EP2148022B1 - Method of manufacturing paved areas and ventilation and/or drainage material to implement the method - Google Patents

Method of manufacturing paved areas and ventilation and/or drainage material to implement the method Download PDF

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Publication number
EP2148022B1
EP2148022B1 EP09008791.7A EP09008791A EP2148022B1 EP 2148022 B1 EP2148022 B1 EP 2148022B1 EP 09008791 A EP09008791 A EP 09008791A EP 2148022 B1 EP2148022 B1 EP 2148022B1
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EP
European Patent Office
Prior art keywords
support layer
sheet
substrate
channel
ventilation
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EP09008791.7A
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German (de)
French (fr)
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EP2148022A2 (en
EP2148022A3 (en
Inventor
Walter Gutjahr
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/18Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D13/00Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage; Sky-lights
    • E04D13/04Roof drainage; Drainage fittings in flat roofs, balconies or the like
    • E04D13/0404Drainage on the roof surface
    • E04D13/0477Underroof drainage layers
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/18Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • E04F15/182Underlayers coated with adhesive or mortar to receive the flooring
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/18Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • E04F15/185Underlayers in the form of studded or ribbed plates

Definitions

  • the invention relates to a process for the production of dewatering and / or deaerating base courses of flowable or free-flowing or plastic, after setting hardening substances with adhesive bond on load-bearing substrates for after hardening applied to the base layer floor coverings, in particular plate coverings and a surface venting and / or drainage material for carrying out the method.
  • the invention is based on the object to provide a method for the production of tile coverings on rigid load-bearing substrates in highly loadable composite arrangement, in which the removal or evaporation of in which the plates and the ground connecting support layer moisture is ensured to such an extent that impairments of the load-bearing capacity of the composite arrangement by moisture which has entered the supporting layer from the outside or from the ground are excluded with certainty.
  • this object is achieved by the features of claim 1, wherein additionally in the walls of the venting and / or drainage channels passage openings for the derivation of accumulating in the support layer water or water vapor can be provided inside the duct system.
  • the system of venting and / or drainage channels introduced in the base layer ensures that the flow or drying paths within the base layer to the moisture or water vapor-removing channels are substantially shortened compared with a large-area base layer, ie the removal of the moisture from or out ., The drying of the support layer takes place very quickly.
  • the height of the venting and / or drainage channels corresponds at most to the height intended for the base layer, but may also be lower so that the base layer completely covers the channels after their application and curing.
  • a mixture of a chemically reacting two-component epoxy resin or another chemical binder and a free-flowing monocommaterial is preferably used, which after setting or hardening of the chemical component, the highly stable gas, water vapor and / or liquid-permeable support layer forms.
  • cement or anhydride mortar or screed material for the hardening base course.
  • a sheet-like or plate-shaped drainage material is applied to the substrate before the application of the cavity-forming system.
  • the arrangement of openings in the walls of the venting and / or drainage channels can also be omitted, since the passage of water or water vapor into the drainage channels can also take place via the drainage material.
  • the system of interconnected venting and / or drainage channels to be applied according to the invention prior to the application of the support layer-forming material to the substrate is inventively characterized by a system of interconnected plate-coating side closed by the film material and open at the bottom side channel profiles or a contiguous in an originally planar plastic film Cavity formed, the remaining between the sewer network flat film areas are at least partially cut out. In these cut-out film areas, therefore, the support layer which has been poured up before the application of the boards can pass unhindered to the underside, whereby the desired secure bond between the substrate and the board covering is obtained.
  • the channel network is formed by a plurality of spaced-apart, substantially rectangular crossing channel profiles.
  • These channel profiles preferably have the cross section of a trapezoid open at the bottom.
  • the channel network may also include the spaces remaining between the sidewalls of a plurality of uniformly or non-uniformly distributed recesses in the originally planar sheet material and the cut-out foil areas remaining between the thus formed channel or cavity system after deformation of the bottom surfaces of the recesses forming film portions are preferably formed, wherein the configuration is preferably made such that the recesses formed in the originally planar sheet in the form of a conical or truncated pyramid or a regular or irregular irregularly shaped geometric body, for. B. a langovalen, from the base surface of conically tapered body whose originally closed upper end faces are cut out.
  • peripheral walls stiffening foil sections of small width can be recognized.
  • additional depressions may be formed in addition, which then expedient same height as the wells with cut bottom surfaces.
  • the additional recesses with are then preferably smaller in plan view than the recesses are dimensioned with cut-out bottom surface.
  • the recesses formed in the originally planar sheet material may, in a specific embodiment, have the shape of geometrical bodies of the same shape and dimensions formed in a regular arrangement in the originally planar sheet, which are cut out in the region of their end faces which are offset in height from the original sheet surface or in other ways. for example, by over-milling - open are.
  • a material permeable to the flowable or pourable material of the base layer permeable preferably formed by a high-strength glass mesh fabric reinforcement may be applied on top of the cavity-forming material.
  • Fig. 1a is shown in section in a section on the concrete Tragptatte 10 a terrace in the manner according to the invention in a composite arrangement applied plate coating.
  • the plate covering formed in the illustrated case of thin-walled tiles 12 is connected via a support layer 14 firmly adhering to the support plate 10, which at its upper side by a - formed for example by a hardened Dichtschlämme - firmly adhering sealing layer 16 against ingress of moisture from the support layer 14 is.
  • the support layer 14 which brings about the composite of the tiles 12 with the support plate 10 is formed by what is known as a drainage thin bed, which is prepared from a mixture of a granular mineral material of predetermined particle size with a two-component epoxy resin.
  • this mixture When freshly prepared, this mixture is pourable, ie can be applied with the required low layer height on top of the support plate or the sealing layer, and then solidified by the chemical reaction between the resin components to the rigid, as a result of the hardened on the hardened resin bridges only partially adhering compound of the granular particles moisture-permeable support layer 14 ,
  • the water-removing properties of the base layer 14 used are limited, so that - especially in large-scale plate coverings - drainage of, for example, over the joints of the tiles 12 penetrated water would be possible only with undesirable time delay.
  • moisture trapped in the base layer could then freeze and reduce or eliminate the load bearing capacity of the layer, because the originally existing solid bond between the monocrystal particles of the base layer 14 bursts and the solid bond between the tiles and the substrate ceases to exist given is.
  • channels 20 for removing moisture in the liquid and gaseous or vaporous state of aggregation located between the channels of the tiles formed to the subsurface continuous areas of the support layer on short distances from which the moisture and accelerated dissipated.
  • These channels 20 are formed by deposition of the below in connection with the Fig. 3 . 4a and 5 is still generated in the channel-forming venting or drainage material 24 described in more detail on the substrate 10 before the application of the support layer 14, wherein the bond between the substrate and plate covering is not significantly weakened.
  • the support layer 14 is still by a prior to the application of the support layer on the channel network launched reinforcing material, for example, a schematically in Fig. 2 shown glass mesh fabric 26, reinforced.
  • the highly durable bond firmly adhering the tiles 12 on the top of the support layer 14 is ensured in the application shown by troweling a thin layer 28 of a bonding mortar.
  • the layer can be dispensed with if the tiles 12 are laid directly on the support layer immediately after the application of the base layer 14 in their still flowable state, so that the adhesive bond then takes place directly between the tile undersides and the base layer 14.
  • Fig. 1b shown plate pad assembly differs from the above in connection with Fig. 1a inscribed in that the thin layer forming the drainage thin-bed support layer 14 is applied during application of the mixture of mineral particles and two-component epoxy resin only in such Schütt fame that its upper surface is flush with the surface facing away from the top of the channels 20.
  • the tiles are then laid by means of the layer 28 of the adhesive mortar applied over the entire surface to the upper side of the base layer 14 interrupted by the channels 20.
  • the plates are not completely laid by dried concrete or screed, can basically in the same way as in connection with Fig. 1 described, can be used, in which case also for the support layer 14, alternatively, porous curing cement or anhydride mortar or screed material can be used.
  • porous curing cement or anhydride mortar or screed material can be used.
  • the channels 20 in the support layer 14 forming venting and / or drainage material 24 is in the Fig. 3 . 4 a and 5 shown separately.
  • the material 24 obtained from an originally planar rigid plastic film by deformation and partial removal of film regions forms an integral network of channel profiles 24a, 24b which are open at right angles and are closed on the flat upper side with obliquely inclined sidewalls in Fig. 1a, 1b and Fig. 4 recognizable underside open trapezoidal cross section have.
  • low passage openings 24 c are provided, via which moisture or water vapor from the region 25 enclosed by the channel profiles 24 a, 24 b pass into their interior, ie into which the channels 20 and can be removed from there.
  • foil sections 24d of small width extending parallel to the upper side are integrally attached to their edges facing the lower side, which are interrupted in the region of the passage openings 24c.
  • plate pad assembly differs from that in conjunction with Fig. 1a described in that it realizes a higher construction height of the support layer 14 and thus also the channel 20 due to the spatial conditions. This can be compared to that in the arrangements according to Fig. 1 a and 1b described drainage material 24 modified drainage material 24 'are used, which in Fig. 4b is shown separately.
  • the plate assembly according to Fig. 1c differs in addition to the mentioned larger construction height additionally characterized in that between the substrate 10 and the underside of the drainage material 24 'is still a thin layer of a plate-like or web-shaped load-bearing drainage material 18 is arranged.
  • the areas 25 enclosed by the channel profiles 24a, 24b in which the foil areas remaining after the deformation of the originally planar foil are cut away or punched out, have a comparatively large area compared to the areas covered by the channel profiles 24a, 24b, so that not only the lining side but also the underside a correspondingly large-area connection with the support layer 14 is given.
  • FIGS Fig. 6 to 9 A modified embodiment of a dewatering and / or drainage material 30 suitable for the production of tile coverings on load-bearing substrates in a composite structure with a low structural height in the manner according to the invention is shown in FIGS Fig. 6 to 9 shown. Also this in the intended installation position patch on the substrate 10, embedded in the subsequently applied support layer material is made of an originally planar plastic sheet material, in which a plurality of closely spaced depressions are formed distributed over the entire film surface.
  • depressions 32 each have the shape of a low truncated cone, the truncated cone base surface opposite end face in the intended mounting position on a ground facing down, ie the peripheral wall of the truncated cone forming peripheral walls 32a of the recesses 32 converge from the original horizontal film surface in downward direction.
  • the areas of the film forming the bottom surface after the indentations 32 have been formed are then cut or punched out again, except for the film sections 32b which adjoin the lower edges of the circumferential walls 32a and which reinforce the peripheral walls, so that substantially circular, large-area open through openings 34 are provided are formed, through which, applied to the material 30, the later support layer 14 forming pourable material on the exposed top surface of the underground and can enter into the desired adhesive connection.
  • lower peripheral walls of the recesses 30 are again provided in the region of the lower edge of the recesses, which openings interrupt the film sections 38, via which moisture or water vapor contained in the base layer can be removed.
  • planar areas of the film starting material further frusto-conical recesses 36 of significantly smaller diameter with closed bottom surface are impressed, which have the same height as the diameter larger recesses with cut bottom portion 34.
  • the respectively remaining between the continuous recesses 32 planar area of the film material are thus supported by the recesses 36 additionally on the ground.
  • the channel system enabling the removal of moisture or water vapor therefore passes through the entire area beneath the planar foil material between the outer circumferential walls 32a of the depressions 32 space formed.
  • the 10 and 11 show a modification of the above in connection with the Fig. 6 to 9 described venting and / or drainage material 30, which is designated in its entirety by 40.
  • the material 40 differs from the afore-described venting and / or drainage material 30 only in that the frustoconical recesses 42 in the illustrated case are formed in a regular arrangement and with the same dimensions closely adjacent to the planar sheet material. Since the material 40 otherwise coincides in the basic functional design with the material 30 and functionally identical regions of the material 40 are assigned in the drawing figures reference numerals, which are different from the reference numerals of the embodiment according to the Fig.
  • venting and / or dewatering material 40 has the manufacturing technical advantage that it with relatively little effort from the known, commercially available plastic dimpled sheets with conical, or truncated pyramid or other shaped depressions by milling or knives of the closed-end faces and subsequent incorporation of the passage openings can be made in the free edges of the peripheral surfaces.
  • the support layer through a glass mesh fabric 26 or - alternatively - a metallic reinforcing mesh can - depending on the properties of the material used for the support layer 14 - are provided or eliminated.
  • the glass mesh fabric 26 may also be adhesively applied to the top surface of the venting and / or drainage material 24 and 30, respectively, whereby the separate operation of the introduction of the Reinforcement in the base layer is eliminated.

