EP2127875A1 - Procédé de fabrication d'un produit d'impression - Google Patents

Procédé de fabrication d'un produit d'impression Download PDF

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Publication number
EP2127875A1
EP2127875A1 EP09006312A EP09006312A EP2127875A1 EP 2127875 A1 EP2127875 A1 EP 2127875A1 EP 09006312 A EP09006312 A EP 09006312A EP 09006312 A EP09006312 A EP 09006312A EP 2127875 A1 EP2127875 A1 EP 2127875A1
Authority
EP
European Patent Office
Prior art keywords
energy
heat
printing
units
flows
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP09006312A
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German (de)
English (en)
Other versions
EP2127875B1 (fr
Inventor
Felix Dipl.-Ing. Ehrtmann
Hans-Georg Dipl.-Ing. Eitel
Reinhold Dipl.-Ing. Guba
Matthias Dipl.-Ing. Rapp
Jürgen Dipl.-Ing. Schölzig
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Manroland Sheetfed GmbH
Original Assignee
Manroland AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by Manroland AG filed Critical Manroland AG
Publication of EP2127875A1 publication Critical patent/EP2127875A1/fr
Application granted granted Critical
Publication of EP2127875B1 publication Critical patent/EP2127875B1/fr
Revoked legal-status Critical Current
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F33/00—Indicating, counting, warning, control or safety devices
    • B41F33/0009—Central control units
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
    • B41P2233/00—Arrangements for the operation of printing presses

