 (fr) 2010-08-25
JP5776961B2 (ja) 2015-09-09
CN101918599B (zh) 2016-06-01

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