Description

Die Erfindung betrifft ein Verfahren zur Herstellung von entwässernden und/oder entlüftenden Tragschichten aus fließ- oder schüttfähigen bzw. plastischen, nach dem Abbinden erhärtenden Stoffen mit Haftverbund auf tragfähigen Untergründen für nach dem Erhärten auf der Tragschicht aufzubringende Bodenbeläge, insbesondere Plattenbeläge und ein flächiges Entlüftungs- und/oder Drainagematerial zur Durchführung des Verfahrens.The invention relates to a process for the production of dewatering and / or deaerating base courses of flowable or free-flowing or plastic, after setting hardening substances with adhesive bond on load-bearing substrates for after hardening applied to the base layer floor coverings, in particular plate coverings and a surface venting and / or drainage material for carrying out the method.

Bei der Erstellung von hochbelastbaren Bodenbelägen aus Fliesen, Kunst- oder Natursteinplatten etc. auf tragfähigen Untergründen, z.B. Betonböden oder Rohbauplatten von Terrassen bzw. Balkons von Gebäuden können dann Schwierigkeiten auftreten, wenn nur eine geringe Aufbauhöhe für den aufzubringenden Bodenbelag zur Verfügung steht. Für die Aufnahme einer hohen Belastung ist Voraussetzung eine Verbundanordnung der Plattenbeläge mit dem Untergrund durch eine entsprechend hoch beanspruchbare Klebemörtel- oder Estrich- Tragschicht geringer Schichtdicke. Dabei können im Außenbereich Probleme bei der Abfuhr von über die Fugen der Platten des Belags in die Verbundschicht eindringendem Wasser in dem Sinne entstehen, dass die eingedrungene Feuchtigkeit nicht hinreichend schnell abgeführt werden kann, so dass - insbesondere in der kalten Jahreszeit - die Gefahr der Zerstörung der Verbundschicht durch Auffrieren besteht. Speziell für diesen Fall sind von der Industrie so genannte epoxidharzgebundene Dünnbettdrainagen entwickelt worden, bei denen ein im Verarbeitungszustand schüttfähiges Gemisch aus mineralischen Monokommaterialien und Reaktionsharz gebildetes Dünnbettdrainagematerial verwendet wird, welches nach dem Aushärten den dünnschichtigen Verbund der Platten des Plattenbelags mit dem Untergrund sicherstellt, wobei eine zwischen den durch das Harz gebundenen Monokompartikeln verbleibende Porosität die Entwässerung der Dünnbett-Tragschicht ermöglicht und so die Gefahr von Frostschäden verringert wird. Insbesondere bei großflächigen Bodenbelägen ist die Entwässerungswirkung dieser Dünnbettdrainage allerdings nachgewiesenermaßen sehr beschränkt, so dass ein dringendes Bedürfnis besteht, die Drainierungs- und Entlüftungsleistung derartiger Verbundschichten im Gebäude-Außenbereich zu verbessern und gleichzeitig auch den Materialverbrauch des Reaktionsharzes zu reduzieren, siehe zum Beispiel DE 20 2005 009301 U1 , US 6151854 A .In the creation of heavy-duty floor coverings made of tiles, art or natural stone slabs, etc. on sustainable substrates, such as concrete floors or structural panels of terraces or balconies of buildings then difficulties may arise when only a small height for the applied flooring is available. To accommodate a high load is a prerequisite for a composite arrangement of the plate coverings with the substrate by a correspondingly high-stress adhesive mortar or screed support layer of low layer thickness. This can cause problems in the removal of over the joints of the plates of the covering in the composite layer penetrating water in the sense that the moisture penetrated can not be dissipated sufficiently quickly, so that - especially in the cold season - the risk of destruction the composite layer consists of freezing. Specifically for this case, so-called epoxy resin-bonded thin-bed drainage systems have been developed by the industry using a pourable mixture of mono-material mineral materials and reactive resin-formed thin-bed drainage material which, after curing, ensures the thin-layered composite of the plates of the plate covering with the substrate porosity remaining between the resin-bound monocomponents enables dewatering of the thin-bed support layer and so the risk of frost damage is reduced. However, especially with large-area floor coverings, the dewatering effect of this thin-bed drainage has been proven to be very limited, so that there is an urgent need to improve the drainage and venting performance of such composite layers in the building exterior and at the same time to reduce the material consumption of the reaction resin, see for example DE 20 2005 009301 U1 . US 6151854 A ,