Definitions

  • the invention relates to a method for producing a printed product according to the preamble of claim 1.
  • an unprinted printing material is printed on the basis of image data provided in a prepress stage in a printing machine and, after being printed in a further processing machine, further processed into a product that can be shipped.
  • the printing machine can be a web-fed printing press or a sheet-fed printing press. In a finishing machine, it may be e.g. when the printing machine is designed as a web-fed printing press to act as a folder.
  • a print product distribution machine or mailing machine can be present as a further processing machine.
  • sheetfed presses come as finishing machines punching or stamping, coating plants, laminating, folding or calendering in question
  • the DE 44 26 083 A1 discloses a Temper michsvortechnische, wherein a tempering for tempering a roller in its circuit can optionally be performed via a heat exchanger in thermal contact with a cooled liquid circuit or a heating heat exchanger.
  • WO 03/045694 A1 and the WO 03/045695 A1 Methods are known in which by tempering a cooperating with a printing ink rotating component of a printing unit, a speed of the ink on the rotating Component is kept substantially constant in a temperature range of 22 ° C to 50 ° C, wherein the tack of the ink depends on the temperature on the lateral surface of the rotating component and its production rate.
  • the application consists in particular in a waterless printing unit, preferably in a printing unit for newspaper printing.
  • the associated printing machine with a forme cylinder has a short inking unit with an ink fountain, an anilox roller and an inking roller. At least one of the inking rollers or the forme cylinder can be tempered by the tempering device. The temperature is controlled by cooling or heating either from the lateral surface of the inking rollers or the forme cylinder or inside the inking rollers or the forme cylinder. By means of a control loop, the amount of ink transferred to the forme cylinder can be regulated, the optical density measured on the substrate serving as the signal quantity, with the help of the regulators associated with the tempering devices controlling their temperatures.
  • a system for temperature control of components of a printing press by means of a cooling device which provides temperature control of a first adjustable temperature for a first supply circuit of temperature control to be tempered component.
  • the cooling device has a first cooling process with a first medium circuit which cools a temperature control medium to a temperature level below the ambient or outside temperature.
  • a temperature control means operable independently of the cooling device contains tempering means of a temperature level above the ambient temperature, which is provided for a second supply circuit to the component to be heated.
  • a device for heat recovery of energy from heat flows is provided to lead energy for heat recovery for heating purposes in the temperature control.
  • the cooling device comprises a cooling process with a device for cooling a second medium circuit by means of outside air.
  • the cooling process continues to include a chiller for generating compression refrigeration.
  • the device can be designed as a convection cooler with or without evaporator.
  • the two cooling processes are each coupled via at least one heat exchanger to a supply circuit for the supply of tempering temperature adjustable temperature to be tempered component.
  • the present invention has the object to provide a novel method for producing a printed product, in which the energy supplied to the printing press is optimally utilized.
  • a consumption of energy or a recording of power of the participating in the production of the printed product aggregates of the prepress and / or the printing press and / or any further processing machine is detected, wherein at least one unit of the prepress and / or the printing press and / or The or each postpress machine is operated based on the detected power consumption or the detected power consumption such that the energy consumption or the power consumption in the production of the printed product is reduced.
  • the method according to the invention it is proposed for the first time to detect the energy consumed for producing a printed product or the power consumed for producing the printed product and, depending thereon, to operate at least one unit of the prepress and / or the printing press and / or the or each further processing machine in such a way, that the energy consumption or the power consumption in the production of the printed product reduced. This makes it possible to produce printed products using lower energy and thus more cost-effective.
  • the present invention relates to a method for producing a printed product in a printing company, wherein the method according to the invention is described below with reference to the in Fig. 1 shown block diagram will be described.
  • the printing machine 10 may preferably be a sheetfed offset printing machine and the further processing machine 11 may be in particular a painting, laminating, embossing, punching or folding machine.
  • the sheet-fed offset printing machine 10 a sheet-shaped printing material kept ready in the form of printing material stacks 12 is printed, the printed printing material being processed in the area of the further processing machine 11 so that the printing material is subsequently in the form of finished intermediate products or print products 13 which can be delivered.
  • the printing in the printing machine 10 and the further processing of the printed substrate in the further processing machine 11 is based on control data, which are held by a production planning system 14.
  • the production planning system 14 includes, inter alia, a so-called pre-press in which image data are provided on the basis of which the sheet-shaped printing material is printed in the printing press 10.
  • Corresponding data about the consumption of the energy or the absorption of the power are transmitted to a control device 15, which determines therefrom on the one hand by individual consideration for each aggregate and on the other hand by total consideration of all aggregates of the energy consumption arising in the production of the printed products or the resulting power consumption, stores and if necessary visualized on a monitor.
  • the control device can transmit the ascertained data to a machine control of the printing machine so that the correspondingly required control signals can be determined therefrom in the processing operation.
  • Energy consumption / power consumption are preferably set in the aggregates of the printing press 10 and the further processing machine 11.
  • the machine speed of the printing press 10 and / or the further processing machine 11 can be limited if the permissible production time is not exceeded.
  • aggregates that are not needed to make a printed product such as dryers, coolers or exhausters, may be shut down or transferred to sleep mode.
  • the machine speed of the printing machine 10 and / or further processing machine 11 can be increased staggered or controlled according to a predetermined setpoint.
  • the energy input in the production of the printed product is detected as consumption of electrical energy or a recording of electrical power to the aggregates of the printing press 10 and / or further processing machine 11 and / or prepress of the production planning system 14 or other positioned in a printing units assemblies.
  • corresponding pneumatic and / or hydraulic and / or gas-side energy consumption or the corresponding power consumption can be detected.
  • a peak consumption of electrical and / or pneumatic and / or hydraulic and / or gas-side energy can be determined, with the aim of avoiding exceeding permissible peaks, again preferably while maintaining a good print quality.
