EP2205399B1 - Procédé de fabrication de meules et installation associée - Google Patents
Procédé de fabrication de meules et installation associée Download PDFInfo
- Publication number
- EP2205399B1 EP2205399B1 EP07849697A EP07849697A EP2205399B1 EP 2205399 B1 EP2205399 B1 EP 2205399B1 EP 07849697 A EP07849697 A EP 07849697A EP 07849697 A EP07849697 A EP 07849697A EP 2205399 B1 EP2205399 B1 EP 2205399B1
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- EP
- European Patent Office
- Prior art keywords
- mold
- abrasive mixture
- mobile bottom
- mold table
- level
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000227 grinding Methods 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims description 11
- 239000000203 mixture Substances 0.000 claims abstract description 87
- 230000002787 reinforcement Effects 0.000 claims abstract description 42
- 238000000034 method Methods 0.000 claims abstract description 30
- 238000011049 filling Methods 0.000 claims abstract description 28
- 238000000151 deposition Methods 0.000 claims abstract description 9
- 238000003825 pressing Methods 0.000 claims abstract description 9
- 230000008569 process Effects 0.000 claims description 25
- 238000011068 loading method Methods 0.000 claims description 11
- 239000002184 metal Substances 0.000 claims description 11
- 235000015895 biscuits Nutrition 0.000 claims description 7
- 239000011230 binding agent Substances 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 229920005989 resin Polymers 0.000 claims description 5
- 239000011347 resin Substances 0.000 claims description 5
- 230000008021 deposition Effects 0.000 claims description 4
- 229920001187 thermosetting polymer Polymers 0.000 claims description 4
- 239000000835 fiber Substances 0.000 claims description 3
- 230000007246 mechanism Effects 0.000 claims description 3
- 238000004064 recycling Methods 0.000 claims 2
- 230000009471 action Effects 0.000 abstract description 6
- 238000005520 cutting process Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 229910001092 metal group alloy Inorganic materials 0.000 description 2
- 230000008520 organization Effects 0.000 description 2
- 238000013519 translation Methods 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- XRKMYXDEMOEFBN-UHFFFAOYSA-N potassium;[2-butyl-5-chloro-3-[[4-[2-(1,2,3-triaza-4-azanidacyclopenta-2,5-dien-5-yl)phenyl]phenyl]methyl]imidazol-4-yl]methanol;6-chloro-1,1-dioxo-3,4-dihydro-2h-1$l^{6},2,4-benzothiadiazine-7-sulfonamide Chemical compound [K+].C1=C(Cl)C(S(=O)(=O)N)=CC2=C1NCNS2(=O)=O.CCCCC1=NC(Cl)=C(CO)N1CC1=CC=C(C=2C(=CC=CC=2)C=2[N-]N=NN=2)C=C1 XRKMYXDEMOEFBN-UHFFFAOYSA-N 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002250 progressing effect Effects 0.000 description 1
- 230000002040 relaxant effect Effects 0.000 description 1
- 230000008521 reorganization Effects 0.000 description 1
- 230000003362 replicative effect Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000012163 sequencing technique Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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- 230000002459 sustained effect Effects 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/0009—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
Definitions
- This invention relates to the fabrication of grinding wheels and in particular of grinding wheels having a relatively small thickness (ultrathin).
- Fabrication processes of grinding wheels are well known as well as fabrication plants that tend to be ever more automated, with processing lines defined by a succession of workstations each dedicated to perform one or more operations.
- a first fundamental step of fabrication of these consumable tools consists in weighting according to a certain dosage formulation the different solid and fluid components of the abrasive mixture and in mixing them together either simultaneously or preferably by adding them into the mix in more steps for obtaining a homogeneous powdery abrasive mixture of reproducible characteristics.
- This phase of preparation of the abrasive mixture is generally carried out in a batch-wise manner, producing a certain quantity of mixture.
- a highly automated production line generally has a certain number of automated workstations for introducing in a mold cavity the various items that commonly compose the grinding wheel in an appropriate sequence, before reaching a press station.
- a first operation may consist in optionally introducing a first reinforcement metal grommet of the central hole of the grinding wheel on a central pin of the mold, and in laying on the bottom of the mold at least a first disk of reinforcement fabric, generally a net of resin impregnated fibers of a high tensile strength material preceded or not by the laying of a paper label printed with characteristic data of the grinding wheel.