Bei Verlegung von Platten im Gebäudeinnern direkt auf der Oberseite von Betonböden oder auch einem Estrich tritt das Problem auf, dass die Aufbringung eines Plattenbeläge erst nach weitestgehendem Durchtrocknen des Untergrunds möglich ist, um Schädigung, z.B. durch Rissbildung, in der die Platten mit dem Untergrund verbindenden Dünnbett-Klebemörtelschicht zu verhindern. Solche Klebemörtel haben zwar eine gewisse Porosität, welche ein Trocknung durch Ausdampfen der vom Untergrund übertretenden Feuchtigkeit grundsätzlich ermöglicht, jedoch wird diese Trocknung durch den aufgebrachten Plattenbelag wesentlich verzögert. Gipshaltige Calciumsutfatestriche dürfen in beheizten Fußbodenkonstruktionen eine Restfeuchte von maximal 0,3% aufweisen. Folieartige geschlossene Entkopplungsmatten, wie sie in Verbindung mit solchen Estrichen oft eingesetzt werden, kapseln die Feuchtigkeit ab.When installing panels inside the building directly on the top of concrete floors or even a screed, the problem arises that the application of a tile coverings is possible only after extensive drying of the substrate, in order to avoid damage, e.g. by cracking, in which to prevent the plates connecting to the subsurface thin-bed adhesive mortar layer. Although such adhesive mortars have a certain porosity, which basically allows drying by evaporation of moisture passing from the substrate, but this drying is significantly delayed by the applied plate coating. Gypsum-based calcium rutile screeds may have a residual moisture of not more than 0.3% in heated floor constructions. Folieartige closed decoupling mats, as they are often used in conjunction with such screeds, encapsulate the moisture.

Die angesprochenen Probleme treten aber nicht nur bei der Erstellung von zu entwässernden Plattenbelägen mit geringer Aufbauhöhe auf dem Untergrund, sondern auch in Fällen auf, bei denen von räumlichen Gegebenheiten her größere Aufbauhöhen der Plattenbeläge, d. h. höhere Tragschicht-Dicke verwirklichbar sind.The problems mentioned occur not only in the creation of to be drained plate coverings with a low construction height on the ground, but also in cases where greater spatial heights of installation height of the tile coverings, d. H. higher base layer thickness can be realized.

Der Erfindung liegt demgegenüber die Aufgabe zugrunde, ein Verfahren zur Herstellung von Plattenbelägen auf starren tragfähigen Untergründen in hoch belastbarer Verbundanordnung zu schaffen, bei welchen die Abfuhr bzw. Verdunstung von in der die Platten und den Untergrund verbindenden Tragschicht eingedrungener Feuchtigkeit in solchem Maße gewährleistet ist, dass Beeinträchtigungen der Tragfähigkeit der Verbundanordnung durch von außen oder vom Untergrund in die Tragschicht übergetretener Feuchtigkeit mit Sicherheit ausgeschlossen sind.The invention is based on the object to provide a method for the production of tile coverings on rigid load-bearing substrates in highly loadable composite arrangement, in which the removal or evaporation of in which the plates and the ground connecting support layer moisture is ensured to such an extent that impairments of the load-bearing capacity of the composite arrangement by moisture which has entered the supporting layer from the outside or from the ground are excluded with certainty.

Ausgehend von einem Verfahren der eingangs erwähnten Art wird diese Aufgabe erfindungsgemäß durch die Merkmale von Anspruch 1 gelöst, wobei zusätzlich in den Wandungen der Entlüftungs- und/oder Drainagekanäle Durchtrittsöffnungen für die Ableitung von in der Tragschicht anfallendem Wasser bzw. Wasserdampf ins Innere des Kanal-Systems vorgesehen werden können. Durch das System von in der Tragschicht eingebrachten Entlüftungs- und/oder Drainagekanälen wird erreicht, dass die Fliess- bzw. Trocknungswege innerhalb der Tragschicht zu den Feuchtigkeit bzw. Wasserdampf abführenden Kanälen gegenüber einer großflächigen Tragschicht wesentlich verkürzt werden, d.h. die Abfuhr der Feuchtigkeit aus bzw. die Durchtrocknung der Tragschicht sehr schnell erfolgt.Based on a method of the type mentioned, this object is achieved by the features of claim 1, wherein additionally in the walls of the venting and / or drainage channels passage openings for the derivation of accumulating in the support layer water or water vapor can be provided inside the duct system. The system of venting and / or drainage channels introduced in the base layer ensures that the flow or drying paths within the base layer to the moisture or water vapor-removing channels are substantially shortened compared with a large-area base layer, ie the removal of the moisture from or out ., The drying of the support layer takes place very quickly.

Die Höhe der Entlüftungs- und/oder Drainagekanäle entspricht dabei höchstens der für die Tragschicht vorgesehenen Höhe, kann aber auch geringer sein, so dass die Tragschicht nach ihrer Aufbringung und Aushärtung die Kanäle vollständig überdeckt.The height of the venting and / or drainage channels corresponds at most to the height intended for the base layer, but may also be lower so that the base layer completely covers the channels after their application and curing.

Zur Verbesserung der Beanspruchbarkeit der Verbundanordnung empfiehlt es sich dann, in den oberhalb des Kanalsystems befindlichen Bereich der noch in fließ- bzw. schüttfähigem Zustand befindlichen Tragschicht flächig eine Bewehrung aus zu einer flächigen Gitterstruktur verbundenen langgestreckten dünnen Strukturelementen aus Materialien hoher Zugfestigkeit einzubringen. Für diese Bewehrung können mit Vorteil im Bauwesen an sich bekannte Glasgittergewebe verwendet werden.In order to improve the strength of the composite arrangement, it is then advisable, in the region above the channel system still in the flowable or pourable state, to apply a layer of reinforcement made of elongated thin structural elements made from materials of high tensile strength connected to a two-dimensional lattice structure. For this reinforcement can be used with advantage in construction known per se glass mesh fabric.

Bei Erstellung von Plattenbelägen im Außenbereich wird als Tragschicht bevorzugt ein Gemisch aus einem chemisch reagierendem Zweikomponenten-Epoxidharz oder einem anderen chemischen Bindemittel und einem schüttfähigen Monokommaterial verwendet, welches nach dem Abbinden bzw. Aushärten der chemischen Komponente die hoch belastbare gas-, wasserdampf und/oder flüssigkeitsdurchlässige Tragschicht bildet.When creating outdoor tiling, a mixture of a chemically reacting two-component epoxy resin or another chemical binder and a free-flowing monocommaterial is preferably used, which after setting or hardening of the chemical component, the highly stable gas, water vapor and / or liquid-permeable support layer forms.

Bei Erstellung der Bodenbeläge im Gebäudeinnern kann dagegen auch Zement- bzw. Anhydrid-Mörtel- oder Estrichmaterial für die aushärtende Tragschicht verwendet werden.On the other hand, when creating floor coverings inside the building, it is also possible to use cement or anhydride mortar or screed material for the hardening base course.

Bei Plattenanordnungen, bei denen die Aufbauhöhe zwischen dem Untergrund und dem Plattenbelag nicht kritisch ist, kann es von Vorteil sein, wenn vor dem Aufbringen des hohlraumbildenden Systems auf dem Untergrund noch ein bahn- oder plattenförmiges Drainagematerial aufgebracht wird. In diesem Fall kann die Anordnung von Öffnungen in den Wandungen der Entlüftungs- und/oder Entwässerungskanäle auch entfallen, da der Übertritt von Wasser bzw. Wasserdampf in die Drainagekanäle auch über das Drainagematerial erfolgen kann.In the case of plate arrangements in which the construction height between the substrate and the plate covering is not critical, it may be advantageous if a sheet-like or plate-shaped drainage material is applied to the substrate before the application of the cavity-forming system. In this case, the arrangement of openings in the walls of the venting and / or drainage channels can also be omitted, since the passage of water or water vapor into the drainage channels can also take place via the drainage material.

Das vor der Aufbringung des die Tragschicht bildenden Materials auf den Untergrund erfindungsgemäß aufzubringenden System von miteinander verbundenen Entlüftungs- und/oder Entwässerungskanälen wird erfindungsgemäß von einem in eine ursprünglich ebenflächige Kunststofffolie eingeformten System aus miteinander verbundenen plattenbelagseitig durch das Folienmaterial geschlossenen und untergrundseitig offenen Kanalprofilen oder einem zusammenhängenden Hohlraumsystem gebildet, dessen zwischen dem Kanalnetz verbleibende flächige Folienbereiche zumindest teilweise ausgeschnitten sind. In diesen ausgeschnittenen Folienbereichen kann also die vor dem Aufbringen der Platten aufgeschüttete Tragschicht ungehindert zur Unterseite durchtreten, wodurch der angestrebte sichere Verbund zwischen Untergrund und Plattenbelag erhalten wird.The system of interconnected venting and / or drainage channels to be applied according to the invention prior to the application of the support layer-forming material to the substrate is inventively characterized by a system of interconnected plate-coating side closed by the film material and open at the bottom side channel profiles or a contiguous in an originally planar plastic film Cavity formed, the remaining between the sewer network flat film areas are at least partially cut out. In these cut-out film areas, therefore, the support layer which has been poured up before the application of the boards can pass unhindered to the underside, whereby the desired secure bond between the substrate and the board covering is obtained.

