EP2190675A1 - Method and device for the software-controlled production of book covers for individual books and short runs of different format sizes - Google Patents
Method and device for the software-controlled production of book covers for individual books and short runs of different format sizesInfo
- Publication number
- EP2190675A1 EP2190675A1 EP08784171A EP08784171A EP2190675A1 EP 2190675 A1 EP2190675 A1 EP 2190675A1 EP 08784171 A EP08784171 A EP 08784171A EP 08784171 A EP08784171 A EP 08784171A EP 2190675 A1 EP2190675 A1 EP 2190675A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- book
- cover
- format
- covers
- cut
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C7/00—Manufacturing bookbinding cases or covers of books or loose-leaf binders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C11/00—Casing-in
- B42C11/04—Machines or equipment for casing-in or applying covers to books
Definitions
- the invention relates to the software-controlled production of book covers for single copies and short runs with changing from book to book dimensions using a book cover manufacturing machine with individually designed and fully automatically adjustable individual units.
- the object of the invention is to provide a method and a device for the production of individual book copies and small pads with changing cover imprint, variable format sizes and changing from book to book print motifs in the book cover covers, especially for photo books, with little staff and accordingly low cost and time can be produced.
- this is achieved by a method which is characterized in that the book block, book sleeve and cover and their components are made on the basis of the same data, and that book sleeve and book block or cover are automatically coordinated so that each one particular Book sleeve of a particular cover band is assigned software controlled.
- the method according to the invention is characterized in that the data of the book to be bound is recorded in the desired format and entered into a software and cataloged, the individual elements of the book cover parked on these data entries are cut to a size corresponding to the format, the installation for the cut is selected by appropriate adjustment of the associated cutting blade, which are provided on the book covers and back inserts in the format coordinated cover covers with adhesive application, the glued cover cover fixed on its outside, taken over and rolled on the formathaltig positioned cardboard (book cover) and machine boards (back inserts) , which are sucked together with the ceiling cover by gluing connected individual elements of the book cover and transported by turning to the corner impact station, then the book covers in the machine, the interior is attached, this mecanicaus tion as a connection between the book block and book cover as a carrier for the capital bands tailored and connected by thermoseal and transferred as a whole accurately positioned on the book cover and at the same time the fold of the cover is formed, and a cavity is formed to the back system, the Closing the
- the stack of benefits includes a variety of designs and dimensions of blankets, preferably in DIN format, each of which has an identifier in the form of a record, a production number or the like.
- These data are entered into the computer with the order received and stored, and capture all relevant data of the book to be bound, including the DIN format.
- the data is entered into a software, cataloged and, if necessary, called up with the identifier in the computer.
- These data individually determine and guide the entire process for each benefit, book cover, etc., and each part to be connected to the book cover contains this data.
- the identifier of the data may e.g. be designed as a barcode, as an RFID identifier, as a marker or the like and assigned to each sub-element and each step.
- the input of the data for producing the book cover in a software is preferably already at placing the order.
- the data relates to the dimensions of the ceiling, the ceiling material, the interior decoration, etc. These data are cataloged and integrated into the book cover as a data mark so that they accompany the book cover on their way through the individual stations and are retrieved in preparation for each processing step to control and to provide the required precise adjustments and feeds of the individual elements, the setting and activation of the cutting knives, the application of adhesive, the application of the desired coating material, the turning of the corners and edges, the provision, feeding and laying of the interior fittings, etc. coordinate.
- the cutting of the book cover to an arbitrarily variable degree by a separate, external program step performed eg in a separate loop of the operation, if there are special circumstances or reasons for doing so.
- the book cover covers have previously been printed only on the use of digital machines on the same paper sizes, the book covers must be adjusted according to the dimensions of the book. This means that the usefulness of digital machines has to be reworked when moving from a book of a particular format to a book of other formats or dimensions. For very small runs or single volumes this takes a considerable amount of material and labor, so that the time and cost is so high that the production of individual books is not profitable.
