EP2059622A1 - Temperature-stable cast-iron alloy and its use - Google Patents
Temperature-stable cast-iron alloy and its useInfo
- Publication number
- EP2059622A1 EP2059622A1 EP20070766720 EP07766720A EP2059622A1 EP 2059622 A1 EP2059622 A1 EP 2059622A1 EP 20070766720 EP20070766720 EP 20070766720 EP 07766720 A EP07766720 A EP 07766720A EP 2059622 A1 EP2059622 A1 EP 2059622A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- iron alloy
- cast
- temperature
- alloy according
- iron
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 32
- 239000000956 alloy Substances 0.000 title claims abstract description 32
- 229910001018 Cast iron Inorganic materials 0.000 title claims abstract description 23
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 12
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 11
- 239000011651 chromium Substances 0.000 claims abstract description 11
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 10
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims abstract description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 10
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000000356 contaminant Substances 0.000 claims abstract description 7
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 6
- 239000011572 manganese Substances 0.000 claims abstract description 6
- 239000000203 mixture Substances 0.000 claims abstract description 6
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 6
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 6
- 239000010703 silicon Substances 0.000 claims abstract description 6
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims abstract description 5
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 5
- 239000005864 Sulphur Substances 0.000 claims abstract description 5
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910052742 iron Inorganic materials 0.000 claims abstract description 5
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 5
- 239000011733 molybdenum Substances 0.000 claims abstract description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 4
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 4
- 239000001301 oxygen Substances 0.000 claims abstract description 4
- 239000004568 cement Substances 0.000 claims description 6
- 239000011159 matrix material Substances 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000009533 lab test Methods 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 229910000640 Fe alloy Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- -1 chromium carbides Chemical class 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 229910000765 intermetallic Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910000734 martensite Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- FXNGWBDIVIGISM-UHFFFAOYSA-N methylidynechromium Chemical compound [Cr]#[C] FXNGWBDIVIGISM-UHFFFAOYSA-N 0.000 description 1
- 238000000386 microscopy Methods 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 239000010955 niobium Substances 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C37/00—Cast-iron alloys
- C22C37/06—Cast-iron alloys containing chromium
- C22C37/08—Cast-iron alloys containing chromium with nickel
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C37/00—Cast-iron alloys
- C22C37/10—Cast-iron alloys containing aluminium or silicon
Definitions
- the present invention relates to a temperature-stable cast-iron alloy having a high wear resistance at temperatures ranging between 500 and 900°C.
- clinker cooler is used for cooling cement clinker which is introduced to the clinker cooler from a preceding kiln at a temperature ranging between 1300 and 1450° C.
- the cement clinker is directed through the clinker cooler by means of appropriate means of conveyance which are typically made up of some form of elements which are reciprocated in the direction of movement of the cement clinker, and thus exposed to significant wear at temperatures ranging between 500 and 900 °C.
- a wear-resistant cast-iron alloy having the following composition expressed in weight percentages: chromium: 12-25 %, carbon: 1.5-6 %, manganese: 2-7 %, silicon: up to 1.5%, molybdenum: up to 2 %, nickel: up to 4 %, micro alloying elements selected from the group consisting of titanium, zirconium, niobium, boron, vanadium, and tungsten: up to 2 % of each of one or more of the elements, and balance iron.
- the alloy is subjected to heat treatment in order to give it a martensitic matrix.
- This type of matrix is very hard and brittle, and machine elements manufactured from such material are prone to cracking if subjected to impacts or blows. Furthermore, this type of matrix lacks thermal stability due to its softening at temperatures in excess of 400° C.
- the applicant of the present patent application also has experience with regard to a cast-iron alloy according to European standard 10295 (2002), material: G-X40 CrNiSi25-12, Material No.
- both materials tend to form a sigma phase which is a brittle inter-metallic phase consisting of equal parts of iron and chromium, and hence be brittle, and that they are not particular wear resistant.
- a cast-iron alloy according to the invention having the following composition expressed in weight percentages: chromium: 15.0-20.0 %, carbon: 1.0-2.0 %, manganese: 1.5-2.0 %, silicon: 0.8-1.2 %, nickel: 8.0-10.0 %, molybdenum: 0.8-1.2 % balance iron and unavoidable metallic and non-metallic contaminants, where the non-metallic contaminants comprise nitrogen, oxygen, phosphorous and sulphur.
- the alloy according to the invention has significantly improved wear characteristics compared to the alloy according to the European standard 10295 and the modified version hereof, both defined above.
- the test results show that the alloy according to the invention has a wear resistance which is approximately four times higher than that of the alloy according to European standard 10295 and twice as high as that of the modified version hereof.
- the improved wear resistance is mainly ascribable to the optimization of the carbon-chromium ratio, resulting in optimum formation of chromium carbides which constitute the wear-resistant component of the alloy.
- the cast-iron alloy according to the invention preferably comprises 16.5-19.5 weight percentage, most preferably 17.0-19.0 weight percentage chromium.
- the cast-iron alloy according to the invention preferably comprises 1.25-1.85 weight percentage carbon, most preferably 1.5- 1.7 weight percentage carbon.
- the cast-iron alloy according to the invention preferentially has an austenitic matrix.
- the cast-iron alloy can be manufactured and cast into blanks using generally known techniques.
