EP2132130B1 - Filling system for hot-filling - Google Patents

Filling system for hot-filling Download PDF

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Publication number
EP2132130B1
EP2132130B1 EP08716510.6A EP08716510A EP2132130B1 EP 2132130 B1 EP2132130 B1 EP 2132130B1 EP 08716510 A EP08716510 A EP 08716510A EP 2132130 B1 EP2132130 B1 EP 2132130B1
Authority
EP
European Patent Office
Prior art keywords
filling
channel
control valve
flow path
liquid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP08716510.6A
Other languages
German (de)
French (fr)
Other versions
EP2132130A2 (en
Inventor
Ludwig Clüsserath
Dieter-Rudolf Krulitsch
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KHS GmbH
Original Assignee
KHS GmbH
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Filing date
Publication date
Application filed by KHS GmbH filed Critical KHS GmbH
Priority to SI200831918T priority Critical patent/SI2132130T1/en
Publication of EP2132130A2 publication Critical patent/EP2132130A2/en
Application granted granted Critical
Publication of EP2132130B1 publication Critical patent/EP2132130B1/en
Not-in-force legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B39/00Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
    • B65B39/001Nozzles, funnels or guides for introducing articles or materials into containers or wrappers with flow cut-off means, e.g. valves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B39/00Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
    • B65B39/04Nozzles, funnels or guides for introducing articles or materials into containers or wrappers having air-escape, or air-withdrawal, passages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/04Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus without applying pressure
    • B67C3/045Apparatus specially adapted for filling bottles with hot liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/06Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus using counterpressure, i.e. filling while the container is under pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/28Flow-control devices, e.g. using valves
    • B67C3/286Flow-control devices, e.g. using valves related to flow rate control, i.e. controlling slow and fast filling phases

Definitions

  • the invention relates to a filling system according to the preamble of claim 1.
  • Filling systems especially those for filling bottles or similar containers with a hot liquid product, i. for hot filling e.g. from still drinks or other products are known.
  • the object of the invention is to show a filling system which is optionally suitable at least for a cold filling or hot filling and with which in a hot filling in a particularly simple manner, a heating of the filling elements is possible.
  • a filling system according to the patent claim 1 is formed.
  • the heating of the filling elements is carried out by the hot medium, which flows through the filling elements with closed liquid valves, in a formed in each filling element first flow path, preferably part of the boiler or another reservoir for the Filling product cycle with your heating or heating system is.
  • This Gregutstrom or hot circulation of the contents is initiated by activating at least a first control valve, which is provided for example in the first flow path of each filling element or in a line or connection, which is also part of the Gregut Vietnamese
  • the filling system 1 is part of a filling machine of rotating design for filling a liquid filling in bottles 2 or the like container.
  • the filling system 1 consists essentially of a filling element 3 and of a bottle or container carrier 4 associated with this filling element, which in the illustrated embodiment serves to hold the bottles 2 on a mouth flange 2.2 formed below the mouth of the bottle 2.1 and, for example, is fork-shaped therefor.
  • the filling element 3 and the associated container carrier 4 are provided with a plurality of similar filling elements 3 and container carrier 4 on the circumference of a rotatable about a vertical axis of the machine rotor 5 of the filling machine.
  • the filling elements 3 is located on the rotor 5 a common for all filling elements boiler 6, which is formed for example as a ring boiler and is filled level controlled during the filling operation up to a predetermined level N.
  • boiler 6 thus a gas chamber 6.1 and a liquid chamber 6.2 are formed.
  • the liquid product is fed to the boiler 6 controlled by a supply line, not shown.
  • a liquid channel 8 is formed, which communicates via a line 9 with the liquid chamber 6.2 of the example designed as a ring boiler boiler 6 in conjunction.
  • the liquid valve 10 is provided, specifically for the controlled delivery of the liquid filling material via a discharge opening 11 which is formed on the underside of the filling element of the local open end of the liquid channel 8.
  • the liquid valve 10 essentially consists of a valve body 10.1 arranged in the liquid channel 8, which cooperates with a valve seat 10.2.
  • the valve body 10.1 is arranged on a coaxially arranged with the vertical Greelementachse arranged at both ends open gas pipe 13, which also serves as a valve lifter for actuating the liquid valve 10 and cooperates with an actuator 12 for this purpose.
  • the lower open end of the gas pipe 13 is enclosed by the annular discharge opening 11.
  • the upper open end of the gas pipe 13 opens into a gas space formed in the housing 14.
  • the pressing of the respective bottle 2 with its mouth 2.1 against the filling element 3 takes place in this embodiment, at least supportive by the prevailing in the gas space 14 and the pressing rod 4.1 of the respective Container carrier acting pressure.
  • the gas space 14 is u.a. connected to the housing 7 formed channels 15, 16, 17. These channels are each part of a controlled flow path with control valves 18, 19 and 20.
  • the channel 15 is part of the control valve 18 and a channel 21 having flow path between the gas chamber 14 and a common for all filling elements 3 of the filling machine, on the rotor 5 trained annular channel 22 which is connected via a line 23 to the gas chamber 6.1.
  • the throttled, i. Channel 16 provided with a throttle is part of a flow path between the gas space 14 and the annular channel 22 having the control valve 19 and the branched channel 21.
  • the channel 17 is part of a controlled and throttled flow path between the gas space having the control valve 20 and the branched channel 24 14 and one common to all filling elements of the filling machine, formed on the rotor 5 annular channel 26th
  • the filling element 3 has a fourth control valve 25 which, together with the branched channel 24 and a further channel 27 forms a controlled connection between the annular channel 26 and the liquid channel 8, in the flow direction in front of the valve seat 10.2.
  • a control device 28 Via a control device 28, the control valves 18, 19, 20 and 25, but also the liquid valves 10 of the filling machine or the actuators 12 are operated according to the respective filling method according to program, namely, the liquid valves 10 for a volumetric filling also in dependence on the measurement signal of a flow meter 29th
  • the actuating device 12 as well as the control valves 18, 19, 20 and 25 and their actuators are each pneumatically operated and are controlled by not shown, electrically controllable valves (solenoid valves).
  • the actuating element 12 as well as the control valve 18 are each controlled individually by the central control unit 28 for each filling element.
  • control valves 19, 20 and 25 are controlled jointly depending on the selected filling in each case centrally for all filling elements 3 of the filling machine, for example via three solenoid valves, of which a solenoid valve all control valves 19, a solenoid valve all control valves 20 and a solenoid valve all the control valves 25 is associated with the filling machine.
  • the liquid valve 10 and the control valves 18, 19, 20 and 25 are closed.
  • the aforementioned valves are also each in their closed state, unless the open state is explicitly stated.
  • control valves 19 and 25 are constantly closed while the control valve 20 is constantly open.
  • the control valve 20 is always closed and the control valve 19 is constantly open.
  • control valve 25 is controlled in the manner described in more detail below during an interruption of the filling process, a circulation of hot liquid filling material through the filling elements 3 to heat them or to keep it at a necessary for hot filling temperature.
  • the boiler 6 is again filled up to the level N with the liquid product.
  • the gas chamber 6.1 and thus also the annular channel 22 are at atmospheric pressure.
  • the pressureless filling described above may be carried out as hot-filling, in particular for the hot-sterile filling of products, such as e.g. Juices.
  • the liquid product is provided in the boiler 6 in the hot state, using a corresponding heater and / or in that the boiler 6 is part of a heater enclosing circuit in which the contents for heating and maintaining the required temperature circulates.
  • the filling elements 3 are then heated by the hot filling material flowing through these filling elements or their liquid channels 8 and kept at a required temperature so that the liquid filling material is introduced into the respective bottle 2 with a sufficiently high temperature which prevents germs ,
  • the filling system 1 characterized in that at an interruption of the filling process and closed liquid valves 10 all filling elements, the control valves 25 of the filling elements are opened, so that the hot liquid product from the boiler 6 through which the open control valve 25 contained and of the Channels 27 and 24 formed compound flows into the annular channel 26 and from there via a return line 30, in which, for example, a product pump is arranged, is returned to the ring tank 6 and in the local liquid space 6.2, as shown in the FIG. 2 is indicated by the arrows A.
  • FIG. 3 shows as a further embodiment, a filling system 1c, which is designed for a non-pressurized filling, in particular for a pressureless hot filling.
  • the filling system 1a differs from the filling system 1 first in that instead of four control valves 18, 19, 20 and 25 and the associated controllable connections only a control valve 31 is provided, which is part of a channel 15 and 21 having controllable connection between the gas space 13 and the annular channel 22. Parallel to the control valve 31 is a throttled connection 32. With the control valve 31, the fast filling (when the control valve 31 is open) and the slow filling (when the control valve 31 is closed) are controlled.
  • a channel 33 is formed, which connects the liquid channel 8 of each filling element 3a with the common annular channel 26 and opens into the liquid channel 8 in the flow direction in front of the valve seat 10.2 of the liquid valve 10.
  • a check valve 34 is provided, which opens for a flow direction from the liquid channel 8 in the annular channel 26, but blocks for a flow in the opposite direction.
  • a line 34 with an electrically controllable valve or solenoid valve 35th
  • the above-described filling method is fundamentally identical during non-pressurized cold filling (filling of the filling material in the cold state or at ambient temperature) as well as during pressureless hot filling (hot filling), in particular also at a temperature preventing a germination.
  • a filling machine and valve 35 open the individual filling elements in turn via the line 9 hot medium from the boiler 6 is supplied, which the liquid channel 8 and the channel 33 flows through the opening of the check valve 34 and is returned via the annular channel 26 and the line 34 to the boiler 6.
  • This circulation of the hot liquid product through the filling elements 3a is e.g. when the filling process is interrupted and after the closing of all the filling elements 3a or their liquid valves are started automatically, but in any case interrupted before closing the filling process by closing the valve 36.
  • the annular channel 26 remains filled with the contents.
  • a pressureless cold filling is held by suitable measures, for example by acting on the annular channel 26 with the pressure of a sterile pressure medium, for example with sterile compressed air or with the pressure of an inert gas or a sterile air or a sterile liquid in the closed position and thus blocks the Connection between the liquid channel 8 and the annular channel 26th