- the mold cavity or cavities of a planar mold table are filled with the premixed abrasive mixture released by a distributing hopper-drawer travelling forward and backward over the mold table and provided with front and rear containment and scraper blades.
- At least a second disk of reinforcement net is laid onto the abrasive mixture and, in a successive workstation, a preprinted label with data and characteristics of the grinding wheel being fabricated is eventually laid on top of the reinforcement net, if so chosen in alternative to a prior placement of such a label onto the bottom of the mold.
- the process may contemplate placing two reinforcement metal grommets of the central hole of the grinding wheel on the same central pin of the mold: one before the filling with the abrasive mixture and a second placed after, before pressing.
- a single reinforcement metal grommet of the central hole of the grinding wheel is placed on the central pin of the mold after filling it, in a workstation preceding the press workstation.
- the press workstation include a press equipped with one or a plurality of plates for compacting the abrasive mixture inside respective mold cavities thus consolidating at room temperature the components introduced in the mold, shaping the grinding wheel in form of a "biscuit" consolidated only by pressure, but whose thermosetting binder has not yet been subjected to the hardening conditions (reticulation of the thermosetting resin binder, commonly of phenolic type).
- the not yet hardened grinding wheels so fabricated are still flexible and plastically deformable. They will assume their final mechanical properties only after heat treatment in oven.
- grinding wheels designed for cutting operations are tools having a relatively fast wear and the industry, whenever work conditions make it possible, prefers to use cutting wheels of reduced thickness for sensible savings in terms of reduced energy consumption and consumption of abrasive material.
- Grinding wheels producers have on and on refined the fabrication technology toward the objective of producing cutting wheels of reduced thickness that could nevertheless ensure adequate mechanical characteristics.
- Present technology permits to fabricate grinding wheels of diameter that may reach up to about 230 mm and thickness from 1.0 mm to 3,5 mm.
- the filling step of the mold cavity with the abrasive mixture has a great influence on the mechanical qualities of the finished grinding wheel.
- the repeated scraping action along the same direction of translation of the distributor drawer tends to increase the density of the mixture that fills the cavity near opposite arcs of the circular rim of the mold, because of the dragging caused by the passage of the two scraper blades of the distributor drawer over the filled cavities.
- the speed at which the distributor drawer travels first in a direction and after in the opposite direction is relatively fast for comprehensible reasons of productivity.
- the document EP-A-1473 117 discloses a process according to the preamble of claim 1 and a machine according to the preamble of claim 12, respectively.
- the new process overcomes the drawbacks and criticalnesses of known processes, sensibly improving reliability of the fabrication process that results in an almost total abutment of failure statistics of the fabricated grinding wheels.
- the filling of a preestablished quantity of abrasive mixture in a cavity of a mold table defined in a hole inside which a mobile bottom may be lifted at preestablished levels comprises performing in succession the steps of:
- the step of removing and the mixture in excess levelling the abrasive mixture filling the mold cavity is performed by a single pass of a scraper blade.
- productivity is fully preserved and in addition even the speed of translation of the scraper blade can be reduced for further reducing stresses on the mass of abrasive mixture filling the mold cavity.
- a circular crown rotating table 5 comprises eight mold tables 2, each having four holes 3, occluded by respective mobile bottoms 4, for defining four mold cavities.
- all the mold tables 2 reach in succession the eight work-stations A, B, C, D, E, F, G and H of the machine.
- the station A is generally a "free" or service work-station that permits inspection of the mold cavities and removal of eventual residues, before the mold table advances to the work-station B, which is equipped with automatically controlled handling devices, indicated as a whole with b1, moving along a radial axis of the work-station, for picking up four circular reinforcement nets r1 from a belt conveyor b2 of a mechanism of controlled supply of the reinforcement nets.
- the supply mechanism is covered by a hood b3 for realizing an at least partially confined region that may be heated in order to raise and maintain the temperature of the reinforcement nets several degrees above room temperature, if necessary, for favoring a complete relaxation in case undulations and/or warpings may have been induced by mechanical stresses during die stamping the disks.