- the described cast-iron alloy is particularly suitable for use in connection with machine parts in clinker coolers for cooling cement clinker.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Carbon Steel Or Casting Steel Manufacturing (AREA)
- Treatment Of Steel In Its Molten State (AREA)
- Heat Treatment Of Articles (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DKPA200601155A DK176960B1 (da) | 2006-09-08 | 2006-09-08 | Temperaturstabil støbejernslegering samt anvendelse heraf |
| PCT/IB2007/052214 WO2008029305A1 (en) | 2006-09-08 | 2007-06-12 | Temperature-stable cast-iron alloy and its use |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP2059622A1 true EP2059622A1 (en) | 2009-05-20 |
Family
ID=39156875
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP20070766720 Withdrawn EP2059622A1 (en) | 2006-09-08 | 2007-06-12 | Temperature-stable cast-iron alloy and its use |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US20110042051A1 (da) |
| EP (1) | EP2059622A1 (da) |
| CN (1) | CN101512031B (da) |
| BR (1) | BRPI0716636B1 (da) |
| DK (1) | DK176960B1 (da) |
| MX (1) | MX2009002119A (da) |
| RU (1) | RU2430182C2 (da) |
| UA (1) | UA93557C2 (da) |
| WO (1) | WO2008029305A1 (da) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102230123B (zh) * | 2011-06-17 | 2013-10-02 | 湖南长高新材料股份有限公司 | 一种铬系变质耐磨铸铁及其制备方法 |
| CN103741015A (zh) * | 2013-12-27 | 2014-04-23 | 黄忠波 | 一种高耐磨性的高温稳定的铸铁合金 |
| CN103741011A (zh) * | 2013-12-27 | 2014-04-23 | 黄忠波 | 一种高耐磨性的温度稳定的铸铁合金 |
| IT201900012738A1 (it) | 2019-07-24 | 2021-01-24 | Freni Brembo Spa | Ghisa, in particolare per componenti di freni a disco |
| EA037998B1 (ru) * | 2020-01-10 | 2021-06-22 | Физули Расул оглы Расулов | Легированный материал для получения износостойких и коррозионностойких деталей |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3543413A (en) * | 1968-12-18 | 1970-12-01 | Hanford Foundry Co | Removable clinker cooler grate plates and support frame therefor |
| DE2818734A1 (de) * | 1978-04-28 | 1979-10-31 | Wahl Verschleiss Tech | Beschussbestaendiger koerper |
| FR2447753A1 (fr) * | 1979-02-05 | 1980-08-29 | Thome Cromback Acieries | Procede de fabrication de corps broyants a symetrie axiale en alliage ferreux et nouveaux corps broyants obtenus par ce procede |
| SU960297A1 (ru) * | 1980-06-23 | 1982-09-23 | Всесоюзный научно-исследовательский и проектно-технологический институт угольного машиностроения | Чугун |
| US4477283A (en) * | 1981-07-21 | 1984-10-16 | Eddie K. Wilson, Sr. | Process and apparatus for producing hydraulic cements |
| SU1541299A1 (ru) * | 1988-05-12 | 1990-02-07 | Научно-производственное объединение по механизации, роботизации труда и совершенствованию ремонтного обеспечения на предприятиях черной металлургии "Черметмеханизация" | Чугун |
| CN1027548C (zh) * | 1989-05-06 | 1995-02-01 | 机械电子工业部沈阳铸造研究所 | 抗磨损腐蚀奥氏体铸铁及制造技术 |
| US5202087A (en) * | 1992-07-31 | 1993-04-13 | The Carondelet Corporation | Cement cooler grate alloy |
| CN1028376C (zh) * | 1993-06-11 | 1995-05-10 | 山东省冶金研究所 | 一种低碳高铬铸铁耐磨材料 |
| US5674449A (en) * | 1995-05-25 | 1997-10-07 | Winsert, Inc. | Iron base alloys for internal combustion engine valve seat inserts, and the like |
| AU2003902535A0 (en) * | 2003-05-22 | 2003-06-05 | Weir Warman Ltd | Wear resistant cast iron |
-
2006
- 2006-09-08 DK DKPA200601155A patent/DK176960B1/da not_active IP Right Cessation
-
2007
- 2007-06-12 CN CN2007800329727A patent/CN101512031B/zh not_active Expired - Fee Related
- 2007-06-12 RU RU2009106999A patent/RU2430182C2/ru not_active IP Right Cessation
- 2007-06-12 EP EP20070766720 patent/EP2059622A1/en not_active Withdrawn
- 2007-06-12 WO PCT/IB2007/052214 patent/WO2008029305A1/en not_active Ceased
- 2007-06-12 UA UAA200901098A patent/UA93557C2/ru unknown
- 2007-06-12 MX MX2009002119A patent/MX2009002119A/es active IP Right Grant
- 2007-06-12 BR BRPI0716636-2B1A patent/BRPI0716636B1/pt not_active IP Right Cessation
- 2007-06-12 US US12/377,043 patent/US20110042051A1/en not_active Abandoned
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2008029305A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| DK176960B1 (da) | 2010-07-26 |
| CN101512031A (zh) | 2009-08-19 |
| CN101512031B (zh) | 2010-12-08 |
| WO2008029305A1 (en) | 2008-03-13 |
| BRPI0716636B1 (pt) | 2014-10-29 |
| RU2430182C2 (ru) | 2011-09-27 |
| BRPI0716636A2 (pt) | 2012-12-25 |
| DK200601155A (da) | 2008-03-09 |
| US20110042051A1 (en) | 2011-02-24 |
| MX2009002119A (es) | 2009-03-09 |
| RU2009106999A (ru) | 2010-10-20 |
| UA93557C2 (ru) | 2011-02-25 |
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Legal Events
| Date | Code | Title | Description |
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| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
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| 17P | Request for examination filed |
Effective date: 20090209 |
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| AK | Designated contracting states |
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| AX | Request for extension of the european patent |
Extension state: AL BA HR MK RS |
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| RBV | Designated contracting states (corrected) |
Designated state(s): DE ES FR GB PT |
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| DAX | Request for extension of the european patent (deleted) | ||
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
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| 18D | Application deemed to be withdrawn |
Effective date: 20160105 |