EP2106483B1 - Method and apparatus for drying a fibrous material web - Google Patents
Method and apparatus for drying a fibrous material web Download PDFInfo
- Publication number
- EP2106483B1 EP2106483B1 EP07857929.9A EP07857929A EP2106483B1 EP 2106483 B1 EP2106483 B1 EP 2106483B1 EP 07857929 A EP07857929 A EP 07857929A EP 2106483 B1 EP2106483 B1 EP 2106483B1
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- EP
- European Patent Office
- Prior art keywords
- fibrous material
- material web
- steam
- hot air
- drying zone
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F5/00—Dryer section of machines for making continuous webs of paper
- D21F5/18—Drying webs by hot air
- D21F5/182—Drying webs by hot air through perforated cylinders
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F11/00—Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines
- D21F11/14—Making cellulose wadding, filter or blotting paper
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F11/00—Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines
- D21F11/14—Making cellulose wadding, filter or blotting paper
- D21F11/145—Making cellulose wadding, filter or blotting paper including a through-drying process
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F5/00—Dryer section of machines for making continuous webs of paper
- D21F5/20—Waste heat recovery
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F9/00—Complete machines for making continuous webs of paper
- D21F9/003—Complete machines for making continuous webs of paper of the twin-wire type
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
- Y10T428/24446—Wrinkled, creased, crinkled or creped
- Y10T428/24455—Paper
Definitions
- the invention relates to a method for drying a fibrous web, in particular paper, board or tissue web, in which the moving fibrous web is acted upon by hot air from a hot air hood in the region of a preceding predeterminable drying zone and fed to a downstream Yankee cylinder following the drying zone in which the fibrous web is further dried and wherein the hot air for the hot air hood assigned to the preceding drying zone is at least partially taken from the exhaust air of the hood associated with the downstream Yankee cylinder and the drying zone, essentially through the region It also relates to a corresponding machine for producing a fibrous web, in particular paper, board or tissue web.
- the document DE 2802156 B1 discloses a drying plant of a paper machine with an internally heated Trockerizytinder, and one as a suction roll trained pressure roller.
- the pressure roller is used to transfer a paper web from a guided over the roller felt belt on the surface of the drying cylinder.
- a device for supplying a heated gaseous medium for heating the paper web is provided in the suction region of the suction roll.
- the medium may consist of the exhaust air of a hood associated with the drying cylinder.
- tissue webs are dried by a through-flow drying cylinder. It is provided to profile the dry content of the tissue web before the fürströmtrockenzylinder transversely to Meschinenlaufraum. For profiling, humid exhaust air can be used.
- the invention has for its object to provide an improved method and an improved machine of the type mentioned, in which the drying process, preferably for the aforementioned method for producing a tissue web, in particular with regard to the energy requirements for the dewatering of the fibrous web is optimized.
- this object is achieved in that the fibrous web is at least partially applied within the drying zone with steam and that the fibrous web is viewed in the web running direction, at least at the beginning of the drying zone to achieve a high dry content gain is applied to steam.
- the hot air hood associated with the preceding drying zone can be supplied with drying air from a separate drying air source and this drying air fed to the hot air hood can be heated by hot air, in particular by means of a heat exchanger, which is taken from the hood or its exhaust air associated with the drying cylinder.
- the hot air for the hot air hood of the preceding drying zone is at least partially removed from the drying cylinder or its exhaust air, energy is recovered accordingly.
- energy recovery is possible because the temperature of the exhaust air from such hood associated with, for example, a Yankee cylinder is much higher than the temperature required for the hot air to supply the hot air hood to the preceding drying zone.
- the temperature of the hood of a drying cylinder such as in particular a Yankee cylinder removed hot air for example, be about 300 ° C.
- the hot air hood of the preceding drying zone is at least partially supplied with hot air whose temperature in a range ⁇ 250 ° C, ins particular ⁇ 200 ° C and preferably in a range of about 150 ° C to about 200 ° C.
- the fibrous web preferably tissue web, so hot air and steam is used in combination with each other.
- the fibrous web is considered in the web running direction within the first half of the total length of the drying zone with steam.
- the fibrous web viewed in the web running direction, can first be subjected to steam and then to hot air.
- the fibrous web viewed in the web running direction, is acted upon by steam over at least substantially the entire length of the drying zone.
- the fibrous web is viewed in the web running direction at least substantially only within the first third of the total length of the drying zone, and thereby preferably at least substantially over this first third time away with steam applied.
- the fibrous web is considered in the web running direction at least substantially only within the first quarter of the total length of the drying zone, and in this case preferably at least substantially over this first quarter away steam is applied.
- the fibrous web viewed in the web running direction, is acted upon with steam only at the beginning of the drying zone.
- the fibrous web is acted upon over the predetermined drying path away with hot air.
- the drying zone can be defined at least substantially by the area in which hot air is applied to the fibrous web.
- the fibrous web can be acted upon in particular within and / or before this drying zone with steam.
- the fibrous web is subjected at least in some areas at the same time both to hot air and to steam. Under a simultaneous admission is to be understood in each case that a respective point of the fibrous web is acted upon both with hot air and with steam.
- the fibrous web, together with a permeable band, in particular structured band are passed through the drying zone, in which case first the fibrous web and then the permeable band of the hot air or the steam, as far as it is not condensed in the web, are flowed through.
- the combined hot-air and steam application according to the invention can thus also be applied, for example, to a TAD-drying process.
- a preferred alternative embodiment of the method according to the invention is characterized in that the fibrous web is passed through the drying zone together with at least one permeable band, in particular a structured band, whereby first the permeable band and then the fibrous web are flowed through by the hot air or the steam ,
- the fibrous web in the drying zone can advantageously be covered by at least one further permeable band, in particular press belt, in which case first the further permeable band or press belt, then the first permeable band or structure band and finally the fibrous web of the hot air or hotfibre web
- the steam is flowed through.
- a dewatering belt in particular felt belt, can be guided through the drying zone together with the fibrous web, wherein first the further permeable belt or press belt, then the first permeable belt or structure belt and the fibrous web and finally the additional dewatering belt from the hot air or the Steam to be flowed through, as far as this, as already mentioned, is not condensed in the web.
- the fibrous web can at least in some areas also be exposed to throughflow drying.
- the object stated in the introduction is also achieved by a machine for producing a fibrous web, in particular paper, board or tissue web, with a preceding drying zone, in the region of which the moving fibrous web can be acted upon by hot air from a hot air hood, and with a downstream Yankee.
- Cylinder, with associated hood for further drying of the fibrous web wherein the hot air for the preceding drying zone associated hot air hood is at least partially taken from the exhaust air of the downstream drying cylinder hood and the drying zone is essentially defined by the area in which the fibrous web with hot air is acted upon, said machine is characterized in that the fibrous web is at least partially acted upon by steam within the drying zone and that the fibrous web viewed in the web running direction, at least at the beginning of the drying Szone can be acted upon with steam to achieve a high dry content gain.
- the hot air hood associated with the preceding drying zone is advantageously supplied with drying air from a separate drying stage source, this drying air fed to the hot air hood being heated by hot air, in particular by means of a heat exchanger, which is taken from the hood or its exhaust air associated with the drying cylinder.
- the corresponding energy recovery from the drying cylinder or the associated hood is possible because the temperature the exhaust air of this hood is much higher than the temperature required for the hot air to supply the hot air hood of the preceding drying zone.
- the temperature of the hood of a drying cylinder, in particular a Yankee cylinder, removed hot air as already mentioned, for example, be about 300 ° C.
- the hot air hood of the drying zone is at least partially supplied with hot air whose temperature is in a range ⁇ 250 ° C, in particular ⁇ 200 ° C and preferably in a range of about 150 ° C to about 200 ° C.
- the temperature of the hot air for supplying the hot air hood can be adjusted and / or regulated in accordance with the energy consumption in order to optimize the operating point. A higher temperature would usually not result in more efficient drying.
- the drying zone may be defined at least substantially in particular by the dimensions of the hot air hood.
- a steaming of the fibrous web is advantageously within and / or before the drying zone or hot air hood conceivable.
- At least one steam blowing device for impinging the fibrous web with steam, at least one steam blowing device, in particular steam blow pipe or steam blow box, is advantageously provided.
- the steam blower expediently extends at least substantially over the entire width of the hot air hood measured transversely to the web running direction.
- the steam blower is at least partially disposed within the hot air hood.
- the steam blowing device can also be arranged directly in front of the hot air hood when viewed in the web running direction.
- the relevant steam blower device can moreover be arranged, constructed and / or controlled so that the fibrous web, viewed in the direction of web travel, is acted upon by both hot air and steam at the same time over only a part of the total length of the drying zone or over the entire drying zone.
- the diameter of the openings of this steam blow pipe is advantageously in a range of about 5 to about 1 mm, and preferably in a range of about 4 to about 2.5 mm.
- the diameter in question is preferably limited upwards, since a certain speed is required for the steam jet.
- the distance between the steam blower and the outer permeable belt covering the fibrous web is preferably ⁇ 30 mm, in particular ⁇ 20 mm , in particular ⁇ 15 mm and preferably ⁇ 10 mm.
- the steam blower device comprises a steam blower tube
- its openings can advantageously be arranged at a mutual distance ⁇ 20 mm, in particular ⁇ 10 mm and preferably ⁇ 7.5 mm.
- the moisture transverse profile of the fibrous web can advantageously be adjusted and / or regulated via this.
- the dry content of the fibrous web can be influenced or adjusted and / or regulated at least substantially via this steam blow pipe.
- the steam blower device may comprise only at least one steam blow box or only at least one steam blow pipe or else at least one steam blow box or at least one steam blow pipe.
- means such as a scraper or the like are advantageously provided in order to remove the air boundary layer entrained with the outer permeable band covering the fibrous web prior to entry of the band into the drying area.
- the flow rate (I / min) of the steam is preferably less than the flow rate (I / min) of the hot air.
- the flow rate of the vapor may advantageously be less than 0.5 times, in particular less than 0.3 times, and preferably less than 0.2 times, the flow rate of the hot air.
- the steam causes an increase in the temperature of the fibrous web to reduce the viscosity of the water in the fibrous web.
- the steam in the fibrous web, in particular tissue web must condense, since thereby the relevant temperature increase is achieved.
- This temperature increase can be adjusted for example by an appropriate choice of the correct temperature level for the hot air.
- the temperature of the hot air impinging on the fibrous web is thus preferably adjustable, in particular for influencing the condensation of the steam in the fibrous web.
- the steam condenses immediately before entering the fibrous web. This is because the steam is cooled by the housing of the hot air hood and by the incoming colder bands. This may occur in particular in the case of the use of a so-called belt press, since in this case the steam first has to penetrate two outer bands, namely the outer permeable band, in particular press belt, and optionally a permeable structured band, before it enters the fibrous web.
