EP2089917A2

EP2089917A2 - Thermoelectric elements, method for the production thereof, and use thereof

Info

Publication number: EP2089917A2
Application number: EP07803245A
Authority: EP
Inventors: Rüdiger Schütte; Thorsten Schultz; Georg Markowz
Original assignee: Evonik Degussa GmbH
Current assignee: Evonik Operations GmbH
Priority date: 2006-11-21
Filing date: 2007-09-05
Publication date: 2009-08-19
Also published as: WO2008061823A2; WO2008061823A3; CN101542763A; TW200832769A; DE102006055120B4; DE102006055120A1; US8378206B2; JP2010510682A; US20080121263A1; JP5290187B2; CN101542763B

Abstract

Disclosed are thermoelectric elements that are produced using a porous matrix or a porous substrate. The matrix is made of an electrically insulating material that has sufficient thermal and chemical resistance and the lowest possible thermal conductivity. The matrix is provided with different thermoelectric materials in predetermined areas such that continuous conductors are formed within the matrix. Said continuous conductors are electrically interconnected so as to form thermal couples which are electrically interconnected so as to form the thermoelectric element. The production method is inexpensive and very flexible, allowing thermoelectric elements to be produced for many different applications.

Description

Thermoelectric elements, process for their preparation and their use

The invention is directed to the production of thermoelectric elements (hereinafter also

"TE elements"), on the process products and their use.

The so-called thermoelectric effect (also called "TE effect" in the following) was already discovered and described by Peltier and Seebeck in the 19th century, and it was found that in combinations of different metals, alloys or semiconductor materials (hereinafter also "TE materials called a relationship between the flowing through these heat flows and electrical currents. On the one hand, a heat flow can generate an electrical potential between the warmer and colder end of the TE material, which can be used via a closed circuit in the form of a current flow (Seebeck effect, thermoelectric generator). On the other hand, the application of an electrical

Potential of such materials not only to a stream but also to a heat flow, i. one electrical contact surface heats up, the other cools down (Peltier effect, Peltier elements).

Thermoelectric devices are also known as thermosensors for temperature measurement. They can also be used as a heat pump for cooling purposes. A detailed discussion of scientific research and the state of the art can be found in "Thermoelectrics handbook: macro to nano", D. M. Rowe, CRC Press, 2006.

The TE effect has long been exploited in numerous applications. So thermocouples are used for temperature measurement. Peltier elements heat / cool in low-power applications or where compression refrigeration systems can not be used for other reasons. Also thermoelectric generators (TEG) are known to generate electrical power from existing heat flows.

Thermocouples and Peltier elements are already available as mass products. TEGs are on the cusp of mass production. However, for a broad application, in particular of TEG, their unit costs related to the electrical output are still too high and the efficiencies too low.

Thermocouples, Peltier elements and thermoelectric generators are referred to in this specification as thermoelectric elements (hereinafter also referred to as "TE elements").

The so-called thermoelectric potential, the electric voltage that can be generated, depends on the material-specific properties of the TE material, the Seebeck coefficient, and the temperature difference. High Seebeck coefficients and high temperature differences lead to high thermoelectric voltages. In order to be able to remove a large electric power, a large heat flow must flow through a very good heat-insulating material. This inevitably means that large areas would have to be provided or / and very high Seebeck coefficients should be available. On the one hand, large-scale elements can not be produced with the current production methods of TE elements, or a production of such TE elements would lead to exorbitant production costs. For this reason, the research and development of recent years has focused mainly on increasing the Seebeck coefficient with new TE materials. Along with the developments of nanotechnology has become a clear in recent years

Improved efficiency of TE materials achieved. Using thin-film coatings or nanotube techniques, so-called two- or one-dimensional thermoelectric structures can be produced, which have a better TE effect than the classic "BuIk" materials. These manufacturing methods based on thin-film coatings also do not solve the problem of producing large-area, inexpensive elements. In use, these methods focus on the manufacture of microcomponents, such as chip coolers, microprocessor power generators, or wristwatches. By way of example, reference is made to the production method known from DE 102 32 445 A1.

Thermoelectric generators and Peltier elements have thus found a wide application in areas where they can be used as microcomponents. Even in niches where manufacturing costs are not crucial, such as in aerospace and satellite technology, thermoelectric elements have been used successfully for decades. As a heat source, for example, nuclear reactors are used.

There are, however, many potential ones

Possible applications for TE elements. Due to the scarcity of energy resources and the simultaneous increase in energy requirements, the use of thermoelectric generators as a renewable energy source would be particularly interesting. Numerous unused heat sources can be found, from which at least partial electrical current could be obtained. Examples are:

Hot exhaust fumes and wastewater discharged into a colder environment. Areas heated by the sun or other sources. Floors and mats intended to insulate a colder substrate.

Tasks in process engineering, which work with high temperature differences, such as the evaporation of cryogenic media (for example, liquid natural gas).

Use of car exhaust heat as a power generator (saving of fuel).

The use of TE elements as generator on

Automotive exhaust has already been tested in practice. Here, too, the costs of manufacturing the systems are still in conflict with the introduction into the automobile market (see "Commercialization of Thermoelectric Technology", Francis R. Stabler, General Motors Corporation, Mater.Res.Soc. Symp. Proc. Vol. 886, 2006 Materials Research Society).

All the different TE elements and potential fields of application already in use imply another problem besides the difficult production of large areas. The different ones

Areas of application bring very different demands on the materials. Once there are very high temperatures of over 1000 ⁰ C before (eg nuclear reactor as a heat source); another time the temperature levels are very low (eg cryo-steamers).

Once large temperature differences can be used; another time, the material structure must be optimized for low temperature differences available. Once rigid types of TE elements are sufficient; in other cases, it would be advantageous to have flexible TE elements. The outer geometry, the length, width and thickness of the TE elements should also be as flexible as possible adaptable to the application. The result are very different and sometimes unique for individual applications manufacturing process. This circumstance segments the Market for TE elements very strong and makes business entry difficult to set up production processes considerably.

Intensive research and development work has led in recent years to the development of more and more efficient TE materials. However, much of the research has focused on the development of new materials, while issues of manufacturing methodology and application technology have received less attention.

The conventional manufacturing process for TE elements typically consists of the following steps:

Production of differently doped TE materials

(For example, batchwise in the shaking furnace), - airtight melting of the metal mixtures in

Glass ampoules,

Crystal growth by vertical zone melting in the glass ampoules,

Sawing the metal rods thus obtained into wafers a few millimeters thick,

Sputtering the wafer surfaces with contact aid

(e.g., nickel),

Sawing the wafers in cuboid ("legs"), alternately arranging the n- and p-legs in masks (matrices), placing contact plates on both sides together with electrical contact zones and connection lines on the leg matrices,

Sintering the sandwich thus obtained into the finished composite, and

Applying external electrical

Insulation layers.

The first four steps are typical semiconductor processing steps with high purity requirements and low Automation potential. It also recognizes the large number of necessary piecewise manipulations of a variety of workpieces in the following steps. Again, automation and continuous production are difficult to implement.

Previously known TE element fabrication methods are based primarily on methods known from the manufacture and processing of semiconductors.

Thus, DE 102 30 080 A1 describes a method for producing a thermoelectric layer structure. The manufacturing method is based on classic Si wafer technology, the various functional layers are successively applied to the wafer and patterned by etching processes.

DE 102 31 445 A1 describes a continuous production method for TE building elements. Therein, the typical TE structures for alternating structures of p- and n-doped TE semiconductors are produced as continuous surfaces on insulating plastic films, which are then laminated on top of each other by winding on a drum. From this, pieces / strips are then cut and electrically contacted at the end, so as to obtain the necessary series connection of numerous alternating n and p legs. With this method it is not possible to produce arrays of TE legs in the surface; only strips can be generated, which are flowed through electrically in the longitudinal direction. In order to obtain planar structures, either wide strips have to be cut (in which case very high electrical currents flow through them), or else a flat structure is to be assembled from a plurality of strips. US Pat. No. 6,300,150 B1 discloses a method in which thin-film TE components are produced on wafers by means of classical semiconductor technology. The production of usable TE modules is done by classical cutting of the raw wafers and new union in the required np arrangement.

