EP2125230B1 - Method for the continuous dry milling process of a vertical grinding mill and vertical grinding mill - Google Patents
Method for the continuous dry milling process of a vertical grinding mill and vertical grinding mill Download PDFInfo
- Publication number
- EP2125230B1 EP2125230B1 EP08700982.5A EP08700982A EP2125230B1 EP 2125230 B1 EP2125230 B1 EP 2125230B1 EP 08700982 A EP08700982 A EP 08700982A EP 2125230 B1 EP2125230 B1 EP 2125230B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- grinding
- gas
- milling container
- package
- inlet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/16—Mills in which a fixed container houses stirring means tumbling the charge
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/18—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/18—Details
- B02C17/183—Feeding or discharging devices
- B02C17/1835—Discharging devices combined with sorting or separating of material
- B02C17/184—Discharging devices combined with sorting or separating of material with separator arranged in discharge path of crushing zone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/18—Details
- B02C17/183—Feeding or discharging devices
- B02C17/186—Adding fluid, other than for crushing by fluid energy
- B02C17/1875—Adding fluid, other than for crushing by fluid energy passing gas through crushing zone
- B02C17/188—Adding fluid, other than for crushing by fluid energy passing gas through crushing zone characterised by point of gas entry or exit or by gas flow path
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/22—Crushing mills with screw-shaped crushing means
Definitions
- the invention relates to a method for the continuous dry grinding operation of a tower friction mill according to the preamble of claim 1 and a tower friction mill according to the preamble of claim 10.
- a generic tower friction mill is from the U.S. Patent 4,754,934 known.
- the gas is introduced at the bottom of the grinding container and flows through the packing of grinding media and millbase.
- a centrifuge is mounted on the drive shaft, which is intended to eject the grinding material particles conveyed upwards from the gas flow and to feed them directly back into the grinding process by gravity. So that the introduced from below into the packing of grinding media gas stream loosens this pack and discharges up the Mahlgutp personality at the top of the mill, the gas must have a considerable pressure.
- this package must be relatively open-pored, ie the size of the grinding media is limited down.
- the material to be ground must be relatively coarse. This in turn means that the spaces between the individual grinding bodies are insufficiently filled with regrind.
- the energy consumption for the pressure blower is very high and is of the same order of magnitude as the energy consumption of the drive motor for the actual grinding process.
- a tower grate mill known in which the ground material is introduced from above into the grinding container and discharged in the region of the bottom through a sieve.
- a fluid for example in the form of air
- a comparable tower friction mill is from the JP 2003 181 316 A known.
- the sieve holes or sieve gaps in the bottom area can become clogged by worn or broken grinding media. This in turn leads to increased wear, which can eventually lead to damage to the lower ends of the screw webs.
- Another disadvantage is that well-flowing ground material, such as dry quartz sand, flows very quickly through the MahlSystempackung and thus is not subjected to a controlled grinding process.
- the invention has for its object to provide a method of the generic type and a tower grate mill of the generic type, in which a continuous dry grinding operation while maintaining the packing of grinding media in the grinding container is possible and in which the Use of relatively small grinding media and a high fineness of the ground material to be ground is achieved.
- the packing of grinding media is dense during the entire grinding process, as it is not loosened from below, for example by gas.
- the grinding bodies are conveyed upwards in the area covered by at least one screw land and accordingly flow downwards in the area not covered by the screw land, which is bounded externally by the grinding tank.
- the millbase is thus at least once fully funded by the grinding media package from top to bottom and once from bottom to top and thereby subjected to a grinding process.
- the media package Due to the conveying effect of the worm web in the region of the drive shaft, the media package is raised in the interior of the grinding container and forms an approximately frusto-conical, sloping outward surface, over which the grinding media roll to the outside. In this case, they press out the grinding stock on the surface or in the surface through the grinding stock outlet from the grinding container, whereby this is still supported to a considerable extent by the gas flow.
- the tower grate mill shown in the drawing has a closed top, cylindrical grinding container 1, for whose inner diameter D applies: 0.4 m ⁇ D ⁇ 4.0 m.
- a screw conveyor 2 is arranged as a grinding-body circulation device, which is arranged coaxially to the vertical center axis 3 of the grinding container 1.
- the Screw conveyor 2 has a coaxial with the central axis 3 arranged drive shaft 4 with a diameter di on which two mutually parallel screw webs 5 with a slope s and an outer diameter da and an upper end 6 are attached.
- the shaft 4 is rotationally driven by means of an electric motor 7 in a rotational direction 8.
- the screw conveyor 4 extends down to the immediate vicinity of the bottom 9 of the grinding container 1.
- the screw-webs 5 extend from this neighborhood to the bottom 9 over a height hs.
- the tower grinder mill is very slim. For the ratio of the screw height hs to the diameter D of the grinding container 1, 1.5 ⁇ hs / D ⁇ 3.
- a closed during operation MahlSystem outlet 10 is provided in the vicinity of the bottom 9 of the grinding container 1 in the latter.
- a grinding stock outlet 11 is formed on the grinding container 1, to which a grinding stock removal line 12 connects.