- the radially shifting handling device b1 carries the picked up quarted of disks exactly above four the cavities of the mold table 2 and deposit them onto the respective mobile bottoms 4 of the holes 3.
- the same mold table 2 successively reaches the work-station C for levelling of a certain amount of abrasive mixture inside each cavity with mobile bottom of the mold table.
- this work-station C has, underneath the rotating table 5, lifting devices of the mobile bottoms 4 of the mold cavities at a certain level, such to determine with adequate precision the filling volume of abrasive mixture that upon pressing it at a preestablished load will produce the compacting of the material in form of a "biscuit" of a design thickness.
- the filling of the mold cavities with a certain quantity of abrasive mixture takes place by moving the distributor drawer c1 above the surface of the mold table 2 that composes the rotating table 5 of the machine, radially toward the center of rotation such that by passing over the mold cavities, the free flowing abrasive mixture contained in the distributor drawer c1 falls by gravity filling the mold cavities and is immediately shaved off and levelled therein by the action of two containment scraper blades c2 and c3, elastically bearing on the surface of the table, disposed at two opposite sides, respectively and alternately at the leading edge and at trailing edge, of the distributor drawer c1, during the repeated passage of the whole drawer c1 above the mold cavities, first advancing toward the center of rotation of the table and the second returning to its rest or stand-by position.
- the abrasive mixture swept by the scraper blade falls in a hopper for where it is recycled back to a supply container c4 by means of the belt conveyor c5.
- Feeding of abrasive mixture into the drawer c1 takes place by means of the feed belt conveyer c5, carrying the material out of the supply reservoir c4.
- the mold table with its four mold cavities in which the preestablished amount of abrasive mixture has been introduced reaches the work-station D equipped in a practically identical manner of the already described work-station B, in order to place over the levelled amount of abrasive mixture contained inside the mold cavities a second disk of reinforcement net r2, also in this case preferably preheated for relaxing eventual warps.
- the pressing at room temperature of the elements introduced in the mold cavities carried out at a preestablished load sufficient to determine an effective consolidation of all the components of the grinding wheel in the form of a biscuit that can be handled without excessive care and that in the successive and last work-station H of the machine is expelled by lifting the mobile bottoms of the mold cavities.
- the so consolidated "green" grinding wheels are staked on suitable basements to form packs h1 that are then transferred by a conveyor h2 inside an oven for cooking at a temperature and for a time sufficient to ensure reticulation of the thermosetting resin binder, generally a phenolic resin.
- Figure 2 represents a simplified layout of an automatic machine made or obtained by modifying an existing machine according to the present invention for implementing the improved process of loading of the mold cavities.
- the loading of a predetermined quantity of abrasive mixture in mold cavities in two distinct steps performed in two successive work-stations of the machine for retaining unchanged the productivity (i.e. without prolonging the cycle of automatic operation), the organization of the work-stations incrementally reached by the mold tables 2, may be modified as illustrated.
- the staging over two successive work-stations: C1 and C2 of the steps of loading the mold cavities with the preestablished amount of abrasive mixture, is enabled by combining in a single work-station, re-nominated E&F in Figure 2 , the operations of loading the metal grommet of reinforcement of the central hole of the grinding wheel and of the printed paper label, thus shifting of one position the station D at which the second reinforcement net is loaded.
- the automatic handling devices f1 of introduction of the quartet of reinforcement metal grommets f2 over the central pins (observable in successive drawings) of the four molds of each mold table 2 and the automated handling devices for picking up and placing the quarted of paper labels, are commonly of different form and quite compatible to be installed in a same work-station without particular problems. Moreover, both operations, beside not being particularly critical, may be quickened for remaining within the residence time of the mold tables 2 in the work-stations of the machine. Therefore, this simple reorganization will permit to use an existing basic structure of automatic machine for implementing the process of this invention.
- the partial elevation views permit to observe a common architecture of the structure of a mold table 2, part of the rotating table 5 of a machine and the support and lifting structures of the mobile bottoms 4 of the mold cavities, the lifting structures being present in all or only in few of the work-stations, according to requirements.
- Each mold table 2 has holes the inner diameter of which is defined by cylindrical inserts 3, commonly of a hard metal alloy, resistant to abrasion, defining the mold cavities.