No. 6,396,191 B1 describes the structure of TE components which, along the heat flow, consist of numerous TE-active layers with intermediate layers. Depending on the local temperature level within the layer structure, suitable TE materials are used. Thus, the so-called concept of the function-graded TE elements is implemented here in order to achieve through this interconnection the highest possible utilization rates and usable electrical voltages. Those described in this patent

Manufacturing processes are in the area of classic semiconductor processing and coating technologies.

So far available TE components have not made the leap into the mass market, despite a few exceptions, despite the technical maturity and numerous demonstration systems that have been achieved. This has several causes:

High specific costs due to the

Manufacturing process (high number of mostly expensive process steps).

High consumption of expensive TE material.

High specific weight of the modules.

Low flexibility in the design of the

Modules.

Thus, the object of this invention is to provide methods and the thermoelectric elements obtainable therewith, which no longer have the disadvantages mentioned above. Another object of this invention is to provide a simple and economically favorable manufacturing process for thermoelectric elements.

Yet another object of this invention is to provide a manufacturing method for thermoelectric elements that can be adapted as simply as possible in view of different requirements and designs of the TE elements from different fields of use.

The present invention relates to both a novel design principle of TE elements as well as the required for its industrial implementation novel production process for TE elements, which significantly reduces the number of process steps compared to conventional processes and in which the remaining process steps consistently tailored to a continuous mass production are. Any type of TE material can be used.

In the thermoelectric elements according to the invention, as in previously known thermoelectric elements, several TE legs are connected to one or more thermocouples. The TE leg is an electrically conductive area of TE material. Two TE legs of different TE materials form a thermocouple after electrical connection, which in turn are connected to thermoelectric elements (TE elements).

The invention makes it possible to significantly reduce the specific production costs of TE elements. In addition, the new manufacturing process allows the production of lighter, thinner and even more flexible TE elements, thus opening up technologically new fields of application, regardless of economic considerations. The present invention relates to a thermoelectric element having the features:

A) A sheet carrier of porous electrically and thermally insulating material having a first and a second surface,

B) a first thermocouple formed by at least one electrical conductor extending through the pores of the planar support from the first to the second surface, comprising a first thermoelectric material, and at least one extending through the pores of the planar support from the first to the second surface electrical conductor comprising a second thermoelectric material, wherein the conductors containing first and second thermoelectric material extend electrically insulated from each other by the planar support and are electrically conductively connected to each other on or in the vicinity of a surface of the planar support and the ends of the first thermocouple on or near the other surface of the sheet carrier,

C) a second thermocouple, formed by at least one extending through the pores of the planar support from the first to the second surface electrical conductor ^comprising a first thermo ^¬ electric material, and at least one extending through the pores of the sheet carrier from the first to the second surface electrical conductor, comprising a second thermoelectric material, wherein the conductors containing first and second thermoelectric material extending electrically insulated from each other by the flat carrier, are electrically conductively connected to each other or on the surface of the planar support, on or in the vicinity of the the first thermocouple forming first and second thermoelectric materials are electrically conductively connected together, and the ends of the second thermocouple are on or near the other surface of the sheet carrier,

D) optionally further thermocouples, formed by at least one electrical conductor extending through the pores of the planar support from the first to the second surface, comprising a first thermoelectric material, and at least one electrical conductor extending through the pores of the planar support from the first to the second surface comprising a second thermoelectric material, wherein the conductors containing first and second thermoelectric material are electrically insulated from each other by the planar support, are electrically conductively connected to one another in or near the surface of the planar support, on or in the vicinity of which the first one Thermo couples forming first and second thermoelectric materials are electrically conductively connected together, and the ends of the other thermocouples are on or near the other surface of the sheet carrier,

E) electrically conductive connection of the ends of the first, second and optionally further thermocouples in parallel and / or series connection, and

F) terminals for supplying or discharging electrical energy, which are in electrical connection with the first, second and optionally further thermocouples. The present invention further relates to a method for producing the above-described thermoelectric elements, comprising the steps of:

a) providing a sheet carrier of porous electrically and thermally insulating material having a first and a second surface,

b) introducing at least a first thermoelectric material or a precursor thereof into predetermined areas of the sheet carrier and introducing at least a second thermoelectric material or a precursor thereof into predetermined areas of the sheet carrier, using precursors followed by suitable process steps for the conversion thereof into the respective thermoelectric materials, such that from the first to the second surface extending electrical conductors comprising a first thermoelectric material and electrical conductors comprising a second thermoelectric material, which are electrically insulated from each other by the planar support, form through the pores of the planar support from one surface to the other,

c) producing electrically conductive connections between the first thermoelectric material and the second thermoelectric material on a surface of the planar support to form a first thermocouple whose ends open on the other surface of the planar support,

d) one or more repetitions of steps b) and c), so that at least a second thermocouple is formed, and e) producing an electrically conductive connection between one end of the first thermocouple with one end of the second thermocouple and optionally with one end of further thermocouples on the other surface of the planar support, so that first, second and optionally further thermocouples connected in series or in parallel with each other be interconnected.

Preferred embodiments of the thermoelectric elements according to the invention and of the production method according to the invention are described in the subclaims.

The core of the construction principle of the thermoelectric elements according to the invention and of the production method according to the invention is the use of a porous matrix or a porous substrate (hereinafter referred to as a "planar support"), which consists of an electrically insulating, sufficiently thermally and chemically resistant material with as little as possible

Thermal conductivity, has a top and a bottom, i. Dimensions in length and width, which are significantly larger than the dimension in the remaining spatial direction (thickness). Typically, the thickness of the flat support is in the range of 0.5-10 mm, but carriers with smaller or larger thicknesses can also be used in the process according to the invention.

The flat carrier can be stiff or flexible. All necessary steps for the production of a TE-thigh find on or on the flat support or in the

Pores / cavities of this sheet carrier instead, allowing a continuous production without complex individual manipulation between the process steps. The flat carrier goes through the manufacturing process either plate-wise (rigid material) or "roll-to-roll" in the case of a flexible material. The latter variant is strongly based on typical production processes for paper, plastic films or textile fabrics, while the first variant is analogous to manufacturing processes for insulation boards or laminate floors. For handling (promotion and

Packaging) of both substrate classes are thus already mature technologies available, which can be easily adapted.

In order to produce a TE element according to the invention, thermoelectric materials, preferably TE semiconductor materials (typically n- and p-doped) adapted to the purpose of use, are then introduced into the pores of the planar support in a suitable manner so as to produce a

Arrangement of by the flat carrier from top to bottom consistently reaching, within the planar support but electrically isolated from each other so-called legs to get. Therefore, it is indispensable that the pores or the combination of pores in the sheet carrier are sufficiently continuous from top to bottom. The nature of the pore walls and a possible entanglement (tortuosity) of the pores, however, is of secondary importance. Flat carriers equipped with continuous TE-legs are also referred to below as TE-layer.

In order to achieve the necessary electrical interconnection of the legs, different method measures are possible, which can all be used in the method according to the invention. These are, in particular, the following three process measures which can be used individually or in combination in the process according to the invention:

1. Direct application of a conductor track structure on the top and / or bottom of the TE layer, for example by sputtering, printing processes, fuming or other application methods.

2. Production of Printed Circuit Structures in or on a Porous Substrate, i. according to an analogous method such as the production of the TE layer, and combination of this porous substrate with the TE layer.