- the fibrous web led together with a permeable structured belt through the drying zone so owns preferably has a permeability of> 170 m 3 / h (100 cfm) (100 cfm), in particular 510 m 3 / h (300 cfm), in particular 850 m 3 / h (> 500 cfm) and preferably> 1189 m 3 / h (700 cmf).
- a permeable press belt which consists at least substantially of plastic, in particular polyamide, polyethylene, polyurethane, etc.
- the fibrous web in the preceding drying zone can also be covered by a permeable pressing belt, which is formed by a metal strip.
- At least one belt guided through the drying zone together with the fibrous web is preheated in the web running direction in front of the drying zone. This is particularly useful in the case that a metal existing press belt is used.
- a steam heater for preheating advantageously a steam heater, an IR heater and / or a hot water heater is used.
- a hot-water heating device is particularly suitable for an inner band guided through the drying zone together with the fibrous web, in particular an additional dewatering belt.
- the air separation layer entrained on the surface of the outer band may expediently be removed, for example, by means of a scraper extending over the width thereof in front of the hot air hood. This also brings a correspondingly higher temperature after it is avoided that the steam is cooled before entering the fibrous web.
- the temperature of the hot air can thus be chosen lower.
- FIG. 1 schematically shows a conventional steam-only drying apparatus having a suction roll 12 having a suction zone 10 and a steam blowing box 14 opposite to the suction zone 10 in the starting region.
- the tissue web 16 is interposed between an inner dewatering belt 18 or felt and a structured belt 20 together with a outer, here made of metal press belt passed over the suction roller 12.
- the bands 18 to 20 are each permeable.
- the press belt 22 is guided over guide rollers 24 and presses the belts 18 to 22 and the tissue web 16 in the region of the suction zone 10 against the suction roller 12.
- the temperature T increases. Following this, however, the tissue web 16 already cools down strongly within the suction zone 10 with the intake ambient air. As is clear from the Fig. 1 results in a dry content increase of about 0.2%, and only in the area of the steam blower box 14.
- FIG. 2 shows a schematic representation of a conventional, working only with hot air drying device.
- This drying apparatus comprises a suction roller 12 having a suction zone 10 and a hot air hood 26 extending opposite the suction zone 10 over its entire length viewed in the web running direction L.
- the tissue web 16 is again comprised between a permeable dewatering belt 18 or felt and a permeable structured belt 20 with an outer permeable press belt 22 made of metal over the suction zone 10 of the suction roll 12.
- the dry content increment D in this drying apparatus in which the tissue web 16 is dried by the hot air flowing therethrough, is about 1.5%.
- the temperature T increases in the region of the suction zone 10 and the hot air hood 26 only slightly.
- Fig. 3 shows a schematic representation of an exemplary embodiment of a machine according to the invention 28 for producing a fibrous web, here for example a tissue web with a drying device 30 according to the invention.
- the drying device 30 comprises a suction roll 32 having a suction zone 34 defined in particular by an integrated suction box and a hot air hood 36 assigned to the suction roll 32.
- the fibrous web 38 here for example tissue web
- a permeable structured band 40 over the suction roll 32
- the fibrous web 38 lying between the permeable structured band 40 and the suction roll 32.
- a high-pressure permeable pressing belt 80 is wound around the suction roll 32, whereby a belt press is formed.
- press belt 80 is in the Fig. 4 to recognize even more clearly.
- the hot air from the hot air hood 36 thus flows successively through the permeable press belt 80, the permeable structured belt 40 and the fibrous web 38 into the suction zone 34 of the suction roller 32.
- a dewatering belt 42 led to the suction roll 32, which is between the suction roll 32 and the permeable structured band 40 and through which the hot air flows into the suction zone 34 of the suction roll 32.
- the permeable press belt 80, the permeable structured belt 40, the fibrous web 38 and the dewatering belt 42 are successively flowed through by the hot air.
- the running fibrous web 38 is thus subjected to hot air in the region of the drying device 30 over a preceding drying zone, wherein this drying zone can be determined at least substantially by the hot air hood 36.
- this drying zone viewed in the web running direction L, may for example extend at least essentially over the suction zone 34 of the suction roll 32 or, for example, beyond it.
- the fibrous web 38 is fed to a downstream drying cylinder 60, in particular Yankee cylinder, to which a further hood 66 is assigned and in whose area the fibrous web 38 is further dried.
- the hot air for the hot air hood assigned to the preceding drying zone is at least partially taken from the hood assigned to the downstream drying cylinder 60.
- the hot air for the preceding drying zone associated hot air hood 36 at least partially the exhaust air of the downstream drying cylinder 60 associated hood 66 are removed.
- drying air supplied from a separate drying air source can also be supplied to the drying air hood associated with the preceding drying zone, and this drying air supplied to the hot air hood can then be heated by hot air, in particular by means of a heat exchanger, which is taken from the hood or its exhaust air assigned to the drying cylinder ,
- the hot air taken from the hood 66 of the drying cylinder 60 may, for example, have a temperature of about 300 ° C.
- the hot air hood 36 can be at least partially supplied in particular with hot air whose temperature is in a range ⁇ 250 ° C, in particular in a range ⁇ 200 ° C and preferably in a range of about 150 ° C to about 200 ° C.
- the fibrous web 38 is supplied with hot air in the region of the dryer zone 60 preceding drying zone and at least partially with steam.
- Fiber web 38 viewed in the web running direction L, at least at the beginning of the drying zone to be acted upon with steam.
- Fig. 3 is the fibrous web 38 viewed in the web running direction L only at the beginning of this drying zone exposed to steam. It is considered in the web running direction first with steam and then applied with hot air.
- At least one steam blower 44 for impinging the fibrous web 38 with steam, at least one steam blower 44, in particular a steam blower pipe or steam blower box, is provided.
- this steam blower 44 comprises a steam blow pipe, preferably provided at the beginning of the drying zone.
- the steam blower 44 may extend at least substantially over the entire width of the hot air hood 36 measured transversely to the web running direction L.
- it is at least partially disposed within the hot air hood 36.
- the steam blower 44 for example, include at least one steam blower box. Also in this case the steam blower box is again located at the beginning of the drying zone defined here at least substantially by the hot air hood 36 and at least substantially inside the hot air hood 36. Also in this case, the fibrous web 38 is thus initially charged with steam and then with hot air.
- means such as a scraper 46 or the like may be provided to dissipate with the outer the fibrous web 38 covering the permeable structured band 40 entrained air separation layer before an entry of the belt 40 in the drying zone.
- the machine 28 further comprises a former with two converging drainage belts 40, 48, wherein the inner belt simultaneously forms the permeable structured belt 40 in the present case.
- the two dewatering belts 40, 48 merge to form a pulp inlet gap 50 and are guided over a forming element 52 such as in particular a forming roller.
- the permeable structured band 40 is formed by the inner dewatering band of the former coming into contact with the forming element 52.
- the outer dewatering belt 48 which does not come into contact with the forming element 52, is separated again from the fibrous web 38 following the forming element 52.
- the pulp suspension is introduced into the stock inlet gap 50.
- a suction element 56 may be provided, through which the fibrous web 38 is held on the permeable structured band 40 or pressed against this permeable structured band 40.
- the dewatering belt 42 is again separated from the permeable structured belt 40.
- a pickup or separating element 58 is provided, through which the fibrous web 38 is held at the separation of the dewatering belt 42 to the permeable structured band 40.
- the fibrous web 38, together with the permeable structured band 40 is guided through a press nip 64 formed between the drying cylinder 60, which is preferably formed by a Yankee cylinder, and a pressing element 62 such as a press roller.
- the pressing element 62 in the present case is, for example, a shoe press roll.
- the permeable structured band 40 is again separated from the drying cylinder 60, while the fibrous web 38 remains on the drying cylinder 60.
- the drying cylinder 60, the hood 66 is associated.
- a vacuum box with a hot air hood 68 or the like may be provided between the suction roll 32 and the drying cylinder 60 to increase the sheet strength.
- the hot air for the suction roll 32 associated hot air hood 36 may be at least partially removed from the drying cylinder 60 associated hood 66.
- the hot air taken from this hood 66 has a temperature, for example in the range of about 300 ° C, which is generally higher than the temperature required for the hot air of the hot air box 36.
- the hot cylinder associated with the drying cylinder hood 66 removed hot air of the hot air hood 36 can be supplied via a feed line 70, in which at least one valve 72, in particular control valve can be arranged.
- a filter 74 may be provided for the removal of in particular short fibers, dust or the like.
- a fan may be arranged in this supply line 70.
- the hot air taken from the hood 60 associated with the cylinder 60 can also be mixed with cold air supplied via a line 76. Also in the line 76 for the supplied cold air again at least one valve 78, in particular control valve may be provided. About the mixing ratio of the hood 66 removed hot air and the cold air so the temperature of the hot air hood 36 supplied air can be adjusted.
- Fig. 4 shows a simplified schematic representation of a modified embodiment of the drying device 30 according to the invention.
- the steam blower 44 comprises instead of a steam blow pipe at least substantially within the hot air hood 36 arranged steam blower box.
- This steam blower box viewed in the web running direction L, is again provided at the beginning of the drying zone defined here at least essentially by the hot air hood 36.
- the present embodiment differs from that of the Fig. 3 moreover, in that, in addition to the permeable structured belt 40 and the dewatering belt 42 or felt, a permeable press belt 80 is fed together with the fibrous web 38 through the drying zone, through which the permeable structured belt 40, the fibrous web 38 and the permeable dewatering belt 42 in the the suction zone 34 are pressed against the suction roller 32.
- the press belt 18 is viewed in the web running direction L before and behind the drying zone each guided around a guide roller 82, via which the relevant voltage for the press belt 80 is generated.
Description
Die Erfindung betrifft ein Verfahren zur Trocknung einer Faserstoffbahn, insbesondere Papier-, Karton- oder Tissuebahn, bei dem die laufende Faserstoffbahn im Bereich einer vorangehenden vorgebbaren Trocknungszone mit Heißluft aus einer Heißlufthaube beaufschlagt und im Anschluss an die Trocknungszone einem nachgeordneten Yankee-Zylinder, zugeführt wird, dem eine weitere Haube zugeordnet ist und in dessen Bereich die Faserstoffbahn weiter getrocknet wird und wobei die Heißluft für die der vorangehenden Trocknungszone zugeordnete Heißlufthaube zumindest teilweise der Abluft der dem nachgeordneten Yankee-Zylinder zugeordneten Haube entnommen wird und die Trocknungszone, im Wesentlichen durch den Bereich definiert ist, in dem die Faserstoffbahn mit Heißluft beaufschlagt wird, Sie betrifft ferner eine entsprechende Maschine zur Herstellung einer Faserstoffbahn, insbesondere Papier-, Karton- oder Tissuebahn.The invention relates to a method for drying a fibrous web, in particular paper, board or tissue web, in which the moving fibrous web is acted upon by hot air from a hot air hood in the region of a preceding predeterminable drying zone and fed to a downstream Yankee cylinder following the drying zone in which the fibrous web is further dried and wherein the hot air for the hot air hood assigned to the preceding drying zone is at least partially taken from the exhaust air of the hood associated with the downstream Yankee cylinder and the drying zone, essentially through the region It also relates to a corresponding machine for producing a fibrous web, in particular paper, board or tissue web.