Im Bereich der das Kanal- bzw. Hohlraumsystem untergrundseitig abstützenden Seitenwände des Systems werden zweckmäßig den Übertritt von in gas-, wasserdampf- oder flüssigem Aggregatzustand befindlichen Medien in das Kanalnetz ermöglichenden Durchtrittsöffnungen vorgesehen, über welche in die Tragschicht eingetretene Feuchtigkeit ins Innere des Kanalnetzes abgeführt werden kann.In the area of the side walls of the system supporting the channel or cavity system on the underside, it is expedient to provide passage of media in the gas, water vapor or liquid state into the channel network enabling passage of moisture into the interior of the channel network can.

Gemäß einem ersten Ausführungsbeispiel der Erfindung wird das Kanalnetz von einer Vielzahl von voneinander beabstandeten, sich im Wesentlichen rechtwinklig kreuzenden Kanalprofilen gebildet.According to a first embodiment of the invention, the channel network is formed by a plurality of spaced-apart, substantially rectangular crossing channel profiles.

Diese Kanalprofile weisen dabei bevorzugt den Querschnitt eines an der Unterseite offenen Trapezes auf.These channel profiles preferably have the cross section of a trapezoid open at the bottom.

Zur Versteifung der einzelnen Kanalprofilabschnitte ist es zweckmäßig, wenn an den untergrundzugewandten Rändern der Seitenwände der Kanalprofile parallel zur Oberseite verlaufende, die Seitenwände versteifende Folien-Abschnitte geringer Breite angesetzt sind.To stiffen the individual channel profile sections, it is expedient if are attached to the underside facing edges of the side walls of the channel profiles parallel to the top side, the side walls stiffening foil sections of small width.

In alternativer Ausgestaltung kann das Kanalnetz auch von den zwischen den Seitenwänden einer Vielzahl von in gleichmäßiger oder ungleichmäßiger Verteilung in das ursprünglich ebenflächige Folienmaterial eingeformten Vertiefungen verbleibenden Zwischenräumen und die zwischen dem so gebildeten Kanal- oder Hohlraumsystem verbleibenden ausgeschnittenen Folienbereiche von nach der Verformung die Bodenflächen der Vertiefungen bildenden Folienbereichen gebildet werden, wobei die Ausgestaltung vorzugsweise so getroffen ist, dass die in die ursprünglich ebenflächige Folie eingeformten Vertiefungen die Form eines Kegel- oder Pyramidenstumpfs oder eines in anderer Weise regel- oder unregelmäßig geformten geometrischen Körpers, z. B. eines langovalen, sich von der Basisfläche aus konisch verjüngenden Körpers aufweisen, deren ursprünglich geschlossenen oberen Stirnflächen ausgeschnitten sind.In an alternative embodiment, the channel network may also include the spaces remaining between the sidewalls of a plurality of uniformly or non-uniformly distributed recesses in the originally planar sheet material and the cut-out foil areas remaining between the thus formed channel or cavity system after deformation of the bottom surfaces of the recesses forming film portions are preferably formed, wherein the configuration is preferably made such that the recesses formed in the originally planar sheet in the form of a conical or truncated pyramid or a regular or irregular irregularly shaped geometric body, for. B. a langovalen, from the base surface of conically tapered body whose originally closed upper end faces are cut out.

An den untergrundzugewandten freien Rändern der Umfangswänden der kegel- oder pyramidenstumpfförmigen bzw. in anderer Weise geformten geometrischen Körper können dann wieder parallel zur Ebene der ursprünglichen Folienoberfläche verlaufende, die Umfangswände versteifende Folien-Abschnitte geringer Breite angesetzt sein.At the underlying free edges of the peripheral walls of the conical or truncated pyramid-shaped or otherwise shaped geometric body then parallel to the plane of the original film surface running, the peripheral walls stiffening foil sections of small width can be recognized.

In den zwischen den in die ebenflächige Folie eingeformten Vertiefungen mit ausgeschnittenen Bodenflächen verbleibenden Folienbereichen können zusätzlich weitere Vertiefungen mit eingeformt sein, die dann zweckmäßig gleiche Höhe wie die Vertiefungen mit ausgeschnittenen Bodenflächen haben.In the between the molded into the planar sheet of recesses with cut bottom surfaces remaining film areas additional depressions may be formed in addition, which then expedient same height as the wells with cut bottom surfaces.

Die zusätzlichen Vertiefungen mit sind dann in der Draufsicht bevorzugt kleiner als die Vertiefungen mit ausgeschnittener Bodenfläche bemessen sind.The additional recesses with are then preferably smaller in plan view than the recesses are dimensioned with cut-out bottom surface.

Die in das ursprünglich ebenflächige Folienmaterial eingeformten Vertiefungen können bei einem speziellen Ausführungsbeispiel die Form von in regelmäßiger Anordnung in die ursprünglich ebenflächige Folie eingeformten geometrischen Körpern gleicher Form und Abmessungen haben, die im Bereich ihrer zur Ebene der ursprünglichen Folienoberfläche höhenversetzten Stirnflächen ausgeschnitten oder in anderer Weise - beispielsweise durch Überfräsen - geöffnet sind.The recesses formed in the originally planar sheet material may, in a specific embodiment, have the shape of geometrical bodies of the same shape and dimensions formed in a regular arrangement in the originally planar sheet, which are cut out in the region of their end faces which are offset in height from the original sheet surface or in other ways. for example, by over-milling - open are.

In zweckmäßiger Weiterbildung kann auf der Oberseite des hohlraumbildenden Materials eine für das in fließ- oder schüttfähigem Zustand befindliche Material der Tragschicht durchlässige, vorzugsweise von einem hochfesten Glasgittergewebe gebildete Bewehrung festhaftend aufgebracht sein.In an expedient refinement, a material permeable to the flowable or pourable material of the base layer permeable, preferably formed by a high-strength glass mesh fabric reinforcement may be applied on top of the cavity-forming material.

Die Erfindung ist in der folgenden Beschreibung in Verbindung mit der Zeichnung näher erläutert, und zwar zeigt bzw. zeigen:

Fig. 1a u.1b
jeweils eine senkrechte Schnittansicht durch eine in der erfindungsgemäßen Weise unter Verwendung des in den Fig. 3, 4a und 5 dargestellten Entlüftungs- und/oder Drainagematerials erstellten Dünnschicht-Plattenbelagsanordnung;
Fig. 1c
eine senkrechte Schnittansicht durch eine in der erfin dungsgemäßen Weise unter Verwendung des in Figur 4b dargestellten Entlüftungs- und/oder Drainagematerials erstellten Plattenbelagsanordnung mit größerer Schichtdicke;
Fig. 2
eine perspektivische Ansicht eines in der Anordnung gemäß Fig. 1 zusätzlich zur Bewehrung der Dünnbett-Tragschicht verwendeten Glasgittergewebes;
Fig. 3
eine perspektivische Ansicht eines Teilabschnitts des Entlüftungs- und/oder Drainagematerials;
Fig. 4a
eine Schnittansicht, gesehen in Richtung der Pfeile 4-4 in Fig. 3;
Fig. 4b
eine in der Schnittführung der Fig. 4a entsprechende Schnittansicht durch das in der Fig. 1c dargestellten Plattenanordnung verwendete Entlüftungs- und/oder Drainagematerial;
Fig. 5
eine Draufsicht, gesehen in Richtung des Pfeils 5 in Fig. 4;
Fig. 6
eine perspektivische Ansicht eines abgewandelten Ausführungsbeispiels eines zur Durchführung des erfindungsgemäßen Verfahrens verwendbaren Entlüftungs- und/oder Drainagematerials;
Fig. 7
eine Draufsicht auf das in Fig. 6 gezeigte Material;
Fig. 8
eine Schnittansicht, gesehen in Richtung der Pfeile 8-8 in Fig. 7;
Fig. 9
eine Schnittansicht, gesehen in Richtung der Pfeile 9-9 in Fig. 7;
Fig. 10
eine perspektivische Ansicht eines weiter abgewandelten Ausführungsbeispiels eines zur Durchführung des erfindungsgemäßen Verfahrens verwendbaren Entlüftungs- und/oder Drainagematerials; und
Fig. 11
eine Schnittansicht gesehen Richtung der Pfeile 11-11 in Fig. 10.
The invention is explained in more detail in the following description in conjunction with the drawing, in which: FIG.
Fig. 1a u.1b
each a vertical sectional view through one in the manner according to the invention using the in the Fig. 3 . 4a and 5 illustrated venting and / or drainage material created thin-film Plattenbelagsanordnung;
Fig. 1c
a vertical sectional view through a in the inventions to the invention manner using the in FIG. 4b illustrated venting and / or drainage material produced Plattenbelagsanordnung with larger layer thickness;
Fig. 2
a perspective view of one in the arrangement according to Fig. 1 glass mesh fabric used in addition to the reinforcement of the thin bed support layer;
Fig. 3
a perspective view of a portion of the venting and / or drainage material;
Fig. 4a
a sectional view, as seen in the direction of arrows 4-4 in Fig. 3 ;
Fig. 4b
one in the cut of the Fig. 4a corresponding sectional view through that in the Fig. 1c illustrated plate assembly used venting and / or drainage material;
Fig. 5
a plan view, as seen in the direction of arrow 5 in Fig. 4 ;
Fig. 6
a perspective view of a modified embodiment of a usable for carrying out the method according to the invention venting and / or drainage material;
Fig. 7
a top view of the in Fig. 6 shown material;
Fig. 8
a sectional view, as seen in the direction of arrows 8-8 in Fig. 7 ;
Fig. 9
a sectional view, as seen in the direction of arrows 9-9 in Fig. 7 ;
Fig. 10
a perspective view of a further modified embodiment of a suitable for carrying out the method according to the invention venting and / or drainage material; and
Fig. 11
a sectional view seen in the direction of arrows 11-11 in Fig. 10 ,