3. Production of conductor track structures on or in a dense or porous substrate by means of coating, etching or other application or removal methods and combination of this substrate with the TE layer

The separate components continuously produced in accordance with the second or third method measure (referred to below as interconnection layers) are permanently connected to the TE layers in a further process step. For this purpose, these different functional layers are arranged one above the other, optionally supplemented on one or both outer sides by an electrical insulation layer and on the electrical contact surfaces between TE legs and interconnects by an electrical contact auxiliary layer, and by suitable methods, for example by sintering, gluing, pressing, fusing , Welding or soldering, permanently connected together in a multilayer sandwich structure.

The electrical contact within the conductor structures of the individual TE legs, as well as the contact between the TE legs by means of the Verschaltungsschicht (s) is of particular importance, since the electrical contact resistance significantly affects the thermoelectric efficiency. To produce an electrical connection of the conductors forming the thermoelectric leg or / and the conductors of adjacent legs on the surface of the planar carrier, soldering of the conductors emerging from the substrate surface is preferred. Particularly preferred is the improvement of the electrical contact with metallic films which lie on the top side and / or the underside of the carrier substrate. These can be pure metal foils, metallized or metal-coated polymer foils, paper or fabric foils. These films must be structured according to the desired thermoelectric interconnection after the process of producing the conductors in the planar support or, if appropriate, after a soldering process for connecting conductor and foil into electrically insulated or connected fields. The structuring can be done mechanically by milling or cutting the surfaces. For very narrow structures and thin carrier substrates, separating the metal surface by means of laser radiation is recommended.

However, preference is given to the use of metallized films with prefabricated conductor structures, which are offered in various methods and materials and customer-specific structures. The variety of packaging materials with metallic patterns should be sufficient as an indication at this point.

In the final assembly, the sandwich structures thus obtained can be divided as desired into smaller modules, for example, by sawing, cutting, laser cutting, water jet cutting or punching, and electrical

Contacts, such as solder tags, contact feet, jacketed cables and / or plug contacts are provided.

In addition, encapsulation of the thermoelectric elements may occur, e.g. by casting, shrinking or foil welding.

If, depending on the application, thicker structures should be required than can be produced using the methodology described above, several layers of similar layers can be combined in the sandwich instead of individually. This may be particularly interesting in the TE layers. The different TE legs arranged one above the other do not necessarily have to consist of the same TE materials, but a so-called functional grading can also be realized in this way. This ensures that each of the various TE materials is operated in the optimum temperature range in order to cover a given temperature window with optimum overall efficiency.

To realize the described invention, said various materials must meet very specific requirements and have properties or combinations of properties. These are described below systematically for all mentioned material classes.

From the described desired final structure and the manufacturing process, there are a number of requirements for the material for the flat carrier:

Mechanical strength (i.e., in particular, sufficiently break and tear resistant).

In "roll-to-roll" manufacturing process sufficient

Flexibility.

Low abrasion.

Sufficient void content (pore space). - Sufficiently continuous pores or

Pore combinations.

Suitable pore radius distribution (depending on

Method of introduction of the TE material).

Thermal resistance (depending on the manufacturing process and application).

Low thermal conductivity (the essential

Heat flow should flow through the TE legs).

Electrically insulating.

Defined wettability of both the pore walls and the outsides (depending on the manufacturing process used substances and aids). Low density (weight saving).

Thermal expansion coefficients adapted to the other layers of the finished sandwich structure.

These requirements may be met, among others, but not exclusively, by the following material classes:

Textile fabrics based on glass fibers (solid and / or hollow fibers), such as woven fabrics, knitted fabrics, knitted fabrics, scrims, felts or in particular nonwovens. Textile fabrics based on natural fibers or synthetic fibers (solid and / or hollow fibers), such as woven fabrics, knitted fabrics, knitted fabrics, scrims, felts or in particular nonwovens. - Sheet of mineral / ceramic VoIl- and / or hollow fibers, such as nonwovens or felts. Porous sintered bodies of ceramic materials

Hollow fiber based materials have the advantage that they typically have lower thermal conductivity and lower density than solid fibers. Also, the mechanical properties are often superior.

Furthermore, the properties of the flexible supports may possibly be improved by coatings. Such coatings may for example consist of polymers, glass, ceramics or hard materials, such as carbides or nitrides.

As coatings, it is also possible to use any mixtures of the abovementioned substances, these being able to be applied to the flexible carrier in the form of films or adhering particles.

For interconnect layers, similar requirements apply as for the TE substrate materials (flat substrates). Unlike the TE substrate materials, however, here Often still the highest possible thermal conductivity required, ie a low heat transport resistance and in addition to porous substrates and dense and non-porous substrates can be used.

For porous interconnection layers, in addition to the materials listed above for the flexible support, the following classes of materials can also be used:

Electrically insulating coated metal sheets, preferably flexible sheets of electrically insulating coated metal threads, such as woven, knitted, knitted, laid, felts or nonwovens.

Dense interconnect layer substrate materials are required to have similar requirements to porous interconnect layer substrate materials.

For example, but not exclusively, these requirements may be met by the following material classes:

Densely filled or densely coated composites of ceramic fiber, mineral fiber, natural fiber or

Plastic fiber-based textile fabrics, for example woven, knitted, knitted, laid, non-wovens or felts made of solid or hollow fibers. Plastic films or plates. - Ceramic plates.

Densely filled or densely coated metal sheets, preferably flexible sheets of electrically insulating coated metal threads, such as woven, knitted, knitted, laid, felts or nonwoven fabrics.

Since a good thermal conductivity is often required for the interconnection layers, solid fibers generally have advantages over hollow fibers in this case. A suitable functional filling in the hollow fibers can here but in some circumstances remedy or even produce special benefits.

Furthermore, as with the TE substrate materials, the properties of the interconnect layers may be improved by coatings. The same materials can be used as described for the TE substrate materials. Coatings of metal oxides on electrically non-conductive substrates even open up the possibility of selectively reducing them selectively to the metal and thus of completely producing or supporting the required printed conductor structures. Such transformations can e.g. by targeted selective activation of the coating.

This can be done for example by heating by means of laser, plasma, arc or induction, or by irradiation by means of laser, X-ray source, particle radiation source or UV lamps, or by electric fields, or by magnetic fields or by means of focused ultrasound.

In this case, at the same time a reducing atmosphere, such as hydrogen gas, carbon monoxide or synthesis gas, or the liquid wetting with a reducing agent, or one of the coating admixed and simultaneously or solely activated reactive component can be used.

The thermoelectric elements according to the invention preferably have electrical insulation layers. These requirements are similar to those of the interconnect layer substrate materials.

These requirements can be met, for example, by the material classes mentioned above for the dense and porous interconnection layers. In addition, the electrical insulation layers can be covered by coatings of all kinds, such as by synthetic resins, varnishes, powder coatings, ceramic stoving coatings or enamel.

For producing the thermoelectric elements according to the invention, it is possible in principle to use any TE material already known or to be developed in the future, provided that it is suitable for the various processing steps of the production process according to the invention.

In principle, all metals, including alloys and intermetallic compounds, are suitable as thermoelectric conductors. examples for

Metals are chromium, iron, copper, nickel, platinum, rhodium or titanium. Preferably, semiconductors and n- and / or p-type semiconductors are used; For example, come silicon, germanium, bismuth, antimony, tellurium, in pure p- and / or n-doped form or in combinations to

Application. Likewise, semiconductor materials based on organic chemical compounds can be used.

Particular preference is given to using TE materials of the following classes: - Bi _x Te _y X _z (bismuth tellurides) in which X = Sb, Sn and / or Se and x, y and z are, independently of one another, rational numbers greater than zero to 10. PbTe (lead telluride). Si _x Ge _x (silicon germanide) where x is a rational number greater than zero to less than 1. Co _x SbyX _z (cobalt antimonide) where X = Fe and / or Ce and x, y and z are independently rational numbers greater than zero to 15. Zn _x Sb _y (zinc antimonides) where x and y are independently rational numbers greater than zero to 10.