- a grinding media retention device in the form of a gap-sieve 14 is arranged, which in the 4 and 5 is shown. It has between approximately parallel to the central axis 3 extending webs 15 column 16, which - as out Fig. 4 can be seen - extend radially to the axis 3 to the outside and continue to expand from bottom to top, as from Fig. 5 seen. At least in the lower region, its width w is smaller than the diameter d 17 of the smallest grinding media 17 used.
- the outlet opening 13 has a height h13.
- the worm webs 5 extend from 0.1 h 13 to 0.5 h 13 over the lower edge 18 of the outlet opening 13, ie its upper end 6 is located at this height above the Bottom edge 18.
- the cross-sectional area swept by the screw lands 5 is (da 2 - di 2 ) x ⁇ / 4.
- the free annular cross-sectional area between the worm webs 5 and the grinding container is (D 2 - da 2 ) x ⁇ / 4.
- the free cross-sectional area between the worm webs 5 and the grinding container 1 should be greater than or at most equal to the swept by the worm webs 5 annular cross-section. The following applies: (D 2 - da 2 ) ⁇ (da 2 - di 2 ) .
- Fig. 1 opens a Mahlgut inlet 19 diametrically opposite the Mahlgut-outlet 11 in the grinding container 1 a. It is arranged above the upper end 6 of the worm webs 5, specifically starting above the upper edge 20 of the outlet opening 13.
- the grinding stock inlet 19 is preceded by a grinding material feed line 21 into which the grinding material 22 is gas-tight Dosing device 23, for example, a rotary valve, is supplied.
- a gas inlet 24 open to the atmosphere in this case an air inlet, is provided.
- the regrind discharge line 12 is connected to a suction fan 25, with the interposition of a wind sifter 26, for example, a conventional cyclone separator, and a downstream of this dust filter separator 27.
- a wind sifter 26 for example, a conventional cyclone separator
- a Filter 28 is provided in the separator 27 . It is connected to the bottom of a gas-tight lock 29, such as a rotary valve. From the wind sifter 26 is coarse material to be ground via a return line 30 of the metering device 23 and thus fed to the grinding stock inlet 19 again.
- the millbase discharged from the separator 27 has the desired fineness.
- a pressure transducer 31 is arranged in the grinding container 1.
- a further pressure transducer 32 is arranged in the regrind discharge line 12 relatively close behind the grinding stock outlet 11. Their pressure readings are applied to a differential pressure gauge 33 for determining the pressure difference between the two measured values.
- a gas volume meter 34 is disposed between the separator 27 and the blower 25.
- an additional gas line 35 which can be opened or closed via a controllable valve 36, opens into the grinding stock removal line 12 in the vicinity of the grinding stock outlet 11. About this additional gas can be introduced into the conduit 12 when the gas volume flow coming from the grinding container 1 is not sufficient to remove the ground material.
- a gas flow meter 37 is inserted in this line 35.
- the grinding container 1 Before commissioning the grinding container 1 is filled with grinding media 17, up to a height which is 80% to 95% of the height of the grinding container 1 to the upper end 6 of the screw webs 5 to just above the lower edge 18 of the outlet opening thirteenth is. Subsequently, the motor 7 is set in operation, so that the shaft 4 is set with the worm webs 5 in the direction of rotation 8 in operation. Corresponding to the pitch of the worm webs 5, the grinding bodies 17, which are located in the annular cross-sectional area of the grinding container 1 swept by the worm webs 5, are conveyed upwards.
- the worm webs 5 are in proportion to the pitch s to the outer diameter da screw flights 5 0.5 da ⁇ s ⁇ 1.5 da and preferably 0.8 da ⁇ s ⁇ 1.2 da. Furthermore, the shaft 4 is driven with the worm webs 5 at such a speed that the worm webs 5 an outer peripheral speed of 2.0 to 4.0 m / sec and preferably between 2.2 and 3.0 m / sec.
- the diameter d17 of the grinding bodies 17 the following applies: 10 mm ⁇ d17 ⁇ 30 mm and preferably 15 mm ⁇ d17 ⁇ 25 mm.
- the supplied millbase 22 generally has a particle size which is smaller than 0.25 d17 of the diameter d17 of the grinding bodies 17 and preferably less than 0.2 d17. Since the grinding media 17 are conveyed upwards in the region of the screw flights 5, they sink downwards in the outer region not swept by the screw flights 5, as indicated by the circulation flow arrows 38 in FIG Fig. 1 is indicated. The millbase fed in the area of the container wall flows downwards with the grinding bodies 17 and is crushed between them. Connecting ⁇ end it is promoted again with further comminution with the grinding media 17 in the area of the screw webs 5 upwards.
- the grinding media 17 are only slightly, up to 0.3 h 13, above the lower edge 18 of the outlet opening 13 and the screen 14.
- regrind 22 which swells radially outward from the packing of grinding media 17, directly in front of the sieve 14.
- air is sucked in from outside through the gas inlet 24 by the blower 25 and flows around the shaft 4 in accordance with the deflection arrow 40 and over the surface 39 of the grinding-body packing.
- the gas inlet 24 is predominantly orthogonal, ie substantially directed to the axis 3, then only a simple deflection by 180 ° of the air around the shaft 4. If, however, the gas inlet 24 is arranged predominantly tangentially, then forms a rotational flow out.
