EP2052981A1 - Procédé de fabrication et d'emballage de panneaux - Google Patents

Procédé de fabrication et d'emballage de panneaux Download PDF

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Publication number
EP2052981A1
EP2052981A1 EP09151718A EP09151718A EP2052981A1 EP 2052981 A1 EP2052981 A1 EP 2052981A1 EP 09151718 A EP09151718 A EP 09151718A EP 09151718 A EP09151718 A EP 09151718A EP 2052981 A1 EP2052981 A1 EP 2052981A1
Authority
EP
European Patent Office
Prior art keywords
film
packaging
panels
printed
printing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
EP09151718A
Other languages
German (de)
English (en)
Inventor
Bruno Reiter
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fritz Egger GmbH and Co OG
Original Assignee
Fritz Egger GmbH and Co OG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fritz Egger GmbH and Co OG filed Critical Fritz Egger GmbH and Co OG
Publication of EP2052981A1 publication Critical patent/EP2052981A1/fr
Ceased legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/02—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for perforating, scoring, slitting, or applying code or date marks on material prior to packaging
    • B65B61/025—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for perforating, scoring, slitting, or applying code or date marks on material prior to packaging for applying, e.g. printing, code or date marks on material prior to packaging
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages

Definitions

  • the invention relates to a method for producing and packaging panels.
  • the panels are prepacked into cartons as soon as they are manufactured, the panels are manufactured according to the individual orders and then packed in the appropriate boxes according to the order. This leads to high set-up times by changing the production of the panels.
  • the final packaging is then usually after picking a delivery with transparent films to protect the panels from moisture. Ingress of moisture can easily lead to swelling of the panels and thus to considerable loss of quality.
  • the slides are included first wrapped around the cardboard packaging and then welded.
  • Another disadvantage is the lack of suitability of the method for the packaging of small and varying lot sizes with changing panels. Supplying customers with smaller volumes is not economical due to the associated set-up times and the increase in the number of different boxes to be stocked.
  • the manufacture of the panels also includes their custom packaging. Associated with this, production is always closely tied to the order situation. Even if several orders concern the same products that can be processed together, different packaging is required depending on the customer, which then necessitates conversions, at least in this area, which can then lead to downtimes in production. Associated with the high planning effort and in-house logistical effort can never be achieved with such production methods, an optimal result.
  • the separation of production and packaging can be achieved by choosing a neutral basic packaging, usually a cardboard packaging, for all products, into which finished panels are inserted, and then stored temporarily. From the intermediate storage, the panels can then be removed order related and fed to the final packaging. For panels with varnish coating, which are individually decorated by digital printing, the necessary intermediate storage could be reduced to the different panel dimensions and edge profiles, provided that a single part coating is provided. This would then end with the storage of the coated panels in the basic packaging, which then - but here - immediately followed by a final packaging.
  • An additional information carrier means increased costs in the purchase, increased manipulation costs and the need to dispose of them.
  • Object of the present invention is therefore to provide a method by which the production and packaging of panels for the cladding of walls, ceilings and floors can be improved.
  • a simplified production with reduced changeover times for panel production and packaging is thus achieved if the production and packaging spatially and spatially separated, ie completely decoupled. This is achieved by first temporarily storing the panels in an intermediate store before the actual packaging takes place. As a result, the fact that the packaging has no effect on the upstream panel production, even with very small lot sizes and very many different panels an economical production can be maintained. This only affects packaging. In the end, makeready times can be saved and certain panel types can be produced continuously over a longer period of time.
  • the panels may be packaged with a film and the film may be printed before or after packaging.
  • This can be accomplished by providing a printed film for customizing the package. It is possible to use a film that is already printed and is selected according to the customer or order, or to print a film in the course of packaging accordingly.
  • a film that is already printed and is selected according to the customer or order, or to print a film in the course of packaging accordingly.
  • systems of shrink films, inks and printing equipment as known from the food industry or as in EP 1 514 680 A1 described, available.
  • the advantage of individually printing the film in the course of packaging is the integration into electronic data processing systems when using digital printing systems.
  • a pattern or other visually appealing design can also transparent films, which are printed over the entire surface or only partially - the latter to allow a view of the product.