- Fig. 1 in the form of a block diagram of the process sequence according to the invention in
- FIG. 2 in the form of a block diagram, the individual stations in which the
- the data for the respective book cover of the book to be bound is recorded upon receipt of the order and entered into the software in step 2 and cataloged, so that this information in the form of markers, data for chips or data for RFID Elements can be entered into the book cover material and read out again at any time to carry out processing steps.
- the book covers are cut to the individually specified size.
- the book covers which are removed at 4 from a roll goods or sheet formats, either by hand or automatically introduced according to the built-in print on the bookmark in the operating circuit and pinpoint fixed on the cutting pad.
- the feeding and conveying of the book covers is done for example via suction devices, which are designed as parallel double belt and position the book cover properly depending on the print marks in the book covers.
- step 7 an adhesive application is applied to the book cover via a rotating Oberleimwerk and provided with adhesive blanket is provided at 8 with a blanket cover on the outside of the ceiling and rolled with the help of press rollers on the formatathaltig positioned book cover and back insert, so that from a magazine 9 precisely supplied coating can be rolled and fixed by gluing to the book cover in the processing step 10.
- the book cover so far supplemented by means of suction pads or transfer rollers and it turns the corners of the Covering material and the edges in step 1 1 einschl- gene and applied in step 12, the interior, which is applied in step 13 by Zuschnei-the feeding and 12 at the book cover by means of thermal sealing point.
- the interior trim which is cut from book block back-bonding materials for the book block-book cover connection and paper backing material for the capital ribbons, can be fed into the process from the outside in step 13, either manually or automatically.
- step 14 the formation of the fold of the cover and the formation of a cavity is created to the spine, so that when you close the book, the resulting tension between the book block and ceiling are compensated.
- the finished book cover is stored in step 15 and the book block is hung in step 16 in the book cover.
- Figure 2 shows a block diagram of the structural design of the device according to the invention for the manufacture of book covers for small runs with different format sizes.
- the data of the book covers to be produced, both for single copies and small runs with constantly changing format sizes are in terms of the dimensions of the book cover, such as formatting, blanket cover material, format size and the like.,
- the blankets or boards are provided in printed form from a supply station V, introduced into a station A and positioned for the cutting process. The insertion takes place via a conveying device on which the blankets are determined, for example by suction, optionally, via suction belts.
- the blankets or cardboards are placed on the cutting table of the cutting station B via the suction belts or the like and positioned exactly with the aid of punching or cutting devices successively in the width direction on two parallel sides in B1 and then in the length direction on two parallel sides in B2 punched to measure.
- the punching or cutting devices BI, B2 are preferably vertical to the ceiling board surface lowerable knife with switchable counter blades for the respective front and Schubetre in a format direction of the exact cut of the other two, perpendicular thereto extending format edges done by changing the direction of movement of the format in a second, virtually identical cutting device.
- the so cut to size blanket board is moved into a glue application station C, in which a rotating glue application roller is lowered onto the ceiling board, the adhesive during the rotation of the roller on the ceiling surface or the places to be provided with adhesive places.
- the glue-coated ceiling board is transported below the glue application roller to the next processing station D, where the backrest is brought together with the ceiling board.
- This backrest is selectively supplied by a magazine M pre-cut and placed by hand on the blankets cardboard, or automatically brought from a magazine to the ceiling board located in the support station and fixed according to the blankets with the help of suction pads or transfer rollers on the outside, and taken with Help of press rolls on the formatathaltig positioned ceiling boards rolled.
- the individual elements of the book cover connected to the cover by gluing are now sucked together and transported on.
- the book cover so far created in the corner Einsch lagstation E is turned and the corners are wrapped and glued diagonally and then all four Forrnatkanten using preheated pressure strips in the processing station F, so that the previously prepared book covers are provided in the machine directly with the interior can.