- the conveyed according to the deflection arrow 40 through the grinding container 1 air takes very fine ground material 22, which is fed through the Mahlgut inlet 19, directly with and carries it directly.
- the gas stream enters the regrind discharge line 12 through the sieve 14.
- the described gas flow in this case pushes the grinding material 22 located in the grinding container 1 in front of the sieve 14 into the line 12. As far as grinding bodies 17 reach the sieve 14, they are retained by this.
- the entire material to be ground 22 is discharged after a described circulation.
- the coarse grinding stock 22 which has not yet been sufficiently comminuted is separated off and returned to the grinding process by the return line 30 and via the metering device 23.
- the conveying air enters together with the finely ground material to be ground 22 in the dust filter 27, where the finely ground material is deposited on the filter 28 and discharged through the lock 29.
- the freed from the material to be ground 22 air is discharged through the blower 25.
- the air additionally can be added via the additional gas line 35 of the conveying air.
- the design of the actual tower friction mill after Fig. 2 is different from the after Fig. 1 by the arrangement of the gas inlet 24 '. This is located opposite the regrind outlet 11 above the millbase inlet 19.
- the air flow flows around here corresponding to the flow arrow 41, the shaft 4 and then - as in the embodiment according to Fig. 1 over the surface 39 of the grinding material-MahlSystem-packing and presses the ground material 22 through the sieve 14 in the Mahlgut-discharge line 12.
- the gas inlet 24 'in the direction of the shaft 4 is moved into the grinding container 1, so that the entering through the Mahlgut inlet 19 Mahlgut 22 can flow directly to the inner wall of the grinding container 1 down into the grinding media package.
- Fig. 3 differs from the two previously illustrated in that the gas flow is not sucked by means of a suction fan. Rather, a pressure blower 42 is provided, which pushes gas with an arbitrary predeterminable pressure through a gas inlet 24 "from above into the grinding container 1. The gas flows according to the flow arrow 43 from above through the grinding container 1 and then over the Surface 39 to the grinding stock outlet 11 and presses in the manner already described, the material to be ground 22 through the sieve 14th
- any pressure can be adjusted. So that according to the flow arrow 43 in the grinding container 1 after Fig. 3 inflowing gas does not pass through the grinding stock inlet 19 regrind 22nd entrains or swirled above the media package, the Mahlgut inlet 19 is covered by a guide plate 44 so that the Mahlgut-entry is not affected by the gas flow.
- a guide plate 44 to cover the grinding stock inlet 19 in the embodiments of the Fig. 1 and 2 be used if necessary.
- the grinding media outlet 10 ' is provided in the bottom 9 of the grinding container 1, whereby the removal of the grinding media 17 from the grinding container 1 can be facilitated.
- a difference-pressure measurement is made via the measuring device 33 and the corresponding measured value is passed to a central control unit 45. If the measured differential pressure exceeds a predetermined setpoint, this may be an indication that the screen 14 is partially or completely clogged.
- the fan unit 25 or the blower 42 can be controlled by the control unit 45 in order to increase and / or the main gas volume flow, which is supplied via the gas inlet 24, 24 'or 24 " The aim is to suck in more gas through the sieve 14 in such a case.
- a main gas flow rate through the meter 34 which are promoted by the fan 25 and 42, respectively should.
- the secondary gas volume flow to be supplied via the additional gas line 35 is adjusted so that a predetermined desired gas volume flow is conveyed through the grinding container 1. This funded by the grinding container 1 target gas flow rate results from the difference of the main gas volume flow and the secondary gas flow rate. If the gas volume flows are constantly measured via the measuring devices 34 and 37, it follows from an increase in the volume flow detected by the measuring device 37 that the screen 14 is partially or completely blocked. In such a case, the total gas volume flow to be delivered by the fan 25 or 42 is increased. At the same time, the valve 36 is partially or completely closed to achieve in this way a higher gas flow rate through the grinding container 1, and thus to blow the screen 14. Cumulatively, the already described differential pressure measurement can also be used.
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Crushing And Grinding (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Description
Die Erfindung betrifft ein Verfahren zum kontinuierlichen Trocken-Mahl-Betrieb einer Turm-Reib-Mühle nach dem Oberbegriff des Anspruches 1 und eine Turm-Reib-Mühle nach dem Oberbegriff des Anspruches 10.The invention relates to a method for the continuous dry grinding operation of a tower friction mill according to the preamble of
Eine gattungsgemäße Turm-Reib-Mühle ist aus der
Aus der
Um die vorgenannten Nachteile zu vermeiden, ist es aus der
Weiterhin ist es aus der
Aus der
Aus der
Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren der gattungsgemäßen Art und eine Turm-Reib-Mühle der gattungsgemäßen Art zu schaffen, bei denen ein kontinuierlicher Trocken-Mahl-Betrieb bei gleichzeitigem Verbleib der Packung aus Mahlkörpern im Mahlbehälter möglich ist und bei denen auch der Einsatz relativ kleiner Mahlkörper und eine hohe Feinheit des gemahlenen Mahlgutes erreicht wird.The invention has for its object to provide a method of the generic type and a tower grate mill of the generic type, in which a continuous dry grinding operation while maintaining the packing of grinding media in the grinding container is possible and in which the Use of relatively small grinding media and a high fineness of the ground material to be ground is achieved.