In Fig. 1a ist in einem Teilausschnitt eines auf der Beton-Tragptatte 10 einer Terrasse in der erfindungsgemäßen Weise in Verbundanordnung aufgebrachter Plattenbelag im Schnitt veranschaulicht. Der im dargestellten Fall von dünnwandigen Fliesen 12 gebildete Plattenbelag ist über eine Tragschicht 14 fest haftend mit der Tragplatte 10 verbunden, die an ihrer Oberseite durch eine - beispielsweise von einer abgebundenen Dichtschlämme gebildeten - fest haftenden Dichtungsschicht 16 gegen Eindringen von Feuchtigkeit aus der Tragschicht 14 abgesperrt ist. Die den Verbund der Fliesen 12 mit der Tragplatte 10 bewirkende Tragschicht 14 wird von einem so genannten Drainage-Dünnbett gebildet, welcher aus einem Gemisch eines körnigen mineralischen Materials mit vorgegebener Partikelgröße mit einem Zweikomponenten-Epoxidharz aufbereitet ist. In frisch aufbereitetem Zustand ist dieses Gemisch schüttfähig, d.h. kann mit der geforderten geringen Schichthöhe auf der Oberseite der Tragplatte bzw. der Dichtungsschicht aufgebracht werden, und die dann durch die chemische Reaktion zwischen den Harzkomponenten zu der starren, infolge der über die abgebundenen Harzbrücken nur partiell aneinander haftenden Verbindung der körnigen Partikel feuchtigkeitsdurchlässige Tragschicht 14 erstarrt.In Fig. 1a is shown in section in a section on the concrete Tragptatte 10 a terrace in the manner according to the invention in a composite arrangement applied plate coating. The plate covering formed in the illustrated case of thin-walled tiles 12 is connected via a support layer 14 firmly adhering to the support plate 10, which at its upper side by a - formed for example by a hardened Dichtschlämme - firmly adhering sealing layer 16 against ingress of moisture from the support layer 14 is. The support layer 14 which brings about the composite of the tiles 12 with the support plate 10 is formed by what is known as a drainage thin bed, which is prepared from a mixture of a granular mineral material of predetermined particle size with a two-component epoxy resin. When freshly prepared, this mixture is pourable, ie can be applied with the required low layer height on top of the support plate or the sealing layer, and then solidified by the chemical reaction between the resin components to the rigid, as a result of the hardened on the hardened resin bridges only partially adhering compound of the granular particles moisture-permeable support layer 14 ,

Die wasserabführenden Eigenschaften der verwendeten Tragschicht 14 sind allerdings begrenzt, so dass - insbesondere bei großflächigen Plattenbelägen - eine Entwässerung von beispielsweise über die Fugen der Fliesen 12 eingedrungenen Wassers nur mit unerwünschter zeitlicher Verzögerung möglich wäre. Bei einem unerwarteten nächtlichen Frosteinbruch könnte dann die noch in der Tragschicht eingeschlossene Feuchtigkeit auffrieren und die Belastbarkeit der Schicht verringern oder aufheben, weil der ursprünglich bestehende feste Verbund zwischen den Monokorn-Partikeln der Tragschicht 14 gesprengt und der feste Verbund der Fliesen mit dem Untergrund nicht mehr gegeben ist.However, the water-removing properties of the base layer 14 used are limited, so that - especially in large-scale plate coverings - drainage of, for example, over the joints of the tiles 12 penetrated water would be possible only with undesirable time delay. In the event of an unexpected nocturnal frost break, moisture trapped in the base layer could then freeze and reduce or eliminate the load bearing capacity of the layer, because the originally existing solid bond between the monocrystal particles of the base layer 14 bursts and the solid bond between the tiles and the substrate ceases to exist given is.

Zur Verkürzung der Fließwege und der somit schnelleren Abfuhr von Feuchtigkeit aus der Tragschicht 14 ist in dieser deshalb ein flächig verteiltes relativ engmaschiges Netz von Kanälen 20 zur Abfuhr von Feuchtigkeit in flüssigem und gas- bzw. dampfförmigem Aggregatzustand aus den zwischen den Kanälen befindlichen von den Fliesen zum Untergrund durchgehenden Bereichen der Tragschicht auf kurzen Wegen ausgebildet aus welchen die Feuchtigkeit und beschleunigt abgeführt kann. Diese Kanäle 20 werden durch Auflagerung des nachstehend in Verbindung mit den Fig. 3, 4a und 5 noch im näher beschriebenen kanalbildenden Entlüftungs- bzw. Drainagematerials 24 auf dem Untergrund 10 vor der Aufbringung der Tragschicht 14 erzeugt, wobei der Verbund zwischen Untergrund und Plattenbelag nicht wesentlich geschwächt wird.To shorten the flow paths and thus faster removal of moisture from the support layer 14 is in this therefore an areal distributed relatively close-meshed network of channels 20 for removing moisture in the liquid and gaseous or vaporous state of aggregation located between the channels of the tiles formed to the subsurface continuous areas of the support layer on short distances from which the moisture and accelerated dissipated. These channels 20 are formed by deposition of the below in connection with the Fig. 3 . 4a and 5 is still generated in the channel-forming venting or drainage material 24 described in more detail on the substrate 10 before the application of the support layer 14, wherein the bond between the substrate and plate covering is not significantly weakened.

Bei dem in Fig. 1a dargestellten Anwendungsfall ist die Tragschicht 14 noch durch ein vor der Aufbringung der Tragschicht auf dem Kanal-Netz aufgelegtes Armierungsmaterial, beispielsweise einem schematisch in Fig. 2 dargestellten Glasgittergewebe 26, bewehrt.At the in Fig. 1a illustrated application, the support layer 14 is still by a prior to the application of the support layer on the channel network launched reinforcing material, for example, a schematically in Fig. 2 shown glass mesh fabric 26, reinforced.

Die hoch beanspruchbare fest haftende Verbindung der Fliesen 12 auf der Oberseite der Tragschicht 14 wird im gezeigten Anwendungsfall durch Aufspachteln einer dünnen Schicht 28 eines Klebemörtels gewährleistet. Diese Schicht kann aber dann entfallen, wenn die Fliesen 12 unmittelbar nach dem Aufbringen der Tragschicht 14 in deren noch fließfähigem Zustand direkt auf der Tragschicht verlegt werden, so dass die Haftverbindung dann unmittelbar zwischen den Fliesenunterseiten und der Tragschicht 14 erfolgt.The highly durable bond firmly adhering the tiles 12 on the top of the support layer 14 is ensured in the application shown by troweling a thin layer 28 of a bonding mortar. These However, the layer can be dispensed with if the tiles 12 are laid directly on the support layer immediately after the application of the base layer 14 in their still flowable state, so that the adhesive bond then takes place directly between the tile undersides and the base layer 14.

