EP2125313B1 - Transportsystem für sequenzielle montage von bauelementen - Google Patents

Transportsystem für sequenzielle montage von bauelementen Download PDF

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Publication number
EP2125313B1
EP2125313B1 EP08737532.5A EP08737532A EP2125313B1 EP 2125313 B1 EP2125313 B1 EP 2125313B1 EP 08737532 A EP08737532 A EP 08737532A EP 2125313 B1 EP2125313 B1 EP 2125313B1
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EP
European Patent Office
Prior art keywords
platform
platforms
sets
segments
semi
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Application number
EP08737532.5A
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English (en)
French (fr)
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EP2125313A1 (de
EP2125313A4 (de
Inventor
Gerhard Kinast
Hans-Berth Klersy
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Klersy Hans-Berth
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Individual
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34815—Elements not integrated in a skeleton
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/35—Extraordinary methods of construction, e.g. lift-slab, jack-block
    • E04B2001/3577—Extraordinary methods of construction, e.g. lift-slab, jack-block prefabricating a building and moving it as a whole to the erection site

Definitions

  • the present invention relates in general to a transport system, and more specifically to a transport system which is directly adapted to be able to offer a sequential assembly, structured in accordance with the "assembly line principle", of one or a plurality of semi-house bodies and/or complete house bodies or units as modules.
  • the transport system is based on a method or a process for creating semi-house bodies and/or complete house bodies or units, by placing and securing, on a prefabricated floor element, modules, construction units, construction parts etc. which, coordinated in successive assembly stations, finally form a desired house body and/or a house unit or alternatively a semi-manufacture thereof.
  • the transport system is intended, for a continuous (or stepwise) production of the house bodies, to utilise a movably disposed, horizontally displaceable platform structure or set of platform segments for supporting one or more floor elements for one or more house bodies, said platform structure being movably disposed, by specifically configurated displacing means, as hydraulic operated piston-cylinder-arrangements, in two opposite directions, oriented towards one another, where a first direction is given first sets of platform structures and a second direction is given second sets of platform structures.
  • platform structure and/or “platform set” is to be considered “virtually” in that there is, in practice, no clearly defined border or interface between a “first” platform structure or platform set and an adjacent “second” platform structure or platform set, as each platform structure is formed from a predetermined plurality of platform related segments, the expression here selected having come into use simply for purposes of simplification and clarification.
  • a transport system finds its particular field of application within a production plant adapted for series or mass production of the same and/or different partly finished and/or completely finished house bodies, but may also be put into use for the production of more or less finished house units, such as semi-manufactures.
  • assembly line principle is basically taken to signify that, during a production sequence, a floor element is to be moved, during a successive mounting sequence in position of applying modules, construction elements and/or units, from one assembly station to another.
  • the platforms consist of individual units and/or segments, with an outer circumference corresponding to or exceeding somewhat the circumference of the intended product as a unit or a module.
  • Patent publication US-A-3 820 216 discloses a production line for the manufacture of prefabricated buildings.
  • the floor (1) has a long section (2) which comprises an assembly line (7) and a short section (3) which accommodates the greater part of a manufacturing line (10), said lines (7 and 10) extending generally at right-angles and optionally being located at different horizontal levels.
  • the short section (3) includes an office (4) having direct access to the floor (1), a canteen and cloakroom (5) and a watch room (6) with toilet facilities.
  • a depot or station (35) located at the head of the assembly line (7) in the long section (2) of the floor, said depot or station (35) also being at one end of the manufacturing line (10) and being fitted for the assembly of prefabricated panel elements to form cell-like building sections or room units intended for the construction of prefabricated dwelling or other buildings.
  • cell-like building sections or room units is to be interpreted as implying the provision of at least one wall and/or a floor and/or a ceiling.
  • said building sections or room units are conveyed along the assembly line (7) in common and are there provided with wallpaper or other wall coverings, doors, windows and so on as required.