Fe _x Si _y (iron silicides) where x and y are independently rational numbers greater than zero to 10. - Organic semiconductors such as with Tetramethyl triphenyl diamine doped polycarbonate (TMTPD), pentacene, tris (8-hydroxyquinoline) aluminum or TEA (TCNQ) ₂ .

It does not matter whether the materials were produced according to classical semiconductor manufacturing techniques or by another method, such as e.g. "Thin film superlattice", "quantum-well structured", "quantum-dot structured" or "non-quantum-confined".

The production of a TE element according to the invention will be described in greater detail below by way of example.

For a functional TE layer, a defined arrangement of legs made of a first and a second thermoelectric material, typically p- and n-doped TE semiconductor legs, must be produced in the planar support. The legs must be continuous from one side of the sheet carrier to the other, but must be electrically isolated from each other within the sheet carrier.

In order to produce such TE legs, either suitable TE materials have to be introduced into the planar carrier in a defined manner, or suitable precursors ("precursors") of the TE materials must be introduced into the planar carrier and with a subsequent conversion process into the respective carriers TE-active forms are converted.

The person skilled in the art has different methods of introducing TE materials or their precursors. These can be divided into:

"Positive process" in which the TE material or its precursor is brought specifically to the desired locations, for example by screen printing, inkjet printing, selective melt infiltration or electrochemical deposition with back Positive mask.

"Negative method" in which all those areas in the substrate to which no material should come to be closed / blocked with the aid of an adjuvant, whereupon the still accessible areas are filled by means of locally unselective methods with TE material or its precursor, for example by Soaking, dipping, electrochemical deposition, gas phase deposition or melt infiltration, after which the excipient is then removed again if necessary.

As already emphasized, the materials introduced can be both TE-active materials and their precursors, which are converted into a TE-active form only in further suitable process steps.

Modification be converted. Such precursors may be e.g. act around:

TE materials in oxidic or otherwise chemically modified form, pure or mixed with other substances.

Mixtures of TE materials or their chemical modifications with solid, liquid or gaseous delivery aids.

TE materials or their chemical modifications in particulate form, prepared in the form of powders or suspensions.

Mixtures of the above-mentioned TE precursors with conversion aids, e.g. Reducing or oxidizing agents.

The conversion of such incorporated precursors into

TE-active limbs may e.g. according to the following methods or combinations thereof:

Calcination (by heat or radiation) - sintering (by means of heat or radiation) Radiation exposure)

Reduction (by chemical reducing agents or by electrochemical means)

Oxidation (by chemical oxidants or by electrochemical means) precipitation crystallization

The flat support is unwound from a feed roll and infiltrated alternately in a printing process at defined locations with n- or p-doped TE precursor material. In a furnace pass, these precursor materials are converted to their respective TE-active form. Finally, a selective sputtering with nickel or another contact metal ensures good electrical contactability of the TE legs obtained.

The production of interconnection layers in porous substrates can be carried out analogously to the production of the TE layers described above. Suitable contact materials or their precursors must be introduced into the pore structure of the selected substrate according to the above methodology. As contact materials can be used:

Metals with good electrical conductivity, such as Cu,

Al, Ag or Au.

Precursors of such metals as their oxides, chlorides or other chemical compounds.

Mixtures of metals or precursors with

Introduction aids.

Mixtures of the above metals, precursors or mixtures thereof with conversion aids, such as reducing or oxidizing agents.

These materials can be incorporated into the porous substrate in the form of solutions, suspensions, dispersions, powders or melts. In contrast to the previously described structures in porous media, interconnection layers can also be built on dense substrates. For this purpose, specific areas of the substrate must be provided with suitable electrically conductive materials or suitable precursors, which can be converted into such.

For example, the following production methods can be used:

Printing process, such as screen printing or inkjet. - sputtering.

Etching process (analog classic

Trace production). other removal methods, such as milling, polishing,

Finishing or laser ablation.

Suitable conductive materials and precursors, and optionally their conversion to the required active form, are identical to those used in porous supports.

In order to obtain a functional TE element, one or more superimposed TE layer (s) and mutual interconnection layers must be combined together to form a sandwich structure, or a suitable interconnection structure must be applied on both sides to the free outer surfaces of the TE layer (s). be applied.

Depending on the chosen material combinations, TE materials on the one hand and line materials in the

On the other hand, interconnect layers, it may be necessary to bring one or more contact auxiliaries between them, in order to ensure a more durable connection and a low-loss charge and heat transport between TE and interconnection layers. Under certain circumstances, it may also be necessary in the arrangement of several TE layers on top of each other, between them for optimal electrical contacting of the TE legs in Heat flow direction also suitable contact aids use.

Such contact aids are well known from classical TE devices ago. They support e.g. Also, the incorporation of charges (electrons or holes) at the interfaces of the TE materials facilitates the soldering, sintering or welding of the TE materials to the electrical conduction materials or the TE materials with each other, and form an elastic bond between the functional layers, for example compensate for different thermal expansion coefficients.

Typical examples of contact aids are:

Si _x Ge _y X _z (X = another optional element for n- or p-doping) Tungsten Nickel Silver Gold

The combination of the various functional layers to the usable sandwich structure can be carried out analogously to established roll-to-roll processes, as described, for example, in US Pat. in the paper, packaging and laminate flooring industry. The functional layers produced by the above methods are stacked defined one above the other and permanently mechanically and electrically connected by suitable methods.

The skilled worker is well aware of such methods. Non-exhaustive examples are: - Calendering Hot pressing Furnace joining Laser joining A possible embodiment of the method according to the invention is shown in FIG.

FIG. 1 shows supply rolls (600) on which flat carriers or porous substrates (601, 611) are rolled up. The sheet carrier (601) is unrolled from the supply roll (600), infiltrated with n-type semiconductor or precursor thereof (603a) and p-type semiconductor or a precursor thereof (603b) applied by infiltration devices (602a, 602b) transported through a heating zone (604), wherein calcination, oxidation or reduction as well as sintering occur or the precursors are converted into TE materials such that the TE material is n-doped (605a) and p-doped (605b) in active form. is present. Subsequently, a contact aid (607) is applied to the planar support by application device (606), for example by a sputtering device which applies nickel.

To produce the interconnection layers, the sheet carrier (611) is unrolled from the supply roll (600), infiltrated with an electrical conductor, such as copper, or a precursor thereof (613), which is applied by the infiltration device (612) through a heating zone (6). 614), whereby calcination, oxidation or reduction as well as sintering take place or the precursors are converted into electrical conductors (615). The interconnection layer produced in this way is guided over deflecting rollers (616) onto a surface of the flat support (601) equipped with TE material, or a further interconnection layer is guided onto the other surface of the flat support provided with TE material.

The three-layer composite is permanently combined in a calender roll mill (608) and the finished composite (609) is rolled up onto an intermediate roll (610) to optionally subsequently subjected to a further assembly.

In contrast to the production of separate interconnection layers described above, it is also possible to generate the structures necessary for the interconnection and thermal connection of the TE layer directly on both sides or on one side of the TE layer. For this purpose, coating techniques known per se to the person skilled in the art can be used.

Non-exhaustive examples are sputtering,

Soldering, foil coating, printing processes or inkjet processes.

With these methods, the electrically conductive materials or suitable precursors thereof can be applied to the TE layer in a defined arrangement.

Optionally, to further convert precursors into the required final material forms, further downstream conversion processes such as e.g. Sintering, calcination, reduction (by chemical reducing agents or by electrochemical means), oxidation (by chemical oxidants or by electrochemical means) or overturning.

For very large usable temperature differences in the planned use of a TEG or large desired temperature differences to be built up in a Peltier

Element efficiency can be further increased by choosing a structure of several TE layers with possibly even different TE materials (so-called functional grading) instead of just one TE layer. Thus, it can be ensured that each of the various TE materials works in its optimum temperature range along the temperature profile established by the TE component. The connection of several TE layers may require the use of a suitable contact aid depending on the TE material, as previously described.