In der
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Der Erfindung liegt die Aufgabe zugrunde, ein verbessertes Verfahren sowie eine verbesserte Maschine der eingangs genannten Art anzugeben, bei denen der Trocknungsprozess, vorzugsweise für das eingangs genannte Verfahren zur Herstellung einer Tissuebahn, insbesondere im Hinblick auf den Energiebedarf für die Entwässerung der Faserstoffbahn optimiert ist.The invention has for its object to provide an improved method and an improved machine of the type mentioned, in which the drying process, preferably for the aforementioned method for producing a tissue web, in particular with regard to the energy requirements for the dewatering of the fibrous web is optimized.
Bezüglich des Verfahrens wird diese Aufgabe erfindungsgemäß dadurch gelöst, dass die Faserstoffbahn innerhalb der Trocknungszone zumindest bereichsweise mit Dampf beaufschlagt wird und dass die Faserstoffbahn in Bahnlaufrichtung betrachtet zumindest am Anfang der Trocknungszone zur Erzielung eines hohen Trockengehaltsgewinns mit Dampf beaufschlagt wird.With regard to the method, this object is achieved in that the fibrous web is at least partially applied within the drying zone with steam and that the fibrous web is viewed in the web running direction, at least at the beginning of the drying zone to achieve a high dry content gain is applied to steam.
Vorteilhafterweise kann der der vorangehenden Trocknungszone zugeordneten Heißlufthaube Trocknungsluft aus einer getrennten Trocknungsluftquelle zugeführt und diese der Heißlufthaube zugeführte Trocknungsluft insbesondere mittels eines Wärmetauschers durch Heißluft erhitzt werden, die der dem Trockenzylinder zugeordneten Haube bzw. deren Abluft entnommen wird.Advantageously, the hot air hood associated with the preceding drying zone can be supplied with drying air from a separate drying air source and this drying air fed to the hot air hood can be heated by hot air, in particular by means of a heat exchanger, which is taken from the hood or its exhaust air associated with the drying cylinder.
Indem die Heißluft für die Heißlufthaube der vorangehenden Trocknungszone zumindest teilweise der dem Trockenzylinder bzw. dessen Abluft entnommen wird, wird entsprechend Energie zurückgewonnen. Eine solche Energierückgewinnung ist möglich, da die Temperatur der Abluft einer solchen beispielsweise einem Yankee-Zylinder zugeordneten Haube sehr viel höher ist als die Temperatur, die für die Heißluft zur Versorgung der Heißlufthaube der vorangehenden Trocknungszone erforderlich ist. So kann die Temperatur der der Haube eines Trockenzylinders wie insbesondere eines Yankee-Zylinders entnommenen Heißluft beispielsweise etwa 300°C betragen.By the hot air for the hot air hood of the preceding drying zone is at least partially removed from the drying cylinder or its exhaust air, energy is recovered accordingly. Such energy recovery is possible because the temperature of the exhaust air from such hood associated with, for example, a Yankee cylinder is much higher than the temperature required for the hot air to supply the hot air hood to the preceding drying zone. Thus, the temperature of the hood of a drying cylinder such as in particular a Yankee cylinder removed hot air, for example, be about 300 ° C.
Bevorzugt wird die Heißlufthaube der vorangehenden Trockenzone zumindest teilweise mit Heißluft versorgt, deren Temperatur in einem Bereich < 250°C, ins besondere < 200°C und vorzugsweise in einem Bereich von etwa 150°C bis etwa 200°C liegt.Preferably, the hot air hood of the preceding drying zone is at least partially supplied with hot air whose temperature in a range <250 ° C, ins particular <200 ° C and preferably in a range of about 150 ° C to about 200 ° C.
Zur Trocknung der Faserstoffbahn, vorzugsweise Tissuebahn, wird also Heißluft und Dampf in Kombination miteinander angewandt.For drying the fibrous web, preferably tissue web, so hot air and steam is used in combination with each other.
Vorteilhafterweise wird die Faserstoffbahn in Bahnlaufrichtung betrachtet innerhalb der ersten Hälfte der Gesamtlänge der Trocknungszone mit Dampf beaufschlagt.Advantageously, the fibrous web is considered in the web running direction within the first half of the total length of the drying zone with steam.
Die Faserstoffbahn kann in Bahnlaufrichtung betrachtet zunächst mit Dampf und anschließend mit Heißluft beaufschlagt werden. Gemäß einer alternativen zweckmäßigen Ausgestaltung ist es jedoch auch möglich, die Faserstoffbahn in Bahnlaufrichtung betrachtet zunächst mit Heißluft, anschließend mit Dampf und daraufhin wieder mit Heißluft zu beaufschlagen.The fibrous web, viewed in the web running direction, can first be subjected to steam and then to hot air. However, according to an alternative expedient embodiment, it is also possible, as viewed in the web running direction, first to apply the fibrous web with hot air, then with steam and then again with hot air.
In bestimmten Fällen ist es von Vorteil, wenn die Faserstoffbahn in Bahnlaufrichtung betrachtet über zumindest im Wesentlichen die gesamte Länge der Trocknungszone hinweg mit Dampf beaufschlagt wird.In certain cases, it is advantageous if the fibrous web, viewed in the web running direction, is acted upon by steam over at least substantially the entire length of the drying zone.
Gemäß einer alternativen zweckmäßigen Ausgestaltung des erfindungsgemäßen Verfahrens ist es jedoch auch möglich, die Faserstoffbahn in Bahnlaufrichtung betrachtet zumindest im Wesentlichen nur innerhalb der ersten Hälfte der Gesamtlänge der Trocknungszone mit Dampf zu beaufschlagen, wobei in diesem Fall die Faserstoffbahn in Bahnlaufrichtung betrachtet vorzugsweise zumindest im Wesentlichen nur über die erste Hälfte der Gesamtlänge der Trockenzone hinweg mit Dampf beaufschlagt wird.However, according to an alternative expedient embodiment of the method according to the invention, it is also possible to apply steam to the fibrous web in the web running direction at least substantially only within the first half of the total length of the drying zone, in which case the fibrous web viewed in the web running direction preferably at least substantially Steam is applied only over the first half of the total length of the drying zone.
Gemäß einer weiteren vorteilhaften Ausgestaltung wird die Faserstoffbahn in Bahnlaufrichtung betrachtet zumindest im Wesentlichen nur innerhalb des ersten Drittels der Gesamtlänge der Trocknungszone, und dabei vorzugsweise zumindest im Wesentlichen über dieses erste Drittel hinweg mit Dampf beaufschlagt.According to a further advantageous embodiment, the fibrous web is viewed in the web running direction at least substantially only within the first third of the total length of the drying zone, and thereby preferably at least substantially over this first third time away with steam applied.
In bestimmten Fällen ist es auch von Vorteil, wenn die Faserstoffbahn in Bahnlaufrichtung betrachtet zumindest im Wesentlichen nur innerhalb des ersten Viertels der Gesamtlänge der Trocknungszone, und hierbei vorzugsweise zumindest im Wesentlichen über dieses erste Viertel hinweg mit Dampf beaufschlagt wird.In certain cases, it is also advantageous if the fibrous web is considered in the web running direction at least substantially only within the first quarter of the total length of the drying zone, and in this case preferably at least substantially over this first quarter away steam is applied.
Gemäß einer weiteren alternativen Ausgestaltung des erfindungsgemäßen Verfahrens wird die Faserstoffbahn in Bahnlaufrichtung betrachtet nur am Anfang der Trocknungszone mit Dampf beaufschlagt.According to a further alternative embodiment of the method according to the invention, the fibrous web, viewed in the web running direction, is acted upon with steam only at the beginning of the drying zone.
Bevorzugt wird die Faserstoffbahn über die vorgebbare Trocknungsstrecke hinweg mit Heißluft beaufschlagt. Zumindest in diesem Fall kann die Trocknungszone zumindest im Wesentlichen durch den Bereich definiert sein, in dem die Faserstoffbahn mit Heißluft beaufschlagt wird. In diesem Fall kann die Faserstoffbahn insbesondere innerhalb und/oder vor dieser Trocknungszone mit Dampf beaufschlagt werden.Preferably, the fibrous web is acted upon over the predetermined drying path away with hot air. At least in this case, the drying zone can be defined at least substantially by the area in which hot air is applied to the fibrous web. In this case, the fibrous web can be acted upon in particular within and / or before this drying zone with steam.
Zweckmäßigerweise wird die Faserstoffbahn in Bahnlaufrichtung betrachtet zumindest bereichsweise gleichzeitig sowohl mit Heißluft als auch mit Dampf beaufschlagt. Unter einer gleichzeitigen Beaufschlagung ist jeweils zu verstehen, dass eine jeweilige Stelle der Faserstoffbahn sowohl mit Heißluft als auch mit Dampf beaufschlagt wird.Conveniently, viewed in the web running direction, the fibrous web is subjected at least in some areas at the same time both to hot air and to steam. Under a simultaneous admission is to be understood in each case that a respective point of the fibrous web is acted upon both with hot air and with steam.
Gemäß einer zweckmäßigen praktischen Ausgestaltung kann die Faserstoffbahn zusammen mit einem permeablen Band, insbesondere strukturierten Band, durch die Trocknungszone geführt werden, wobei in diesem Fall zunächst die Faserstoffbahn und anschließend das permeable Band von der Heißluft bzw. dem Dampf, soweit dieser noch nicht in der Bahn kondensiert ist, durchströmt werden. Die erfindungsgemäße kombinierte Heißluft-und Dampfbeaufschlagung kann also beispielsweise auch auf einen TAD-Trocknungsprozess angewandt werden.According to an expedient practical embodiment, the fibrous web, together with a permeable band, in particular structured band, are passed through the drying zone, in which case first the fibrous web and then the permeable band of the hot air or the steam, as far as it is not condensed in the web, are flowed through. The combined hot-air and steam application according to the invention can thus also be applied, for example, to a TAD-drying process.