Description

Die Erfindung bezieht sich auf ein Füllsystem gemäß Oberbegriff Patentanspruch 1. Füllsysteme, insbesondere auch solche zum Füllen von Flaschen oder dergleichen Behälter mit einem heißen flüssigen Füllgut, d.h. zum Heißabfüllen z.B. von stillen Getränken oder anderen Produkten sind bekannt.The invention relates to a filling system according to the preamble of claim 1. Filling systems, especially those for filling bottles or similar containers with a hot liquid product, i. for hot filling e.g. from still drinks or other products are known.

Aufgabe der Erfindung ist es, ein Füllsystem aufzuzeigen, welches wahlweise zumindest für ein Kaltabfüllen oder Heißabfüllen geeignet ist und mit welchem bei einem Heißabfüllen auch in besonders einfacher Weise ein Beheizen der Füllelemente möglich ist. Zur Lösung dieser Aufgabe ist ein Füllsystem entsprechend dem Patentanspruch 1 ausgebildet.The object of the invention is to show a filling system which is optionally suitable at least for a cold filling or hot filling and with which in a hot filling in a particularly simple manner, a heating of the filling elements is possible. To solve this problem, a filling system according to the patent claim 1 is formed.

Beispielsweise in Füllpausen bzw. bei Unterbrechungen des Füllprozesses erfolgt das Beheizen der Füllelemente durch das heiße Füllgut, welches die Füllelemente bei geschlossenen Flüssigkeitsventilen durchströmt, und zwar in einem in jedem Füllelement ausgebildeten ersten Strömungsweg, der bevorzugt Teil eines den Kessel oder ein anderes Reservoir für das Füllgut einschließenden Füllgutkreislaufs mit deiner Heiz- oder Erhitzungsanlage ist. Eingeleitet wird dieser Füllgutstrom oder Heißumlauf des Füllgutes durch Aktivieren wenigstens eines ersten Steuerventils, welches beispielsweise im ersten Strömungsweg jedes Füllelementes oder aber in einer Leitung oder Verbindung vorgesehen ist, die ebenfalls als Teil des Füllgutkreislaufs für sämtliche Füllelemente einer Füllmaschine oder aber für eine Gruppe von mehreren Füllelementen gemeinsam ist.For example, in filling pauses or interruptions in the filling process, the heating of the filling elements is carried out by the hot medium, which flows through the filling elements with closed liquid valves, in a formed in each filling element first flow path, preferably part of the boiler or another reservoir for the Filling product cycle with your heating or heating system is. This Füllgutstrom or hot circulation of the contents is initiated by activating at least a first control valve, which is provided for example in the first flow path of each filling element or in a line or connection, which is also part of the Füllgutkreislaufs for all filling elements of a filling machine or for a group of several Filling elements is common.

Weiterbildungen, Vorteile und Anwendungsmöglichkeiten der Erfindung ergeben sich aus der nachfolgenden Beschreibung von Ausführungsbeispielen und aus den Figuren. Dabei sind alle beschriebenen und/oder bildlich dargestellten Merkmale für sich oder in beliebiger Kombination grundsätzlich Gegenstand der Erfindung, unabhängig von ihrer Zusammenfassung in den Ansprüchen oder deren Rückbeziehung. Auch wird der Inhalt der Ansprüche zu einem Bestandteil der Beschreibung gemacht. Die Erfindung wird im Folgenden anhand der Figuren an Ausführungsbeispielen näher erläutert.Further developments, advantages and applications of the invention will become apparent from the following description of exemplary embodiments and from the figures. In this case, all described and / or illustrated features alone or in any combination are fundamentally the subject of the invention, regardless of their summary in the claims or their dependency. Also, the content of the claims is made an integral part of the description. The invention will be explained in more detail below with reference to the figures of exemplary embodiments.

Aus der DE 201 05 716 U1 ist eine Gefäßfüllmaschine mit einem Produktbehälter und mindestens einem daran angeschlossenen, ein Produktventil aufweisenden Füllorgan bekannt geworden, wobei der Produktbehälter bei Betriebsunterbrechungen in einen Produktkreislauf einschaltbar ist. Die Gefäßfüllmaschine sieht dabei vor, dass jedes Füllorgan bei Betriebsunterbrechungen in einen Produktkreislauf einschaltbar ist.From the DE 201 05 716 U1 is a container filling machine with a product container and at least one connected thereto, having a product valve Filling member has become known, wherein the product container is switched on in business interruptions in a product cycle. The container filling machine provides that each filling element can be switched on in case of interruptions in a product cycle.

Aus der EP 1 215 166 A2 ist ein Verfahren und eine Füllmaschine zum Füllen von Flaschen, Dosen oder dergleichen Behälter mit einem heißen, flüssigen Füllgut unter Verwendung von auf eine Füllelement-Temperatur erwärmten Füllelementen bekannt geworden, bei dem zumindest bei einer strömungsbedingten Unterbrechung des Füllprozesses der Flüssigkeitsweg der Füllelemente zur Aufrechterhaltung der Füllelement-Temperatur mit einem heißen Strömungsmedium beaufschlagt wird.From the EP 1 215 166 A2 a method and a filling machine for filling bottles, cans or the like container with a hot, liquid filling material using heated to a Füllelement temperature filling elements has become known, wherein at least in a flow-related interruption of the filling process, the liquid path of the filling elements for maintaining the Filling element temperature is applied to a hot flow medium.