The outermost layer of a TE element forms the electrical insulation layer. It is, if not all, necessary for most applications. It can either be produced as a separate layer analogous to the other functional layers and then be joined to the TE element, or it can be applied to the finished TE element in the form of a coating.

Separately prepared layers can be made by similar methods as the other functional layers, i. e.g. by completely filling the pore space of a porous substrate with a suitable filler material.

Separately prepared insulation layers can be combined with the TE device analogous to the inner functional layers. Non-conclusive procedures for this are calendering, (hot) pressing, gluing, shrinking (for example heat shrink tubing around the entire module).

Even a loose arrangement without mechanical connection between insulation layer and TE element is conceivable depending on the application, but good heat transfer between the insulation layer and the TE element must be ensured (for example by suitable clamping / contact pressure and / or suitable design of the contacting surfaces).

Alternatively, an insulating layer may be applied in the form of a coating. Non-exhaustive examples of this are dipping, painting (e.g.

Solvent, emulsion or powder coating), washcoating (eg with ceramic slips), vapor deposition process (eg PVD or CVD), sputtering, shrinking or pouring.

Finally, the large-area TE elements produced by the process according to the invention can be cut, sawed, punched or cut to size and cut into the required geometries, adapted to the application, and cut to size. Depending on requirements, connecting cables, soldering lugs or contact plugs can be soldered, stamped on, stamped on, glued on or attached using other methods.

For certain applications, it may be necessary to provide a further coating or enclosure for protection against certain environmental influences. Coatings / sealings can be made by methods known per se. Not final

Coating processes include dipping, painting (e.g., with solvent, emulsion, or powder paint), vapor deposition (e.g., PVD or CVD), and sputtering.

Enclosures may consist of solid or flexible shells of suitable geometry into which the TE elements are inserted. Likewise shrinking processes or pouring come into question.

The invention also relates to the use of the thermoelectric element for generating electrical energy, for generating or dissipating thermal energy or for temperature measurement.

In a preferred embodiment, exhaust gases, waste waters, surfaces heated by the sun or other sources, a colder base, insulating floors and mats or temperature differences in the process technology are used as the heat source. These are in particular exhaust gases from heating systems, power plants, vehicles, ships or aircraft.

Another preferred heat source for operating the thermoelectric elements of the invention is body heat.

The invention is explained in more detail in FIGS. 2 to 12. A restriction to these embodiments is not intended thereby. Show it:

Figure 2: Schematic side view (section) of a TE layer according to the invention or a filled wiring layer.

Shown is an electrically insulating carrier material or substrate (301a). This has regions or pores (302a) filled with n-doped thermoelectrically active semiconductor material and regions or pores (303a) filled with p-doped thermoelectrically active semiconductor material.

This structure can also be used as a wiring layer. In this case, an electrically insulating carrier material or substrate is present in the form of an unfilled region or solid substrate material (304a) combined with electrically conductive material in filled regions or pores (302a, 303a).

Figure 3: Schematic side view (section) of a TE layer according to the invention or filled interconnection layer on the example of a carrier / substrate with continuous pores. Shown is an electrically insulating carrier material or substrate (301b). This has areas with pores (302b) filled with n-doped thermoelectrically active semiconductor material and areas with pores (303b) filled with p-doped thermoelectrically active semiconductor material.

This structure can also be used as a wiring layer. In this case, an electrically insulating carrier material or substrate is present in the form of an unfilled region with a free pore space (304b) combined with regions containing pores (302b, 303b) filled with electrically conductive material. The figure also shows an unfilled passage pore (305b).

Figure 4: Schematic side view (section) of a TE layer according to the invention or filled interconnection layer on the example of a carrier / substrate with continuous and non-continuous pores.

Shown is an electrically insulating carrier material or substrate (301c). This has regions with pores (302c) filled with n-doped thermoelectrically active semiconductor material and regions with pores (303c) filled with p-doped thermoelectrically active semiconductor material. The carrier material has continuous and non-continuous pores, which are partially highly branched or entangled.

This structure can also be used as a wiring layer. In this case, an electrically insulating carrier material or substrate is present in the form of an unfilled region with a free pore space (304c) combined with regions containing pores (302c, 303c) filled with electrically conductive material. The figure also shows an unfilled passageway pore (305c). FIG. 5: Schematic side view (section) of a TE layer according to the invention or filled interconnection layer on the example of a carrier / substrate made of fibers (eg fleece, felt, fabric).

Shown is an electrically insulating substrate or substrate (30Id) of electrically insulating fibers. This has regions (302d) filled with n-doped thermoelectrically active semiconductor material and regions (303d) filled with p-doped thermoelectrically active semiconductor material.

This structure can also be used as a wiring layer. In this case, an electrically insulating carrier material or substrate is present in the form of an unfilled region with free pore space (304d) combined with regions containing electrically conductive material (302d, 303d).

Figure 6: Schematic side view (section) of a TE layer according to the invention or filled

Wiring layer on the example of a constructed of sintered or bonded particles carrier / substrate.

Shown is an electrically insulating carrier material or substrate (30Ie) of electrically insulating particles. This has regions (302e) filled with n-doped thermoelectrically active semiconductor material and regions (303e) filled with p-doped thermoelectrically active semiconductor material.

This structure can also be used as a wiring layer. In this case, an electrically insulating carrier material or substrate is in the form of an unfilled region with a free pore space (304e), combined with regions containing electrically conductive material (302e, 303e).

Figure 7: Schematic plan view of top or bottom of sheet carriers / substrates with possible arrangements of n- and p-doped TE-legs.

Shown are different arrangements of n-doped TE legs (401) and p-doped TE legs (402).

Figure 7a shows an alternating (checkerboard) arrangement of the TE legs, as found in most of the hitherto commercially available thermoelectric devices.

FIG. 7b shows TE legs arranged in alternating parallel rows.

FIG. 7c shows TE legs with a rectangular ground plan.

Figure 7d shows TE legs in the form of long contiguous rows.

Figure 8: Schematic plan view of the top and bottom of flat substrates / substrates with possible arrangements of n- and p-doped TE-legs and applied to both surfaces electrical interconnection structures.

Shown are interconnections of the in Figures 7a to

7d shows arrangements of n-doped TE legs and p-doped TE legs (corresponding to FIGS. 8a to 8d). The interconnection structures (501) applied on the upper side are shown in dark gray, while the interconnection structures (502) applied on the underside are shown as hatched areas.

FIG. 9: Schematic side view (section) of a multilayer TE layer according to the invention.

Shown are several layers of electrically insulating porous carrier material or substrate (30If). These have regions (302f) filled with n-doped thermoelectrically active semiconductor material and regions (303f) filled with p-doped thermoelectrically active semiconductor material. Further, unfilled electrically insulating regions (304f) are shown.

FIG. 10: Schematic side view (section) of a multilayer TE layer according to the invention with contact aids located between the stacked TE legs.

Shown are several layers of electrically insulating porous carrier material or substrate (301g). These have regions (302g) filled with n-doped thermoelectrically active semiconductor material and regions (303g) filled with p-doped thermoelectrically active semiconductor material. Further, unfilled, electrically insulating regions (304g) are shown. Between the individual layers of the substrate (301g) there are areas (306g) with contact aids which electrically connect the regions (302g, 303g) of the individual layers filled with active semiconductor material. FIG. 11: Schematic side view (section) of a multilayer TE layer according to the invention with functional grading.

Shown are several layers of electrically insulating porous carrier material or substrate (301h). These have regions (302h) filled with n-doped thermoelectrically active semiconductor material and regions (303h) filled with p-doped thermoelectrically active semiconductor material. These areas differ in the individual layers of the substrate (301h). The different shades of gray symbolize different TE materials. Furthermore, unfilled, electrically insulating regions (304h) are shown.