Eine bevorzugte alternative Ausgestaltung des erfindungsgemäßen Verfahrens zeichnet sich dadurch aus, dass die Faserstoffbahn zusammen mit wenigstens einem permeablen Band, insbesondere strukturierten Band, durch die Trocknungszone geführt wird und dabei zunächst das permeable Band und anschließend die Faserstoffbahn von der Heißluft bzw. dem Dampf durchströmt werden.A preferred alternative embodiment of the method according to the invention is characterized in that the fibrous web is passed through the drying zone together with at least one permeable band, in particular a structured band, whereby first the permeable band and then the fibrous web are flowed through by the hot air or the steam ,
Dabei kann die Faserstoffbahn in der Trocknungszone vorteilhafterweise von wenigstens einem weiteren permeablen Band, insbesondere Pressband, überdeckt sein, wobei in diesem Fall zunächst das weitere permeable Band bzw. Pressband, anschließend das erste permeable Band bzw. Strukturband und schließlich die Faserstoffbahn von der Heißluft bzw. dem Dampf durchströmt wird. Dabei ergibt sich bei der Verwendung eines Pressbandes eine Art Bandpresse, bei der dann zusätzlich zu dem mechanischen Druck insbesondere die erfindungsgemäße kombinierte Heißluft- und Dampftrocknung angewandt wird.In this case, the fibrous web in the drying zone can advantageously be covered by at least one further permeable band, in particular press belt, in which case first the further permeable band or press belt, then the first permeable band or structure band and finally the fibrous web of the hot air or hotfibre web The steam is flowed through. This results in the use of a press belt, a kind of belt press, in which then in addition to the mechanical pressure in particular the combined hot air and steam drying according to the invention is applied.
Zusammen mit der Faserstoffbahn kann zusätzlich ein Entwässerungsband, insbesondere Filzband, durch die Trocknungszone geführt werden, wobei zunächst das weitere permeable Band bzw. Pressband, anschließend das erste permeable Band bzw. Strukturband und die Faserstoffbahn und schließlich das zusätzliche Entwässerungsband von der Heißluft bzw. dem Dampf durchströmt werden, soweit dieser, wie bereits erwähnt, nicht in der Bahn kondensiert ist.In addition, a dewatering belt, in particular felt belt, can be guided through the drying zone together with the fibrous web, wherein first the further permeable belt or press belt, then the first permeable belt or structure belt and the fibrous web and finally the additional dewatering belt from the hot air or the Steam to be flowed through, as far as this, as already mentioned, is not condensed in the web.
Grundsätzlich ist es jedoch auch denkbar, die Faserstoffbahn in der Trocknungszone zumindest bereichsweise einer Prallströmungstrocknung auszusetzen. In diesem Fall wird also die erfindungsgemäße kombinierte Heißluft- und Dampfanwendung im Rahmen einer solchen Prallströmungstrocknung eingesetzt.In principle, however, it is also conceivable to expose the fibrous web in the drying zone at least in regions to an impingement flow drying. In this case, therefore, the combined hot air and steam application according to the invention is used in the context of such an impingement flow drying.
Grundsätzlich kann die Faserstoffbahn zumindest bereichsweise jedoch auch einer Durchströmungstrocknung ausgesetzt werden.In principle, however, the fibrous web can at least in some areas also be exposed to throughflow drying.
Die eingangs angegebene Aufgabe wird erfindungsgemäß zudem gelöst durch eine Maschine zur Herstellung einer Faserstoffbahn, insbesondere Papier-, Karton- oder Tissuebahn, mit einer vorangehenden Trocknungszone, in deren Bereich die laufende Faserstoffbahn mit Heißluft aus einer Heißlufthaube beaufschlagbar ist, und mit einem nachgeordneten Yankee-Zylinder, mit zugeordneter Haube zur weiteren Trocknung der Faserstoffbahn, wobei die Heißluft für die der vorangehenden Trocknungszone zugeordnete Heißlufthaube zumindest teilweise der Abluft der dem nachgeordneten Trockenzylinder zugeordneten Haube entnommen ist und die Trocknungszone im Wesentlichen durch den Bereich definiert ist, in dem die Faserstoffbahn mit Heißluft beaufschlagt wird, wobei diese Maschine dadurch gekennzeichnet ist, dass die Faserstoffbahn innerhalb der Trocknungszone zumindest bereichsweise mit Dampf beaufschlagbar ist und dass die Faserstoffbahn in Bahnlaufrichtung betrachtet zumindest am Anfang der Trocknungszone zur Erzielung eines hohen Trockengehaltsgewinns mit Dampf beaufschlagbar ist.According to the invention, the object stated in the introduction is also achieved by a machine for producing a fibrous web, in particular paper, board or tissue web, with a preceding drying zone, in the region of which the moving fibrous web can be acted upon by hot air from a hot air hood, and with a downstream Yankee. Cylinder, with associated hood for further drying of the fibrous web, wherein the hot air for the preceding drying zone associated hot air hood is at least partially taken from the exhaust air of the downstream drying cylinder hood and the drying zone is essentially defined by the area in which the fibrous web with hot air is acted upon, said machine is characterized in that the fibrous web is at least partially acted upon by steam within the drying zone and that the fibrous web viewed in the web running direction, at least at the beginning of the drying Szone can be acted upon with steam to achieve a high dry content gain.
Der der vorangehenden Trocknungszone zugeordneten Heißlufthaube wird vorteilhafterweise Trocknungsluft aus einer getrennten Trocknungstuftquelle zugeführt, wobei diese der Heißlufthaube zugeführte Trocknungsluft insbesondere mittels eines Wärmetauschers durch Heißluft erhitzt wird, die der dem Trockenzylinder zugeordneten Haube bzw. deren Abluft entnommen wird.The hot air hood associated with the preceding drying zone is advantageously supplied with drying air from a separate drying stage source, this drying air fed to the hot air hood being heated by hot air, in particular by means of a heat exchanger, which is taken from the hood or its exhaust air associated with the drying cylinder.
Wie bereits erwähnt, ist die entsprechende Energierückgewinnung aus dem Trockenzylinder bzw. der diesem zugeordneten Haube möglich, da die Temperatur der Abluft dieser Haube sehr viel höher ist als die Temperatur, die für die Heißluft zur Versorgung der Heißlufthaube der vorangehenden Trocknungszone erforderlich ist. So kann die Temperatur der der Haube eines Trockenzylinders, insbesondere eines Yankee-Zylinders, entnommenen Heißluft, wie bereits erwähnt, beispielsweise etwa 300°C betragen. Bevorzugt ist die Heißlufthaube der Trockenzone zumindest teilweise mit Heißluft versorgt, deren Temperatur in einem Bereich < 250°C, insbesondere < 200°C und vorzugsweise in einem Bereich von etwa 150°C bis etwa 200°C liegt.As already mentioned, the corresponding energy recovery from the drying cylinder or the associated hood is possible because the temperature the exhaust air of this hood is much higher than the temperature required for the hot air to supply the hot air hood of the preceding drying zone. Thus, the temperature of the hood of a drying cylinder, in particular a Yankee cylinder, removed hot air, as already mentioned, for example, be about 300 ° C. Preferably, the hot air hood of the drying zone is at least partially supplied with hot air whose temperature is in a range <250 ° C, in particular <200 ° C and preferably in a range of about 150 ° C to about 200 ° C.
Die Temperatur der Heißluft zur Versorgung der Heißlufthaube kann zur Optimierung des Betriebspunktes hinsichtlich des Energieverbrauchs entsprechend einstellbar und/oder regelbar sein. Eine höhere Temperatur würde in der Regel keine effizientere Trocknung mit sich bringen.The temperature of the hot air for supplying the hot air hood can be adjusted and / or regulated in accordance with the energy consumption in order to optimize the operating point. A higher temperature would usually not result in more efficient drying.
Weitere bevorzugte Ausführungsformen der erfindungsgemäßen Vorrichtung sind in den Unteransprüchen angegeben.Further preferred embodiments of the device according to the invention are specified in the subclaims.
Dabei ist zur Beaufschlagung der Faserstoffbahn mit Heißluft bevorzugt wenigstens eine Heißlufthaube vorgesehen. In diesem Fall kann die Trocknungszone zumindest im Wesentlichen insbesondere durch die Abmessungen der Heißlufthaube definiert sein. Eine Dampfbeaufschlagung der Faserstoffbahn ist vorteilhaf terweise innerhalb und/oder vor der Trocknungszone bzw. Heißlufthaube denkbar.In this case, preferably at least one hot air hood is provided for loading the fibrous web with hot air. In this case, the drying zone may be defined at least substantially in particular by the dimensions of the hot air hood. A steaming of the fibrous web is advantageously within and / or before the drying zone or hot air hood conceivable.
Zur Beaufschlagung der Faserstoffbahn mit Dampf ist vorteilhafterweise wenigstens eine Dampfblaseinrichtung, insbesondere Dampfblasrohr oder Dampfblaskasten, vorgesehen.For impinging the fibrous web with steam, at least one steam blowing device, in particular steam blow pipe or steam blow box, is advantageously provided.
Die Dampfblaseinrichtung erstreckt sich zweckmäßigerweise zumindest im Wesentlichen über die gesamte quer zur Bahnlaufrichtung gemessene Breite der Heißlufthaube.The steam blower expediently extends at least substantially over the entire width of the hot air hood measured transversely to the web running direction.
Von Vorteil ist insbesondere auch, wenn die Dampfblaseinrichtung zumindest teilweise innerhalb der Heißlufthaube angeordnet ist.It is particularly advantageous if the steam blower is at least partially disposed within the hot air hood.
Gemäß einer bevorzugten alternativen Ausführungsform kann die Dampfblaseinrichtung auch in Bahnlaufrichtung betrachtet direkt vor der Heißlufthaube angeordnet sein.According to a preferred alternative embodiment, the steam blowing device can also be arranged directly in front of the hot air hood when viewed in the web running direction.
Die betreffende Dampfblaseinrichtung kann zudem so angeordnet, ausgeführt und/oder ansteuerbar sein, dass die Faserstoffbahn in Bahnlaufrichtung betrachtet lediglich über einen Teil der Gesamtlänge der Trocknungszone oder über die gesamte Trocknungszone gleichzeitig sowohl mit Heißluft als auch mit Dampf beaufschlagt wird.The relevant steam blower device can moreover be arranged, constructed and / or controlled so that the fibrous web, viewed in the direction of web travel, is acted upon by both hot air and steam at the same time over only a part of the total length of the drying zone or over the entire drying zone.
Umfasst die Dampfblaseinrichtung ein Dampfblasrohr, so liegt der Durchmesser der Öffnungen dieses Dampfblasrohres vorteilhafterweise in einem Bereich von etwa 5 bis etwa 1 mm und vorzugsweise in einem Bereich von etwa 4 bis etwa 2,5 mm. Der betreffende Durchmesser ist bevorzugt nach oben begrenzt, da eine bestimmte Geschwindigkeit für den Dampfstrahl erforderlich ist.If the steam blower comprises a steam blow pipe, the diameter of the openings of this steam blow pipe is advantageously in a range of about 5 to about 1 mm, and preferably in a range of about 4 to about 2.5 mm. The diameter in question is preferably limited upwards, since a certain speed is required for the steam jet.