Weiterhin ist aus der EP 1 559 674 A1 ein Verfahren zum Heißabfüllen eines Füllgutes in Flaschen oder dergleichen Behälter unter Verwendung einer Füllmaschine mit mehreren Füllelementen bekannt geworden, bei dem das heiße Füllgut bei einer Unterbrechung des Füllprozesses zur Vermeidung einer Abkühlung des Füllgutes in den Füllelementen und/oder der Füllelemente selbst in einem diese Füllelemente einschließenden maschineninternen Strömungsweg von einer Füllgutquelle an eine das Füllgut aufnehmende Füllgutsenke gefördert wird.Furthermore, from the EP 1 559 674 A1 a method for hot filling of a filling material in bottles or the like container using a filling machine with several filling elements has become known, in which the hot medium at an interruption of the filling process to avoid cooling of the filling in the filling elements and / or the filling elements themselves in one of these filling elements enclosing machine-internal flow path is conveyed from a filling material source to a filling material receiving the filling material.

Es zeigen:

  • Fig. 1 in vereinfachter Darstellung ein Füllsystem gemäß der Erfindung, zusammen mit einer an das Füllelement dieses Systems angehobenen Flasche;
  • Fig. 2 das Füllsystem der Figur 1 in einem Betriebszustand bei unerbrochener Heißabfüllung;
  • Fig. 3 in einer Darstellung ähnlich Figur 1 ein weiteres Füllsystem gemäß der Erfindung.
  • Fig. 4 Das Füllsystem der Figur 3 in einem Betriebszustand bei unterbrochener Heißabfüllung.
Show it:
  • Fig. 1 in a simplified representation of a filling system according to the invention, together with a raised to the filling element of this system bottle;
  • Fig. 2 the filling system of FIG. 1 in an operating condition with uninterrupted hot filling;
  • Fig. 3 similar in a presentation FIG. 1 another filling system according to the invention.
  • Fig. 4 The filling system of FIG. 3 in an operating state with interrupted hot filling.

Das in den Figuren 1 und 2 allgemein mit 1 bezeichnete Füllsystem ist Bestandteil einer Füllmaschine umlaufender Bauart zum Abfüllen eines flüssigen Füllgutes in Flaschen 2 oder dergleichen Behälter. Das Füllsystem 1 besteht hierfür im Wesentlichen aus einem Füllelement 3 und aus einem diesem Füllelement zugeordneten Flaschen- oder Behälterträger 4, der bei der dargestellten Ausführungsform zum Halten der Flaschen 2 an einem unterhalb der Flaschenmündung 2.1 gebildeten Mündungsflansch 2.2 dient und hierfür beispielsweise gabelartig ausgebildet ist. Das Füllelement 3 und der zugehörige Behälterträger 4 sind mit einer Vielzahl gleichartiger Füllelemente 3 und Behälterträger 4 am Umfang eines um eine vertikale Maschinenachse umlaufend antreibbaren Rotors 5 der Füllmaschine vorgesehen. Oberhalb der Füllelemente 3 befindet sich am Rotor 5 ein für sämtliche Füllelemente gemeinsamer Kessel 6, der beispielsweise als Ringkessel ausgebildet ist und während des Füllbetriebes bis zu einem vorgegebenen Niveau N niveaugeregelt gefüllt ist. Im Kessel 6 sind somit ein Gasraum 6.1 und ein Flüssigkeitsraum 6.2 gebildet. Das flüssige Füllgut wird dem Kessel 6 über eine nicht dargestellte Versorgungsleitung gesteuert zugeführt.That in the FIGS. 1 and 2 generally designated 1 filling system is part of a filling machine of rotating design for filling a liquid filling in bottles 2 or the like container. For this purpose, the filling system 1 consists essentially of a filling element 3 and of a bottle or container carrier 4 associated with this filling element, which in the illustrated embodiment serves to hold the bottles 2 on a mouth flange 2.2 formed below the mouth of the bottle 2.1 and, for example, is fork-shaped therefor. The filling element 3 and the associated container carrier 4 are provided with a plurality of similar filling elements 3 and container carrier 4 on the circumference of a rotatable about a vertical axis of the machine rotor 5 of the filling machine. Above the filling elements 3 is located on the rotor 5 a common for all filling elements boiler 6, which is formed for example as a ring boiler and is filled level controlled during the filling operation up to a predetermined level N. In the boiler 6 thus a gas chamber 6.1 and a liquid chamber 6.2 are formed. The liquid product is fed to the boiler 6 controlled by a supply line, not shown.

In einem Gehäuse 7 des Füllelementes 3 ist ein Flüssigkeitskanal 8 ausgebildet, der über eine Leitung 9 mit dem Flüssigkeitsraum 6.2 des beispielsweise als Ringkessel ausgebildeten Kessels 6 in Verbindung steht. Im Flüssigkeitskanal 8 ist das Flüssigkeitsventil 10 vorgesehen, und zwar zur gesteuerten Abgabe des flüssigen Füllgutes über eine Abgabeöffnung 11, die an der Unterseite des Füllelementes von dem dortigen offenen Ende des Flüssigkeitskanals 8 gebildet ist.In a housing 7 of the filling element 3, a liquid channel 8 is formed, which communicates via a line 9 with the liquid chamber 6.2 of the example designed as a ring boiler boiler 6 in conjunction. In the liquid channel 8, the liquid valve 10 is provided, specifically for the controlled delivery of the liquid filling material via a discharge opening 11 which is formed on the underside of the filling element of the local open end of the liquid channel 8.

Das Flüssigkeitsventil 10 besteht im Wesentlichen aus einem im Flüssigkeitskanal 8 angeordneten Ventilkörper 10.1, der mit einem Ventilsitz 10.2 zusammenwirkt. Der Ventilkörper 10.1 ist an einem achsgleich mit der vertikalen Füllelementachse angeordneten, beidendig offenen Gasrohr 13 ausgebildet, welches zugleich als Ventilstößel zur Betätigung des Flüssigkeitsventils 10 dient und hierfür mit einer Betätigungseinrichtung 12 zusammenwirkt. Das untere offene Ende des Gasrohres 13 ist von der ringförmigen Abgabeöffnung 11 umschlossen. Das obere offene Ende des Gasrohres 13 mündet in einen im Gehäuse 7 ausgebildeten Gasraum 14. Das Anpressen der jeweiligen Flasche 2 mit ihrer Mündung 2.1 gegen das Füllelement 3 erfolgt bei dieser Ausführungsform zumindest unterstützend durch den im Gasraum 14 herrschenden und auf das Anpressgestänge 4.1 des jeweiligen Behälterträgers einwirkenden Druck.The liquid valve 10 essentially consists of a valve body 10.1 arranged in the liquid channel 8, which cooperates with a valve seat 10.2. The valve body 10.1 is arranged on a coaxially arranged with the vertical Füllelementachse arranged at both ends open gas pipe 13, which also serves as a valve lifter for actuating the liquid valve 10 and cooperates with an actuator 12 for this purpose. The lower open end of the gas pipe 13 is enclosed by the annular discharge opening 11. The upper open end of the gas pipe 13 opens into a gas space formed in the housing 14. The pressing of the respective bottle 2 with its mouth 2.1 against the filling element 3 takes place in this embodiment, at least supportive by the prevailing in the gas space 14 and the pressing rod 4.1 of the respective Container carrier acting pressure.