FIG. 12: Schematic side view (section) of a multilayer TE layer according to the invention with functional grading and with contact aids located between the superimposed TE legs.

Shown are several layers of electrically insulating porous carrier material or substrate (30Ii). These have regions (302i) filled with n-doped thermoelectrically active semiconductor material and regions (303i) filled with p-doped thermoelectrically active semiconductor material. These areas differ in the individual layers of the substrate (30Ii). The different shades of gray symbolize different TE materials. Further, unfilled, electrically insulating regions (304i) are shown. Between the individual layers of the substrate (30Ii) there are regions (306i) with contact aids which electrically connect the regions (302i, 303i) of the individual layers filled with active semiconductor material. FIG. 13: TE element from example 2 in a plan view before electrical contacting (FIG. 13a) and in a side view after electrical contacting and application of the electrical insulation layer (FIG. 13b).

In the strip of the substrate (701) are alternately filled with n-doped and p-doped bismuth telluride regions (702, 703) connected alternately on the top and bottom of the substrate with copper foil (704) electrically conductive to thermocouples in series are covered on both sides by electrically insulating layers of an alumina membrane (705).

The contacting in FIG. 13b corresponds to the contacting in FIG. 8d.

The following examples illustrate the invention without limiting it.

Examples

Examples Ia, Ib and Ic (melt infiltration):

Various samples of porous, ceramic-coated sheet materials were infiltrated with molten bismuth telluride (Bi ₂ Te ₃ ).

Sheets of glass fiber fabric (Example Ia), polyethylene terephthalate nonwoven (PET nonwoven) (Example Ib) and stainless steel fabric (Example Ic) were used. The two-dimensional carriers were each coated with fine-grained aluminum oxide (Al 2 O 3) and were prepared by the process known from WO 03/072231.

These specimens were applied to a suction filter such that a negative pressure could be generated on the underside of the substrates. Afterwards, a small amount of melted bismuth telluride was added to the top of the substrates. In all cases, it was found that the melt had penetrated to the bottom of the substrates prior to solidification. In all

In cases of electrical conductivity from top to bottom of the substrate could be detected. This suggests that continuous legs of bismuth telluride were produced.

However, in the substrate of Example Ic, electrical conductivity was also found in the substrate surface, suggesting that the ceramic coating of the fabric was not complete. Therefore, this material is not suitable in this form as a substrate for TE elements according to the invention.

In contrast, the substrate of Example Ib showed fractures and gaps at the edge of the infiltrated area. The infiltrated area was easy to break out. This is understandable, since the temperature of the bismuth telluride melt at more than 600 ^° C. is significantly above the melting and decomposition temperature of the PET.

The substrate of Example Ia showed no mechanical weaknesses that suggested a negative impact of the infiltration process.

The measured electrical conductivities of the generated TE legs were of the order of magnitude of solid bismuth telluride, therefore, a separate elaborate determination of the Seebeck coefficients was dispensed with. It can it can be safely assumed that there is a thermoelectric activity of the thighs obtained.

Example 2 (dispersion infiltration):

By grinding and sieving, powders of n-doped bismuth telluride (n-Bi ₂ Te 3) and p-type bismuth telluride (p-Bi ₂ Te 3) with corundum sizes smaller than 5 μm were prepared.

The two powders were each dispersed with the same volume of dispersing aid to thick pastes. As a dispersing agent, a bis-trimethylsilyl polyethylene glycol having an average molecular weight of 400 to 500 g / mol was used.

On a strip of glass fiber fabric type 216g from R & G Faserverbundwerkstoff GmbH, Waidenbuch, of 20 cm

Length, 2 cm width and about 200 microns thickness were applied in a series alternately dispersed n-Bi2Te3 and p-Bi2Te3 as square legs with 1 cm side. The pastes were pressed through the tissue cavities so that they emerged on the underside of the carrier substrate and the tissues were completely soaked in the areas of the thigh surfaces. Between the leg surfaces a distance of at least 5 mm was kept, which was not soaked. A total of 10 legs (5 n-thighs and 5 p-thighs) were prepared.

The prepared substrate strip was then heated in an oven for about 30 minutes to about 250 ⁰ C to the

Calcine dispersing aids. Subsequently, the TE legs were alternately electrically contacted on the top and bottom of the strip by the

Thigh surfaces coated with silver conductive paint and connected with copper foils alternately in electrical series connection. On the top and bottom of the In each case, thin strips of an alumiunium oxide membrane (ccflex) were applied as an electrically insulating layer to the prepared and contacted substrate strip.

The thermocouple strip thus produced was placed between two metal profiles so that the entire surface of the alumina membrane was in contact with the metal profiles, respectively. One of the metal profiles was kept at a temperature of 0 ± 10 ° C, the other metal profile at 100 ± 30 ° C. Between the ends of the series connection the total open circuit voltage (without current flow), which was caused by the thermoelectric effect, was measured. Depending on the temperature difference, no-load voltages of 50 mV to 160 mV were measured.

Claims

Claims:

1. Thermoelectric element with the features

A) planar support of porous electrically and thermally insulating material having a first and a second surface,

B) a first thermocouple, formed by at least one electrical conductor extending through the pores of the planar support from the first to the second surface, comprising a first thermoelectric material, and at least one extending through the pores of the planar support from the first to the second surface electrical conductor comprising a second thermoelectric material, wherein the conductors comprising first and second thermoelectric material extend electrically insulated from one another by the planar support and are electrically conductively connected to one another on a surface of the planar support and the ends of the first thermocouple are on the other surface of the are flat carrier,

C) a second thermocouple, formed by at least one electrical conductor extending through the pores of the planar support from the first to the second surface, comprising a first thermoelectric material, and at least one extending through the pores of the planar support from the first to the second surface electrical conductor, comprising a second thermoelectric material, wherein the conductors comprising first and second thermoelectric material extending electrically insulated from each other by the flat carrier, are electrically conductively connected to each other on the surface of the planar support, on which the first and second thermocouple forming the first thermocouple thermoelectric materials are electrically conductively connected to each other, and the ends of the second thermocouple are on the other surface of the sheet carrier,

D) optionally further thermocouples, formed by at least one electrical conductor extending through the pores of the planar support from the first to the second surface, comprising a first thermoelectric material, and at least one electrical conductor extending through the pores of the planar support from the first to the second surface comprising a second thermoelectric material, wherein the conductors containing first and second thermoelectric material are electrically insulated from each other by the planar support, are electrically conductively connected to one another on the surface of the planar support, on which the first and second thermoelectric materials forming the first thermocouple electrically are conductively connected to each other, and the ends of the other thermocouples are on the other surface of the sheet carrier,

E) electrically conductive connection of the ends of the first, second and optionally further thermocouples in

Parallel or series connection, and

F) terminals for supplying or discharging electrical energy, which are in electrical connection with the first, second and optionally further thermocouples.

2. Thermoelectric element according to claim 1, characterized in that in addition to the first thermocouple and the second thermocouple thermocouples are further provided which are connected in series or in parallel with each other.

3. Thermoelectric element according to claim 1, characterized in that

(i) at least one electrical conductor comprising a first thermoelectric material having at least one electrical conductor containing a second thermoelectric material, and (ii) at least one thermocouple having at least one further thermocouple on the first and second surfaces of the planar support electrically together are connected.

4. A thermoelectric element according to claim 1, characterized in that all thermocouples are connected by electrical series or parallel circuits so that add up the voltage or current values of the thermocouples and that are provided at two or more end points of the interconnected thermocouple terminals which the generated thermoelectric voltage is tapped or by which electrical voltage is supplied to operate the thermocouples as Peltier elements.

5. Thermoelectric element according to claim 1, characterized in that at least one surface, preferably both surfaces, of the planar support including the electrical interconnections of the electrical conductors and the thermocouples with a

Cover is provided of electrically insulating material, preferably with a film or coating.