Diese Aufgabe wird erfindungsgemäß bei einem Verfahren der gattungsgemäßen Art durch die Merkmale im Kennzeichnungsteil des Anspruches 1 gelöst. Die Packung aus Mahlkörpern ist während des gesamten Mahlprozesses dicht, da sie nicht von unten, beispielsweise durch Gas, aufgelockert wird. Die Mahlkörper werden in dem von mindestens einem Schnecken-Steg überdeckten Bereich nach oben gefördert und fließen dementsprechend in dem nicht vom Schnecken-Steg überdeckten ringförmigen, außen vom Mahlbehälter begrenzten Bereich nach unten. Das Mahlgut wird also mindestens einmal vollständig durch die Mahlkörper-Packung von oben nach unten und einmal von unten nach oben gefördert und dabei einem Mahl-Prozess unterworfen. Durch die Förderwirkung des Schnecken-Steges im Bereich der Antriebs-Welle wird die Mahlkörper-Packung im Innenbereich des Mahlbehälters angehoben und bildet eine etwa kegelstumpfförmige, nach außen abfallende Oberfläche, über die die Mahlkörper nach außen rollen. Sie drücken hierbei das auf der Oberfläche oder in der Oberfläche befindliche Mahlgut durch den Mahlgut-Auslass aus dem Mahlbehälter heraus, wobei dies noch in erheblichem Maße durch den GasStrom unterstützt wird. Vorteilhafte Ausgestaltungen des Verfahrens ergeben sich aus den Ansprüchen 2 bis 9.This object is achieved in a method of the generic type by the features in the characterizing part of the
Die der Erfindung zugrunde liegende Aufgabe wird weiterhin bei der Turm-Reib-Mühle nach dem Anspruch 10 gelöst. Auch hier ergeben sich vorteilhafte Ausgestaltungen aus den Ansprüchen 11 bis 15.The object underlying the invention is further achieved in the tower friction mill according to
Weitere Merkmale, Vorteile und Einzelheiten der Erfindung ergeben sich aus der nachfolgenden Beschreibung von Ausführungsbeispielen anhand der Zeichnung. Es zeigt
- Fig. 1
- eine schematische Darstellung einer Turm-Reib-Mühle mit Rotationsströmung eines Gas-Stroms,
- Fig. 2
- einen gegenüber
Fig. 1 abgewandelten Mahlbehälter einer Turm-Reib-Mühle mit Zuführung eines Gas-Stroms diametral zum Mahlgut-Auslass, - Fig. 3
- eine dritte Ausführungsform eines Mahlbehälters einer Turm-Reib-Mühle mit Vertikalzuführung eines Gas-Stroms,
- Fig. 4
- einen Horizontal-Teil-Schnitt durch ein Sieb im Mahlgut-Auslass und
- Fig. 5
- eine Draufsicht auf das Sieb gemäß dem Sichtpfeil V in
Fig. 4 .
- Fig. 1
- 1 is a schematic representation of a tower friction mill with rotational flow of a gas stream,
- Fig. 2
- one opposite
Fig. 1 Modified grinding container of a tower friction mill with supply of a gas flow diametrically to the regrind outlet, - Fig. 3
- a third embodiment of a grinding container of a tower grinder mill with vertical supply of a gas stream,
- Fig. 4
- a horizontal section through a sieve in the regrind outlet and
- Fig. 5
- a plan view of the sieve according to the viewing arrow V in
Fig. 4 ,
Die in der Zeichnung dargestellte Turm-Reib-Mühle weist einen oben geschlossenen, zylindrischen Mahlbehälter 1 auf, für dessen Innendurchmesser D gilt: 0,4 m ≤ D ≤ 4,0 m. Im Mahlbehälter 1 ist als Mahlkörper-Umwälz-Einrichtung ein Schnecken-Förderer 2 angeordnet, der koaxial zur senkrechten Mittel-Achse 3 des Mahlbehälters 1 angeordnet ist. Der Schnecken-Förderer 2 weist eine koaxial zur Mittel-Achse 3 angeordnete Antriebs-Welle 4 mit einem Durchmesser di auf, auf der zwei zueinander parallele Schnecken-Stege 5 mit einer Steigung s und einem Außendurchmesser da und einem oberen Ende 6 befestigt sind. Die Welle 4 ist mittels eines Elektro-Motors 7 in einer Drehrichtung 8 drehantreibbar. Der Schnecken-Förderer 4 erstreckt sich nach unten bis in die unmittelbare Nähe des Bodens 9 des Mahlbehälters 1. Die Schnecken-Stege 5 erstrecken sich aus dieser Nachbarschaft zum Boden 9 über eine Höhe hs. Die Turm-Reib-Mühle ist sehr schlank ausgebildet. Für das Verhältnis der Schneckenhöhe hs zum Durchmesser D des Mahlbehälters 1 gilt: 1,5 ≤ hs/D ≤ 3.The tower grate mill shown in the drawing has a closed top,
In der Nähe des Bodens 9 des Mahlbehälters 1 ist in letzterem ein während des Betriebes verschlossener Mahlkörper-Auslass 10 vorgesehen. Etwa in der Höhe des oberen Endes 6 der Schnecken-Stege 5 ist am Mahlbehälter 1 ein Mahlgut-Auslass 11 ausgebildet, an den sich eine Mahlgut-Abförder-Leitung 12 anschließt.In the vicinity of the
In der Auslass-Öffnung 13 des Mahlgut-Auslasses 11 ist eine Mahlkörper-Rückhalte-Einrichtung in Form eines Spalt-Siebes 14 angeordnet, das in den