Ist die Faserstoffbahn im Bereich der vorangehenden Trocknungszone von wenigstens einem permeablen Band, beispielsweise einem permeablen Pressband überdeckt, so ist der Abstand zwischen der Dampfblaseinrichtung und dem äußeren, die Faserstoffbahn überdeckenden permeablen Band, beispielsweise einem Pressband, vorzugsweise < 30 mm, insbesondere < 20 mm, insbesondere < 15 mm und vorzugsweise ≤ 10 mm.If the fibrous web in the area of the preceding drying zone is covered by at least one permeable belt, for example a permeable press belt, then the distance between the steam blower and the outer permeable belt covering the fibrous web, for example a press belt, is preferably <30 mm, in particular <20 mm , in particular <15 mm and preferably ≤ 10 mm.
Umfasst die Dampfblaseinrichtung ein Dampfblasrohr, so können dessen Öffnungen vorteilhafterweise in einem gegenseitigen Abstand < 20 mm, insbesondere < 10 mm und vorzugsweise < 7,5 mm angeordnet sein.If the steam blower device comprises a steam blower tube, its openings can advantageously be arranged at a mutual distance <20 mm, in particular <10 mm and preferably <7.5 mm.
Umfasst die Dampfblaseinrichtung wenigstens einen Dampfblaskasten, so ist über diesen vorteilhafterweise das Feuchtigkeitsquerprofil der Faserstoffbahn einstell-und/oder regulierbar.If the steam blowing device comprises at least one steam blower box, the moisture transverse profile of the fibrous web can advantageously be adjusted and / or regulated via this.
Umfasst die Dampfblaseinrichtung wenigstens ein Dampfblasrohr, so kann zumindest im Wesentlichen über dieses Dampfblasrohr der Trockengehalt der Faserstoffbahn beeinflussbar oder einstell- und/oder regulierbar sein.If the steam blowing device comprises at least one steam blow pipe, the dry content of the fibrous web can be influenced or adjusted and / or regulated at least substantially via this steam blow pipe.
Grundsätzlich kann die Dampfblaseinrichtung entweder nur wenigstens einen Dampfblaskasten oder nur wenigstens ein Dampfblasrohr oder auch sowohl wenigstens einen Dampfblaskasten oder auch wenigstens ein Dampfblasrohr umfassen.In principle, the steam blower device may comprise only at least one steam blow box or only at least one steam blow pipe or else at least one steam blow box or at least one steam blow pipe.
Ist die Faserstoffbahn im Bereich der vorangehenden Trocknungszone von wenigstens einem permeablen Band überdeckt, so sind vorteilhafterweise Mittel wie insbesondere ein Schaber oder dergleichen vorgesehen, um die mit dem äußeren die Faserstoffbahn überdeckenden permeablen Band mitgeführte Luftgrenzschicht vor einem Eintritt des Bandes in den Trocknungsbereich abzuführen.If the fibrous web is covered by at least one permeable band in the area of the preceding drying zone, means such as a scraper or the like are advantageously provided in order to remove the air boundary layer entrained with the outer permeable band covering the fibrous web prior to entry of the band into the drying area.
Die Durchsatzmenge (I/min) des Dampfs ist vorzugsweise geringer als die Durchsatzmenge (I/min) der Heißluft. Dabei kann bei Atmosphärendruck die Durchsatzmenge des Dampfs vorteilhafterweise geringer als das 0,5-fache, insbesondere geringer als das 0,3-flache und vorzugsweise geringer als das 0,2-fache der Durchsatzmenge der Heißluft sein.The flow rate (I / min) of the steam is preferably less than the flow rate (I / min) of the hot air. At atmospheric pressure, the flow rate of the vapor may advantageously be less than 0.5 times, in particular less than 0.3 times, and preferably less than 0.2 times, the flow rate of the hot air.
Der Dampf bewirkt eine Erhöhung der Temperatur der Faserstoffbahn zur Reduzierung der Viskosität des Wassers in der Faserstoffbahn. Dazu muss der Dampf in der Faserstoffbahn, insbesondere Tissuebahn, kondensieren, da dadurch die betreffende Temperaturerhöhung erzielt wird. Diese Temperaturerhöhung kann beispielsweise durch eine entsprechende Wahl des richtigen Temperaturpegels für die Heißluft eingestellt werden.The steam causes an increase in the temperature of the fibrous web to reduce the viscosity of the water in the fibrous web. For this purpose, the steam in the fibrous web, in particular tissue web, must condense, since thereby the relevant temperature increase is achieved. This temperature increase can be adjusted for example by an appropriate choice of the correct temperature level for the hot air.
Bevorzugt ist somit die Temperatur der die Faserstoffbahn beaufschlagenden Heißluft insbesondere zur Beeinflussung der Kondensation des Dampfs in der Faserstoffbahn einstellbar.The temperature of the hot air impinging on the fibrous web is thus preferably adjustable, in particular for influencing the condensation of the steam in the fibrous web.
Ist die Temperatur zu gering, so kondensiert der Dampf unmittelbar vor einem Eintreten in die Faserstoffbahn. Dies ist darauf zurückzuführen, dass der Dampf durch das Gehäuse der Heißlufthaube und durch die eintretenden kälteren Bänder abgekühlt wird. Dazu kann es insbesondere im Fall der Verwendung einer so genannten Bandpresse kommen, da der Dampf in diesem Fall zunächst zwei äußere Bänder durchdringen muss, nämlich das äußere permeable Band, insbesondere Pressband, und gegebenenfalls ein permeables strukturiertes Band, bevor er in die Faserstoffbahn eintritt.If the temperature is too low, the steam condenses immediately before entering the fibrous web. This is because the steam is cooled by the housing of the hot air hood and by the incoming colder bands. This may occur in particular in the case of the use of a so-called belt press, since in this case the steam first has to penetrate two outer bands, namely the outer permeable band, in particular press belt, and optionally a permeable structured band, before it enters the fibrous web.
Wird die Faserstoffbahn in der Trocknungszone von einem permeablen Pressband überdeckt, so besitzt dieses vorteilhafterweise eine Permeabilität > 170 m3/h (100 cfm), insbesondere > 510 m3/h (300 cfm), insbesondere > 850 m3/h (500 cfm) und vorzugsweise > 1189 m3/h (700 cfm) (cfm = cubic feet per minute).If the fibrous web is covered by a permeable press belt in the drying zone, this advantageously has a permeability of> 170 m 3 / h (100 cfm), in particular> 510 m 3 / h (300 cfm), in particular> 850 m 3 / h (500 cfm) and preferably> 1189 m 3 / h (700 cfm) (cfm = cubic feet per minute).
Ist die Faserstoffbahn zusammen mit einem permeablen strukturierten Band durch die Trocknungszone geführt so besitzt dieses vorzugsweise eine Permeabilität > 170 m3/h (100 cfm) (100 cfm) insbesondere 510 m3/h(300 cfm), insbesondere 850 m3/h (> 500 cfm) und vorzugsweise > 1189 m3/h (700 cmf).If the fibrous web led together with a permeable structured belt through the drying zone so owns this preferably has a permeability of> 170 m 3 / h (100 cfm) (100 cfm), in particular 510 m 3 / h (300 cfm), in particular 850 m 3 / h (> 500 cfm) and preferably> 1189 m 3 / h (700 cmf).
Von Vorteil ist insbesondere auch, wenn die Faserstoffbahn in der vorangehenden Trocknungszone von einem permeablen Pressband überdeckt wird, das zumindest im Wesentlichen aus Kunststoff, insbesondere Polyamid, Polyethylen, Polyurethan usw. besteht.It is particularly advantageous if the fibrous web is covered in the preceding drying zone by a permeable press belt, which consists at least substantially of plastic, in particular polyamide, polyethylene, polyurethane, etc.
Gemäß einer alternativen zweckmäßigen Ausführungsform der erfindungsgemä-ßen Maschine kann die Faserstoffbahn in der vorangehenden Trocknungszone jedoch auch von einem permeablen Pressband überdeckt werden, das durch ein Metallband gebildet wird.However, according to an alternative expedient embodiment of the machine according to the invention, the fibrous web in the preceding drying zone can also be covered by a permeable pressing belt, which is formed by a metal strip.
Bevorzugt wird zumindest ein zusammen mit der Faserstoffbahn durch die Trocknungszone geführtes Band in Bahnlaufrichtung vor der Trocknungszone vorgeheizt. Dies ist insbesondere in dem Fall zweckmäßig, dass ein aus Metall bestehendes Pressband eingesetzt wird.Preferably, at least one belt guided through the drying zone together with the fibrous web is preheated in the web running direction in front of the drying zone. This is particularly useful in the case that a metal existing press belt is used.
Zum Vorheizen wird vorteilhafterweise eine Dampfheizeinrichtung, eine IR-Heizeinrichtung und/oder eine Heißwasser-Heizeinrichtung eingesetzt.For preheating advantageously a steam heater, an IR heater and / or a hot water heater is used.
Eine Heißwasser-Heizeinrichtung ist insbesondere für ein zusammen mit der Faserstoffbahn durch die Trocknungszone geführtes inneres Band wie insbesondere ein zusätzliches Entwässerungsband zweckmäßig.A hot-water heating device is particularly suitable for an inner band guided through the drying zone together with the fibrous web, in particular an additional dewatering belt.
Wie bereits erwähnt, kann zweckmäßigerweise die auf der Oberfläche des äußeren Bandes mitgeschleppte Lufttrennschicht beispielsweise durch einen sich vor der Heißlufthaube über deren Breite erstreckenden Schaber abgeführt werden. Auch dies bringt eine entsprechend höhere Temperatur mit sich, nachdem vermieden wird, dass der Dampf vor einem Eintritt in die Faserstoffbahn abgekühlt wird. Die Temperatur der Heißluft kann damit geringer gewählt werden.As already mentioned, the air separation layer entrained on the surface of the outer band may expediently be removed, for example, by means of a scraper extending over the width thereof in front of the hot air hood. This also brings a correspondingly higher temperature after it is avoided that the steam is cooled before entering the fibrous web. The temperature of the hot air can thus be chosen lower.
Die Erfindung wird im Folgenden anhand von Ausführungsbeispielen unter Bezugnahme auf die Zeichnung näher erläutert; in dieser zeigen:
- Fig. 1
- eine schematische Darstellung einer herkömmlichen, nur mit Dampf arbeitenden Trocknungsvorrichtung sowie des entsprechenden Trockengehaltszuwachses und des entsprechenden Temperaturverlaufs,
- Fig. 2
- eine schematische Darstellung einer herkömmlichen, nur mit Heißluft arbeitenden Trocknungsvorrichtung sowie des entsprechenden Trockengehaltszuwachses und des entsprechenden Temperaturverlaufs,
- Fig. 3
- eine schematische Darstellung einer beispielhaften Ausführungsform einer erfindungsgemäßen Maschine zur Herstellung einer Tissuebahn mit einer erfindungsgemäßen Trockriungsvorrichtung und
- Fig. 4
- eine vereinfachte schematische Darstellung einer abgewandelten Ausführungsform der erfindungsgemäßen Trocknungsvorrichtung sowie des entsprechenden Trockengehaltszuwachses und des entsprechenden Temperaturverlaufs.