  • the film is printed in the course of packaging, ie immediately before the actual application and shrinking of the film on the package or subsequently, and a digital printing system is provided for this, it is possible economically to package individual packages.
  • This also gives the possibility to automate the entire processes of the packaging and to have them processed on a commission-based, commission-by-commission or charge basis, supported by data processing systems. Since the economy of packaging is no longer in connection with the lot size, a short-term requirement of individual packages can be done satisfactorily. Thus, it is possible with the measures described to provide packages that may be damaged in the course of loading, short-term or very small quantities, which were ordered too little due to a wrong order to deliver as soon as possible. Also the Request for a just-in-time delivery can thus be fully met.
  • the method described makes it possible to exploit the totality of the advantages of a single-part production realized by digital printing, since it is only then possible to individually pack individually selected décor with the shortest lead time.
  • the panels are finally packed with a film.
  • the panels After being manufactured, the panels are first packaged in a cardboard material before they are stored temporarily and finally packed through the film after the intermediate storage.
  • packaging always means the packaging with the film.
  • the method can then also without problems in short time cycles packages of different lot sizes and / or panels that require different imprints, getting produced. Ultimately, a much more flexible packaging is possible.
  • the printing is not limited in terms of color and shape.
  • the possibilities depend on the printing devices used, which are known per se.
  • the method according to the invention makes it possible to provide order, commission and / or charge-related information, which is ultimately content-related information, with high flexibility on the packaging.
  • a particularly high level of flexibility is achieved if the packagings can be individualized by specific imprints, so that each pack differs from the preceding packagings, without the expense required for this would significantly affect the economic efficiency.
  • the printed information may be product descriptions, installation instructions or the like. Of course, however, product names, images, manufacturer information, production data, information on the recipient or orderer of the panels and / or comparable information can be printed. Some information may also be printed in a machine-readable form. Here is in particular a bar code or the like to think.
  • the print is applied accurately on the packaging. Perfect fit means that the print is applied at defined positions with respect to the packaging. For example, it can be provided that a barcode is always applied on the top in the upper left corner. Also, for a special optical effect, it is advantageous if, for example, a company logo is applied at certain points of the package.
  • a position marker may be attached to the film.
  • the position marker can then be recognized by corresponding reading units.
  • a position marker can not only determine the position of a printed image, but also be used to control the blank.
  • the pressure or a part of the pressure may be at least one indicator.
  • the indicator may change, for example, depending on the temperature and / or humidity. In particular, this may be a color change of the indicator.
  • An indicator can indicate compliance with the laying instructions. It can be designed so that it can be read on him, if the packaging, for example, between 15 ° C and 20 ° C, especially at least 18 ° C and between 30% and 80%, especially between 40% to 70% humidity over a certain period of a few days, in particular 48 hours was preconditioned.
  • all indicators that are used in salts used for drying may be used as indicators to signal whether the salts have already taken up water or whether they can still be used for drying.
  • an indicator may be provided on the outside of the bottom of the package. If the packaging is then left for a certain time on the floor on which the panels are to be laid, it is then possible to read from the indicator whether the floor has the necessary dryness.
  • the indicator attached to the outside can then inform when the panels have adapted to the room climate.
  • At least one scale is printed on the outside and / or inside of the film to explain at least one indicator.
  • the state of the indicator to be read can be explained in the immediate vicinity.
  • it may be a comparison scale, the particular colors and their Meaning with respect to the temperature and / or humidity of the indicator explained.
  • the indicator may have a cover that deactivates it. Only after the cover is removed, the indicator adapts to the environment.
  • an indicator could be provided on the inside of the film, which is deactivated by an additional cardboard packaging of the panels or by a panel itself. The indicator can then be "programmed” so that when you open the package and thus activating the indicator by removing the cover from a certain temperature and / or humidity difference between the indicator and the ambient air, the indicator irreversibly discolored and as evidence of can serve insufficient conditioning of the panels.
  • An indicator can also be "programmed” so that it discolors irreversibly if an admissible air humidity or temperature range is exceeded or undershot during transport.