- the mobile bottoms 4 of the mold cavities are commonly sustained by a single mobile base plate 8, sliding along upright guides and along the four pins 9 that define the central hole of the grinding wheels being fabricated.
- Three screws 7 allow adjustment of parallelism of the mobile bottoms 4 in respect to the plane of the table.
- This trimming device is useful for prearranging a certain bias inclination of few degrees or of a fraction of a degree of the mold bottoms, for volumetrically compensating for a residually small increment of density of the abrasive mixture filling the cavity near the part of the circular rim of the cavity that is last passed over by the scraper blade moving over the surface of the table.
- the upright guides (not detailed in the drawing) connect the mold plate to a fixed rest plate that together with the upright guide rods, constitutes a robust suspension structure, indicated as a whole with 10 in the drawings, solidly connected to the rotating table 5.
- the mobile bottoms 4 have a superficial wear disk (not detailed in the figures) of a hard metal alloy that is held fast on a underlying disk by a plurality of permanent magnets. By removing the wear disk, it is possible to access the head of the screws 7 for trimming the spatial inclination of the mold bottoms in respect to the horizontal plane of the rotating mold tables of the rotating table 5.
- the mobile base plate 8 bears at its lower end stop onto the fixed rest plate of the suspension structure indicated as a whole with 10 from which extend upright the central pin 9, when the lifting stems 11 of the mobile bottoms 4 of the molds are retracted and thus disengaged from the suspension structure 10 by central actuator devices of the work-station.
- the rotating table assembly rotates during phases of advancement of the mold tables 2 from a station to the next.
- Lifting stems 11 for positioning the mobile bottoms 4 of the molds at preestablished levels must be present at least below the work-stations C1 and C2 dedicated to the loading of the abrasive mixture.
- the first action is performed by the stems 11 that lift the base plate 8 to a level such to bring the mobile bottom of the mold cavities with the first reinforcement net r1 resting on them, to a level few tens of a millimeter, in case of ultrathin wheels, and up to a maximum of about 3 mm, in case of wheels particularly thick, lower than the level of the surface of the mold table.
- the distributor drawer c1 that according to an essential aspect of the method of this invention does not carry any scraper blade held in contact with the surface of the mold table, is first advanced along a radial axis of the work-station C1 as far as flying over the whole area of the mold table 2 at a height from the surface of the mold table appropriate for depositing a layer of abrasive mixture M of a certain and substantially uniform thickness over the mold table, along the track of radial movement, forward and backward of the distribution drawer filling any depression in correspondence of the mold cavities as determined by said first level of lifting of the mobile bottoms 4, as depicted in Figures 4 and 5 .
- the lifting stems 11 are retracted and disengaged from the overhanging structure of the rotating table, thus lowering the mobile bottoms 4 of the mold cavities to their end run rest position, carrying thereon the abrasive mixture of the deposited layer bearing on their surface, as depicted in Figure 6 .
- the two scraper blades typically thin, penetrate through layer M abrasive mixture one close to the other without any significant separation distance between them.
- the stems 11 of the underlying lifting structure of the work-station lift the mobile bottoms 4 carrying the first reinforcement net and the layer of uniform thickness of abrasive mixture up to a second level which is precisely established for volumetrically determining the amount of powdery abrasive mixture to be compacted.
- This second level is generally lower or in the limit equal to the first level of lifting of the same mobile bottoms during the deposition over the surface of the mold table of the layer of uniform thickness of abrasive mixture ( Figures 4 and 5 ).
- the two scraper blades c11 and c12 move in opposite radial directions, sweeping the abrasive mixture of the deposited layer M, passing over the two pairs of mold cavities, respectively, levelling the powdery content filling them, as far as dropping the excess abrasive mixture that had been deposited with uniform thickness over the mold table, into the collecting hoppers c3 and c4, respectively disposed one at the outer side and one at the inner side of the rotating circular crown table, along the radial axis of the work-station C2, as depicted in Figure 9 , where are also observable the respective belt conveyors c5 and c5' that lift the recovered excess mixture into the supply reservoir c4 ( Figure 2 ).