- the interior consists of materials for book block backing, namely of hinge, kraft paper or fabric and paper backing material as a carrier for the capital bands.
- the interior fittings are applied to the book cover in exact position by thermo-sealing.
- the fold of the cover is formed, with a Cavity remains for the back system, which compensates for the resulting tension between the book block and ceiling when closing the book.
- This interior is the station G supplied in the form of a finished blank from the outside of a storage station H and glued to the ceiling. Subsequently, the finished book cover is transported to the storage station I. In another processing station K, the hanging of the book block is made.
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007018023A DE102007018023A1 (en) | 2007-04-17 | 2007-04-17 | Method and device for the manufacture of book covers for individual books and short runs of different format sizes |
PCT/DE2008/000611 WO2008135007A1 (en) | 2007-04-17 | 2008-04-11 | Method and device for the software-controlled production of book covers for individual books and short runs of different format sizes |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2190675A1 true EP2190675A1 (en) | 2010-06-02 |
Family
ID=39673182
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08784171A Withdrawn EP2190675A1 (en) | 2007-04-17 | 2008-04-11 | Method and device for the software-controlled production of book covers for individual books and short runs of different format sizes |
Country Status (7)
Country | Link |
---|---|
US (1) | US8313276B2 (en) |
EP (1) | EP2190675A1 (en) |
JP (1) | JP2010524717A (en) |
CA (1) | CA2683549A1 (en) |
DE (1) | DE102007018023A1 (en) |
RU (1) | RU2450937C2 (en) |
WO (1) | WO2008135007A1 (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102007018023A1 (en) * | 2007-04-17 | 2008-10-23 | Peter Schmidkonz | Method and device for the manufacture of book covers for individual books and short runs of different format sizes |
DE102008060655A1 (en) * | 2008-12-08 | 2010-06-10 | Wohlenberg Buchbindesysteme Gmbh | Method and device for producing a double-sided envelope printed product |
DE102010024232A1 (en) * | 2010-06-18 | 2011-12-22 | Kolbus Gmbh & Co. Kg | Method and device for producing book covers |
DE112012006303B4 (en) | 2012-05-01 | 2019-03-28 | Hewlett-Packard Development Company, L.P. | Techniques for folding a blanket for a cover |
US9542638B2 (en) * | 2014-02-18 | 2017-01-10 | Apple Inc. | RFID tag and micro chip integration design |
EP3141398B1 (en) * | 2015-09-09 | 2018-07-18 | Müller Martini Holding AG | Method and machine for producing glue-bound printed products |
DE102019126034A1 (en) * | 2019-09-26 | 2021-04-01 | Kolbus Gmbh & Co. Kg | Device and method for the automated production of book cover covers and / or box covers |
JP7387513B2 (en) | 2020-03-30 | 2023-11-28 | 株式会社Screenホールディングス | printing system |
Family Cites Families (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2596068A (en) * | 1946-10-10 | 1952-05-06 | Wilson Jones Co | Casemaker |
DE3109114C2 (en) * | 1981-03-11 | 1984-12-06 | Mohndruck Graphische Betriebe GmbH, 4830 Gütersloh | Book and process for its manufacture |
US4377430A (en) * | 1981-04-06 | 1983-03-22 | Bexley Robert G | Process of making book covers |
DE3817463A1 (en) * | 1988-05-21 | 1989-11-30 | Peter Schmidkonz | METHOD AND SELF-WORKING BOOKBINDING SYSTEM FOR UNIQUE AND SMALL SERIES |
US5203590A (en) * | 1990-10-31 | 1993-04-20 | Hertzberg-New Method, Inc. | Bound book with reinforced fabric strips |
EP0603501B1 (en) * | 1992-12-09 | 1997-03-19 | Kolbus GmbH & Co. KG | Machine for manufacturing book covers |
JPH08132758A (en) * | 1994-11-09 | 1996-05-28 | Koichi Obata | Bookbinding tool |
JP3422394B2 (en) * | 1995-04-17 | 2003-06-30 | 凸版印刷株式会社 | Book |