- Fig. 1
- a schematic representation of a conventional, only working with steam drying device and the corresponding dry content gain and the corresponding temperature profile,
- Fig. 2
- a schematic representation of a conventional, working only with hot air drying device and the corresponding dry content gain and the corresponding temperature profile,
- Fig. 3
- a schematic representation of an exemplary embodiment of a machine according to the invention for producing a tissue web with a Trockriungsvorrichtung invention and
- Fig. 4
- a simplified schematic representation of a modified embodiment of the drying device according to the invention and the corresponding dry content increase and the corresponding temperature profile.
Die Bänder 18 bis 20 sind jeweils permeabel. Das Pressband 22 ist über Leitwalzen 24 geführt und presst die Bänder 18 bis 22 sowie die Tissuebahn 16 im Bereich der Saugzone 10 gegen die Saugwalze 12.The
Im Bereich des Dampfblaskastens steigt die Temperatur T an. Im Anschluss daran kühlt die Tissuebahn 16 jedoch bereits innerhalb der Saugzone 10 mit der angesaugten Umgebungsluft stark ab. Wie sich aus der
Der Trockengehaltszuwachs D beträgt bei dieser Trocknungsvorrichtung, bei der die Tissuebahn 16 durch die durch diese hindurchströmende Heißluft getrocknet wird, etwa 1,5 %. Die Temperatur T erhöht sich im Bereich der Saugzone 10 und der Heißlufthaube 26 nur unwesentlich.The dry content increment D in this drying apparatus, in which the
Die Trocknungsvorrichtung 30 umfasst eine Saugwalze 32 mit einer insbesondere durch einen integrierten Saugkasten definierten Saugzone 34 und eine der Saugwalze 32 zugeordnete Heißlufthaube 36.The drying
Dabei ist die Faserstoffbahn 38, hier beispielsweise Tissuebahn, zusammen mit einem permeablen strukturierten Band 40 über die Saugwalze 32 geführt, wobei die Faserstoffbahn 38 zwischen dem permeablen strukturierten Band 40 und der Saugwalze 32 liegt. Zudem ist im Bereich der Saugzone 34 außen ein unter hoher Spannung stehendes permeables Pressband 80 um die Saugwalze 32 geschlungen, wodurch eine Bandpresse gebildet wird. Dieses in der
Zusätzlich kann ein Entwässerungsband 42, z.B. Filz, um die Saugwalze 32 geführt sein, das zwischen der Saugwalze 32 und dem permeablen strukturierten Band 40 liegt und durch das hindurch die Heißluft in die Saugzone 34 der Saugwalze 32 strömt. Beim vorliegenden Ausführungsbeispiel werden also nacheinander das permeable Pressband 80, das permeable strukturierte Band 40, die Faserstoffbahn 38 und das Entwässerungsband 42 von der Heißluft durchströmt.In addition, a dewatering
Die laufende Faserstoffbahn 38 wird also im Bereich der Trocknungsvorrichtung 30 über eine vorangehende Trocknungszone hinweg mit Heißluft beaufschlagt, wobei diese Trocknungszone zumindest im Wesentlichen durch die Heißlufthaube 36 bestimmt sein kann. Dabei kann sich diese Trocknungszone in Bahnlaufrichtung L betrachtet beispielsweise zumindest im Wesentlichen über die Saugzone 34 der Saugwalze 32 oder beispielsweise auch darüber hinaus erstrecken.The running
Im Anschluss an die im Bereich der Trocknungsvorrichtung 30 vorgesehene vorangehende Trocknungszone wird die Faserstoffbahn 38 einem nachgeordneten Trockenzylinder 60, insbesondere Yankee-Zylinder, zugeführt, dem eine weitere Haube 66 zugeordnet ist und in dessen Bereich die Faserstoffbahn 38 weiter getrocknet wird.Subsequent to the preceding drying zone provided in the area of the drying
Erfindungsgemäß wird nun die Heißluft für die der vorangehenden Trocknungszone zugeordnete Heißlufthaube 36 zumindest teilweise der dem nachgeordneten Trockenzylinder 60 zugeordneten Haube 66 entnommen. Dabei kann die Heißluft für die der vorangehenden Trocknungszone zugeordnete Heißlufthaube 36 zumindest teilweise der Abluft der dem nachgeordneten Trockenzylinder 60 zugeordneten Haube 66 entnommen werden.According to the invention, the hot air for the hot air hood assigned to the preceding drying zone is at least partially taken from the hood assigned to the
Der der vorangehenden Trocknungszone zugeordneten Heißlufthaube 36 kann beispielsweise auch Trocknungsluft aus einer getrennten Trocknungsluftquelle zugeführt werden, wobei diese der Heißlufthaube 36 zugeführte Trocknungsluft dann insbesondere mittels eines Wärmetauschers durch Heißluft erhitzt werden kann, die der dem Trockenzylinder 60 zugeordneten Haube 66 bzw. deren Abluft entnommen wird.For example, drying air supplied from a separate drying air source can also be supplied to the drying air hood associated with the preceding drying zone, and this drying air supplied to the hot air hood can then be heated by hot air, in particular by means of a heat exchanger, which is taken from the hood or its exhaust air assigned to the drying cylinder ,
Die der Haube 66 des Trockenzylinders 60 entnommene Heißluft kann beispielsweise eine Temperatur von etwa 300°C besitzen.The hot air taken from the
Die Heißlufthaube 36 kann zumindest teilweise insbesondere mit Heißluft versorgt werden, deren Temperatur in einem Bereich < 250°C, insbesondere in einem Bereich < 200°C und vorzugsweise in einem Bereich von etwa 150°C bis etwa 200°C liegt.The
Vorteilhafterweise wird die Faserstoffbahn 38 im Bereich der dem Trockenzylinder 60 vorangehenden Trocknungszone mit Heißluft und zumindest bereichsweise mit Dampf beaufschlagt.Advantageously, the
Dazu kann die. Faserstoffbahn 38 in Bahnlaufrichtung L betrachtet zumindest am Anfang der Trocknungszone mit Dampf beaufschlagt werden. Beim vorliegenden Ausführungsbeispiel gemäß
Zur Beaufschlagung der Faserstoffbahn 38 mit Dampf ist wenigstens eine Dampfblaseinrichtung 44 wie insbesondere ein Dampfblasrohr oder Dampfblaskasten vorgesehen. Im vorliegenden Fall umfasst diese Dampfblaseinrichtung 44 ein vorzugsweise am Anfang der Trocknungszone vorgesehenes Dampfblasrohr.For impinging the
Die Dampfblaseinrichtung 44 kann sich zumindest im Wesentlichen über die gesamte quer zur Bahnlaufrichtung L gemessene Breite der Heißlufthaube 36 erstrecken. Vorteilhafterweise ist sie zumindest teilweise innerhalb der Heißlufthaube 36 angeordnet.The
Wie beispielsweise anhand der
Wie anhand der
Die Maschine 28 umfasst zudem einen Former mit zwei zusammenlaufenden Entwässerungsbändern 40, 48, wobei das Innenband im vorliegenden Fall gleichzeitig das permeable strukturierte Band 40 bildet. Die beiden Entwässerungsbänder 40, 48 laufen unter Bildung eines Stoffeinlaufspalts 50 zusammen und sind über ein Formierelement 52 wie insbesondere eine Formierwalze geführt.The
Im vorliegenden Fall wird das permeable strukturierte Band 40 also durch das mit dem Formierelement 52 in Kontakt tretende innere Entwässerungsband des Formers gebildet. Das nicht mit dem Formierelement 52 in Kontakt tretende äußere Entwässerungsband 48 wird im Anschluss an das Formierelement 52 wieder von der Faserstoffbahn 38 getrennt.In the present case, therefore, the permeable
Mittels eines Stoffauflaufs 54 wird die Faserstoffsuspension in den Stoffeinlaufspalt 50 eingebracht.By means of a
Zwischen dem Formierelement 52 und der Trocknungsvorrichtung 30 kann ein Saugelement 56 vorgesehen sein, durch das die Faserstoffbahn 38 an dem permeablen strukturierten Band 40 gehalten bzw. gegen dieses permeable strukturierte Band 40 gedrückt wird.Between the forming
Im Anschluss an die Trocknungsvorrichtung 30 wird das Entwässerungsband 42 wieder von dem permeablen strukturierten Band 40 getrennt. Dabei ist hinter der Trocknungsvorrichtung 30 ein Pickup- oder Trennelement 58 vorgesehen, durch das die Faserstoffbahn 38 bei der Trennung vom Entwässerungsband 42 an dem permeablen strukturierten Band 40 gehalten wird.Following the drying
Im Anschluss daran wird die Faserstoffbahn 38 zusammen mit dem permeablen strukturierten Band 40 durch einen zwischen dem vorzugsweise durch einen Yankee-Zylinder gebildeten Trockenzylinder 60 und einem Presselement 62 wie beispielsweise einer Presswalze gebildeten Pressspalt 64 geführt. Bei dem Presselement 62 handelt es sich im vorliegenden Fall beispielsweise um eine Schuhpresswalze. Hinter dem Pressspalt 64 wird das permeable strukturierte Band 40 wieder von dem Trockenzylinder 60 getrennt, während die Faserstoffbahn 38 am Trockenzylinder 60 verbleibt. Dem Trockenzylinder 60 ist die Haube 66 zugeordnet.Subsequently, the
Zwischen der Saugwalze 32 und dem Trockenzylinder 60 kann wahlweise ein Vakuumkasten mit einer Heißlufthaube 68 oder dergleichen vorgesehen sein, um die Blattfestigkeit zu erhöhen.Optionally, a vacuum box with a
Wie bereits erwähnt, kann die Heißluft für die der Saugwalze 32 zugeordneten Heißlufthaube 36 kann zumindest teilweise der dem Trockenzylinder 60 zugeordneten Haube 66 entnommen sein. Die dieser Haube 66 entnommene Heißluft besitzt eine Temperatur beispielsweise im Bereich von etwa 300°C, die in der Regel höher ist, als die für die Heißluft des Heißluftkastens 36 erforderliche Temperatur.As already mentioned, the hot air for the
Wie anhand der
Die der dem Zylinder 60 zugeordneten Haube 66 entnommene Heißluft kann auch mit über eine Leitung 76 zugeführter Kaltluft gemischt werden. Auch in der Leitung 76 für die zuzuführende Kaltluft kann wieder wenigstens ein Ventil 78, insbesondere Regelventil vorgesehen sein. Über das Mischungsverhältnis von der Haube 66 entnommener Heißluft und der Kaltluft kann also die Temperatur der der Heißlufthaube 36 zugeführten Luft eingestellt werden.The hot air taken from the
Das vorliegende Ausführungsbeispiel unterscheidet sich von dem der
Das Pressband 18 ist in Bahnlaufrichtung L betrachtet vor und hinter der Trocknungszone jeweils um eine Leitwalze 82 geführt, über die die betreffende Spannung für das Pressband 80 erzeugt wird.The
Wie anhand der
- 1010
- Saugzonesuction zone
- 1212
- Saugwalzesuction roll
- 1414
- Dampfblaskastensteam blow
- 1616
- Tissuebahntissue web
- 1818
- Entwässerungsbanddewatering belt
- 2020
- strukturiertes Bandstructured band
- 2222
- Pressbandpress belt
- 2424
- Leitwalzeguide roll
- 2626
- HeißlufthaubeHot air hood
- 2828
- Maschinemachine
- 3030
- Trocknungsvorrichtungdrying device
- 3232
- besaugte Einrichtung, Saugwalzevacuumed device, suction roller
- 3434
- Saugzonesuction zone
- 3636
- HeißlufthaubeHot air hood
- 3838
- Faserstoffbahn, insbesondere TissuebahnFibrous web, in particular tissue web
- 4040
- permeables strukturiertes Bandpermeable structured band
- 4242
- Entwässerungsbanddewatering belt
- 4444
- Dampfblaseinrichtung, Dampfblasrohr, DampfblaskastenSteam blower, steam pipe, steam box
- 4646
- Schaberscraper
- 4848
- Entwässerungsbanddewatering belt
- 5050
- StoffeinlaufspaltStock inlet gap
- 5252
- Formierelement, FormierwalzeForming element, forming roller
- 5454
- Stoffauflaufheadbox
- 5656
- Saugelementsuction
- 5858
- Pickup- oder TrennelementPickup or separating element
- 6060
- Trockenzylinder, Yankee-ZylinderDrying cylinder, Yankee cylinder
- 6262
- Presselementpress member
- 6464
- Pressspaltpress nip
- 6666
- HaubeHood
- 6868
- HeißlufthaubeHot air hood
- 7070
- Zuleitungsupply
- 7272
- VentilValve
- 7474
- Filterfilter
- 7676
- Leitungmanagement
- 7878
- VentilValve
- 8080
- permeables Pressbandpermeable press belt
- 8282
- Leitwalzeguide roll
Claims (72)
- Method for drying a fibrous material web (38), in particular a paper, cardboard, or tissue web, in which the moving fibrous material web (38) is subjected, in the region of a specifiable upstream drying zone, to hot air from a hot air hood (36), and subsequent to the drying zone is fed to a downstream Yankee cylinder (60), to which a further hood (66) is assigned, and in the region of which the fibrous material web (38) is dried further, wherein the hot air for the hot air hood (36) assigned to the upstream drying zone is at least partially taken from the exhaust air of the hood (66) assigned to the downstream Yankee cylinder (60), and the drying zone is essentially defined by the region in which the fibrous material web is subjected to hot air,