- Figure 10 illustrates the retraction of the lifting stems 11 out of engagement with the overhanging structure of the rotating table and the movements of lifting off the surface of the table and of returning to a median stand-by position of the two scraper blades c11 and c12, ready to lower themselves again onto the surface of a new mold table 2 that will reach the station (thus replicating the cyclic situation represented in Figure 7 ).
- the mold table 2 will advance as far as reaching the work-station D for receiving the second reinforcement net (also in this case preferably preheated as done for the first reinforcement net) onto the levelled volume of abrasive mixture, before progressing through the terminal phases of loading of the paper label e1 and of the metal grommet bm1 of reinforcement of the central hole of the grinding wheel onto the central pin 6 of the molds, as already described with reference to the machine layout of Figure 2 .
- the second reinforcement net also in this case preferably preheated as done for the first reinforcement net
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Claims (13)
- Procédé de fabrication d'une meule en formant une galette consolidée en pressant dans un moule une certaine quantité d'un mélange abrasif en poudre contenant un liant thermodurcissable, au moins une bague de renforcement d'un trou central de la meule, et optionnellement une ou plusieurs nappes de renforcement en fibres imprégnées de résine d'un matériau de forte résistance à la traction, et en durcissant dans un four la galette fabriquée, dans lequel le chargement d'une quantité prédéterminée de mélange abrasif dans un trou d'une cavité de moulage d'une table de moulage, fermée par un fond mobile qui est soulevé à un niveau prédéterminé, comprend la réalisation successive des étapes suivantes :- soulever le fond mobile à un premier niveau égal ou inférieur au niveau de la surface de la table de moulage ;- déposer sur la surface de la table de moulage une couche d'une certaine épaisseur uniforme de mélange abrasif tout en maintenant le fond mobile au premier niveau soulevé, caractérisé par les étapes suivantes :- abaisser dans le trou de la table mobile le fond mobile soutenant la masse de mélange abrasif déposé sur sa surface ;- soulever le fond mobile à un second niveau prédéterminé égal ou inférieur au premier niveau ;- supprimer le mélange abrasif de la couche de la surface de la table de moulage en mettant à niveau le remplissage de mélange abrasif de la cavité de moulage ; et- abaisser le fond mobile dans le trou.
- Procédé selon la revendication 1, dans lequel la suppression et la mise à niveau du mélange abrasif sont réalisées par une raclette en une passe unique.
- Procédé selon la revendication 1, caractérisé en ce qu'il est mis en oeuvre en faisant passer un ensemble comprenant la table mobile et le fond mobile successivement par une pluralité de postes de travail, au moins le poste de dépôt sur la surface de la table de moulage de la couche de mélange abrasif d'épaisseur uniforme et le poste de suppression et de mise à niveau étant équipés de mécanismes de soulèvement du fond mobile.
- Procédé selon la revendication 3, dans lequel la table de moulage comporte une pluralité de trous avec des fonds mobiles respectifs définissant autant de cavités de moulage déplacées par des moyens de soulèvement unifiés.
- Procédé selon la revendication 4, dans lequel les cavités de moulage sont disposées de part et d'autre d'une ligne médiane de la table de moulage, l'opération d'enlèvement et de mise à niveau étant réalisée par une paire de courroies racleuses parallèles qui sont abaissées sur la surface de la table le long de la ligne médiane et déplacées en sens opposés pour nettoyer la table de moulage du mélange déposé à une vitesse réduite, dans le même intervalle de temps pris par une passe unique réalisée par une lame racleuse unique.
- Procédé selon la revendication 3, dans lequel plusieurs tables de moulage coplanaires forment une couronne circulaire entraînée en rotation par incréments angulaires pour amener chaque table de moulage à atteindre successivement les postes de travail, le distributeur de mélange et le ou les moyens d'enlèvement et de mise à niveau se déplaçant dans une direction radiale.
- Procédé selon la revendication 1, comprenant en outre les opérations de dépôt d'une première nappe de renforcement sur la surface du fond mobile et d'une seconde nappe de renforcement sur le mélange abrasif mis à niveau, respectivement avant et après exécution de ladite séquence d'opérations.
- Procédé selon la revendication 7, dans lequel les nappes de renforcement sont préchauffées avant introduction dans le moule.