Die Auslass-Öffnung 13 hat eine Höhe h13. Die Schnecken-Stege 5 erstrecken sich von 0,1 h 13 bis 0,5 h 13 über die Unterkante 18 der Auslass-Öffnung 13, d. h. ihr oberes Ende 6 befindet sich in dieser Höhe über der Unterkante 18. Die von den Schnecken-Stegen 5 überstrichene Querschnittsfläche ist (da2 - di2) x π/4. Die freie ringförmige Querschnittsfläche zwischen den Schnecken-Stegen 5 und dem Mahlbehälter beträgt (D2 - da2) x π/4. Die freie Querschnittsfläche zwischen den Schnecken-Stegen 5 und dem Mahlbehälter 1 soll größer oder höchstens gleich dem von den Schnecken-Stegen 5 überstrichenen ringförmigen Querschnitt sein. Es gilt also: (D2 - da2) ≥ (da2 - di2). The
Bei der Ausführung nach
Oberhalb der Auslass-Öffnung 13, und zwar auch oberhalb des Mahlgut-Einlasses 19, ist auf der Seite der Auslass-Öffnung 13 ein zur Atmosphäre hin offener Gas-Einlass 24, im konkreten Fall also ein Luft-Einlass, vorgesehen.Above the
Die Mahlgut-Abförder-Leitung 12 ist an ein Saug-Gebläse 25 angeschlossen, und zwar unter Zwischenschaltung eines Wind-Sichters 26, beispielsweise eines üblichen Zyklon-Abscheiders, und eines diesem nachgeordneten Staub-Filter-Abscheiders 27. In dem Abscheider 27 ist ein Filter 28 vorgesehen. Er ist unten an eine gasdichte Schleuse 29, beispielsweise eine Zellenradschleuse, angeschlossen. Aus dem Wind-Sichter 26 wird grobes Mahlgut über eine Rückführ-Leitung 30 der Dosier-Einrichtung 23 und damit dem Mahlgut-Einlass 19 erneut zugeführt. Das aus dem Abscheider 27 ausgetragene Mahlgut hat die gewünschte Feinheit.The
In dem Mahlbehälter 1 ist ein Druckgeber 31 angeordnet. Gleichermaßen ist in der Mahlgut-Abförder-Leitung 12 verhältnismäßig dicht hinter dem Mahlgut-Auslass 11 ein weiterer Druckgeber 32 angeordnet. Deren Druckmesswerte werden auf ein Differenz-Druck-Messgerät 33 zur Ermittlung der Druckdifferenz zwischen den beiden gemessenen Werten gegeben. In der Leitung 12 ist zwischen dem Abscheider 27 und dem Gebläse 25 ein Gas-Volumen-Messgerät 34 angeordnet. Außerdem mündet in die Mahlgut-Abförder-Leitung 12 in der Nähe des Mahlgut-Auslasses 11 eine Zusatz-Gas-Leitung 35 ein, die über ein steuerbares Ventil 36 geöffnet oder geschlossen werden kann. Hierüber kann Zusatz-Gas in die Leitung 12 eingeführt werden, wenn der aus dem Mahlbehälter 1 kommende Gas-Volumenstrom nicht ausreichend ist, um das Mahlgut abzufördern. Auch in diese Leitung 35 ist ein Gas-Volumenstrom-Messgerät 37 eingefügt.In the grinding
Die Betriebsweise ist wie folgt:The operation is as follows:
Vor Inbetriebnahme wird der Mahlbehälter 1 mit Mahlkörpern 17 gefüllt, und zwar bis zu einer Höhe, die 80% bis 95% der Höhe des Mahlbehälters 1 bis zum oberen Ende 6 der Schnecken-Stege 5 bis knapp oberhalb der Unterkante 18 der Auslass-Öffnung 13 beträgt. Anschließend wird der Motor 7 in Betrieb gesetzt, so dass die Welle 4 mit den Schnecken-Stegen 5 in Drehrichtung 8 in Betrieb gesetzt wird. Entsprechend der Steigung der Schnecken-Stege 5 werden die Mahlkörper 17, die sich in dem von den Schnecken-Stegen 5 überstrichenen ringförmigen Querschnitts-Bereich des Mahlbehälters 1 befinden, nach oben gefördert. Damit dieser Fördereffekt zuverlässig eintritt, gilt für die Steigung s der Schnecken-Stege 5 im Verhältnis zum Außendurchmesser da der Schnecken-Stege 5 0,5 da ≤ s ≤ 1,5 da und bevorzugt 0,8 da ≤ s ≤ 1,2 da. Weiterhin gilt, dass die Welle 4 mit den Schnecken-Stegen 5 mit einer derartigen Drehzahl angetrieben wird, dass die Schnecken-Stege 5 eine Außen-Umfangs-Geschwindigkeit von 2,0 bis 4,0 m/sec und bevorzugt zwischen 2,2 und 3,0 m/sec aufweisen. Für den Durchmesser d17 der Mahlkörper 17 gilt hierbei: 10 mm ≤ d17 ≤ 30 mm und bevorzugt 15 mm ≤ d17 ≤ 25 mm.Before commissioning the grinding
Mit Beginn des Drehantriebs des Schnecken-Förderers 2 wird zu zerkleinerndes Mahlgut über die gasdichte Dosier-Einrichtung 23 in den Mahlbehälter 1 eingegeben. Das zugeführte Mahlgut 22 hat in der Regel eine Korngröße, die kleiner ist als 0,25 d17 des Durchmessers d17 der Mahlkörper 17 und bevorzugt kleiner als 0,2 d17. Da die Mahlkörper 17 im Bereich der Schnecken-Stege 5 nach oben gefördert werden, sinken sie in dem äußeren nicht von den Schnecken-Stegen 5 überstrichenen Bereich nach unten, wie es durch die Umlauf Fließ-Pfeile 38 in
Wenn die durch den Mahlbehälter 1 zugeführte und über den Mahlgut-Auslass 11 abgeförderte Luft nicht ausreicht, um den geschilderten Abförder-Prozess durchzuführen, dann kann über die Zusatz-Gas-Leitung 35 der Förder-Luft zusätzlich noch Luft zugesetzt werden.If the supplied through the grinding