Die in Fig. 1b dargestellte Plattenbelags-Anordnung unterscheidet sich von der vorstehend in Verbindung mit Fig. 1a abeschriebenen dadurch, dass die das Drainage-Dünnbett bildende Tragschicht 14 beim Aufbringen des Gemischs aus mineralischen Partikeln und Zweikomponenten-Epoxidharz nur in solcher Schütthöhe aufgebracht wird, dass ihre Oberseite mit der untergrundabgewandten Oberseite der Kanäle 20 fluchtet. Nach dem Abbinden der Tragschicht 14 werden die Fliesen dann mittels der vollflächig auf der von den Kanälen 20 unterbrochenen Oberseite der Tragschicht 14 aufgebrachten Schicht 28 des Klebemörtels verlegt.In the Fig. 1b shown plate pad assembly differs from the above in connection with Fig. 1a inscribed in that the thin layer forming the drainage thin-bed support layer 14 is applied during application of the mixture of mineral particles and two-component epoxy resin only in such Schütthöhe that its upper surface is flush with the surface facing away from the top of the channels 20. After the backing layer 14 has set, the tiles are then laid by means of the layer 28 of the adhesive mortar applied over the entire surface to the upper side of the base layer 14 interrupted by the channels 20.

Bei der Verlegung von Platten im Innenbereich von Gebäuden, bei denen zur Beschleunigung des Baufortschritts die Platten auf nicht vollständig durch getrockneten Beton oder Estrich verlegt werden sollen, kann in grundsätzlich gleicher Weise wie in Verbindung mit Fig. 1 beschrieben, verfahren werden, wobei dann für die Tragschicht 14 alternativ auch porös aushärtendes Zement- bzw. Anhydrid-Mörtel- oder Estrichmaterial verwendet werden kann. Um die Trocknung des Untergrunds über die poröse Tragschicht 14 zu ermöglichen muss dann allerdings die beschriebene Dichtungsschicht 16 auf dem Untergrund 19 entfallen.In the installation of slabs in the interior of buildings in which to accelerate the construction progress, the plates are not completely laid by dried concrete or screed, can basically in the same way as in connection with Fig. 1 described, can be used, in which case also for the support layer 14, alternatively, porous curing cement or anhydride mortar or screed material can be used. In order to allow the drying of the substrate on the porous support layer 14, however, then the described sealing layer 16 on the substrate 19 must be omitted.

Das vorstehend erwähnte, die Kanäle 20 in der Tragschicht 14 bildende Entlüftungs- und/oder Drainagematerial 24 ist in den Fig. 3, 4 a und 5 gesondert dargestellt. Insbesondere in Fig. 3 ist erkennbar, dass das aus einer ursprünglich ebenflächigen steifen Kunststofffolie durch Umformung und teilweise Entfernung von Folienbereichen erhaltene Material 24 ein integrales Netz von sich rechtwinklig kreuzenden unterseitig offenen und an der ebenen Oberseite geschlossenen Kanalprofilen 24a, 24b mit schräg geneigt verlaufenden Seitenwänden bildet, welche also die in Fig. 1a, 1b und Fig. 4 erkennbaren unterseitig offenen trapezförmige Querschnitt haben. In den unteren Rändern der Seitenwände sind niedrige Durchtrittsöffnungen 24c vorgesehen, über welche Feuchtigkeit bzw. Wasserdampf aus dem von den Kanalprofilen 24a, 24b umschlossenen Bereich 25 in deren Inneres, d. h. in die die Kanäle 20 übertreten und von dort abgeführt werden kann. Zur Versteifung der Seitenwände der Kanalprofile sind an deren untergrundzugewandten Rändern parallel zur Oberseite verlaufende Folienabschnitte 24d geringer Breite integral angesetzt, die im Bereich der Durchtrittsöffnungen 24c unterbrochen sind.The above-mentioned, the channels 20 in the support layer 14 forming venting and / or drainage material 24 is in the Fig. 3 . 4 a and 5 shown separately. In particular in Fig. 3 It can be seen that the material 24 obtained from an originally planar rigid plastic film by deformation and partial removal of film regions forms an integral network of channel profiles 24a, 24b which are open at right angles and are closed on the flat upper side with obliquely inclined sidewalls in Fig. 1a, 1b and Fig. 4 recognizable underside open trapezoidal cross section have. In the lower edges of the side walls, low passage openings 24 c are provided, via which moisture or water vapor from the region 25 enclosed by the channel profiles 24 a, 24 b pass into their interior, ie into which the channels 20 and can be removed from there. For stiffening the side walls of the channel profiles, foil sections 24d of small width extending parallel to the upper side are integrally attached to their edges facing the lower side, which are interrupted in the region of the passage openings 24c.

Die in Fig. 1c dargestellte Plattenbelags-Anordnung unterscheidet sich von der in Verbindung mit Fig. 1a beschriebenen dadurch, dass sie aufgrund der räumlichen Gegebenheiten eine höhere Aufbauhöhe der Tragschicht 14 und somit auch der Kanale 20 verwirkicht. Dadurch kann ein gegenüber dem in den Anordnungen gemäß Fig. 1 a und 1b beschriebenen Drainagematerial 24 abgewandeltes Drainagematerial 24' verwendet werden, welches in Fig. 4b gesondert dargestellt ist. Die Plattenanordnung gemäß Fig. 1c unterscheidet sich neben der erwähnten größeren Aufbauhöhe zusätzlich dadurch, dass zwischen dem Untergrund 10 und der Unterseite des Drainagematerials 24' noch eine dünne Schicht eines platten- oder bahnförmigen tragfähigen Drainagematerials 18 angeordnet ist.In the Fig. 1c shown plate pad assembly differs from that in conjunction with Fig. 1a described in that it realizes a higher construction height of the support layer 14 and thus also the channel 20 due to the spatial conditions. This can be compared to that in the arrangements according to Fig. 1 a and 1b described drainage material 24 modified drainage material 24 'are used, which in Fig. 4b is shown separately. The plate assembly according to Fig. 1c differs in addition to the mentioned larger construction height additionally characterized in that between the substrate 10 and the underside of the drainage material 24 'is still a thin layer of a plate-like or web-shaped load-bearing drainage material 18 is arranged.

Das Drainagematerial 24' unterscheidet sich von dem Drainagematerial 24 gemäß den Fig. 3, 4a und 4b nur durch die größere Höhe der Kanalprofile 24a. Die beim Drainagematerial 24' dargestellten, in den untergrundzugewandten Bereichen der Kanalprofile eingebrachten Durchtrittsöffnungen 24c könnten in der in Fig. 1c veranschaulichten Anwendungen mit dem zusätzlich auf dem Untergrund 10 aufgebrachten bahn- oder plattenförmigen Drainagematerial 18 auch entfallen, so dass dann die Entwässerung in die Kanäle 20 von deren offenen Unterseite aus erfolgt. Sofern die zusätzliche Schicht des bahn- oder plattenförmigen Drainagematerial 18 zum Untergrund hin wasserundurchlässig ausgebildet ist, kann dann auch die auf der Tragplatte 10 vorgesehene Dichtungsschicht 16 entfallen.The drainage material 24 'differs from the drainage material 24 according to FIGS Fig. 3 . 4a and 4b only by the greater height of the channel profiles 24a. The passage openings 24c, which are shown in the drainage material 24 'and are introduced into the regions of the channel profiles facing towards the bottom, could be in the in Fig. 1c illustrated applications with the additionally applied to the substrate 10 web or plate-shaped drainage material 18 also omitted, so that then the drainage into the channels 20 from its open bottom takes place. If the additional layer of the sheet or plate-shaped drainage material 18 is formed to be impermeable to the ground, the sealing layer 16 provided on the support plate 10 can then also be dispensed with.

Insbesondere in den Fig. 3 und 5 ist erkennbar, dass die von den Kanalprofilen 24a, 24b umschlossenen Bereiche 25, in denen die nach der Verformung der ursprünglich ebenflächigen Folie verbleibenden Folienbereiche weggeschnitten oder ausgestanzt sind, im Vergleich zu den durch die Kanalprofile 24a, 24b überdeckten Bereichen eine vergleichsweise große Fläche haben, so dass also nicht nur belagseitig sondern auch untergrundseitig eine entsprechend großflächige Verbindung mit der Tragschicht 14 gegeben ist.Especially in the Fig. 3 and 5 it can be seen that the areas 25 enclosed by the channel profiles 24a, 24b, in which the foil areas remaining after the deformation of the originally planar foil are cut away or punched out, have a comparatively large area compared to the areas covered by the channel profiles 24a, 24b, so that not only the lining side but also the underside a correspondingly large-area connection with the support layer 14 is given.