  • the indicator may be, for example, a humidity indicator, as used in the DE 201 15 189 U1 is revealed, act.
  • the same indicator may be provided at the bottom and at the side of the package. On the ground, a scale "condition of the soil", on the side of a scale “environmental condition” may be appropriate. Also, depending on In particular, the composition of the indicator can be adapted to the respective state to be displayed.
  • the indicators and / or scales can also be provided without printing on the film, for example as a label or in any other way on the packaging.
  • the indicator may also be designed to indicate a mechanical and / or a light-induced stress.
  • the embodiments described above can then be transferred analogously to such an indicator.
  • the printing and the packaging takes place temporally and spatially separated from one another. This avoids that there are delays in packaging.
  • the printing can also take place in the moment in which the film blank is removed from the film web and the packaging device is supplied.
  • the printing of the film takes place independently of the production of the panels in order to fully exploit the advantages of the decoupling can.
  • the film can be printed immediately before packaging. In this case, it can be decided at very short notice which print should be used. If the film is printed before packaging, it is advisable that the printing device is stationary and / or the film can be passed through the printing device.
  • the foil can only be printed after the packaging of the panels. With regard to the decoupling of panel production and printing, the same applies in the preceding paragraph. However, higher demands are placed on the printing device, because the packaging itself must be printed. For this purpose, it may be necessary for the packaging device or else the printing device to be rotatable, so that the printing device can easily be brought to all points of the packaging. But it can also be provided more pressure devices. Then, each printing device preferably prints on another side of the package.
  • the packaging itself can be simplified if a shrink wrap is used which is shrunk around the panels to be packaged by the action of heat such as hot air. The film is then without further steps tight to the panels or the cardboard material.
  • the printing of the film can take place after the shrinkage of the film.
  • the film is printed before packaging, it is possible to print on the inside and / or the outside of the film. For subsequent printing, it is only possible to print on the outside of the film.
  • the control of the printing device is preferably carried out by the data processing system, namely by order, commission and / or charge-based by appropriate electronic commands.
  • the simultaneous control of the packaging device can be carried out in the same way, if, for example, the packaging and the printing at least partially run simultaneously or the packaging moves during printing for simplified printing, in particular is pivoted about an axis of rotation. Particular results can be achieved if both the removal of the panels from the intermediate storage and the packaging and printing of the film are controlled by the data processing system or a corresponding network.
  • the electronic commands may contain position information which depends on the size of the package, the type of film used and the applied pressure allow a precise application of the pressure.
  • the form may include a frequently recurring theme such as a company logo, a background color, or the like. In any case, but reduces the time for printing the film.
  • At least one indicator and / or at least one scale may be pre-printed on the inside and / or outside of the film.
  • a certain number of panels or panels having cartons removed from the intermediate storage, while the film parallel to the printing device supplied and from this according to the electronic command with a specific Printed image is printed.
  • Such a time-saving operation is of course also advantageous if no data processing system is used.
  • a film blank is preferably not substantially larger than the package to be packaged to minimize overall film requirements.
  • the film webs should be adapted in their width to the packaging to be produced or to the panels to be packaged therewith. Then only one film web of suitable width has to be selected and from this a film blank of individual length has to be cut off. In this way, ultimately the storage costs can be reduced.
  • film blanks of a specific length are preferably cut off from a specific film web.
  • the printing can be done either before or after trimming.
  • the respective film blanks are cut off from one and the same rolled-up film web, wherein a film cut can then take place not only in terms of length but also in terms of width. In this case, at best only one film web must be provided. Otherwise, a limited number of film webs with preferably standardized widths can be used, from which then the required film blanks are cut out according to length and width. In the end, the resulting waste can be reduced.
  • the printing device is designed so that even the largest conceivable film width and the largest conceivable film length can be printed in one step. For very large film blanks but can also be provided that the printing is done in several successive steps.
  • the panels can be stored individually in the intermediate storage. About 3 to 50, in particular 5 to 15 individual panels can also be prefabricated and prepacked in specific amounts. The intermediate storage of the panels is then simplified.