JP3672719B2 (en) * | 1997-08-04 | 2005-07-20 | ホリゾン・インターナショナル株式会社 | Bookbinding equipment |
US6364590B1 (en) * | 2000-08-01 | 2002-04-02 | Hewlett-Packard Company | Book cover preparation system |
DE10038513A1 (en) * | 2000-08-08 | 2002-02-21 | Schmidkonz Peter | Band for book spines used for binding books comprises a roll of paper coated on one side with a heat-sealable adhesive layer |
US7236934B1 (en) * | 2000-08-31 | 2007-06-26 | Hewlett-Packard Development Company, L.P. | Tailored method and system for custom manufactured books |
DE10057602C5 (en) * | 2000-11-21 | 2014-09-11 | Kolbus Gmbh & Co. Kg | Device for making book covers |
JP2002200864A (en) * | 2000-12-28 | 2002-07-16 | Tadao Uno | Bookbinding apparatus for electronically printed book |
JP2003025757A (en) * | 2001-07-16 | 2003-01-29 | Toppan Printing Co Ltd | Method for manufacturing cover for high-grade bookbinding and method for manufacturing high-grade bound book |
WO2004024461A1 (en) * | 2002-09-13 | 2004-03-25 | Gp2 Technologies, Inc. | Apparatus and method for manufacturing hard book cover assemblies |
DE10355252A1 (en) * | 2003-11-26 | 2005-06-23 | Peter Schmidkonz | Device and process to produce covers for small batchs or single books made of card with adhesive binding covered with coating material, corners and edges turned in and then taken off |
US7503555B2 (en) * | 2004-08-09 | 2009-03-17 | Epac Technologies | System for and a method of producing a book on demand |
DE102007018023A1 (en) * | 2007-04-17 | 2008-10-23 | Peter Schmidkonz | Method and device for the manufacture of book covers for individual books and short runs of different format sizes |
-
2007
- 2007-04-17 DE DE102007018023A patent/DE102007018023A1/en not_active Withdrawn
-
2008
- 2008-04-11 WO PCT/DE2008/000611 patent/WO2008135007A1/en active Application Filing
- 2008-04-11 EP EP08784171A patent/EP2190675A1/en not_active Withdrawn
- 2008-04-11 US US12/450,884 patent/US8313276B2/en not_active Expired - Fee Related
- 2008-04-11 RU RU2009141552/12A patent/RU2450937C2/en not_active IP Right Cessation
- 2008-04-11 JP JP2010503346A patent/JP2010524717A/en active Pending
- 2008-04-11 CA CA002683549A patent/CA2683549A1/en not_active Abandoned
Non-Patent Citations (1)
Title |
---|
See references of WO2008135007A1 * |
Also Published As
Publication number | Publication date |
---|---|
US8313276B2 (en) | 2012-11-20 |
RU2450937C2 (en) | 2012-05-20 |
DE102007018023A1 (en) | 2008-10-23 |
US20100111643A1 (en) | 2010-05-06 |
WO2008135007A1 (en) | 2008-11-13 |
RU2009141552A (en) | 2011-05-27 |
JP2010524717A (en) | 2010-07-22 |
CA2683549A1 (en) | 2008-11-13 |
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Legal Events
Date | Code | Title | Description |
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PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
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17P | Request for examination filed |
Effective date: 20091015 |
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AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MT NL NO PL PT RO SE SI SK TR |
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AX | Request for extension of the european patent |
Extension state: AL BA MK RS |
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DAX | Request for extension of the european patent (deleted) | ||
17Q | First examination report despatched |
Effective date: 20130306 |
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GRAP | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOSNIGR1 |
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INTG | Intention to grant announced |
Effective date: 20131031 |
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STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
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18D | Application deemed to be withdrawn |
Effective date: 20140311 |