Die Ausgestaltung der eigentlichen Turm-Reib-Mühle nach
Die Ausgestaltung nach
Während bei den Ausführungen nach den
Bei dieser Ausführungsform ist der Mahlkörper-Auslass 10' im Boden 9 des Mahlbehälters 1 vorgesehen, wodurch die Entnahme der Mahlkörper 17 aus dem Mahlbehälter 1 erleichtert werden kann.In this embodiment, the grinding media outlet 10 'is provided in the
Über das Differenz-Druck-Messgerät 33 und alternativ oder kumulativ auch über das Gas-Volumen-Messgerät 34, 37 kann eine Fein-Steuerung des Gesamtprozesses erfolgen.Via the differential
Im einfachsten Fall wird lediglich eine Differenz-Druck-Messung über das Messgerät 33 vorgenommen und der entsprechende Messwert auf eine zentrale Steuer-Einheit 45 gegeben. Wenn der gemessene Differenz-Druck einen vorgegebenen Sollwert überschreitet, kann dies ein Indiz dafür sein, dass das Sieb 14 teilweise oder ganz verstopft ist. In diesem Fall kann von der Steuer-Einheit 45 das Gebläse 25 oder das Gebläse 42 angesteuert werden, um den Haupt-Gas-Volumenstrom, der über den Gas-Einlass 24, 24' oder 24" zugeführt wird, zu erhöhen und/oder den über das Ventil 36 zugeführten Sekundär-Gas-Volumenstrom zu reduzieren. Ziel ist es dabei, in einem solchen Fall mehr Gas durch das Sieb 14 hindurchzusaugen bzw. hindurchzudrücken.In the simplest case, only a difference-pressure measurement is made via the measuring
Bei Einsatz der beiden Volumenstrom-Messgeräte 34, 37 wird für einen bestimmten vorgegebenen Betrieb ein Haupt-Gas-Volumenstrom über das Messgerät 34 eingestellt, der vom Gebläse 25 bzw. 42 gefördert werden soll. Der über die Zusatz-Gas-Leitung 35 zuzuführende Sekundär-Gas-Volumenstrom wird so eingestellt, dass ein vorgegebener Soll-Gas-Volumenstrom durch den Mahlbehälter 1 gefördert wird. Dieser durch den Mahlbehälter 1 geförderte Soll-Gas-Volumenstrom ergibt sich aus der Differenz des Haupt-Gas-Volumenstroms und des Sekundär-Gas-Volumenstroms. Wenn die Gas-Volumenströme ständig über die Messgeräte 34 und 37 gemessen werden, ergibt sich aus einem Anstieg des von dem Messgerät 37 erfassten Volumenstroms, dass das Sieb 14 teilweise oder ganz verstopft ist. In einem solchen Fall wird der vom Gebläse 25 bzw. 42 zu fördernde Gesamt-Gas-Volumenstrom erhöht. Gleichzeitig wird das Ventil 36 teilweise oder vollständig geschlossen, um auf diese Weise einen höheren Gas-Volumenstrom durch den Mahlbehälter 1 zu erreichen, und um somit das Sieb 14 freizublasen. Kumulativ kann hierbei auch die bereits geschilderte Differenz-Druck-Messung eingesetzt werden.When using the two
Claims (15)
- Method for a continuous dry milling operation of a vertical grinding machine which comprises- a vertical, closed milling container (1);- a screw conveyor (2) which is arranged centrally in the milling container (1), the screw conveyor (2) comprising-- a drive shaft (4) with a central axis (3) and-- at least one screw flight (5) which is arranged on the drive shaft (4), extends along a height (hs) up to an upper end (6) and covers the cross-section of the milling container (1) only partially;- a package of grinding bodies (17), the package having an upper surface (39);- a grinding stock inlet (19) which projects into the milling container (1) above the package of grinding bodies (17);- a gas inlet (24, 24', 24") which projects into the milling container (1) for introducing gas;- a grinding stock outlet (11) which projects out of the milling container (1) and has a lower edge (18) and a height (h 13) for discharging grinding stock (22) and gas; and- a motor (7) for driving the screw conveyor (2) in a direction of rotation (8) where the at least one screw flight (5) conveys grinding bodies (17) upwards,
characterized in- that the surface (39) of the package of grinding bodies (17) is adjusted in such a way when the screw conveyor (2) is driven for rotation that it obtains an approximately frustoconical shape which slopes radially outwards and ends radially outside in the region of the lower edge (18) of the grinding stock outlet (11);- that the gas is introduced into the milling container (1) above the package of grinding bodies (17); and- that gas and grinding stock (22) are discharged from the milling container (1) in the region of the surface (39) of the package of grinding bodies (17) through the grinding stock outlet (11). - Method according to claim 1, characterized in that the grinding stock (22) is fed into the milling container (1) opposite to the grinding stock outlet (11).