  • the Fig. 1 schematically shows the principle of a first embodiment.
  • an electronic signal which is referred to as electronic command B due to the information contained in this signal, is read into a data processing system DV.
  • the electronic command B contains information on the type and number of panels P to be packaged, as well as the type of film blank FZ desired for this purpose and the print image which the film blank FZ is to carry. If different types of foils are to be used, which differ in terms of their transparency, quality or basic color, for example, information may also be contained in the electronic command B.
  • the electronic command B may contain information about one or more indicators and / or scales based on the film blank FZ should be provided. This can happen in particular depending on the later transport and the customer.
  • a packaging intended for transport by ship may have an indicator which, after transport, can indicate whether prescribed air humidity or temperature limits have been violated and / or exceeded.
  • the electronic command B may include position information for the accurate application of the printed image.
  • the data processing system DV now for its part emits two further signals S.
  • a signal S is sent to a device which automatically removes the desired number from the respective desired type of panels P from an intermediate storage and then feeds them to a packaging device for producing the final packaging VP.
  • the other signal S ' is sent to a device which automatically feeds the film blank FZ of the desired film type and size as well as the desired print to a packaging device.
  • both the panels P and the foil blank FZ are fed to the packaging device, the packaging takes place. Thereafter, the shipping VS of the packaging VP. Prior to this, quality assurance, temporary storage, order picking and / or the like can take place, even without this being the case in Fig. 1 is shown in detail.
  • the in Fig. 2 illustrated schematic process flow of a second embodiment of the method differs from the method described above in that the data processing system DV, the signal S 'passes on to a device that uses the information of the signal S' only a certain length of a certain rolled-up film web FB cuts. It is a blank Z, wherein the film blank FZ desired size is formed, which is then then used in the manner already described for the preparation of the packaging VP.
  • the film web FB can be provided in a suitable manner, for example at regular intervals, with indicators and / or scales.
  • the size of the package is determined shortly before packaging, in order to then cut a blank of appropriate size.
  • the measurement is preferably carried out automatically by means of light barriers or other sensors.
  • a procedure of a third embodiment is sketched, which differs from the in Fig. 2 differs illustrated process sequence by an additional process step.
  • a certain film cut FZ is first cut off from a specific film web FB.
  • the film blank FZ is first printed with a certain print image D.
  • the print image D can also be a specific, thus preselected print image D.
  • the data processing system DV outputs a third signal S "which contains information regarding the nature of the print image D, its size and the printing per se. This information was already included in the original electronic command B.
  • the third signal S may also contain information about indicators and / or scales that should be included in the print image D and to be printed on the inside and / or outside of the film blank FZ.
  • the third signal S " may contain position information for accurately fitting the printed image As described above, this information may already be contained in the electronic command B.
  • a printing of the film blank FZ takes place as already in the Fig. 3 process shown a printing of the film blank FZ.
  • a film blank FZ is cut off from a film web FB and used to package the panels P to be packed.
  • the film web can already be printed with a decor or the like. It is essential, however, that after the actual packaging the panels P an at least substantially individualized printed image D is printed on the foil blank FZ.
  • a printing device which is arranged relative to the package to be printed in different directions in space linearly or pivotally.
  • any indicators and / or scales can be printed after packaging.
  • the pre-printed film has recurring length markings corresponding to the length or dimensions of the package is tuned.
  • a separating or cutting device can then separate the film along the marking.
  • the same length sections of the film are separated, which can then be used to suit the packaging of the panels.
  • the provision of a length marking advantageously prevents a summation of length tolerances that would otherwise result in a current measurement of the film.
  • suitable sensors can be used, which can preferably be designed optically by means of a camera or by means of photodiodes perceiving differences in brightness.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)
  • Wrappers (AREA)
  • Packages (AREA)
  • Laminated Bodies (AREA)
EP09151718A 2005-04-29 2006-05-02 Procédé de fabrication et d'emballage de panneaux Ceased EP2052981A1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102005020458 2005-04-29
DE102005036335A DE102005036335A1 (de) 2005-04-29 2005-07-29 Verpackung mit dekorativer Folie
EP06009038A EP1717151B1 (fr) 2005-04-29 2006-05-02 Emballage avec feuille decorative