characterized in that
the fibrous material web (38) within the drying zone is at least in some regions subjected to steam, and in that the fibrous material web (38), as viewed in the web direction of movement (L), is subjected to steam, at least at the start of the drying zone, for purposes of achieving a high gain in dry content. - Method according to Claim 1,
drying air from a separate drying air source is fed to the hot air hood (36) assigned to the upstream drying zone, and the said drying air fed to the hot air hood (36) is heated, in particular by means of a heat exchanger, by hot air that is extracted from the hood (66) assigned to the drying cylinder (60), that is to say, from its exhaust air. - Method according to one of the preceding claims,
characterized in that
the hot air extracted from the hood (66) of the drying cylinder (60) possesses a temperature of approximately 300 °C. - Method according to one of the preceding claims,
characterized in that
the hot air hood (36) is at least partially supplied with hot air, the temperature of which lies in a range < 250 °C, in particular < 200 °C, and preferably in a range of approximately 150 °C to approximately 200 °C. - Method according to Claim 1,
characterized in that
the fibrous material web (38), as viewed in the web direction of movement (L), is subjected to steam within the first half of the overall length of the drying zone. - Method according to one of the preceding claims,
characterized in that
the fibrous material web (38), as viewed in the web direction of movement (L), is subjected firstly to steam, and subsequently to hot air. - Method according to one of the Claims 1 to 5,
characterized in that
the fibrous material web (38), as viewed in the web direction of movement (L), is subjected firstly to hot air, subsequently to steam, and after that once again to hot air. - Method according to one of the preceding claims,
characterized in that
the fibrous material web (38), as viewed in the web direction of movement (L), is subjected to steam at least essentially over the overall length of the drying zone. - Method according to one of the Claims 1 to 7,
characterized in that
the fibrous material web (38), as viewed in the web direction of movement (L), is subjected to steam at least essentially only within the first half of the overall length of the drying zone. - Method according to Claim 9,
characterized in that
the fibrous material web (38), as viewed in the web direction of movement (L), is subjected to steam at least essentially over the first half of the overall length of the drying zone. - Method according to one of the Claims 1 to 7,
characterized in that
the fibrous material web (38), as viewed in the web direction of movement (L), is subjected to steam at least essentially only within the first third of the overall length of the drying zone. - Method according to Claims 1 to 7,
characterized in that
the fibrous material web (38), as viewed in the web direction of movement (L), is subjected to steam at least essentially over the first third of the overall length of the drying zone. - Method according to one of the Claims 1 to 7,
characterized in that
the fibrous material web (38), as viewed in the web direction of movement (L), is subjected to steam at least essentially only within the first quarter of the overall length of the drying zone. - Method according to one of the Claims 1 to 7,
characterized in that
the fibrous material web (38), as viewed in the web direction of movement (L), is subjected to steam at least essentially over the first quarter of the overall length of the drying zone. - Method according to one of the Claims 1 to 7,
characterized in that
the fibrous material web (38), as viewed in the web direction of movement (L), is subjected to steam only at the start of the drying zone. - Method according to one of the preceding claims,
characterized in that
the fibrous material web (38) is subjected to hot air over the specifiable drying zone. - Method according to one of the preceding claims,
characterized in that
the fibrous material web (38), as viewed in the web direction of movement (L), is subjected simultaneously to both hot air and steam in at least some regions. - Method according to one of the preceding claims,
characterized in that
the fibrous material web (38), is fed together with a permeable belt, in particular a structured belt, through the drying zone, wherein the hot air and/or steam flows firstly through the fibrous material web, and subsequently through the permeable belt. - Method according to one of the Claims 1 to 17,
characterized in that
the fibrous material web (38) is fed together with at least one permeable belt (40), in particular a structured belt, through the drying zone, wherein the hot air and/or steam flows firstly through the permeable belt (40), and subsequently through the fibrous material web (38). - Method according to Claim 19,
characterized in that
in the drying zone the fibrous material web is covered by at least one further permeable belt (80), in particular a pressure application belt, wherein the hot air and/or steam flows firstly through the further permeable belt (80), or pressure application belt, subsequently through the first permeable belt (40), or structured belt, and finally through the fibrous material web (38). - Method according to Claim 19 or 20,
characterized in that
an additional water removal belt (42), in particular a felt belt, is fed together with the fibrous material web (38) through the drying zone, wherein the hot air and/or steam flows firstly, where applicable, through the further permeable belt (80), or pressure application belt, subsequently through the first permeable belt (40), or structured belt, and through the fibrous material web (38), and finally through the additional water removal belt (42). - Method according to one of the preceding claims,
characterized in that
in the drying zone the fibrous material web (38) is subjected to a baffle flow drying process in at least some regions. - Method according to one of the preceding claims,
characterized in that
in the drying zone the fibrous material web (38) is subjected to a through flow drying process in at least some regions. - Machine for the manufacture of a fibrous material web (38), in particular a paper, cardboard, or tissue web, with a specifiable upstream drying zone, in the region of which the moving fibrous material web (38) can be subjected to hot air from a hot air hood (36), and with a downstream Yankee cylinder (60), to which a hood (66) is assigned for purposes of drying of the fibrous material web (38), in particular for purposes of executing the method according to one of the preceding claims, wherein the hot air for the hot air hood (36) assigned to the upstream drying zone is at least partially taken from the exhaust air of the hood (66) assigned to the downstream drying cylinder (60), and the drying zone is essentially defined by the region in which the fibrous material web is subjected to hot air,
characterized in that
within the drying zone the fibrous material web (38) can be subjected to steam in at least some regions, and in that the fibrous material web (38), as viewed in the web direction of movement (L), can be subjected to steam, at least at the start of the drying zone, for purposes of achieving a high gain in dry content. - Machine according to Claim 24,
characterized in that
drying air from a separate drying air source is fed to the hot air hood (36) assigned to the upstream drying zone, and the said drying air fed to the hot air hood (36) is heated, in particular by means of a heat exchanger, by hot air that is extracted from the hood (66) assigned to the drying cylinder (60), that is to say, from its exhaust air. - Machine according to one of the preceding Claims 24 to 25,
characterized in that
the hot air extracted from the hood (66) of the drying cylinder (60) possesses a temperature of approximately 300 °C. - Machine according to one of the preceding Claims 24 to 26,
characterized in that
the hot air hood (36) is at least partially supplied with hot air, the temperature of which lies in a range < 250 °C, in particular < 200 °C, and preferably in a range of approximately 150 °C to approximately 200 °C. - Machine according to Claim 24,
characterized in that
the fibrous material web (38), as viewed in the web direction of movement (L), can be subjected to steam within the first half of the overall length of the drying zone. - Machine according to Claim 28,
characterized in that
the fibrous material web (38), as viewed in the web direction of movement (L), can be subjected firstly to steam, and subsequently to hot air. - Machine according to Claim 28,
characterized in that
the fibrous material web (38), as viewed in the web direction of movement (L), can be subjected firstly to hot air, subsequently to steam, and after that once again to hot air. - Machine according to Claim 24,
characterized in that
the fibrous material web (38), as viewed in the web direction of movement (L), can be subjected to steam at least essentially over the overall length of the drying zone. - Machine according to one of the Claims 28 to 30,
characterized in that
the fibrous material web (38), as viewed in the web direction of movement (L), can be subjected to steam at least essentially only within the first half of the overall length of the drying zone. - Machine according to Claim 32,
characterized in that
the fibrous material web (38), as viewed in the web direction of movement (L), can be subjected to steam at least essentially over the first half of the overall length of the drying zone. - Machine according to one of the Claims 28 to 30,
characterized in that
the fibrous material web (38), as viewed in the web direction of movement (L), can be subjected to steam at least essentially only within the first third of the overall length of the drying zone. - Machine according to one of the Claims 28 to 30,
characterized in that
the fibrous material web (38), as viewed in the web direction of movement (L), can be subjected to steam at least essentially over the first third of the overall length of the drying zone. - Machine according to one of the Claims 28 to 30,
characterized in that
the fibrous material web (38), as viewed in the web direction of movement (L), can be subjected to steam at least essentially only within the first quarter of the overall length of the drying zone. - Machine according to one of the Claims 28 to 30,
characterized in that
the fibrous material web (38), as viewed in the web direction of movement (L), can be subjected to steam at least essentially over the first quarter of the overall length of the drying zone. - Machine according to one of the Claims 28 to 30,
characterized in that
the fibrous material web (38), as viewed in the web direction of movement (L), can be subjected to steam only at the start of the drying zone. - Machine according to one of the preceding Claims 24 to 38,
characterized in that
the fibrous material web (38) is subjected to hot air over the specifiable drying zone. - Machine according to one of the preceding Claims 24 to 39,
characterized in that