  • FIG. 2 For example, a sheetfed offset printing press 20 having six printing units 21 to 26 and a painting module 27 is shown. Furthermore, a drying device 28 connects to the painting module 27. The printing material sheets are separated from a sheet stack 30 in a sheet feeder 29 and then conveyed through the printing and coating units 21 to 27. Thereafter, the printing material sheets are conveyed through the drying device designed as a drying section 28 to a sheet delivery arm 31 and stored there on a stack 32. He is printed in color and coated in the printing and coating units 21 to 27. For this purpose, dampening solutions, printing inks and varnishes are thermally treated so that they have the right consistency for the particular printing process required. Furthermore, between all printing units, as in FIG.
  • a so-called intermediate dryer 33 may be arranged to dry the substrate after each or after certain workstations can. Then, a large amount of heat energy is introduced into the printing machine 20, which may affect the print quality and hinder the transport of the printing material sheet. Therefore, cooling devices are also provided here in order to reduce the thermal effect in the printing units or during sheet transport. Furthermore occurs in the dryer 28 on the way to the sheet delivery 31, the problem of heat input particularly strong, as this with significantly higher power and thus higher heat input is operated. In connection with the dryer 28, suction devices are used which operate with high volume flows in order to eliminate excess heat and to introduce cooling air into the machine.
  • a heat transport system 40 is provided on the printing machine 20. It combines a large number of aggregates such as dampening solution cooling units, inking unit temperature control units, air supply, drying systems and engine cooling and enables smooth production with high performance.
  • a number of energy cabinets 41, 42, 43 are provided, which are connected to corresponding units of the printing press 20. Since high-quality production requires a pressroom climate with stable temperature and humidity, air-cooled units will cause waste heat to be degraded by environmental degradation.
  • a water-glycol mixture is provided, which can transport heat quickly and in large quantities.
  • a line system 45a, 45b which connects the energy cabinets 41, 42, 43, the resulting heat is removed by means of the storage medium described above from the pressroom.
  • a further line system 46a, 46b is coupled to the first line system 45a, 45b and the energy cabinets 41, 42, 43 and connected to an external heat exchanger 44.
  • the heat exchanger 44 gives as a cooler the excess heat from the operation of the printing press to the outside air in the manner of free cooling.
  • adiabatic cooling can additionally be carried out, whereby water is introduced into the heat exchange via a spray system for evaporation.
  • FIG. 3 a schematic of a heat recovery system 50 for a printing press as part of the heat transport system 40 is shown. Therefore, the two lines of the first line system 45a, 45b are shown here as an example as main lines, which forms a flow and a return for the heat transporting storage medium.
  • the storage medium is conveyed by means provided in the heat transport system 40 pumps through the conduit system 45a, 45b.
  • the storage medium circulates at a temperature of about 40 ° C in the heat transport system 40, also referred to as the central recooling system, which is hereby expanded as a heat recovery system 50.
  • the energy carried by the storage medium in the line system 45a, 45b can be transferred to various functional units of the printing machine 20.
  • the heat exchangers 51, 52 can in this case be connected in parallel to the line system 45a, 45b of the heat recovery system 50. It is also possible to connect heat exchangers 53 in series with the line system 45b. This selection is made according to the needs of the heat transfer.
  • the temperature level of the storage medium can be further increased, the efficiency is improved, and the possible uses can be extended.
  • the heat exchanger 51 is connected in parallel to the line system 45a, 45b.
  • a remotely controllable valve 54 is provided in connection with the line system 45b.
  • the heat transfer in the heat exchanger 51 can be controlled to the respective working medium present there.
  • a control line 55 with a central control device 15 (see FIG. 1 ) or one Machine control of the printing machine 20 can be controlled from there depending on the print quality, printing speed, machine parameters, consumption values or setpoint specifications, the flow at the heat exchanger 51.
  • sensors are provided on the consumer or on the heat exchanger 51, which reflect the operating state respectively.
  • the heat exchanger 51 can be designed as a device that can be used in containers or guide devices of working media or as a container receiving working media. This is a flowed through by the storage medium insert device or a likewise flowed through by storage medium double-walled container for the working medium in question.
  • a working medium for example, UV varnish is provided for its heating to temperatures of up to over 30 ° C.
  • a coating temperature control for any other types of paint can be provided here
  • the heat exchanger 52 is connected in parallel to the line system 45a, 45b.
  • a remotely controllable valve 56 is provided in the connection to the line system 45b.
  • the valve 56 By means of the valve 56, the heat transfer in the heat exchanger 51 can be controlled to the respective working medium present there.
  • a control line 57 with a central control device 15 (see FIG. 1 ) or a machine controller of the printing machine 20 the throughput of storage medium can also be controlled in the heat exchanger 52 according to the machine, energy or process needs.
  • the heat exchanger 52 is designed as an air-water heat exchanger and serves to preheat a supply air stream 58, which is sucked through the heat exchanger 52 and heated to a process air stream 59.
  • the heat exchanger 52 can thus be used for thermo-air preheating for a dryer.
  • the supply air stream 58 to be heated is preferably sucked in as outside air, since in this way a higher temperature difference between air and storage medium generally results and this leads to better energy transfer or recovery.
  • the supply air flow 58 for the heat exchanger 52 is sucked out of the pressroom, this air is already through the pressure chamber heating heated.
  • the moist warm dry air is sucked out of the pressroom to the outside, replacement air should be supplied to the pressroom continuously and this would be heated up again by the pressure chamber heating, which is energetically very unfavorable.
  • the moist exhaust air flow is also used to preheat the supply air.
  • the heat exchanger 53 is connected in series with the piping system 45b.
  • a remotely controllable valve 61 is provided opposite the line system 45b.
  • the heat transfer in the heat exchanger 53 can be controlled to the respective working medium present there.
  • a control line 62 with a central control device 15 (see FIG. 1 ) or a machine controller of the printing machine 20 the throughput of storage medium can also be controlled in the heat exchanger 53 according to the machine, energy or process needs associated with the production of the printed products.
  • a device for flushing a paint circuit may be provided.
  • the heat exchanger 53 can be used for heating washing water required for cleaning operations (for inking unit and / or blanket and / or impression cylinder washing devices).
  • the heat exchanger can also be used for heating washing water for washing stations for cleaning e.g. Chamber doctor blades, color doctor blades are used to Farbwerkschwaschvorraumen, which are arranged outside or next to the printing press.
  • a fresh water supply 63 can be assigned to the heat exchanger 53, from which heated service water is led into a service water connection 64. From there, a distributor 65 can lead the heated service water to the particular consumer required (connection for flushing the paint circulation, external washing station).
  • the heat exchanger 53 may be associated with a service water circuit 66 which continuously heats service water and temporarily stores it in a storage container, not shown here, for discontinuous consumption.
  • the entire assembly is also suitable for web press production methods, if configured accordingly.