- Procédé selon la revendication 1, dans lequel la bague métallique de renforcement du trou central de la meule est placée sur une tige centrale s'étendant au travers d'un trou du fond mobile du moule en tant que dernière opération avant la mise sous pression.
- Procédé selon la revendication 7, dans lequel une étiquette en papier est placée sur la nappe de renforcement.
- Procédé selon la revendication 7, caractérisé par le fait que, sur le fond mobile de la cavité de moulage, est placée une étiquette en papier préchargée électrostatiquement pour détendre d'éventuels plissements se trouvant sur la première nappe de renforcement.
- Machine automatique ou semi-automatique de fabrication d'une galette consolidée par pression dans un moule d'une certaine quantité d'un mélange abrasif contenant un liant thermodurcissable, ainsi qu'au moins une étiquette en papier, des première et seconde nappes de renforcement en fibres d'un matériau de forte résistance à la traction imprégné de résine, et au moins une bague métallique de renforcement d'un trou central de la meule, à durcir successivement dans un four, comprenant un ensemble de tables de moulage coplanaires formant une couronne circulaire qui est entraînée en rotation par incréments angulaires pour amener chaque table de moulage à passer successivement par une pluralité de postes de travail de la machine, chaque table de moulage comprenant un ou plusieurs trous, à l'intérieur desquels un fond mobile peut être soulevé dans le trou à des niveaux préétablis à partir du niveau de la surface de la table de moulage pour modifier la profondeur de la cavité de moulage, caractérisé en ce que le chargement d'une certaine quantité de mélange abrasif à l'intérieur de chaque cavité de moulage avec le fond mobile d'une table de moulage est réalisé dans deux postes distincts et atteints successivement ;
le premier des deux postes successifs comprend des moyens de levage des fonds mobiles des cavités de la table de moulage et un distributeur de mélange se déplaçant à partir d'une position de repos vers une position étendue s'étendant au-dessus de la surface de la table de moulage pour y déposer une couche d'une certaine épaisseur de mélange abrasif tout en maintenant le fond mobile des cavités de moulage, sur lesquelles au moins une première nappe de renforcement a préalablement été placée, à un niveau soulevé égal ou inférieur au niveau de la surface de la table de moulage, d'abaisser le fond mobile de la cavité de moulage après achèvement du dépôt de la couche de mélange abrasif ;
le second des deux postes successifs comprend des moyens de levage du fond mobile de la cavité de moulage de la table vers un second niveau prédéterminé égal ou inférieur au premier niveau, au moins une lame racleuse et des moyens pour l'abaisser sur la surface de la table et la faire glisser sur la surface de la table pour enlever le mélange abrasif de la couche déposée sur la table, mettre à niveau le contenu du mélange abrasif remplissant les cavités de moulage en une seule passe, des trémies pour récupérer le mélange abrasif enlevé de la surface de la table et des moyens pour recycler le mélange abrasif récupéré vers un réservoir d'alimentation du poste de travail précédent de dépôt de la couche de mélange abrasif. - Machine automatique ou semi-automatique selon la revendication 12, dans laquelle chaque table de moulage comprend une pluralité de cavités de moulage réparties de part et d'autre côté d'une ligne médiane de la table tangente à une circonférence de la couronne circulaire, une paire de lames racleuses et des moyens respectifs pour les abaisser ensemble le long de la ligne médiane et pour déplacer les deux lames dans des directions radiales opposées, et pour récupérer le mélange abrasif enlevé dans deux trémies pour recycler le mélange, respectivement placées du côté intérieur et du côté extérieur de la table de moulage.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/IT2007/000728 WO2009050749A1 (fr) | 2007-10-18 | 2007-10-18 | Procédé de fabrication de meules et installation associée |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2205399A1 EP2205399A1 (fr) | 2010-07-14 |