- Method according to claim 1 or 2, characterized in that the gas is moved to the surface (39) of the package of grinding bodies (17) above the package of grinding bodies (17) and is deflected thereby.
- Method according to one of claims 1 to 3, characterized in that the gas is passed by the grinding stock inlet (19).
- Method according to claim 1 or 2, characterized in that the gas is introduced into the milling container (1) opposite to the grinding stock outlet (11).
- Method according to one of claims 1 to 6, characterized in that the gas is sucked out of the milling container (1).
- Method according to one of claims 1 to 5, characterized in that the gas is blown into the milling container under pressure.
- Method according to one of claims 1 to 7, characterized in that the screw conveyor (2) is driven such that the at least one screw flight (5) has a peripheral speed at its outer periphery of 2.0 to 4.0 m/sec, advantageously of 2.2 to 3.0 m/sec.
- Method according to claim 1, characterized in that the package of grinding bodies (17) is adjusted in such a way as to end at a maximum height (h13) of no more than 0.3 h13 above the lower edge (18) of the grinding stock outlet (11).
- Vertical grinding mill comprising- a vertical, closed milling container (1);- a screw conveyor (2) which is arranged centrally in the milling container (1), the screw conveyor (2) comprising-- a drive shaft (4) with a central axis (3) and-- at least one screw flight (5) which is arranged on the drive shaft (4), extends along a height (hs) up to an upper end (6) and covers the cross-section of the milling container (1) only partially;- a package of grinding bodies (17), the package having an upper surface (39);- a grinding stock inlet (19) which projects into the milling container (1) above the package of grinding bodies (17);- a gas inlet (24, 24', 24") which projects into the milling container (1) for introducing gas;- a grinding stock outlet (11) which projects out of the milling container (1) and has a lower edge (18) and a height (h 13) for discharging grinding stock (22) and gas; and- a motor (7) for driving the screw conveyor (2) in a direction of rotation (8) where the at least one screw flight (5) conveys grinding bodies (17) upwards,
characterized in- that the grinding stock outlet (11) comprises an outlet opening (13) with a screen (14);- that the upper end (6) of the at least one screw flight (5) is arranged on a level with the screen (14); and- that the gas inlet (24, 24', 24") is arranged above the upper end (6) of the at least one screw flight (5). - Vertical grinding mill according to claim 10, characterized in that the gas inlet (24) is arranged above the grinding stock outlet (11).
- Vertical grinding mill according to claim 10, characterized in that the gas inlet (24') is arranged opposite the grinding stock outlet (11) and above the grinding stock inlet (19).
- Vertical grinding mill according to claim 10, characterized in that the gas inlet (24") projects into the milling container (1) from above.