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  • Printing Methods (AREA)
EP20090006312 2008-05-26 2009-05-09 Procédé de fabrication d'un produit d'impression Revoked EP2127875B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102008001966A DE102008001966A1 (de) 2008-05-26 2008-05-26 Verfahren zum Herstellen eines Druckprodukts

Publications (2)

Publication Number Publication Date
EP2127875A1 true EP2127875A1 (fr) 2009-12-02
EP2127875B1 EP2127875B1 (fr) 2013-07-24

Family

ID=40941835

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20090006312 Revoked EP2127875B1 (fr) 2008-05-26 2009-05-09 Procédé de fabrication d'un produit d'impression

Country Status (3)

Country Link
EP (1) EP2127875B1 (fr)
DE (1) DE102008001966A1 (fr)
DK (1) DK2127875T3 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2923837A1 (fr) * 2014-03-27 2015-09-30 Heidelberger Druckmaschinen AG Procédé de réduction de la charge de pointe dans une presse
EP2684472A3 (fr) * 2012-07-10 2018-01-03 Hauni Maschinenbau GmbH Procédé de commande d'une combinaison de machines et/ou d'une machine pour le traitement d'articles en forme de tige de l'industrie de traitement du tabac et dispositif de machine correspondant

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102014116313A1 (de) * 2014-11-09 2016-05-12 manroland sheetfed GmbH Energiemanagement für Druckmaschinen
DE102020118010A1 (de) 2020-07-08 2022-01-13 Koenig & Bauer Ag Verarbeitungssystem mit einer Druckmaschine und Verfahren zum Betreiben eines Verarbeitungssystems mit einer Druckmaschine