6. Thermoelectric element according to claim 1, characterized in that the flat carrier is an electrically and thermally insulating textile fabric, an open-cell foam, a sponge or a sintered body, preferably a woven, knitted, scrim, knitted fabric, felt or in particular nonwoven fabric, the from organic or inorganic polymers, glass, ceramic materials, metal and semimetal oxides, carbides, Nitrides, borides or mixtures thereof are constructed.

7. Thermoelectric element according to claim 1, characterized in that the flat carrier from the first to the second surface continuous cavities or pores or interconnected pores, in which the electrical conductors which form the thermocouples, are formed.

8. Thermoelectric element according to claim 1, characterized in that the electrical connection of the electrical conductors and / or the thermocouples is effected by an electrically conductive coating on at least one surface of the planar support.

9. A thermoelectric element according to claim 1, characterized in that the planar support is in surface contact with at least one wiring layer in the form of another planar support, wherein the wiring layer has in the interior or on one or two surfaces electrically conductive regions, which in such a way electrical conductors and / or the

Thermocouples are electrically interconnected in the planar carrier, that forms thermocouples and / or series or parallel circuits of thermocouples.

10. Thermoelectric element according to claim 9, characterized in that the electrical interconnection of

Thermocouples with the electrically conductive areas in the interior or on the surface of the interconnection layer by contact of the thermocouples with applied on the surface of the interconnection layer and in contact with the electrically conductive areas in the interior or on the surface of the interconnection layer in electrical connection made of electrically conductive material, which in surface contact with the surface of the thermocouples containing planar support are such that between the externally accessible thermocouples and the contact points accessible to the outside of the wiring layer is made an electrical contact.

11. A thermoelectric device according to claim 10, characterized in that to reduce the electrical resistance between the contact points of the thermocouples and the contact points of the wiring layer, a contact aid is present.

12. A thermoelectric element according to claim 1, characterized in that the electrical connection of at least one conductor comprising a first thermoelectric material with at least one conductor containing a second thermoelectric material is made into a thermocouple by an electrically conductive film on predetermined areas of the surfaces of the planar support is applied.

13. A thermoelectric element according to claim 1, characterized in that the electrical connection of at least one thermocouple with at least one further thermocouple is effected by an electrically conductive foil which is applied to predetermined areas of one of the surfaces of the flat carrier.

14. A thermoelectric element according to claim 12 or 13, characterized in that the film has electrically conductive regions and electrically non-conductive regions, wherein the electrically conductive regions conductor containing the first thermoelectric material and conductors containing the second thermoelectric material to thermocouples connect or more thermocouples connect electrically.

15. A thermoelectric element according to claim 1, characterized in that the first and second thermoelectric materials are selected from the group of metals, metal alloys, semiconductors, electrically conductive polymers and electrically conductive inorganic materials.

16. Thermoelectric element according to claim 15, characterized in that the first and second thermoelectric materials are selected from the group chromium, iron, copper, silver, gold, nickel, platinum, rhodium, titanium, alloys of the preceding metals, electrically conductive polymers , p-type semiconductors, n-type semiconductors, in particular doped silicon, doped germanium or bismuth-antimony telluride, carbon, and any desired

Mixtures, alloys and compounds of two or more of the aforementioned substances.

17. Thermoelectric element according to claim 1, characterized in that it comprises a plurality of TE-legs equipped flat carrier, which

TE legs contain identical or different combinations of first and second thermoelectric materials, the laminar carriers are arranged in the form of a layer structure to form a multilayer TE layer and the TE thighs thus obtained are electrically connected to form thermocouples.

18. Thermoelectric element according to claim 17, characterized in that different planar carriers are equipped with TE legs of different first and second thermoelectric materials.

19. A thermoelectric element according to claim 17, characterized in that for the electrical connection of the TE Leg of the flat carrier a contact aid is present.

20. Thermoelectric element according to claim 1, characterized in that the material for the flat support is selected from the group of benzocyclobutenes, polyamides, polyurethanes, polyether ketones, polyarylene sulfides, polyarylene sulfones, polyolefins, preferably polyethylene or polypropylene, polyesters, preferably polyethylene naphthalate or polyethylene terephthalate, Polyimides, polyacrylonitriles,

Fluoropolymers, preferably polytetrafluoroethylene, glass or mixtures of two or more of these materials.

21. A thermoelectric element according to claim 1, characterized in that in the vicinity of the first and / or the second surface of the planar support lines are provided which are thermally in contact with the surface or the surfaces and through which the surface or surfaces heating means and / or coolant are supplied.

22. A method for the production of thermoelectric elements according to claim 1 with the steps:

a) providing a sheet carrier of porous, electrically and thermally insulating material having a first and a second surface,

b) introducing at least a first thermoelectric material or a precursor thereof into predetermined areas of the sheet carrier and introducing at least a second thermoelectric material or a precursor thereof into predetermined areas of the sheet carrier, using precursors followed by suitable conversion processing steps same in the respective thermoelectric materials, such that through the pores of the planar support from the first to the second surface extending electrical conductors comprising a first thermoelectric material and electrical conductors comprising a second thermoelectric material form, which are electrically isolated from each other by the planar support from one surface to another Surface,

d) one or more repetitions of steps b) and c), so that at least a second thermocouple is formed, and

e) producing an electrically conductive connection between one end of the first thermocouple with one end of the second thermocouple and optionally with one end of further thermocouples on the other surface of the planar support, so that first, second and optionally further thermocouples connected in series or in parallel with each other be interconnected.

23. The method according to claim 22, characterized in that the equipped with thermocouples planar support is assembled into smaller units.

24. The method according to claim 22, characterized in that connections are provided for the supply and discharge of electrical energy, with the free ends of the electrically interconnected thermocouples are in electrical connection.

25. The method according to claim 22, characterized in that thermoelectrically active materials or their precursors are selectively introduced into defined, mutually delimited areas of a porous sheet carrier, so that an electrical contact on both surfaces of the carrier or from both surfaces of the carrier is possible upon completion of the manufacturing process, electrical continuity is ensured from one to the other surface of the carrier in each of these regions and the different regions within the carrier are not electrically in contact with each other.

26. The method according to claim 22, characterized in that the introduction of the thermoelectrically active materials or their precursors is carried out by:

(i) incorporation by a positive process in which the thermoelectrically active material is brought to the desired locations in the planar support, preferably by screen printing, inkjet printing, selective melt infiltration or by electrochemical deposition with a positive mask on the back, or

(ü) introduction by a negative process, in which all those areas in the flat support to which no material is to be closed or blocked with the aid of an adjuvant, after which the still accessible areas are infiltrated by means of locally unselective methods, preferably by means of slurry , Dipping, electrochemical deposition, vapor deposition or melt infiltration.

27. The method according to claim 22, characterized in that the thermoelectrically active materials are introduced in molten form in the sheet carrier or applied to this.

28. The method according to claim 22, characterized in that the thermoelectrically active materials are introduced in the form of suspensions or dispersions in the sheet carrier or applied to this, wherein the suspensions or dispersions containing the thermoelectrically active material in finely divided form, as well as solvents and optionally Auxiliaries, in particular dispersing agents, emulsifiers and / or other processing aids.

29. The method according to claim 28, characterized in that after introduction of the thermoelectrically active

Materials are removed from the surface support, the accompanying auxiliaries, preferably by evaporation, drying, calcining, oxidizing, reducing, hydrogenating, leaching, washing and / or leaching.

30. The method according to claim 29, characterized in that initially applied to the surface of the planar support thermoelectrically active material is freed of excipients, and then the thermoelectrically active material is conveyed into the interior of the pores of the sheet carrier, preferably by melting with simultaneous application a negative pressure on the opposite side of the sheet carrier or by applying an overpressure on the separation side of the sheet carrier, by slurrying while giving up liquid on the

Separation side with simultaneous extraction of the same on the opposite side of the sheet carrier, by shaking with displacement of the sheet carrier in suitable vibrations, or by applying electric or magnetic fields.