Der Gasraum 14 ist u.a. mit im Gehäuse 7 ausgebildeten Kanälen 15, 16, 17 verbunden. Diese Kanäle sind jeweils Teil eines gesteuerten Strömungsweges mit Steuerventilen 18, 19 und 20. Im Detail ist der Kanal 15 Bestandteil des auch das Steuerventil 18 und einen Kanal 21 aufweisenden Strömungsweges zwischen dem Gasraum 14 und einem für sämtliche Füllelemente 3 der Füllmaschine gemeinsamen, am Rotor 5 ausgebildeten Ringkanal 22, der über eine Leitung 23 mit dem Gasraum 6.1 verbunden ist. Der gedrosselte, d.h. mit einer Drossel versehene Kanal 16 ist Bestandteil eines das Steuerventil 19 und den verzweigten Kanal 21 aufweisenden Strömungsweges zwischen dem Gasraum 14 und dem Ringkanal 22. Der Kanal 17 ist Bestandteil eines das Steuerventil 20 und den verzweigten Kanal 24 aufweisenden gesteuerten und gedrosselten Strömungsweges zwischen dem Gasraum 14 und einem für sämtliche Füllelemente der Füllmaschine gemeinsamen, am Rotor 5 ausgebildeten Ringkanal 26.The gas space 14 is u.a. connected to the housing 7 formed channels 15, 16, 17. These channels are each part of a controlled flow path with control valves 18, 19 and 20. In detail, the channel 15 is part of the control valve 18 and a channel 21 having flow path between the gas chamber 14 and a common for all filling elements 3 of the filling machine, on the rotor 5 trained annular channel 22 which is connected via a line 23 to the gas chamber 6.1. The throttled, i. Channel 16 provided with a throttle is part of a flow path between the gas space 14 and the annular channel 22 having the control valve 19 and the branched channel 21. The channel 17 is part of a controlled and throttled flow path between the gas space having the control valve 20 and the branched channel 24 14 and one common to all filling elements of the filling machine, formed on the rotor 5 annular channel 26th

Zusätzlich zu den drei vorgenannten Steuerventilen weist das Füllelement 3 ein viertes Steuerventil 25 auf, welches zusammen mit dem verzweigten Kanal 24 und einem weiteren Kanal 27 eine gesteuerte Verbindung zwischen dem Ringkanal 26 und dem Flüssigkeitskanal 8 bildet, und zwar in Strömungsrichtung vor dem Ventilsitz 10.2. Über eine Steuereinrichtung 28 werden die Steuerventile 18, 19, 20 und 25, aber auch die Flüssigkeitsventile 10 der Füllmaschine bzw. die Betätigungseinrichtungen 12 dem jeweiligen Füllverfahren entsprechend programmgesteuert betätigt, und zwar die Flüssigkeitsventile 10 für ein volumetrisches Füllen auch in Abhängigkeit von dem Messsignal eines Durchflussmessers 29.In addition to the three aforementioned control valves, the filling element 3 has a fourth control valve 25 which, together with the branched channel 24 and a further channel 27 forms a controlled connection between the annular channel 26 and the liquid channel 8, in the flow direction in front of the valve seat 10.2. Via a control device 28, the control valves 18, 19, 20 and 25, but also the liquid valves 10 of the filling machine or the actuators 12 are operated according to the respective filling method according to program, namely, the liquid valves 10 for a volumetric filling also in dependence on the measurement signal of a flow meter 29th

Mit dem Füllsystem 1 sind die verschiedene Füllverfahren möglich, so beispielsweise

  • ein Einkammer- oder aber auch Mehrkammerdruckfüllen von CO2-haltigen Produkten bzw. Getränken, wie z.B. Softdrinks, Bier, karbonisierte Wässer,
  • ein druckloses Kaltabfüllen beispielsweise stiller Getränke sowie
  • ein druckloses Heißabfüllen stiller Getränke.
With the filling system 1, the various filling methods are possible, such as
  • One-chamber or multi-chamber pressure filling of products containing CO2 or beverages, such as soft drinks, beer, carbonated water,
  • a pressureless cold filling, for example, still drinks as well
  • a pressureless hot filling of still drinks.

Die für die unterschiedlichen Verfahren notwendigen verfahrenstechnischen Prozess oder Steuerschritte sind vollständig oder nahezu vollständig in das jeweilige Füllelement 3 verlagert.The procedural process or control steps necessary for the different processes are completely or almost completely shifted into the respective filling element 3.

Die Betätigungseinrichtung 12 sowie auch die Steuerventile 18, 19, 20 und 25 bzw. deren Betätigungseinrichtungen sind jeweils pneumatisch betätigt und werden über nicht dargestellte, elektrisch steuerbare Ventile (Magnetventile) gesteuert. Bei einer Füllmaschine mit mehreren Füllelementen 3 werden das Betätigungselement 12 sowie auch das Steuerventil 18 für jedes Füllelement jeweils individuell von der zentralen Steuereinheit 28 gesteuert.The actuating device 12 as well as the control valves 18, 19, 20 and 25 and their actuators are each pneumatically operated and are controlled by not shown, electrically controllable valves (solenoid valves). In a filling machine with a plurality of filling elements 3, the actuating element 12 as well as the control valve 18 are each controlled individually by the central control unit 28 for each filling element.

Die Steuerventile 19, 20 und 25 werden in Abhängigkeit von dem gewählten Füllverfahren jeweils zentral für sämtliche Füllelemente 3 der Füllmaschine gemeinsam gesteuert, und zwar beispielsweise über drei Magnetventile, von denen ein Magnetventil sämtlichen Steuerventilen 19, ein Magnetventil sämtlichen Steuerventilen 20 und ein Magnetventil sämtlichen Steuerventilen 25 der Füllmaschine zugeordnet ist.The control valves 19, 20 and 25 are controlled jointly depending on the selected filling in each case centrally for all filling elements 3 of the filling machine, for example via three solenoid valves, of which a solenoid valve all control valves 19, a solenoid valve all control valves 20 and a solenoid valve all the control valves 25 is associated with the filling machine.

Im Ausgangszustand, d.h. im nicht betätigten Zustand sind das Flüssigkeitsventil 10 sowie auch die Steuerventile 18, 19, 20 und 25 geschlossen. In der nachstehenden Beschreibung der verschiedenen Füllverfahren und deren Prozessschritte befinden sich die vorgenannten Ventile ebenfalls jeweils in ihrem geschlossenen Zustand, sofern der geöffnete Zustand nicht ausdrücklich angegeben ist.In the initial state, i. in the non-actuated state, the liquid valve 10 and the control valves 18, 19, 20 and 25 are closed. In the following description of the various filling methods and their process steps, the aforementioned valves are also each in their closed state, unless the open state is explicitly stated.

Grundsätzlich gilt für die Ansteuerung der vorgenannten Ventile bei den verschiedenen Füllverfahren, dass bei der Druckfüllung, d.h. beim Füllen der Flaschen 2 unter Gegendruck die Steuerventile 19 und 25 ständig geschlossen sind, während das Steuerventil 20 ständig geöffnet ist. Bei der drucklosen Kalt- oder Heißabfüllung ist das Steuerventil 20 ständig geschlossen und das Steuerventil 19 ständig geöffnet.Basically, for the control of the aforementioned valves in the various filling method, that in the pressure filling, ie when filling the bottles 2 under counterpressure, the control valves 19 and 25 are constantly closed while the control valve 20 is constantly open. In the pressureless cold or hot filling the control valve 20 is always closed and the control valve 19 is constantly open.

Mit dem Steuerventil 25 erfolgt in der nachstehend noch näher beschriebenen Weise während einer Unterbrechung des Füllprozesses gesteuert eine Zirkulation des heißen flüssigen Füllgutes durch die Füllelemente 3, um diese zu beheizen bzw. auf einer für das Heißabfüllen notwendigen Temperatur zu halten.With the control valve 25 is controlled in the manner described in more detail below during an interruption of the filling process, a circulation of hot liquid filling material through the filling elements 3 to heat them or to keep it at a necessary for hot filling temperature.

Während der einzelnen Füllverfahren werden also lediglich zwei Ventile, nämlich das jeweilige Flüssigkeitsventil 10 und das Steuerventil 18 der einzelnen Füllelemente der Füllmaschine individuell gesteuert. Mit den weiteren Steuerventilen 19, 20 und 25 erfolgt durch eine zentrale für sämtliche Füllelemente 3 der Füllmaschine gemeinsamer Ansteuerung lediglich die Auswahl der jeweils gewünschten Betriebsart.During the individual filling process, therefore, only two valves, namely the respective liquid valve 10 and the control valve 18 of the individual filling elements of the filling machine are individually controlled. With the other control valves 19, 20 and 25 is carried out by a central for all filling elements 3 of the filling machine common control only the selection of the respective desired mode.