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2903478A1 (de) 1978-02-02 1979-08-09 Messier Fa Hydropneumatischer umsteuerbarer generator und einen derartigen generator enthaltende anlagen zur rueckgewinnung von waerme
DE4426083A1 (de) 1994-07-22 1996-01-25 Baldwin Gegenheimer Gmbh Druckmaschinen-Temperierungsvorrichtung
WO2003045695A1 (fr) 2001-11-22 2003-06-05 Koenig & Bauer Aktiengesellschaft Procede de fonctionnement d'un mecanisme d'impression et utilisation d'une encre d'imprimerie
DE10302877A1 (de) 2003-01-25 2004-08-05 Baldwin Germany Gmbh Verfahren und Einrichtung zur Antriebsenergieversorgung von Druckmaschinen
DE102005042956A1 (de) 2004-10-06 2006-04-13 Heidelberger Druckmaschinen Ag Druckmaschine

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19516113A1 (de) * 1995-05-05 1996-11-07 Baldwin Gegenheimer Gmbh Druckmaschinen-Temperiervorrichtung
DE19736339B4 (de) 1997-08-21 2004-03-18 Man Roland Druckmaschinen Ag Temperierung eines Druckwerkes und Temperiereinrichtung
DE10316860A1 (de) * 2003-04-11 2004-10-21 Rainer Olbert Kühl- und Temperieranlage für eine Druckmaschine
DE102004024971A1 (de) * 2004-05-21 2005-12-08 Man Roland Druckmaschinen Ag Direktantrieb für einen Zylinder einer Verarbeitungsmaschine
DE102005005303A1 (de) 2005-01-05 2006-07-13 Koenig & Bauer Ag Systeme zur Temperierung von Bauteilen einer Druckmaschine
DE102006057519B4 (de) * 2006-12-06 2021-09-02 manroland sheetfed GmbH Antriebseinrichtung für eine Verarbeitungsmaschine
DE102007056899B4 (de) * 2006-12-11 2018-10-25 Heidelberger Druckmaschinen Ag Verfahren zur Trocknung bedruckter oder lackierter Bögen in einer Druckmaschine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2903478A1 (de) 1978-02-02 1979-08-09 Messier Fa Hydropneumatischer umsteuerbarer generator und einen derartigen generator enthaltende anlagen zur rueckgewinnung von waerme
DE4426083A1 (de) 1994-07-22 1996-01-25 Baldwin Gegenheimer Gmbh Druckmaschinen-Temperierungsvorrichtung
WO2003045695A1 (fr) 2001-11-22 2003-06-05 Koenig & Bauer Aktiengesellschaft Procede de fonctionnement d'un mecanisme d'impression et utilisation d'une encre d'imprimerie
WO2003045694A1 (fr) 2001-11-22 2003-06-05 Koenig & Bauer Aktiengesellschaft Utilisation d'une encre d'imprimerie dans un mecanisme d'impression et mecanisme d'impression d'une presse rotative
DE10302877A1 (de) 2003-01-25 2004-08-05 Baldwin Germany Gmbh Verfahren und Einrichtung zur Antriebsenergieversorgung von Druckmaschinen
DE102005042956A1 (de) 2004-10-06 2006-04-13 Heidelberger Druckmaschinen Ag Druckmaschine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2684472A3 (fr) * 2012-07-10 2018-01-03 Hauni Maschinenbau GmbH Procédé de commande d'une combinaison de machines et/ou d'une machine pour le traitement d'articles en forme de tige de l'industrie de traitement du tabac et dispositif de machine correspondant
EP2923837A1 (fr) * 2014-03-27 2015-09-30 Heidelberger Druckmaschinen AG Procédé de réduction de la charge de pointe dans une presse
EP2923837B1 (fr) 2014-03-27 2016-10-12 Heidelberger Druckmaschinen AG Procédé de réduction de la charge de pointe dans une presse

Also Published As

Publication number Publication date
EP2127875B1 (fr) 2013-07-24
DK2127875T3 (da) 2013-10-21
DE102008001966A1 (de) 2009-12-03

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