31. The method according to claim 22, characterized in that precursors of thermoelectrically active materials in the form of solutions, suspensions or dispersions containing the precursor material and suitable solvents, dispersants, emulsifiers and / or processing aids, introduced into the sheet carrier or applied to the sheet carrier become .

32. The method according to claim 31, characterized in that after the introduction of the precursors attached

Solvents, dispersants, emulsifiers and / or processing aids are removed from the substrate, preferably by evaporation, drying, calcining, oxidizing, reducing, hydrogenating, leaching, washing or dissolution.

33. The method according to claim 31, characterized in that after the introduction of the precursors they are converted without prior removal of the solvents, dispersants, emulsifiers and / or processing aids in thermoelectrically active materials, preferably by adding substances which are chemical with the precursor materials Reactions that end up thermoelectrically active materials, or by calcining, oxidizing, hydrogenating or other suitable chemical processes, in this conversion, the partially present in the beginning still solvents, dispersants, emulsifiers and / or processing aids removed, converted and / or decomposed.

34. The method according to claim 31, characterized in that the introduced into the pores of the sheet carrier precursors are converted by electrochemical means into thermoelectrically active materials.

35. The method according to claim 31, characterized in that the introduced into the pores of the sheet carrier precursors are converted by chemical reactions with excipients in thermoelectrically active materials, said auxiliary substances transported by means of an external electric field or magnetic field in the interior of the porous sheet-like support become .

36. The method according to claim 22, characterized in that a planar carrier made of glass, ceramic, electrically insulating coated metals, inorganic or organic polymers or combinations of two or more of these materials is used, which has continuous pores from top to bottom, the walls thereof act electrically insulating.

37. The method according to claim 36, characterized in that a flat carrier in the form of a polymer blend, polymer compounds or ceramic compounds is used.

38. The method according to claim 36, characterized in that a flat carrier is used, which is composed of sintered particles and / or fibers, which is an open-cell foam or is in the form of a sponge-like, open-pored microstructure, preferably a textile fabric of Voila and / or hollow fibers, in particular a woven, knitted, knitted, scrim, felt or nonwoven fabric.

39. A method according to claim 36, characterized in that a flat carrier is used from a plurality of non-homogeneously mixed substances, wherein a part of these substances builds a support structure, in particular in the form of a fabric, nonwoven or a sintered body, while the other part of these substances this support structure completely or partially coated, in particular in the form of a washcoat or paint.

40. The method according to claim 36, characterized in that a flat carrier of a plurality of non-homogeneously mixed substances is used, wherein a part of these substances serve as structuring agents, with the aid of the other part of the substances, in particular

Adhesives, joining aids or cements, mechanically stabilized and so form the desired structure.

41. A method according to claim 22, characterized in that a planar support is used, which is composed of several layers, planes or regions of different morphology and composition, each individual layer, plane or region having individual structures according to claim 40.

42. The method according to claim 22, characterized in that electrically conductive coatings are applied to the electrical interconnection of the thermocouples or for the formation of the thermocouples in a planar carrier or in several flat carriers on one or both surfaces of the or the flat carrier at predetermined locations.

43. The method according to claim 22, characterized in that the production of the electrically conductive connections between the first thermoelectric

Material and the second thermoelectric material on a surface of the planar support for forming a thermocouple and / or the production of electrically conductive connections between the ends of the thermocouples by a soldering process, by applying conductive paste or by the application of electrically conductive bonding layers, preferably by means of Sputtering process, vapor deposition, vapor deposition or electrodeposition.

44. Method according to claim 43, characterized in that foils which have electrically conductive and electrically nonconductive regions in whose electrically conductive layers are used for applying electrically conductive connecting layers

Areas of the ends of the electrical conductors, containing the first thermoelectric material, and the electrical conductor, containing the second thermoelectric material, or each open one end of at least two thermocouples, or that films are used which have only electrically conductive regions, and that after Making the electrical connections between the electrical conductors and / or the thermocouples the films are separated into areas with intermediate electrically insulating areas, so that thermocouples and / or series or parallel circuits of thermocouples arise.

45. The method according to claim 22, characterized in that on or in the vicinity of the first and / or the second surface of the flat carrier lines are introduced, which are in thermal contact with the surface or the surfaces and through which the surface or the surfaces Heating means and / or coolant are supplied.

46. The method according to claim 42, characterized in that the electrical interconnection of the thermocouples or for the formation of the thermocouples of the planar carrier is equipped with one or two interconnection layers, or more planar carrier can be combined with one or more interconnection layers, the electrically conductive on one side or both sides be applied to the one or more planar support and connected to this or this permanently or detachably.

47. The method according to claim 46, characterized in that as a wiring layer polymeric or ceramic Carriers are used, which have produced according to known methods conductor tracks structures.

48. The method according to claim 46, characterized in that the carrier layer used as the interconnect layer of porous, electrically insulating material on which at least one electrically conductive material or a precursor thereof has been introduced in predetermined areas, using precursors followed by suitable process steps for converting them into the electrically conductive material so that a pattern of electrically conductive material is formed in these areas.

49. The method according to claim 48, characterized in that the planar carrier used for the production of the interconnection layer is thermally conductive and electrically insulating.

50. The method according to claim 49, characterized in that, in order to increase the thermal conductivity of the wiring layer, the still remaining pore space is filled with an electrically insulating material having a high thermal conductivity.

51. The method according to claim 50, characterized in that, in order to further increase the thermal conductivity, the interconnection layer is compacted by means of pressing, rolling and / or other compaction methods so as to achieve an increase in the thermal conductivity.

52. The method according to claim 46, characterized in that one or more planar carriers are combined with one or more interconnection layers and joined by means of press, rolling, hot pressing, calendering, sintering and / or diffusion welding processes to form a composite structure, that an electrical connection is produced between the contact points of the TE legs to be electrically connected and the contact points of the interconnection layer opposite to them.

53. The method according to claim 52, characterized in that the composite structure of one or more planar carriers and one or more interconnecting layers is divided into smaller units of a predetermined size and / or assembled, in particular by cutting, sawing, laser cutting,

Water jet cutting, punching or embossing.

54. The method according to claim 53, characterized in that the interconnection layers in the prefabricated composite structures are provided with external electrical contacts, in particular with plugs, sockets, solder tails and / or cable strands, in order to enable connection to electrical or electronic components.

55. The method according to claim 22, characterized in that the thermoelectric element for external electrical insulation on one or both outer sides with films or sheets of electrically insulating material of sufficient thermal conductivity is permanently or detachably connected.

56. The method according to claim 46, characterized in that the composite structure of planar support (s) and

Connection layer (s) for external electrical insulation on one or both outer sides with films or sheets of electrically insulating material of sufficient thermal conductivity permanently or detachably connected.

57. The method according to claim 22, characterized in that the thermoelectric element for external electrical insulation and / or protection against Coating, powder coating, dip coating, shrink-wrapping in shrink tubing or films or pouring are preferably provided with environmental coatings.

58. The method according to claim 46, characterized in that the composite structure of flat carrier (s) and interconnection layer (s) for external electrical insulation and / or protection against environmental influences is provided with a coating, preferably by painting, powder coating, dip coating,

Shrink in shrink tubing or films or pour.

59. Use of a thermoelectric element according to claim 1 for the generation of electrical energy.

60. Use of a thermoelectric element according to

Claim 1 for generating or dissipating thermal energy.

61. Use according to claim 59, characterized in that the heat source exhaust gases, waste water, heated by the sun or other sources surfaces, a colder underground insulating floors and mats or temperature differences in the process technology can be used.

62. Use according to claim 61, characterized in that exhaust gases from heaters, power plants, vehicles,

Ships or aircraft as a source of heat.

63. Use according to claim 59, characterized in that the body heat is used as a heat source.

64. Use of a thermoelectric element according to claim 1 for temperature measurement.