  • Each building section or room unit is composed of a plurality of panel-like elements and normally will basically consist of a floor (80), upright walls (81 and 82) and a ceiling (83).
  • Patent publication US-A-3 958 320 discloses methods for the manufacture of pre fabricated building sections or room units and factories for the implementation of such methods.
  • the production line (2) comprises a construction part (3), a manufacturing part (4) and an assembly part (5).
  • the panels that are to form walls, floors, ceilings and so on of the building sections are made in the parts (3 and 4) of the line (2) and are the assembled at the beginning of the part (5) of that line.
  • the assembled building sections are subject to further finishing techniques as they pass towards the end of the assembly part (5) of the production line (2) so that, when they reach said end, the sections are substantially complete and finished and are ready for use in the construction of prefabricated buildings.
  • a prefabricated building section (10) that may be made on the production line (2) is comprised principally by a floor panel (6), two wall panels (7 and 8) and a panel (9) for the ceiling or roof.
  • the section (10) has the shape of a horizontally elongated rectangular parallelepiped, two opposite longer vertical side of which are missing.
  • Patent publication US-A-4 272 050 discloses a method and apparatus for pre-casting steel reinforced concrete box-like modules.
  • the method and apparatus may be employed to form modules in a variety of ways.
  • a completed pre-cast monolithic concrete module (300) including a floor (302), two longitudinally extending side walls (304), a roof (306) and a window opening (308).
  • end walls which may partly or completely cover the end opening (310).
  • steel reinforcement means in the form of vertical rods (74) and horizontal rods (79) extending respectively from the floor and side walls are shown in preparation for the subsequent inclusion of a cast concrete end wall.
  • the assembly line is generally designated by the reference numeral (13) and comprises three sets of casting beds (15), each set including four casting beds.
  • the patent publication DE-A1-2 338 445 discloses a method and a device for the production,of units or arrangements in the form of pallets.
  • Sections (1-3) within the preparatory transporting line and the sections (4-7) within the production line are oriented in parallel.
  • Each pallet is exposing a rectangular form and is transported in a direction along the long sides.
  • DE 33 44 034 A1 discloses a transporting system according to the preamble of claim 1 with two sets of platforms next to each other and with transferring means to transfer each platform from one side to the other once this platform has reached the end of the line on one side or the other.
  • This system is only optimised for one side of products. Indeed, no products greater than the size of the platform can be conveyed. And when a very small product is conveyed, there is still the need to use one full platform although only part of it could be sufficient.
  • the present invention is based upon predetermined "virtual" platform constructions where each platform consists of a number of platform related segments.
  • One platform may consist of a first number of segments, a second platform may consist of a first or a second number of segments, and so on.
  • a "virtual" platform consists of a number of segments which in a closed position may cover and support a ground or a floor unit for a building (and eventually thereto added segments).
  • the platforms simultaneously displaced may have the same or different forms and the same or different number of rectangular segments.
  • the present invention aims at solving the following problem : to improve the flexibility of the known systems.
  • This problem is solved by the subject-matter of claim 1 and in particular the use of several platform segments to form a virtual platform of required dimensions.
  • Figs. 1, 2 and 3 illustrate the function of an endless transport system 1, constructed from platform structures, with coordinated virtual sets of platforms, where each such virtual platform set consists of a like or unlike number, forms and/or structures but each of a plurality, of platform segments, in different transport sequences and positions, and which system 1 is intended to be able to displace, continuously or stepwise, an elongate set of platform segments A1 to A8, transversely oriented in relation to the transport direction "D1" and "D2", applicable to each one of the platform sets 1A, 2A, 3A .... 9A.
  • Each platform segment, such as A1 has a rectangular surface A1'.
  • the invention is intended, with the aid of a transport device "T" which, via displace means, cooperates with a plurality of adjacently oriented platform segments A1, A2, A3 ... A8, oriented in parallel and coordinated to individual sets of platforms, such as 1A, where the pattern of movement for these sets of platforms 1A-9A and each exposing platform segments A1 .... A8, are adapted to be able to offer a sequential assembly, structured in accordance with the "assembly line principle", of a plurality of house bodies or finished product.