the fibrous material web (38), as viewed in the web direction of movement (L), is subjected simultaneously to both hot air and steam in at least some regions. - Machine according to one of the preceding Claims 24 to 40,
characterized in that
the fibrous material web (38) is fed together with a permeable belt, in particular a structured belt, through the drying zone, wherein the hot air and/or steam flows firstly through the fibrous material web, and subsequently through the permeable belt. - Machine according to one of the Claims 28 to 38,
characterized in that
the fibrous material web (38) is fed together with at least one permeable belt (40), in particular a structured belt, through the drying zone, wherein the hot air and/or steam flows firstly through the permeable belt (40), and subsequently through the fibrous material web (38). - Machine according to Claim 42,
characterized in that
in the drying zone the fibrous material web (38) is covered by at least one further permeable belt (80), in particular a pressure application belt, wherein the hot air and/or steam flows firstly through the further permeable belt (80), or pressure application belt, subsequently through the first permeable belt (40), or structured belt, and finally through the fibrous material web (38). - Machine according to Claim 42 or 43,
characterized in that
an additional water removal belt (42), in particular a felt belt, is fed together with the fibrous material web (38) through the drying zone, wherein the hot air and/or steam flows firstly, where applicable, through the further permeable belt (80), or pressure application belt, subsequently through the first permeable belt (40), or structured belt, and through the fibrous material web (38), and finally through the additional water removal belt (42). - Machine according to one of the preceding Claims 24 to 44,
characterized in that
at least one hot air hood (36) is provided for purposes of subjecting the fibrous material web (38) to hot air. - Machine according to one of the preceding Claims 28 to 45,
characterized in that
at least one steam blower device (44), in particular a steam blower pipe, or a steam blower box, is provided for purposes of subjecting the fibrous material web (38) to steam. - Machine according to Claim 46,
characterized in that
the steam blower device (44) extends at least essentially over the total width of the hot air hood (36), measured at right angles to the web direction of movement. - Machine according to Claim 46 or 47,
characterized in that
the steam blower device (44) is arranged at least partially within the hot air hood (36). - Machine according to Claim 46 or 47,
characterized in that
the steam blower device (44), as viewed in the web direction of movement (L), is arranged directly upstream of the hot air hood (36). - Machine according to one of the preceding Claims 46 to 49,
characterized in that
the steam blower device (44) comprises at least one steam blower pipe with openings; its diameter lies in a range from approximately 5 to approximately 1 mm, and preferably in a range from approximately 4 to approximately 2.5 mm. - Machine according to one of the preceding Claims 46 to 50,
characterized in that
in the region of the drying zone the fibrous material web is covered with at least one permeable belt (40), and in that the distance between the steam blower device (44) and the outer permeable belt (38) covering the fibrous material web is < 30 mm, in particular < 20 mm, in particular < 15 mm, and is preferably 10 mm. - Machine according to one of the preceding Claims 46 to 51,
characterized in that
the steam blower device (44) comprises at least one steam blower pipe with openings, which are arranged at mutual distances of < 20 mm, in particular of < 10 mm, and preferably of < 7.5 mm. - Machine according to one of the preceding Claims 46 to 52,
characterized in that
the steam blower device (44) comprises at least one steam blower box, and via the latter the transverse moisture profile of the fibrous material web (38) can be adjusted and/or regulated. - Machine according to one of the preceding Claims 46 to 53,
characterized in that
the steam blower device (44) comprises at least one steam blower pipe, and the dry content of the fibrous material web (38) can be influenced, or can be adjusted and/or regulated, at least essentially via the said steam blower pipe. - Machine according to one of the preceding Claims 24 to 54,
characterized in that
in the region of the drying zone the fibrous material web (38) is covered with at least one permeable belt (40), and in that means are provided, in particular such as a scraper (46) or similar, in order to remove the air boundary layer carried along with the outer permeable belt (40) covering the fibrous material web (38), before the entry of the belt into the drying zone. - Machine according to one of the preceding Claims 24 to 55,
characterized in that
in the region of the drying zone at least one suction device (32), in particular a suction box and/or suction roller, is arranged on the side of the fibrous material web (38), or the additional water removal belt, facing away from the hot air hood (36). - Machine according to Claim 56,
characterized in that
the suction device comprises a suction roller (32) with a suction box defining a suction zone. - Machine according to Claim 43,
characterized in that
the further permeable belt is formed by a pressure application belt (80), which is subject to a high tension, preferably in a range from approximately 40 to approximately 60 kN/m, and thereby applies a pressure in a pressure application zone, which preferably lies in a range from approximately 0.5 to approximately 1.5 bar. - Machine according to Claim 58,
characterized in that
the length, as viewed in the web direction of movement (L), of the pressure application zone formed by the permeable pressure application belt (80), is at least essentially defined by the contact region, over which the pressure application belt (80) makes contact with the suction roller. - Machine according to one of the preceding Claims 58 to 59,
characterized in that
the length, as viewed in the web direction of movement (L), of the pressure application zone formed by the permeable pressure application belt (80), corresponds at least essentially to the length of the suction zone of the suction roller. - Machine according to one of the preceding Claims 58 to 60,
characterized in that
the drying zone, as viewed in the web direction of movement (L), is shorter than the pressure application zone. - Machine according to one of the Claims 58 to 59,
characterized in that
the drying zone, as viewed in the web direction of movement (L), is equal to or longer than the pressure application zone. - Machine according to one of the preceding Claims 28 to 62,
characterized in that
the flow rate (l/min) of the steam is less than the flow rate (l/min) of the hot air. - Machine according to Claim 63,
characterized in that
at atmospheric pressure the flow rate of the steam is less than 0.5 times, in particular less than 0.3 times, and preferably less than 0.2 times, the flow rate of the hot air. - Machine according to one of the preceding Claims 24 to 64,
characterized in that
the temperature of the hot air impacting on the fibrous material web (38) can be adjusted, in particular for purposes of influencing the condensation of the steam in the fibrous material web (38). - Machine according to one of the preceding Claims 24 to 65,
characterized in that
in the drying zone the fibrous material web (38) is covered by a permeable pressure application belt (80), which possesses a permeability of > 170 m3/h (100 cfm), in particular > 510 m3/h (300 cfm), in particular > 850 m3/h (500 cfm) and preferably > 1189 m3/h (700 cfm). - Machine according to one of the preceding Claims 24 to 66,
characterized in that
the fibrous material web (38) is fed through the drying zone together with a permeable structured belt (40), which possesses a permeability of > 170 m3/h (100 cfm), in particular > 510 m3/h (300 cfm), in particular > 850 m3/h (500 cfm) and preferably > 1189 m3/h (700 cfm). - Machine according to one of the preceding Claims 24 to 67,
characterized in that
in the drying zone the fibrous material web (38) is covered by a permeable pressure application belt (80), which at least essentially consists of a plastic, in particular polyamide, polyethylene, or polyurethane. - Machine according to one of the Claims 28 to 68,
characterized in that
in the drying zone the fibrous material web (38) is covered by a permeable pressure application belt (80), which is formed by a metal belt. - Machine according to one of the preceding Claims 24 to 69,
characterized in that
at least one belt (80, 40, 42), fed together with the fibrous material web (38) through the drying zone, is preheated upstream of the drying zone in the web direction of movement (L). - Machine according to Claim 70,
characterized in that
a steam heating device an IR heating device, and/or a hot water heating device, is provided for purposes of preheating. - Machine according to Claim 70 or 71,
characterized in that
at least one inner belt (42), such as in particular the additional water removal belt, fed together with the fibrous material web (38) through the drying zone, can be preheated by means of a hot water heating device.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102006062235A DE102006062235A1 (en) | 2006-12-22 | 2006-12-22 | Method and device for drying a fibrous web |
PCT/EP2007/064308 WO2008077874A1 (en) | 2006-12-22 | 2007-12-20 | Method and apparatus for drying a fibrous material web |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2106483A1 EP2106483A1 (en) | 2009-10-07 |
EP2106483B1 true EP2106483B1 (en) | 2016-03-16 |
Family
ID=39204706
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07857929.9A Active EP2106483B1 (en) | 2006-12-22 | 2007-12-20 | Method and apparatus for drying a fibrous material web |
Country Status (6)
Country | Link |
---|---|
US (2) | US8402673B2 (en) |
EP (1) | EP2106483B1 (en) |
BR (1) | BRPI0717667A2 (en) |
CA (1) | CA2673182C (en) |
DE (1) | DE102006062235A1 (en) |
WO (1) | WO2008077874A1 (en) |
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-
2006
- 2006-12-22 DE DE102006062235A patent/DE102006062235A1/en not_active Withdrawn
-
2007
- 2007-12-20 CA CA2673182A patent/CA2673182C/en not_active Expired - Fee Related
- 2007-12-20 EP EP07857929.9A patent/EP2106483B1/en active Active
- 2007-12-20 WO PCT/EP2007/064308 patent/WO2008077874A1/en active Application Filing
- 2007-12-20 BR BRPI0717667-8A patent/BRPI0717667A2/en not_active Application Discontinuation
-
2009
- 2009-06-18 US US12/487,344 patent/US8402673B2/en not_active Expired - Fee Related
-
2013
- 2013-02-20 US US13/772,094 patent/US8544184B2/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10533284B2 (en) * | 2016-12-21 | 2020-01-14 | Voith Patent Gmbh | Method for operation of a heating group subsystem, and heating group subsystem |
US10745858B1 (en) * | 2018-06-27 | 2020-08-18 | Kimberly-Clark Worldwide, Inc. | Through-air drying apparatus and methods of manufacture |
Also Published As
Publication number | Publication date |
---|---|
BRPI0717667A2 (en) | 2013-12-03 |
US8402673B2 (en) | 2013-03-26 |
CA2673182A1 (en) | 2008-07-03 |
CA2673182C (en) | 2012-12-18 |
EP2106483A1 (en) | 2009-10-07 |
US20090288311A1 (en) | 2009-11-26 |
WO2008077874A1 (en) | 2008-07-03 |
DE102006062235A1 (en) | 2008-06-26 |
US8544184B2 (en) | 2013-10-01 |
US20130160321A1 (en) | 2013-06-27 |
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