Im Detail sind mit dem Füllsystem 1 u.a. folgende Verfahren möglich:In detail, with the filling system 1 u.a. the following procedures are possible:

Einkammer-DruckfüllenSingle-chamber pressure filling

Bei diesem Füllverfahren ist der Kessel bis zum Niveau N mit dem Füllgut gefüllt. Der Gasraum 6.1 des Kessels 6 sowie auch der über die Leitung 23 mit dem Gasraum 6.1 verbundene Ringkanal 22 sind mit dem unter Fülldruck stehenden CO2-Gas gefüllt. Der Ringkanal 26 dient hier als ein für sämtliche Füllelemente gemeinsamer Rückgaskanal. Das Steuerventil 20 befindet sich bei diesem Füllverfahren in einem ständig geöffneten Zustand.

  1. 1. Vorspannen: Nach dem Einschieben und Anheben der jeweiligen Flasche 2 in Dichtlage gegen das betreffende Füllelement 3 erfolgt ein Vorspannen der Flasche 2 mit CO2-Gas aus dem Ringkanal 22 durch Öffnen des Steuerventils 18.
  2. 2. Schnellfüllen: Bei weiterhin geöffnetem Steuerventil 18 wird das Flüssigkeitsventil 12 geöffnet.
  3. 3. Bremsfüllen: Aufgrund des von dem Durchflussmesser 29 gelieferten Signals wird bei weiterhin noch offenen Flüssigkeitsventil 10 das Steuerventil 18 geschlossen, sodass der Füllprozess mit reduzierter Füllgeschwindigkeit weitergeführt wird.
  4. 4. Füllende: Nach Erreichen der vorgegebenen Füllgutmenge wird das Flüssigkeitsventil 10 geschlossen.
  5. 5. Vorentlasten und Beruhigten: Nach dem Schließen des Flüssigkeitsventils erfolgt über das geöffnete Steuerventil 20 bzw. über die gedrosselte Gasverbindung zwischen dem Gasrohr 13, dem Gasrohr 14 und dem als Rückgaskanal dienenden Ringkanal 26 das Vorentlasten, sodass die betreffende, gefüllte Flasche 2 dann abgesenkt und ausgeschoben werden kann.
In this filling process, the boiler is filled up to level N with the contents. The gas chamber 6.1 of the boiler 6 as well as the connected via the line 23 to the gas chamber 6.1 annular channel 22 are filled with the pressurized CO2 gas. The annular channel 26 serves here as a common for all filling elements return gas channel. The control valve 20 is in this filling process in a constantly open state.
  1. 1. Preloading : After inserting and lifting the respective bottle 2 in sealing position against the relevant filling element 3, the bottle 2 is pressurized with CO2 gas from the annular channel 22 by opening the control valve 18.
  2. 2. Fast filling: When the control valve 18 is still open, the liquid valve 12 is opened.
  3. 3. Brake filling: Due to the signal supplied by the flow meter 29, the control valve 18 is closed when the liquid valve 10 is still open, so that the filling process continues with reduced filling speed.
  4. 4. Filling: After reaching the predetermined amount of filling liquid valve 10 is closed.
  5. 5. Pre-Relief and Reassured: After closing the liquid valve via the open control valve 20 and via the throttled gas connection between the gas pipe 13, the gas pipe 14 and serving as a return gas duct annular channel 26, the pre-relieving, so that the relevant filled bottle 2 is then lowered and can be ejected.

Drucklose Kalt- oder HeißabfüllungPressure-free cold or hot filling

Bei diesem Füllverfahren ist der Kessel 6 wiederum bis zu dem Niveau N mit dem flüssigen Füllgut gefüllt. Der Gasraum 6.1 und damit auch der Ringkanal 22 befinden sich auf Atmosphärendruck.In this filling process, the boiler 6 is again filled up to the level N with the liquid product. The gas chamber 6.1 and thus also the annular channel 22 are at atmospheric pressure.

Das Steuerventil 19 befindet sich bei diesem Füllverfahren in einem ständig geöffneten Zustand.

  1. 1. Schnellfüllen: Nach dem Einschieben und Anheben der jeweiligen Flasche 2 in Dichtlage gegen das Füllelement 3 wird bei geöffnetem Steuerventil 18 das Flüssigkeitsventil 10 geöffnet. Die der Flasche 2 über die Abgabeöffnung 11 zufließende Füllgutmenge wird ständig mit dem Durchflussmesser 29 erfasst.
  2. 2. Die von dem flüssigen Füllgut aus der Flasche 2 verdrängte Luft- oder Gasmenge strömt über das Gasrohr 13, den Gasraum 14 und die von den geöffneten Steuerventilen 18 und 19 gebildeten Strömungswege in den über die Leitung 23 mit dem Gasraum 6.1 des Kessels 6 verbundenen Ringkanal 21.
  3. 3. Bremsfüllen: Bei weiterhin geöffnetem Flüssigkeitsventil 10 wird das Steuerventil 18 geschlossen, sodass die aus der Flasche 2 durch das zufließende Füllgut verdrängte Luft oder Gasmenge nur noch über die gedrosselte Verbindung bzw. den gedrosselten Strömungsweg des geöffneten Steuerventils 19 in den Ringkanal 22 strömen kann.
  4. 4. Füllende: Nach Erreichen der gewünschten Füllgutmenge folgt das Schließen des Flüssigkeitsventils 10 sowie im Anschluss daran das Absenken und Ausschieben der jeweils gefüllten Flasche.
The control valve 19 is in this filling process in a constantly open state.
  1. 1. Fast filling : After inserting and lifting the respective bottle 2 in sealing position against the filling element 3, the liquid valve 10 is opened when the control valve 18 is open. The volume of liquid flowing into the bottle 2 via the discharge opening 11 is constantly detected by the flowmeter 29.
  2. 2. The amount of air or gas displaced by the liquid filling material from the bottle 2 flows via the gas pipe 13, the gas space 14 and the flow paths formed by the opened control valves 18 and 19 into the via the line 23 to the gas space 6.1 of the boiler 6 Ring channel 21.
  3. 3. Brake filling: When the liquid valve 10 is still open, the control valve 18 is closed so that the air or gas quantity displaced from the bottle 2 through the inflowing product can only flow into the annular channel 22 via the throttled connection or the throttled flow path of the open control valve 19 ,
  4. 4. Filling: After reaching the desired amount of product follows the closing of the liquid valve 10 and then the lowering and pushing out of each filled bottle.

Das vorstehend beschriebene drucklose Füllen kann speziell auch als Heißfüllen ausgeführt werden, und zwar insbesondere für das heißsterile Abfüllen von Produkten, wie z.B. Säften. In diesem Fall wird das flüssige Füllgut im Kessel 6 im heißen Zustand bereitgestellt, und zwar unter Verwendung einer entsprechenden Heizeinrichtung und/oder aber dadurch, dass der Kessel 6 Bestandteil eines eine Heizeinrichtung einschließenden Kreislaufs ist, in welchem das Füllgut zum Erhitzen und zur Aufrechterhaltung der erforderlichen Temperatur umläuft.Specifically, the pressureless filling described above may be carried out as hot-filling, in particular for the hot-sterile filling of products, such as e.g. Juices. In this case, the liquid product is provided in the boiler 6 in the hot state, using a corresponding heater and / or in that the boiler 6 is part of a heater enclosing circuit in which the contents for heating and maintaining the required temperature circulates.