  • platform segment A6, A7 and part of A8 within a platform set 1A, there is placed a metal frame 5 and coordinated module profiles 8, 8' and on site manufactured first floor element 2, and thereafter make for the positioning on the floor element 2 and its concrete slab 6 house associated modules, construction units, construction parts etc. (not shown), and under the utilisation of movably disposed sets of platforms, which are to displace themselves successively from platform 1A to 9A, for supporting of one, illustrated as 2 or more (2), floor element for one or more house bodies.
  • the floor element (2) accommodates the platform segments A2, A3 and A4.
  • Said platform structure with its sets of platforms 1A ... 9A and where each platform set, such as 1A in Figure 4 , is composed of a selected plurality of platform segments, here illustrated as segments A1, A2, ... A8, are, by not shown displacement means associated with the transport system "T" movably disposed in two directions, oriented opposite to one another, where a first direction “D1” is given first sets of platforms 1A, 2A, 3A, 4A and 5A and a second direction “D2" is given second sets of platforms 6A, 7A, 8A and 9A, under the exposure of a free buffer zone (in Fig. 1 located under the platform set 6A).
  • Fig. 2 illustrates how a coordinated set, in the form of a selected number of platform segments 5A1 ... 5A8 within the platform set 5A, included in said first sets of platforms 1A ... 5A, have been displaced "D3" to the left by a transport device "T" in order to take the place of the free buffer zone and thereby be able to be included in the second sets of platforms 5A; and 6A ... 9A in coordinated fashion.
  • Fig. 3 illustrates an intermediate position, where a platform set 9A empty of house bodies allocated to the platform segments 9A8, 9A7, has been displaced over so as to form a new platform set (1A).
  • Figs. 1 to 4 are intended to illustrate that, on a complete platform set 1A, with its platform segments A1 to A8, ( Fig. 4 ) there are manufactured or placed one or more prefabricated floor elements 2, (2) with an outer "L” or here “U” shaped metal frame 5, transversely oriented metal profiles 8, 8' with through-going holes, a subjacent insulation panel or mat 7 and a concrete slab 6, divided in sections 4', 4" and forming an upper wear or floor surface 4a (according to Fig. 5 ).
  • this floor element 2 is shown in greater detail and described in a co-pending Swedish Patent Application, filed on today's date, and entitled “Floor element”, filed by the same Applicant, and its corresponding International Patent Application WO 2008/102267 A1 .
  • the present invention is based on the feature that according as this or these floor elements 2, (2) are displaced in said first direction "D1" separate modules, construction units, construction parts etc. are applied to these floor elements 2 (2), within int. al. the platform sets 1A, 2A, 3A, 4A and 5A. Thus, one and the same construction is moved from one platform set 1A to 2A, to 3A and so forth.
  • a coordinated number (eight) of platform segments such as 5A1 to 5A8, is displaced over so as to be included in the second sets of platforms and there be given a second displacement direction "D2", according to Fig. 2 , and that during this transport distance 5A, 6A, 7A, 8A and to 9A the house bodies and/or semi-manufactures thereof (not shown) are supplemented further, towards a finished product, still resting against their original platform segments allotted the reference numerals A6, A7, A8 and A2, A3 and A4, respectively.
  • Displacement of platform segments from the second sets of platforms to the first set of platforms may be depending upon needs and take place piecewise and/or pairwise.
  • a displacement of platform segments, from the first set of platforms to the second set of platforms, normally takes place in a coordinated, as with 5-10, preferably 5-8, platform segment.
  • the platform segments A1-A4 can of course, as a unit, be displaced to the left, while platform segments A6, A7....A8 are displaced a selected time period later to the left, the floor elements 2 and (2) being able to change place in the production line.
  • a number of segments are transported along the displace direction "D1", each to an end and final position, along a displace direction "D3" in single cooperating number over to the displace direction "D2", each to an end and final position (9A4) and further long a displace direction "D4" to the first set (1A).
  • the displace direction "D1" and “D2" are supporting the sections by two or three sliding surfaces 10, 10a, however the displace directions "D3" and “D4" require a number of parallel sliding surfaces (or pair of surfaces) corresponding to the maximum number of segments included in a platform 5A.
  • a computer (not shown) is allotted information of the number of and which segments are allocated to its virtual platform and its position in the transportation path and thus said computer may activate relevant displacement means.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)
  • Automatic Assembly (AREA)