- Vertical grinding mill according to one of claims 10 to 13, characterized in
that a gas baffle plate (44) is provided in front of the grinding stock inlet (19). - Vertical grinding mill according to one of claims 10 to 14, characterized in
that the screen (14) is a slotted-hole screen.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL08700982T PL2125230T3 (en) | 2007-02-02 | 2008-01-04 | Method for the continuous dry milling process of a vertical grinding mill and vertical grinding mill |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007005250A DE102007005250B3 (en) | 2007-02-02 | 2007-02-02 | Dry grinding method for continuous dry grinding in an abrasive tower grinder uses a closed vertical grinding container fitted with a worm feeder driven so as to rotate and feed grinding substances upwards |
PCT/EP2008/000030 WO2008092542A1 (en) | 2007-02-02 | 2008-01-04 | Method for the continuous dry milling process of a vertical grinding mill and vertical grinding mill |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2125230A1 EP2125230A1 (en) | 2009-12-02 |
EP2125230B1 true EP2125230B1 (en) | 2013-06-05 |
EP2125230B8 EP2125230B8 (en) | 2013-07-17 |
Family
ID=38825521
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08700982.5A Not-in-force EP2125230B8 (en) | 2007-02-02 | 2008-01-04 | Method for the continuous dry milling process of a vertical grinding mill and vertical grinding mill |
Country Status (17)
Country | Link |
---|---|
US (2) | US7971808B2 (en) |
EP (1) | EP2125230B8 (en) |
JP (1) | JP5358457B2 (en) |
KR (1) | KR101381488B1 (en) |
CN (1) | CN101600504B (en) |
AU (1) | AU2008210059B2 (en) |
BR (1) | BRPI0806627A2 (en) |
CA (1) | CA2677268C (en) |
DE (1) | DE102007005250B3 (en) |
DK (1) | DK2125230T3 (en) |
ES (1) | ES2424021T3 (en) |
MX (1) | MX2009007307A (en) |
PL (1) | PL2125230T3 (en) |
RU (1) | RU2453372C2 (en) |
UA (1) | UA97510C2 (en) |
WO (1) | WO2008092542A1 (en) |
ZA (1) | ZA200905382B (en) |
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CN111420780B (en) * | 2020-01-15 | 2022-03-01 | 厦门艾思欧标准砂有限公司 | Grinding and shaping method of vertical grinding machine |
CN113019590B (en) * | 2021-03-22 | 2022-11-08 | 厦门艾思欧标准砂有限公司 | Energy-saving double-bearing vertical grinding machine for dry grinding and shaping |
CN113019645B (en) * | 2021-03-22 | 2022-09-09 | 江苏巨胜智能传动科技有限公司 | Tortoise is bred with husky processing apparatus that lays eggs |
CN115446320B (en) * | 2022-09-06 | 2023-06-27 | 江苏威拉里新材料科技有限公司 | Metal particle circulation grinding device and use method thereof |
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-
2007
- 2007-02-02 DE DE102007005250A patent/DE102007005250B3/en not_active Expired - Fee Related
-
2008
- 2008-01-04 BR BRPI0806627-2A patent/BRPI0806627A2/en not_active IP Right Cessation
- 2008-01-04 CN CN2008800039451A patent/CN101600504B/en not_active Expired - Fee Related
- 2008-01-04 EP EP08700982.5A patent/EP2125230B8/en not_active Not-in-force
- 2008-01-04 MX MX2009007307A patent/MX2009007307A/en active IP Right Grant
- 2008-01-04 ES ES08700982T patent/ES2424021T3/en active Active
- 2008-01-04 CA CA2677268A patent/CA2677268C/en not_active Expired - Fee Related
- 2008-01-04 UA UAA200908175A patent/UA97510C2/en unknown
- 2008-01-04 RU RU2009128952/13A patent/RU2453372C2/en not_active IP Right Cessation
- 2008-01-04 JP JP2009547560A patent/JP5358457B2/en not_active Expired - Fee Related
- 2008-01-04 DK DK08700982.5T patent/DK2125230T3/en active
- 2008-01-04 PL PL08700982T patent/PL2125230T3/en unknown
- 2008-01-04 US US12/525,250 patent/US7971808B2/en not_active Expired - Fee Related
- 2008-01-04 KR KR1020097017508A patent/KR101381488B1/en not_active IP Right Cessation
- 2008-01-04 WO PCT/EP2008/000030 patent/WO2008092542A1/en active Application Filing
- 2008-01-04 AU AU2008210059A patent/AU2008210059B2/en not_active Ceased
-
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- 2009-07-31 ZA ZA200905382A patent/ZA200905382B/en unknown
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Also Published As
Publication number | Publication date |
---|---|
JP2010517739A (en) | 2010-05-27 |
KR101381488B1 (en) | 2014-04-04 |
CN101600504B (en) | 2011-06-15 |
DK2125230T3 (en) | 2013-09-08 |
US8141801B2 (en) | 2012-03-27 |
EP2125230B8 (en) | 2013-07-17 |
RU2453372C2 (en) | 2012-06-20 |
US20110240774A1 (en) | 2011-10-06 |
US7971808B2 (en) | 2011-07-05 |
RU2009128952A (en) | 2011-03-10 |
ES2424021T3 (en) | 2013-09-26 |
WO2008092542A1 (en) | 2008-08-07 |
DE102007005250B3 (en) | 2008-01-17 |
MX2009007307A (en) | 2009-08-07 |
EP2125230A1 (en) | 2009-12-02 |
AU2008210059B2 (en) | 2011-08-11 |
AU2008210059A1 (en) | 2008-08-07 |
UA97510C2 (en) | 2012-02-27 |
ZA200905382B (en) | 2010-10-27 |
KR20090115160A (en) | 2009-11-04 |
US20100102151A1 (en) | 2010-04-29 |
CA2677268A1 (en) | 2008-08-07 |
PL2125230T3 (en) | 2013-11-29 |
BRPI0806627A2 (en) | 2011-09-13 |
CN101600504A (en) | 2009-12-09 |
CA2677268C (en) | 2014-07-08 |
JP5358457B2 (en) | 2013-12-04 |
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