Während des normalen Füllbetriebes werden dann auch die Füllelemente 3 durch das diese Füllelemente bzw. deren Flüssigkeitskanäle 8 durchströmende heiße Füllgut erhitzt und auf einer erforderlichen Temperatur gehalten, sodass das flüssige Füllgut mit einer ausreichend hohen, ein Verkeimen verhindernden Temperatur in die jeweilige Flasche 2 eingebracht wird.During the normal filling operation, the filling elements 3 are then heated by the hot filling material flowing through these filling elements or their liquid channels 8 and kept at a required temperature so that the liquid filling material is introduced into the respective bottle 2 with a sufficiently high temperature which prevents germs ,

Um ein Abkühlen der Füllelemente 3 bei einer Unterbrechung des Füllprozesses zu vermeiden, ist es bei der Heißabfüllung notwendig, zumindest aber zweckmäßig die Füllelemente 3 durch Wärmezufuhr auf der erforderlichen Temperatur zu halten. Dies ist mit dem Füllsystem 1 dadurch möglich, dass bei einer Unterbrechung des Füllprozesses und bei geschlossenen Flüssigkeitsventilen 10 sämtlicher Füllelemente die Steuerventile 25 der Füllelemente geöffnet werden, sodass das heiße flüssige Füllgut aus dem Kessel 6, durch die das geöffnete Steuerventil 25 enthaltene und von den Kanälen 27 und 24 gebildete Verbindung in den Ringkanal 26 strömt und von dort über eine Rückführleitung 30, in der beispielsweise auch eine Produktpumpe angeordnet ist, in den Ringkessel 6 bzw. in den dortigen Flüssigkeitsraum 6.2 zurückgeführt wird, wie dies in der Figur 2 mit den Pfeilen A angedeutet ist.In order to avoid cooling of the filling elements 3 in an interruption of the filling process, it is necessary in the hot filling, but at least expedient to keep the filling elements 3 by supplying heat at the required temperature. This is possible with the filling system 1, characterized in that at an interruption of the filling process and closed liquid valves 10 all filling elements, the control valves 25 of the filling elements are opened, so that the hot liquid product from the boiler 6 through which the open control valve 25 contained and of the Channels 27 and 24 formed compound flows into the annular channel 26 and from there via a return line 30, in which, for example, a product pump is arranged, is returned to the ring tank 6 and in the local liquid space 6.2, as shown in the FIG. 2 is indicated by the arrows A.

Die Figur 3 zeigt als weitere Ausführungsform ein Füllsystem 1c, welches für ein druckloses Füllen, insbesondere auch für ein druckloses Heißfüllen ausgebildet ist. Das Füllsystem 1a unterscheidet sich von dem Füllsystem 1 zunächst dadurch, dass anstelle von vier Steuerventilen 18, 19, 20 und 25 und den zugehörigen steuerbaren Verbindungen lediglich ein Steuerventil 31 vorgesehen ist, welches Teil einer auch die Kanäle 15 und 21 aufweisenden steuerbaren Verbindung zwischen dem Gasraum 13 und dem Ringkanal 22 ist. Parallel zum Steuerventil 31 liegt eine gedrosselte Verbindung 32. Mit dem Steuerventil 31 werden das Schnellfüllen (bei geöffnetem Steuerventil 31) und das Langsamfüllen (bei geschlossenem Steuerventil 31) gesteuert. Im Gehäuse 7a des Füllelementes 3a ist ein Kanal 33 ausgebildet, der den Flüssigkeitskanal 8 jedes Füllelementes 3a mit dem gemeinsamen Ringkanal 26 verbindet und in den Flüssigkeitskanal 8 in Strömungsrichtung vor dem Ventilsitz 10.2 des Flüssigkeitsventils 10 mündet. Im Kanal 33 ist ein Rückschlagventil 34 vorgesehen, welches für eine Strömungsrichtung aus dem Flüssigkeitskanal 8 in den Ringkanal 26 öffnet, für eine Strömung in entgegen gesetzter Richtung aber sperrt. An den Ringkanal 26 führt eine Leitung 34 mit einem elektrisch steuerbaren Ventil bzw. Magnetventil 35.The FIG. 3 shows as a further embodiment, a filling system 1c, which is designed for a non-pressurized filling, in particular for a pressureless hot filling. The filling system 1a differs from the filling system 1 first in that instead of four control valves 18, 19, 20 and 25 and the associated controllable connections only a control valve 31 is provided, which is part of a channel 15 and 21 having controllable connection between the gas space 13 and the annular channel 22. Parallel to the control valve 31 is a throttled connection 32. With the control valve 31, the fast filling (when the control valve 31 is open) and the slow filling (when the control valve 31 is closed) are controlled. In the housing 7a of the filling element 3a, a channel 33 is formed, which connects the liquid channel 8 of each filling element 3a with the common annular channel 26 and opens into the liquid channel 8 in the flow direction in front of the valve seat 10.2 of the liquid valve 10. In the channel 33, a check valve 34 is provided, which opens for a flow direction from the liquid channel 8 in the annular channel 26, but blocks for a flow in the opposite direction. To the annular channel 26 leads a line 34 with an electrically controllable valve or solenoid valve 35th

Das drucklose Abfüllen auch eines heißen Füllgutes in die Flaschen 2 erfolgt mit dem Füllsystem 1a bzw. Füllelement 3a in analoger Weise, wie dies vorstehend für das Füllsystem 1 beschrieben wurde, wobei der gedrosselte Kanal 32 hinsichtlich seiner Funktion der von dem geöffnetem Steuerventil 19 gebildeten gedrosselten Verbindung entspricht. Die einzelnen Verfahrensschritte sind daher:The pressureless filling of a hot filling material into the bottles 2 takes place with the filling system 1a or filling element 3a in an analogous manner, as described above for the filling system 1, wherein the throttled channel 32 with respect to its function formed by the open control valve 19 throttled Connection corresponds. The individual process steps are therefore:

Bei zunächst geschlossenem Steuerventil 31 und geschlossenem Flüssigkeitsventil 10 erfolgt das Einschieben und Anheben der zu füllenden Flasche 2 gegen das Füllelement 3a, sodass die Flaschenmündung 2.1 dicht gegen die Abgabeöffnung 11 bzw. gegen die dortige Dichtung anliegt.

  1. 1. Schnellfüllen: Für das Füllen wird gesteuert durch die Steuereinrichtung 28 das Flüssigkeitsventil 10 über das Betätigungselement 12 geöffnet. Gleichzeitig wird auch das Steuerventil 31 geöffnet. Die der Flasche zufließende Füllgutmenge wird mit dem Durchflussmesser 29 erfasst. Die durch das flüssige Füllgut aus der Flasche 2 verdrängte Luft- oder Gasmenge strömt über den Kanal 15, das geöffnete Steuerventil 31, teilweise auch über den gedrosselten Kanal 32 und den Kanal 21 in den Ringkanal 22.
  2. 2. Bremsfüllen: Gesteuert durch das von dem Durchflussmesser 29 gelieferte Messsignal wird von der Steuereinrichtung 28 das Steuerventil 31 geschlossen, sodass die durch das flüssige Füllgut aus der Flasche 2 verdrängte Luft- oder Gasmenge nur noch über den gedrosselten Kanal 32 und den Kanal 21 in den Ringkanal 22 strömen kann und somit ein Bremsfüllen mit reduzierter Füllgeschwindigkeit (der Flasche zufließende Füllgutmenge je Zeiteinheit) erfolgt.
  3. 3. Füllende: Veranlasst durch das von dem Durchflussmesser 29 gelieferte Signal wird über die Steuereinrichtung 28 das Flüssigkeitsventil 10 geschlossen, sobald die erforderliche Füllgutmenge in die Flasche 2 eingebracht ist. Im Anschluss daran erfolgt dann das Absenken der gefüllten Flasche 2 mit dem Behälterträger 4 sowie das Ausschieben dieser Flasche am Behälterauslauf der Füllmaschine.
When initially closed control valve 31 and closed liquid valve 10, the insertion and lifting of the bottle to be filled 2 takes place against the filling element 3a, so that the bottle mouth 2.1 is tight against the discharge opening 11 and against the local seal.
  1. 1. Fast filling : For filling, the liquid valve 10 is opened by the control device 28 via the actuating element 12. At the same time, the control valve 31 is opened. The amount of product flowing into the bottle is detected by the flowmeter 29. The displaced by the liquid product from the bottle 2 amount of air or gas flows through the channel 15, the open control valve 31, partially via the throttled channel 32 and the channel 21 in the annular channel 22nd
  2. 2. Brake Filling: Controlled by the measurement signal delivered by the flow meter 29, the control valve 31 is closed by the control device 28, so that the displaced by the liquid product from the bottle 2 air or gas quantity can flow only through the throttled channel 32 and the channel 21 in the annular channel 22 and thus a brake filling with reduced filling rate (the bottle inflowing product quantity per unit time).
  3. 3. Filling: Induced by the signal supplied by the flow meter 29, the liquid valve 10 is closed via the control device 28 as soon as the required amount of filling material is introduced into the bottle 2. This is followed by the lowering of the filled bottle 2 with the container carrier 4 and the pushing out of this bottle at the container outlet of the filling machine.