Claims (2)

  1. Transportsystem (1), das zum Anbieten der sequenziellen Montage von mehreren Bauelementen ausgelegt ist, die gemäß dem "Montagelinienprinzip" strukturiert sind, umfassend:
    - eine beweglich angeordnete Plattformstruktur mit koordinierten Plattformsätzen (1A-9A), die zum Tragen eines oder mehrerer Bodenelemente (2, (2)) für eines oder mehrere Bauelemente ausgelegt sind; und
    - Verschiebungsmittel, die zum Bewegen der Plattformsätze (1A-9A) in mindestens zwei Richtungen ("D1", "D2") ausgelegt sind und gegenüber einander ausgerichtet sind, wobei einem ersten Plattformsatz (1A-5A) eine erste Richtung ("D1") und einem zweiten Plattformsatz (6A-9A) eine zweite Richtung ("D2") vorgegeben wird, wobei der erste und der zweite Plattformsatz (1A-5A; 6A-9A) nebeneinander angeordnet sind,
    dadurch gekennzeichnet,
    dass jeder Plattformsatz (1A-9A) eine ausgewählte Anzahl von Plattformsegmenten (A1-A8) zum Bilden eines virtuellen Plattformsatzes umfasst,
    die virtuellen Plattformsätze zum Ermöglichung der Fertigung oder Positionierung eines oder mehrerer Bodenelemente (2, (2)) auf den virtuellen Plattformsätzen ausgelegt sind, sowie zur Aufbringen von Modulen, Baueinheiten und/oder Bauteilen auf eines oder mehrere Bodenelemente (2, (2)) zum Bilden einer oder mehrerer ergänzbaren Halbfertigungen (2, (2)), wenn die virtuellen Plattformsätze in die erste Richtung ("D1") transportiert werden,
    wobei das Transportsystem ferner eine Transportvorrichtung ("T") umfasst, die zum Verschieben von nur einem Segment ausgelegt ist und ferner dazu ausgelegt ist, eine ausgewählte Anzahl von Plattformsegmenten (A2, A3, A4; A6, A7, A8), welche die eine oder mehreren ergänzbaren Halbfertigungen (2, (2)) tragen, in eine dritte Richtung ("D3") zu transportieren von dem ersten Plattformsatz (1A-5A) zu einem freien Pufferbereich des zweiten Plattformsatzes (6A-9A), wenn ein Transportabstand für die ausgewählte Anzahl von Plattformsegmenten (A2, A3, A4; A6, A7, A8) in die erste Richtung ("D1") abgeschlossen wurde, sodass eine Einführungsteil des zweiten Plattformsatzes (6A-9A) gebildet wird und dort eine zweite Transportrichtung ("D2") vorgegeben wird,
    wobei die virtuellen Plattformsätze zum Ermöglichen einer weiteren Ergänzung der einen oder mehreren ergänzbaren Halbfertigungen (2, (2)) zu einer fertigen Halbfertigung und/oder einem fertigen Bauelement während des Transports der virtuellen Plattformsätze in die zweite Richtung ("D2") ausgelegt sind.
  2. System nach Anspruch 1, ferner umfassend Verschiebungsmittel, die zum stückweisen, paarweisen und/oder koordinierten Verschieben von Plattformsegmenten (A1-A8) vom zweiten Plattformsatz (6A-9A) zu dem ersten Plattformsatz (1A-5A) ausgelegt sind.
EP08737532.5A 2007-02-21 2008-02-20 Transportsystem für sequenzielle montage von bauelementen Active EP2125313B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
SE0700441A SE532257C2 (sv) 2007-02-21 2007-02-21 Transportsystem anpassat för att kunna erbjuda en sekventiell montering av huskroppar
PCT/IB2008/001019 WO2008102268A1 (en) 2007-02-21 2008-02-20 A transport system adapted to be able to offer a sequential assembly of house bodies

Publications (3)

Publication Number Publication Date
EP2125313A1 EP2125313A1 (de) 2009-12-02
EP2125313A4 EP2125313A4 (de) 2013-03-27
EP2125313B1 true EP2125313B1 (de) 2014-10-08

Family

ID=39709690

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08737532.5A Active EP2125313B1 (de) 2007-02-21 2008-02-20 Transportsystem für sequenzielle montage von bauelementen

Country Status (4)

Country Link
EP (1) EP2125313B1 (de)
ES (1) ES2527443T3 (de)
SE (1) SE532257C2 (de)
WO (1) WO2008102268A1 (de)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SE532261C2 (sv) * 2007-04-12 2009-11-24 Bau How As Transporterande arrangemang
CN110242055A (zh) * 2019-05-08 2019-09-17 江苏江都建设集团有限公司 一种钢桁架安装方法

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL7212652A (de) * 1972-09-19 1974-03-21
US3820216A (en) * 1972-09-28 1974-06-28 Lely Nv C Van Der Production lines for the manufacture of prefabricated buildings
US4272050A (en) * 1978-09-14 1981-06-09 Master Modular Homes, Inc. Method and apparatus for pre-casting steel reinforced concrete box-like modules
DE3344034A1 (de) * 1983-12-06 1985-06-13 Gesellschaft für Fertigbautechnik mbH, 4600 Dortmund Anlage zur fliessbandfertigung von betonfertigbauteilen, insbesondere von grosstafeln
DE502004002535D1 (de) * 2004-04-14 2007-02-15 Rotzinger Ag Zwischenspeicher

Also Published As

Publication number Publication date
EP2125313A1 (de) 2009-12-02
SE0700441L (sv) 2008-08-22
WO2008102268A1 (en) 2008-08-28
EP2125313A4 (de) 2013-03-27
SE532257C2 (sv) 2009-11-24
ES2527443T3 (es) 2015-01-23

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