EP2205399B1 true EP2205399B1 (fr) | 2011-09-07 |
Family
ID=39595691
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP07849697A Active EP2205399B1 (fr) | 2007-10-18 | 2007-10-18 | Procédé de fabrication de meules et installation associée |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2205399B1 (fr) |
AT (1) | ATE523292T1 (fr) |
WO (1) | WO2009050749A1 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102015221294B3 (de) * | 2015-10-30 | 2017-05-04 | Neenah Gessner Gmbh | Schleifscheiben, insbesondere Trennscheiben, und Herstellungsverfahren dafür |
CN107097158A (zh) * | 2017-06-25 | 2017-08-29 | 杨帆 | 一种制作弹性模块的成型系统 |
Families Citing this family (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT1399287B1 (it) | 2010-03-11 | 2013-04-11 | Davide Maternini S P A | Metodo di fabbricazione di mole abrasive e relativa macchina automatica |
CN102152251B (zh) * | 2011-01-24 | 2013-04-10 | 谢泽 | 一种组合式自动化生产砂布页盘的方法 |
ITVA20120013A1 (it) * | 2012-05-28 | 2013-11-29 | Davide Maternini S P A | Macchina di stampaggio di una mola abrasiva e relativo metodo perfezionato di stampaggio. |
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CN104290046A (zh) * | 2013-07-16 | 2015-01-21 | 宁波大华砂轮有限公司 | 一种自动化的砂轮卸模机 |
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WO2017113448A1 (fr) * | 2015-12-30 | 2017-07-06 | 廊坊盛森磨具有限公司 | Dispositif d'étalement pour machine de meulage de forme |
ITUA20162123A1 (it) * | 2016-03-30 | 2017-09-30 | Davide Maternini S P A | Macchina di stampaggio in linea per un disco abrasivo |
CN108081164A (zh) * | 2016-11-21 | 2018-05-29 | 郑州狮虎磨料磨具有限公司 | 超硬砂轮生产线 |
IT201600119933A1 (it) * | 2016-11-28 | 2018-05-28 | Davide Maternini S P A | Sistema di stampaggio per dischi abrasivi con riempimento a peso |
IT201800010678A1 (it) * | 2018-11-29 | 2020-05-29 | Davide Maternini S P A | Macchina di stampaggio di un disco abrasivo e relativo metodo di stampaggio |
IT201900003663A1 (it) | 2019-03-13 | 2020-09-13 | Davide Maternini S P A | Apparecchiatura di fabbricazione di dischi abrasivi e relativo metodo |
CN110065013B (zh) * | 2019-04-17 | 2021-01-15 | 郑州大河智信科技股份公司 | 一种精密金属砂轮磨具自动刮平工艺 |
CN111002238B (zh) * | 2019-11-22 | 2021-03-16 | 辽宁程瑞砂轮有限公司 | 砂轮成型料刮平装置 |
IT202000018754A1 (it) | 2020-07-31 | 2022-01-31 | Davide Maternini S P A | Macchina di stampaggio per dischi abrasivi a pressa inversa |
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US3868793A (en) * | 1973-06-18 | 1975-03-04 | Norton Co | Internally safety reinforced cup grinding wheel |
JPS53106987A (en) * | 1977-02-28 | 1978-09-18 | Heijirou Fukuda | Method of continuously manufacturing resinnbonded thin layer artificial grinding wheel for use in cutting hard materials |
EP1473117A1 (fr) * | 2003-04-29 | 2004-11-03 | Davide Maternini S.p.A. | Procédé et dispositif pour la fabrication de meules |
-
2007
- 2007-10-18 WO PCT/IT2007/000728 patent/WO2009050749A1/fr active Application Filing
- 2007-10-18 EP EP07849697A patent/EP2205399B1/fr active Active
- 2007-10-18 AT AT07849697T patent/ATE523292T1/de not_active IP Right Cessation
Cited By (3)
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DE102015221294B3 (de) * | 2015-10-30 | 2017-05-04 | Neenah Gessner Gmbh | Schleifscheiben, insbesondere Trennscheiben, und Herstellungsverfahren dafür |
CN107097158A (zh) * | 2017-06-25 | 2017-08-29 | 杨帆 | 一种制作弹性模块的成型系统 |
CN107097158B (zh) * | 2017-06-25 | 2019-05-07 | 新昌县寅创汽车配件有限公司 | 一种制作弹性模块的成型系统 |
Also Published As
Publication number | Publication date |
---|---|
WO2009050749A1 (fr) | 2009-04-23 |
EP2205399A1 (fr) | 2010-07-14 |
ATE523292T1 (de) | 2011-09-15 |
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