Das vorbeschriebene Füllverfahren ist beim drucklosen Kaltabfüllen (Abfüllen des Füllgutes im kalten Zustand bzw. bei Umgebungstemperatur) sowie auch beim drucklosen Heißabfüllen (heißes Füllgut), insbesondere auch bei einer ein Verkeimen verhindernden Temperatur grundsätzlich identisch.The above-described filling method is fundamentally identical during non-pressurized cold filling (filling of the filling material in the cold state or at ambient temperature) as well as during pressureless hot filling (hot filling), in particular also at a temperature preventing a germination.

Zur Aufrechterhaltung der Temperatur dieser Füllelemente während einer Unterbrechung des Füllprozesses wird bei geschlossenen Flüssigkeitsventilen 10 sämtlicher Füllelemente 3a einer Füllmaschine und bei geöffnetem Ventil 35 den einzelnen Füllelementen wiederum über die Leitung 9 heißes Füllgut aus dem Kessel 6 zugeführt, welches den Flüssigkeitskanal 8 sowie auch den Kanal 33 unter Öffnen des Rückschlagventils 34 durchströmt und über den Ringkanal 26 und die Leitung 34 an den Kessel 6 zurückgeführt wird. Dieser Umlauf des heißen flüssigen Füllgutes durch die Füllelemente 3a wird z.B. bei einer Unterbrechung des Füllprozesses und nach den Schließen sämtlicher Füllelemente 3a bzw. deren Flüssigkeitsventile automatisch gestartet, auf jeden Fall aber vor Wiederaufnahme des Füllprozesses durch Schließen des Ventils 36 unterbrochen. Der Ringkanal 26 bleibt mit dem Füllgut gefüllt.In order to maintain the temperature of these filling elements during an interruption of the filling process with closed liquid valves 10 all filling elements 3a a filling machine and valve 35 open the individual filling elements in turn via the line 9 hot medium from the boiler 6 is supplied, which the liquid channel 8 and the channel 33 flows through the opening of the check valve 34 and is returned via the annular channel 26 and the line 34 to the boiler 6. This circulation of the hot liquid product through the filling elements 3a is e.g. when the filling process is interrupted and after the closing of all the filling elements 3a or their liquid valves are started automatically, but in any case interrupted before closing the filling process by closing the valve 36. The annular channel 26 remains filled with the contents.

Mit dem Rückschlagventil 34 ist verhindert, dass während des Füllens Füllgut aus dem Ringkanal 26 und über diesen aus anderen an den Ringkanal 26 angeschlossenen Füllelementen über das geöffnete Flüssigkeitsventil 10 in die jeweilige Flasche 2 einfließt und dadurch das von dem Durchflussmesser 29 gesteuerte volumetrische Füllen der Flaschen 2 verfälscht.With the check valve 34 prevents filling material from the annular channel 26 and via this from other connected to the annular channel 26 filling elements via the open liquid valve 10 in the respective Bottle 2 flows in and thereby falsified controlled by the flow meter 29 volumetric filling of the bottles 2.

Für ein druckloses Kaltabfüllen wird durch geeignete Maßnahmen, beispielsweise durch eine Beaufschlagung des Ringkanals 26 mit dem Druck eines sterilen Druckmediums, beispielsweise mit steriler Druckluft oder mit dem Druck eines Inertgases oder einer sterilen Luft oder einer sterilen Flüssigkeit in der geschlossenen Stellung gehalten und sperrt damit die Verbindung zwischen dem Flüssigkeitskanal 8 und dem Ringkanal 26.For a pressureless cold filling is held by suitable measures, for example by acting on the annular channel 26 with the pressure of a sterile pressure medium, for example with sterile compressed air or with the pressure of an inert gas or a sterile air or a sterile liquid in the closed position and thus blocks the Connection between the liquid channel 8 and the annular channel 26th

Die Erfindung wurde voranstehend an Ausführungsbeispielen beschrieben. Es versteht sich, dass Änderungen sowie Abwandlungen möglich sind, ohne dass dadurch der der Erfindung zugrunde liegende Erfindungsgedanke verlassen wird.The invention has been described above by means of exemplary embodiments. It is understood that changes and modifications are possible without thereby departing from the inventive concept underlying the invention.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

1, 1a1, 1a
Füllsystemfilling system
22
Flaschebottle
2.12.1
Flaschenmündungbottle mouth
2.22.2
MündungsflanschMündungsflansch
3, 3a3, 3a
Füllelementfiller
44
Behälterträgercontainer carrier
55
Rotorrotor
66
Kesselboiler
7, 7a7, 7a
Gehäusecasing
88th
Flüssigkeitskanalliquid channel
99
Leitungmanagement
1010
Flüssigkeitsventilliquid valve
10.110.1
Ventilkörpervalve body
10.210.2
Ventilsitzvalve seat
1111
Abgabeöffnungdischarge opening
1212
Betätigungseinrichtungactuator
1313
Gasrohrgas pipe
1414
Gasraumheadspace
1515
verzweigter Kanalbranched channel
1616
Kanal mit DrosselChannel with throttle
1717
Kanalchannel
18, 19, 2018, 19, 20
Steuerventilcontrol valve
2121
Kanalchannel
2222
Ringkanalannular channel
2323
Leitungmanagement
2424
Kanalchannel
2525
Steuerventilcontrol valve
2626
Ringkanalannular channel
2727
Kanalchannel
2828
Steuereinrichtungcontrol device
2929
DurchflussmesserFlowmeter
3030
Leitungmanagement
3131
Steuerventilcontrol valve
3232
gedrosselter Kanalthrottled channel
3333
Kanalchannel
3434
Rückschlagventilcheck valve
3535
Leitungmanagement
3636
Steuerventilcontrol valve
AA
Strömungsrichtungflow direction

Claims (21)