Ein abgewandeltes Ausführungsbeispiel eines zur Herstellung von Plattenbelägen auf tragfähigen Untergründen in Verbundanordnung mit geringer Aufbauhöhe in de erfindungsgemäßen Weise geeigneten Entfeuchtungs- und/oder Drainagematerials 30 ist in den Fig. 6 bis 9 gezeigt. Auch dieses in der bestimmungsgemäßen Einbauposition auf dem Untergrund 10 aufgesetzte, in die nachträglich aufgebrachte Tragschicht eingebettete Material ist aus einem ursprünglich ebenflächigen Kunststoff-Folienmaterial hergestellt, in welches eine Vielzahl von eng benachbarten Vertiefungen über die gesamte Folienfläche verteilt eingeformt sind. Diese Vertiefungen 32 haben jeweils die Form eines niedrigen Kegelstumpfs, dessen der Kegelstumpf-Basisfläche gegenüberliegende Stirnfläche in der bestimmungsgemäßen Montageposition auf einem Untergrund nach unten weist, d.h. die die umlaufende Wandung des Kegelstumpfs bildenden Umfangswänden 32a der Vertiefungen 32 konvergieren von der ursprünglichen horizontalen Folienfläche aus in Abwärtsrichtung. Die nach der Einformung der Vertiefungen 32 deren Bodenfläche bildenden Bereiche der Folie sind dann wieder bis auf an den unteren Rändern der Umfangswände 32a integral anschließende und die Umfangswände versteifende Folien-Abschnitte 32b ausgeschnitten oder ausgestanzt, so dass also im Wesentlichen kreisförmig begrenzte großflächige offene Durchgangsöffnungen 34 gebildet werden, durch welche auf das Material 30 aufgebrachtes die spätere Tragschicht 14 bildendes schüttfähiges Material auf die dort freiliegende Oberseite des Untergrunds durchtreten und die angestrebte haftende Verbindung eingehen kann. Auch in diesem Fall sind wieder im Bereich des unteren Rands der Umfangswänden der Vertiefungen 30 niedrige, die Folienabschnitte unterbrechende Durchgangsöffnungen 38 vorgesehen, über welche in der Tragschicht enthaltene Feuchtigkeit oder Wasserdampf abgeführt werden kann. In den zwischen den Vertiefungen 30 verbleibenden ebenflächigen Bereichen des Folien-Ausgangsmaterials sind weitere kegelstumpfförmige Vertiefungen 36 deutlich geringeren Durchmessers mit geschlossenen Bodenfläche eingeprägt, welche die gleiche Höhe wie die Durchmesser größeren Vertiefungen mit ausgeschnittenem Bodenbereich 34 haben. Die jeweils den zwischen den durchgehenden Vertiefungen 32 verbleibenden ebenflächigen Bereich des Folienmaterials werden also durch die Vertiefungen 36 zusätzlich auf dem Untergrund abgestützt.A modified embodiment of a dewatering and / or drainage material 30 suitable for the production of tile coverings on load-bearing substrates in a composite structure with a low structural height in the manner according to the invention is shown in FIGS Fig. 6 to 9 shown. Also this in the intended installation position patch on the substrate 10, embedded in the subsequently applied support layer material is made of an originally planar plastic sheet material, in which a plurality of closely spaced depressions are formed distributed over the entire film surface. These depressions 32 each have the shape of a low truncated cone, the truncated cone base surface opposite end face in the intended mounting position on a ground facing down, ie the peripheral wall of the truncated cone forming peripheral walls 32a of the recesses 32 converge from the original horizontal film surface in downward direction. The areas of the film forming the bottom surface after the indentations 32 have been formed are then cut or punched out again, except for the film sections 32b which adjoin the lower edges of the circumferential walls 32a and which reinforce the peripheral walls, so that substantially circular, large-area open through openings 34 are provided are formed, through which, applied to the material 30, the later support layer 14 forming pourable material on the exposed top surface of the underground and can enter into the desired adhesive connection. In this case as well, lower peripheral walls of the recesses 30 are again provided in the region of the lower edge of the recesses, which openings interrupt the film sections 38, via which moisture or water vapor contained in the base layer can be removed. In the remaining between the recesses 30 planar areas of the film starting material further frusto-conical recesses 36 of significantly smaller diameter with closed bottom surface are impressed, which have the same height as the diameter larger recesses with cut bottom portion 34. The respectively remaining between the continuous recesses 32 planar area of the film material are thus supported by the recesses 36 additionally on the ground.

Das die Abfuhr von Feuchtigkeit bzw. Wasserdampf ermöglichende Kanalsystem wird in diesem Fall also durch den gesamten unterhalb des ebenflächigen Folienmaterials zwischen den äußeren Umfangswänden 32a der Vertiefungen 32 befindlichen Raum gebildet.In this case, the channel system enabling the removal of moisture or water vapor therefore passes through the entire area beneath the planar foil material between the outer circumferential walls 32a of the depressions 32 space formed.

Die Fig. 10 und 11 zeigen eine Abwandlung des vorstehend in Verbindung mit den Fig. 6 bis 9 beschriebenen Entlüftungs- und/oder Drainagematerials 30, welches in seiner Gesamtheit mit 40 bezeichnet ist. Das Material 40 unterscheidet sich von dem zuvor beschriebenen Entlüftungs- und/oder Drainagematerials 30 nur dadurch, dass die im dargestellten Fall kegelstumpfförmigen Vertiefungen 42 in regelmäßiger Anordnung und mit gleichen Abmessungen eng benachbart in das ebenflächige Folienmaterial eingeformt sind. Da das Material 40 im übrigen in der grundsätzlichen funktionellen Ausgestaltung mit dem Material 30 übereinstimmt und funktionell gleiche Bereiche des Materials 40 in den Zeichnungsfiguren Bezugszeichen zugeordnet sind, die sich von den Bezugszeichen des Ausführungsbeispiels gemäß den Fig. 6 bis 9 nur durch die Ziffer 4 anstelle der erststelligen Ziffer 3 des Materials 30 unterscheiden, genügt es hier zur - Vermeidung unnötiger Wiederholungen - auf die vorstehende Beschreibung des Entlüftungs- und/oder Drainagematerials 30 zu verweisen. Das Entlüftungs- und/oder Entwässerungsmaterial 40 hat den herstellungstechnischen Vorteil, dass es mit vergleichsweise geringem Aufwand aus den bekannten, im Handel erhältlichen Kunststoff-Noppenbahnen mit kegel-, bzw. pyramidenstumpfförmigen oder anders geformten Vertiefungen durch Überfräsen oder Abmessern von deren geschlossenen -Stirnflächen und anschließendes Einarbeiten der Durchtrittsöffnungen in die freien Ränder der Umfangsflächen hergestellt werden kann.The 10 and 11 show a modification of the above in connection with the Fig. 6 to 9 described venting and / or drainage material 30, which is designated in its entirety by 40. The material 40 differs from the afore-described venting and / or drainage material 30 only in that the frustoconical recesses 42 in the illustrated case are formed in a regular arrangement and with the same dimensions closely adjacent to the planar sheet material. Since the material 40 otherwise coincides in the basic functional design with the material 30 and functionally identical regions of the material 40 are assigned in the drawing figures reference numerals, which are different from the reference numerals of the embodiment according to the Fig. 6 to 9 differ only by the number 4 instead of the erststelligen number 3 of the material 30, it is sufficient here - to avoid unnecessary repetition - to refer to the above description of the venting and / or drainage material 30. The venting and / or dewatering material 40 has the manufacturing technical advantage that it with relatively little effort from the known, commercially available plastic dimpled sheets with conical, or truncated pyramid or other shaped depressions by milling or knives of the closed-end faces and subsequent incorporation of the passage openings can be made in the free edges of the peripheral surfaces.

Es ist ersichtlich, dass im Rahmen des Erfindungsgedankens Abwandlungen und Weiterbildungen der beschriebenen Ausführungsbeispiele des zur Durchführung des erfindungsgemäßen Verfahrens verwendeten Entlüftungs- und/oder Drainagematerials 24 bzw. 30 verwirklichbar sind. Solche Abänderungen können sich auf geometrische Formen der Kanalprofile bzw. der Vertiefungen beziehen. Anstelle der beschriebenen kegelstumpfförmigen Vertiefungen 32 können diese Vertiefungen auch die Form von Pyramidenstümpfen oder langovalen oder geometrischen Körpern mit in der Draufsicht abweichenden polygonalen oder unregelmäßig begrenzten Basisflächen haben, die jeweils stirnflächen- bzw. bodenseitig zur Bildung der Durchgangsöffnungen 34 ausgeschnitten oder ausgestanzt sind.It can be seen that within the scope of the inventive concept, modifications and developments of the described exemplary embodiments of the venting and / or drainage material 24 or 30 used for carrying out the method according to the invention can be realized. Such modifications may relate to geometric shapes of the channel profiles or depressions. Instead of the frustoconical recesses 32 described, these recesses may also have the shape of truncated pyramids or long oval or geometric bodies with deviating in plan view polygonal or irregularly limited base surfaces which are each cut end face or bottom side to form the through holes 34 or punched out.