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
EP06009038A Division EP1717151B1 (fr) 2005-04-29 2006-05-02 Emballage avec feuille decorative

Publications (1)

Publication Number Publication Date
EP2052981A1 true EP2052981A1 (fr) 2009-04-29

Family

ID=36656469

Family Applications (2)

Application Number Title Priority Date Filing Date
EP06009038A Active EP1717151B1 (fr) 2005-04-29 2006-05-02 Emballage avec feuille decorative
EP09151718A Ceased EP2052981A1 (fr) 2005-04-29 2006-05-02 Procédé de fabrication et d'emballage de panneaux

Family Applications Before (1)

Application Number Title Priority Date Filing Date
EP06009038A Active EP1717151B1 (fr) 2005-04-29 2006-05-02 Emballage avec feuille decorative

Country Status (5)

Country Link
EP (2) EP1717151B1 (fr)
AT (1) ATE423065T1 (fr)
DE (2) DE102005036335A1 (fr)
ES (1) ES2320914T3 (fr)
PL (1) PL1717151T3 (fr)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102006009348A1 (de) * 2006-03-01 2007-09-06 Khs Ag Verfahren zur Bildung von Gebinden sowie Vorrichtung zum Durchführen des Verfahrens
DE102006055939C5 (de) * 2006-11-24 2024-03-28 Flooring Technologies Ltd. Verfahren zum Kommissionieren von Waren
DE102010018225A1 (de) * 2010-04-23 2011-10-27 Fritz Egger Gmbh & Co. Og Verfahren zum Bereitstellen von Paneelen
CN102133948A (zh) * 2010-12-21 2011-07-27 余乐伦 一种物料小包装的制作工艺
DE102013108272A1 (de) * 2013-08-01 2015-02-05 Guido Schulte Verfahren zur Herstellung einer Folienverpackung und verpacktes Produkt

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1434351A (en) * 1972-07-03 1976-05-05 British Visqueen Ltd Shrink-wrapping method
EP0424718A1 (fr) * 1989-10-25 1991-05-02 MAKO- SONDERMASCHINENBAU GmbH Dispositif pour emballer un article, spécialement des couches pour bébés dans un état comprimé
EP0457158A1 (fr) * 1990-05-17 1991-11-21 Ferdinand Christ Dispositif pour rassembler et préparer des articles
EP0923885A2 (fr) * 1997-12-17 1999-06-23 Hauni Maschinenbau AG Dispositif de transport d'articles en forme de tige dans l'industrie du tabac
DE20115189U1 (de) 2001-09-15 2001-11-15 Macherey, Nagel GmbH & Co. Handelsgesellschaft, 52355 Düren Feuchteanzeiger
EP1266843A1 (fr) * 2001-06-02 2002-12-18 Deutsche Rockwool Mineralwoll GmbH & Co. OHG Unité de transport pour panneaux d'isolation
US20040094049A1 (en) * 1999-12-07 2004-05-20 Fuji Photo Film Co., Ltd. Goods-wrapping apparatus including a printer
DE202004017254U1 (de) * 2004-11-04 2004-12-30 M. Kaindl Laminatverpackung
EP1514680A1 (fr) 2002-06-05 2005-03-16 Toyo Ink Mfg. Co., Ltd. Film retractable, son procede de production, encre d'impression, imprime produit avec cet encre et procede de production d' un imprime

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1455825A (en) * 1972-12-13 1976-11-17 Bakelite Xylonite Ltd Shrink-wrapping of articles
DE19756128C1 (de) * 1997-12-17 1999-06-02 Dts Systemoberflaechen Gmbh Verfahren zur Kennzeichnung von mit zumindest partiell durchsichtiger Folie umhüllten verschlossenen Paketen
CA2240062A1 (fr) * 1998-07-15 2000-01-15 Jean-Yves Nadeau Procede et dispositif pour former une enveloppe sur un article

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1434351A (en) * 1972-07-03 1976-05-05 British Visqueen Ltd Shrink-wrapping method
EP0424718A1 (fr) * 1989-10-25 1991-05-02 MAKO- SONDERMASCHINENBAU GmbH Dispositif pour emballer un article, spécialement des couches pour bébés dans un état comprimé
EP0457158A1 (fr) * 1990-05-17 1991-11-21 Ferdinand Christ Dispositif pour rassembler et préparer des articles
EP0923885A2 (fr) * 1997-12-17 1999-06-23 Hauni Maschinenbau AG Dispositif de transport d'articles en forme de tige dans l'industrie du tabac
US20040094049A1 (en) * 1999-12-07 2004-05-20 Fuji Photo Film Co., Ltd. Goods-wrapping apparatus including a printer
EP1266843A1 (fr) * 2001-06-02 2002-12-18 Deutsche Rockwool Mineralwoll GmbH & Co. OHG Unité de transport pour panneaux d'isolation
DE20115189U1 (de) 2001-09-15 2001-11-15 Macherey, Nagel GmbH & Co. Handelsgesellschaft, 52355 Düren Feuchteanzeiger
EP1514680A1 (fr) 2002-06-05 2005-03-16 Toyo Ink Mfg. Co., Ltd. Film retractable, son procede de production, encre d'impression, imprime produit avec cet encre et procede de production d' un imprime
DE202004017254U1 (de) * 2004-11-04 2004-12-30 M. Kaindl Laminatverpackung

Also Published As

Publication number Publication date
DE502006002861D1 (de) 2009-04-02
ES2320914T3 (es) 2009-05-29
DE102005036335A1 (de) 2006-11-09
EP1717151B1 (fr) 2009-02-18
EP1717151A1 (fr) 2006-11-02
PL1717151T3 (pl) 2009-07-31
ATE423065T1 (de) 2009-03-15

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