  1. Filling system for filling a liquid product into bottles or similar containers (2), with at least one filling element (3,3a) with a product space or liquid channel (8) configured in a filling element housing (7,7a), which is in communication with a bowl (6) for the product and forms a product dispenser (11) on a lower side of the filling element (3,3a), via which dispenser the liquid product flows towards the respective container (2) to be filled, which is being held on a container support (4), and with a liquid valve (10) arranged in the liquid channel (8), wherein, for heating or keeping warm the filling element (3, 3a) during a hot filling, a first flow path (24, 27; 33) is formed in the filling element housing (7,7a), which connects a part section (8.1) of the liquid channel (8), located in relation to the flow direction of the liquid product in the liquid channel (8) upstream of the liquid valve (10), to a collection channel (26) which is common to a plurality of filling elements (3,3a), and wherein at least one control valve (25,36) is provided, specifically for the controlling of the flow of a hot filling product out of the bowl (6) through the part section (8.1) and the first flow path into the first collection channel (26), characterised by a return gas channel (13,14), which during the filling is in connection with the interior of the container, which is arranged in a sealing position against the filling element (3,3a), via at least one second and a third flow path (15, 16, 21; 15, 21, 32), formed in the housing (7,7a) of the filling element (3,3a), which connects the return gas channel (13,14) to a second collection chamber (22) which is common to a plurality of filling elements (3,3a), as well as via at least one control valve (18,19;31) for the controlled connecting of the return gas channel (13,14) to the second collection channel (22) via the second flow path (15,21) and/or via the third, choked, flow path (16,21;32,21).
  2. Filling system according to claim 1, characterised in that the at least one first control valve (25) is provided in the first flow path (24,27).
  3. Filling system according to claim 1 or 2, characterised in that the at least one first control valve (36) is provided in a line (35), connected to the first collection chamber (26), for conveying the filling product away, for example for conveying back, the filling product to the bowl (6).
  4. Filling system according to claim 3, characterised in that, with a filling machine with a plurality of filling elements (3a), the first control valve (36) is provided for all the filling elements of the filling machine, or for a group of a plurality of filling elements (3a).
  5. Filling system according to any one of the preceding claims, characterised in that a non-return valve (34) is provided in the first flow path (33), which opens for a flow out of the liquid channel (8) of the filling element (3a) into the first collection chamber (26) and closes for a flow in the opposite direction.
  6. Filling system according to any one of the preceding claims, characterised in that the first flow path (24,27; 33) opens in the immediate vicinity of the liquid valve (10), or of a valve seat (10.2) of the liquid valve (10), into the liquid channel (8).
  7. Filling system according to claim 1, characterised in that a second control valve (18,31) is provided in the second flow path (15,21).
  8. Filling system according to any one of the preceding claims, characterised in that a third control valve (19) is provided in the third flow path (16,21).
  9. Filling system according to any one of the preceding claims, characterised in that, by means of the third, choked flow path (21,32), a constant connection exists with the return gas channel (13,14).
  10. Filling system according to any one of the preceding claims, characterised in that the return gas channel is formed from the channel of a gas tube (13) open at both ends, the lower end of which, during filling, is in contact with the interior of the container (2), and the upper end of which is in contact with the second and third flow path, for example via a gas chamber (14) formed in the housing (7,7a) of the filling element (3,3a).
  11. Filling system according to any one of the preceding claims, characterised by a fourth flow path (16,24), formed in the housing (7) of the filling element (3), between the return gas channel (13,14) and the first collection channel (26), as well as by a fourth control valve (20) arranged in this flow path, by means of which, in the open state, a connection exists between the return gas channel (13,14) and the first collection channel (26).
  12. Filling system according to claim 11, characterised in that the fourth flow path is a choked flow path.
  13. Filling system according to any one of the preceding claims, characterised in that, for a pressureless filling, the second collection channel (22) is in connection with the atmosphere and/or with a gas chamber (6.1) formed in the bowl (6)
  14. Filling system according to any one of the preceding claims, characterised in that the pressureless cold filling or hot filling takes place with the third control valve (19) constantly open.
  15. Filling system according to any one of the preceding claims, characterised in that, for a pressure filling, the fourth control valve (20) is constantly open.
  16. Filling system according to any one of the preceding claims, characterised in that, for a pressure filling, the first and third control valves (25,19) are constantly open.
  17. Filling system according to any one of the preceding claims, characterised in that, for a pressure filling, with the bowl (6) partially filled with the filling product, and with an inert gas, such as CO2 gas, which is under filling pressure in a gas chamber (6.1) of the bowl (6), and in the second collection channel (22) connected with this gas chamber (6.1), a pretensioning of the containers (2), located in a sealing position against the filling element (3), takes place via the return gas channel (13,14) by opening of the second control valve (18), and specifically with the first collection channel (26) serving as the return collection channel.
  18. Filling system according to any one of the preceding claims, characterised in that, during the pressure filling, for a rapid filling the second control valve (18) is opened, and for a slow filling it is closed.
  19. Filling system according to any one of the preceding claims, characterised in that, with a filling machine with a plurality of filling elements (3), the first and the fourth control valve (25,20) of all the filling elements or of a group of a plurality of filling elements can be controlled jointly.
  20. Filling system according to any one of the preceding claims, characterised in that, with a filling machine with a plurality of filling elements, all the filling elements can be configured jointly for a pressureless filling by opening the third control valve (19) or, respectively, for a pressure filling by opening the fourth control valve (20).
  21. Filling system according to any one of the preceding claims, characterised in that the first and second collection channel (26,22) are provided at a rotor (5) of a filling machine.
EP08716510.6A 2007-03-23 2008-03-13 Filling system for hot-filling Not-in-force EP2132130B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
SI200831918T SI2132130T1 (en) 2007-03-23 2008-03-13 Filling system for hot-filling

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102007014702.5A DE102007014702B4 (en) 2007-03-23 2007-03-23 Filling system for hot filling
PCT/EP2008/002013 WO2008116564A2 (en) 2007-03-23 2008-03-13 Filling system for hot-filling

Publications (2)

Publication Number Publication Date
EP2132130A2 EP2132130A2 (en) 2009-12-16
EP2132130B1 true EP2132130B1 (en) 2018-01-24

Family

ID=39713214

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08716510.6A Not-in-force EP2132130B1 (en) 2007-03-23 2008-03-13 Filling system for hot-filling

Country Status (5)

Country Link
US (1) US20100071802A1 (en)
EP (1) EP2132130B1 (en)
DE (1) DE102007014702B4 (en)
SI (1) SI2132130T1 (en)
WO (1) WO2008116564A2 (en)

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DE102010028953A1 (en) * 2010-05-12 2011-11-17 Krones Ag filling
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DE102010027512A1 (en) * 2010-07-16 2012-01-19 Khs Gmbh Filling element, method and filling system for filling containers
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FR2977249B1 (en) * 2011-07-01 2014-09-26 Serac Group PACKAGING INSTALLATION COMPRISING FILLING BITS EQUIPPED WITH CONNECTING DUCTING PIPES
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DE102011120372A1 (en) * 2011-12-07 2013-06-13 Khs Gmbh Filling element and filling system
ITTO20111234A1 (en) * 2011-12-29 2013-06-30 Sidel Spa Con Socio Unico FILLING DEVICE AND ITS CONTROL METHOD
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IT202000013456A1 (en) * 2020-06-05 2021-12-05 Kosme Srl Unipersonale FILLING UNIT FOR FILLING TWO DIFFERENT TYPES OF CONTAINERS WITH A LIQUID SUBSTANCE, IN PARTICULAR WITH A BEVERAGE
IT202000013465A1 (en) 2020-06-05 2021-12-05 Kosme Srl Unipersonale MACHINE FOR FILLING CONTAINERS OF TWO DIFFERENT TYPES WITH A LIQUID SUBSTANCE, IN PARTICULAR WITH A DRINK
IT202000013447A1 (en) * 2020-06-05 2021-12-05 Kosme Srl Unipersonale FILLING UNIT FOR FILLING CONTAINERS OF TWO DIFFERENT TYPES WITH A LIQUID SUBSTANCE, IN PARTICULAR WITH A BEVERAGE
IT202000013450A1 (en) * 2020-06-05 2021-12-05 Kosme Srl Unipersonale FILLING UNIT FOR FILLING TWO DIFFERENT TYPES OF CONTAINERS WITH A LIQUID SUBSTANCE, IN PARTICULAR WITH A BEVERAGE

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Also Published As

Publication number Publication date
DE102007014702B4 (en) 2017-03-30
DE102007014702A1 (en) 2008-09-25
SI2132130T1 (en) 2018-03-30
US20100071802A1 (en) 2010-03-25
WO2008116564A3 (en) 2009-01-15
WO2008116564A2 (en) 2008-10-02
EP2132130A2 (en) 2009-12-16

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