Die im Zusammenhang mit den Fig. 1a bis 1c beschriebene zusätzliche Armierung der Tragschicht durch ein Glasgittergewebe 26 oder - alternativ - auch ein metallisches Armierungsgitter kann - abhängig von den Eigenschaften des für die Tragschicht 14 verwendeten Materials - vorgesehen werden oder entfallen. Für Fälle, in denen eine Armierung beispielsweise zur Verhinderung von Rissbildung in der Tragschicht erforderlich ist, kann das Glasgittergewebe 26 auch haftend auf der plattenzugewandten Oberseite des Entlüftungs- und/oder Drainagematerials 24 bzw. 30 aufgebracht sein, wodurch dann der gesonderte Arbeitsschritt der Einbringung der Armierung in die Tragschicht entfällt.The in connection with the Fig. 1a to 1c described additional reinforcement the support layer through a glass mesh fabric 26 or - alternatively - a metallic reinforcing mesh can - depending on the properties of the material used for the support layer 14 - are provided or eliminated. For cases in which a reinforcement is required, for example, to prevent cracking in the base layer, the glass mesh fabric 26 may also be adhesively applied to the top surface of the venting and / or drainage material 24 and 30, respectively, whereby the separate operation of the introduction of the Reinforcement in the base layer is eliminated.

Claims (21)

  1. Method for producing draining and/or ventilating support layers (14) composed of free-flowing or pourable or plastic substances, which cure after setting, for floor/ground coverings, in particular slab coverings, which are to be applied after curing on the support layer (14), wherein, before applying the support layer (14) on the respective substrate, a cavity-forming system of interconnected ventilation and/or drainage channels which are open on the lower side is applied on the upper side of the substrate in such a way that the regions situated between the ventilation and/or drainage channels are open to the substrate, characterized in that the support layer (14) passes through the open regions situated between the ventilation and/or drainage channels to the substrate and an adhesive bond of the draining and/or ventilating support layers (14) to the load-bearing substrates is formed.
  2. Method according to Claim 1, characterized in that passage openings for discharging water or water vapour forming in the support layer (14) into the interior of the channel system are provided in the walls of the ventilation and/or drainage channels.
  3. Method according to Claim 1 or 2, characterized in that the height of the ventilation and/or drainage channels is selected to correspond at most to the height provided for the support layer (14).
  4. Method according to Claim 1 or 2, characterized in that the height of the ventilation and/or drainage channels is selected to be smaller than the height provided for the support layer (14).
  5. Method according to one of Claims 1 to 4, characterized in that a reinforcement of elongate thin structural elements of materials of high tensile strength, connected to form a flat mesh structure, is introduced flat into the region, situated above the channel system, of the support layer (14) still situated in the free-flowing or pourable state.
  6. Method according to Claim 5, characterized in that a high-strength glass mesh fabric (26) is used as reinforcement.
  7. Method according to one of Claims 1 to 6, characterized in that the support layer (14) used is a mixture of a chemically reacting two-component epoxy resin or another chemical binder and a pourable monograin, which mixture, after setting or curing, forms the gas-permeable, water-vapour-permeable and/or liquid-permeable support layer (14) which can be subjected to high loading.
  8. Method according to one of Claims 1 to 6, characterized in that a cement or anhydride mortar or screed material is used for the support layer (14) which can be applied in the free-flowing or pourable state.
  9. Method according to one of Claims 1 to 8, characterized in that, before applying the cavity-forming system, a web- or sheet-like drainage material is applied to the substrate.
  10. Flat ventilation and/or drainage material (24: 30) for implementing the method according to one of Claims 1 to 9, characterized by a channel system which is formed in an originally planar plastics sheet and formed by interconnected channels (20) which are closed on the upper side by the sheet material and open on the substrate side, or a continuous cavity system open on the substrate side, of which the flat sheet regions (25: 34) remaining between the channel or cavity system are at least partially cut out.
  11. Material according to Claim 10, characterized in that passage openings (24c) which allow the passage of media in the gaseous, water vapour or liquid aggregate state are provided in the region of the side walls of the system which support the channel or cavity system on the substrate side.
  12. Material according to Claim 10 or 11, characterized in that the channel or cavity system is formed by a plurality of spaced-apart channel profiles (24a; 24b) which intersect substantially at right angles.
  13. Material according to Claim 12, characterized in that the channel profiles (24a; 24b) have the cross section of a trapezium which is open on the lower side.
  14. Material according to Claim 13, characterized in that, on the edges, facing the substrate, of the side walls of the channel profiles (24a; 24b), there are applied sheet portions (24d) of small width which extend parallel to the upper side and reinforce the side walls.
  15. Material according to Claim 10 or 11, characterized in that the cavity system is formed by the interspaces remaining between the peripheral walls (32a; 42a) of a plurality of depressions (32; 42) formed with uniform or non-uniform distribution in the originally planar sheet material, and the cut-out sheet regions (34; 44) remaining between the cavity system are formed by the sheet regions which originally form the bottom surfaces of the depressions (32; 42) after the formation thereof.
  16. Material according to Claim 15, characterized in that the depressions (32; 42) formed in the originally planar sheet have the form of conical or pyramid frustums or geometrical bodies formed regularly or irregularly in another way, for example in the form of oblong ovals, tapering conically from the base surface in the downward direction, the originally closed lower end faces of which bodies are cut out.
  17. Material according to Claim 16, characterized in that sheet portions of small width which extend parallel to the plane of the original sheet surface and reinforce the peripheral walls (32a) are applied at the free edges, facing the substrate, of the peripheral walls (32a) of the conical or pyramid frustums or of the differently formed geometrical bodies.
  18. Material according to Claim 15 or 17, characterized in that further depressions (36) are formed in the sheet regions remaining between the depressions (32) which are formed in the planar sheet and have cut-out bottom surfaces.
  19. Material according to Claim 17, characterized in that the depressions (32; 36) have substantially the same height.
  20. Material according to Claim 17 or 18, characterized in that the further depressions (36), in plan view, are dimensioned to be smaller than the depressions (32) having a cut-out bottom surface.
  21. Material according to either of Claims 10 and 11, characterized in that a reinforcement permeable to the material of the support layer (14) in the free-flowing or pourable state, preferably formed by a high-strength glass mesh fabric (26), is adhesively applied to the upper side of the material (24; 30).
EP09008791.7A 2008-07-25 2009-07-04 Method of manufacturing paved areas and ventilation and/or drainage material to implement the method Not-in-force EP2148022B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102008034612 2008-07-25
DE102008045769A DE102008045769A1 (en) 2008-07-25 2008-09-04 Process for the production of plate coverings and ventilation and / or drainage material for carrying out the method

Publications (3)

Publication Number Publication Date
EP2148022A2 EP2148022A2 (en) 2010-01-27
EP2148022A3 EP2148022A3 (en) 2011-06-29
EP2148022B1 true EP2148022B1 (en) 2014-06-11

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Application Number Title Priority Date Filing Date
EP09008791.7A Not-in-force EP2148022B1 (en) 2008-07-25 2009-07-04 Method of manufacturing paved areas and ventilation and/or drainage material to implement the method

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EP (1) EP2148022B1 (en)
DE (1) DE102008045769A1 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202010012991U1 (en) * 2010-11-25 2012-02-27 Walter Gutjahr Cover for a water-drainage layer
CN113729527B (en) * 2021-09-08 2023-03-31 广水科逸住宅设备有限公司 Waterproof plate and preparation method thereof
US11725399B1 (en) * 2022-10-17 2023-08-15 Dmx Membranes Limited Flooring underlayment

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0893553B1 (en) * 1997-07-24 2002-03-13 Walter Gutjahr Profiled sheet for the drainage and the ventilation of flooring tiles, especially ceramic tiles, laid on a thin-bed
DE29924180U1 (en) * 1998-04-22 2002-05-02 Schlueter Systems Kg Carrier plate made of film-like plastic for a panel-clad floor structure or a wall
DE202005001965U1 (en) * 2005-02-08 2006-06-14 Gutjahr, Walter Drainage sheet or plate material for dewatering and / or deaerating installation of plate coverings in a thin bed
DE202005009301U1 (en) * 2005-06-13 2006-10-19 Gutjahr, Walter Web or plate shaped drainage material for capillary breach surface draining of load distribution layer has covering web which is formed by lattice structure with highly open through cross-section between extended lattice elements
DE202005018638U1 (en) * 2005-09-09 2007-01-18 Gutjahr, Walter Drainage material for e.g. natural stone plate, has carrier material sections, in which one section in its breadth corresponds to length of step edge, and another section in its height corresponds to height of side step surface

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Publication number Publication date
EP2148022A2 (en) 2010-01-27
DE102008045769A1 (en) 2010-01-28
EP2148022A3 (en) 2011-06-29

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