EP2049576A1 - Procédé de fabrication de produits d'atrp acides - Google Patents
Procédé de fabrication de produits d'atrp acidesInfo
- Publication number
- EP2049576A1 EP2049576A1 EP07729123A EP07729123A EP2049576A1 EP 2049576 A1 EP2049576 A1 EP 2049576A1 EP 07729123 A EP07729123 A EP 07729123A EP 07729123 A EP07729123 A EP 07729123A EP 2049576 A1 EP2049576 A1 EP 2049576A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- polymers
- acid
- polymerization
- preparation
- transition metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000004519 manufacturing process Methods 0.000 title 1
- 229920000642 polymer Polymers 0.000 claims abstract description 91
- 238000010560 atom transfer radical polymerization reaction Methods 0.000 claims abstract description 45
- 239000002253 acid Substances 0.000 claims abstract description 38
- 229910052723 transition metal Inorganic materials 0.000 claims abstract description 34
- 150000003624 transition metals Chemical class 0.000 claims abstract description 34
- 238000000034 method Methods 0.000 claims description 75
- 230000008569 process Effects 0.000 claims description 41
- 238000006116 polymerization reaction Methods 0.000 claims description 34
- 239000003446 ligand Substances 0.000 claims description 28
- 150000003464 sulfur compounds Chemical class 0.000 claims description 27
- 239000003999 initiator Substances 0.000 claims description 24
- 150000001875 compounds Chemical class 0.000 claims description 20
- -1 alkyl methacrylates Chemical class 0.000 claims description 18
- 239000010949 copper Substances 0.000 claims description 18
- 238000001914 filtration Methods 0.000 claims description 18
- 150000003623 transition metal compounds Chemical class 0.000 claims description 18
- 238000002360 preparation method Methods 0.000 claims description 17
- 238000006243 chemical reaction Methods 0.000 claims description 16
- 125000005843 halogen group Chemical group 0.000 claims description 16
- 238000001556 precipitation Methods 0.000 claims description 16
- 229910052736 halogen Inorganic materials 0.000 claims description 13
- 150000002367 halogens Chemical class 0.000 claims description 13
- 239000000178 monomer Substances 0.000 claims description 13
- 239000002244 precipitate Substances 0.000 claims description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 11
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 11
- 229910052802 copper Inorganic materials 0.000 claims description 11
- 229910052717 sulfur Inorganic materials 0.000 claims description 11
- 239000011593 sulfur Substances 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 10
- CWERGRDVMFNCDR-UHFFFAOYSA-N thioglycolic acid Chemical compound OC(=O)CS CWERGRDVMFNCDR-UHFFFAOYSA-N 0.000 claims description 10
- 238000009826 distribution Methods 0.000 claims description 9
- 229910052751 metal Inorganic materials 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 8
- 230000001588 bifunctional effect Effects 0.000 claims description 8
- 229910052757 nitrogen Inorganic materials 0.000 claims description 8
- 239000003054 catalyst Substances 0.000 claims description 7
- 150000003440 styrenes Chemical class 0.000 claims description 7
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 7
- 229910052794 bromium Inorganic materials 0.000 claims description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 5
- 229910052801 chlorine Inorganic materials 0.000 claims description 5
- 239000000460 chlorine Substances 0.000 claims description 5
- 229910021589 Copper(I) bromide Inorganic materials 0.000 claims description 4
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 claims description 4
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 4
- 229910052740 iodine Inorganic materials 0.000 claims description 4
- 229910052760 oxygen Inorganic materials 0.000 claims description 4
- 239000001301 oxygen Substances 0.000 claims description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 4
- 238000010526 radical polymerization reaction Methods 0.000 claims description 4
- 239000000565 sealant Substances 0.000 claims description 4
- 125000003396 thiol group Chemical group [H]S* 0.000 claims description 4
- 239000005749 Copper compound Substances 0.000 claims description 3
- 229910021591 Copper(I) chloride Inorganic materials 0.000 claims description 3
- 150000001880 copper compounds Chemical class 0.000 claims description 3
- OXBLHERUFWYNTN-UHFFFAOYSA-M copper(I) chloride Chemical compound [Cu]Cl OXBLHERUFWYNTN-UHFFFAOYSA-M 0.000 claims description 3
- 150000002688 maleic acid derivatives Chemical class 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 150000002894 organic compounds Chemical class 0.000 claims description 3
- 230000005588 protonation Effects 0.000 claims description 3
- 229920001567 vinyl ester resin Polymers 0.000 claims description 3
- DKIDEFUBRARXTE-UHFFFAOYSA-N 3-mercaptopropanoic acid Chemical compound OC(=O)CCS DKIDEFUBRARXTE-UHFFFAOYSA-N 0.000 claims description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 2
- 229910021595 Copper(I) iodide Inorganic materials 0.000 claims description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 2
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims description 2
- 229910052772 Samarium Inorganic materials 0.000 claims description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 2
- 229910052769 Ytterbium Inorganic materials 0.000 claims description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 2
- 239000000654 additive Substances 0.000 claims description 2
- 239000000853 adhesive Substances 0.000 claims description 2
- 230000001070 adhesive effect Effects 0.000 claims description 2
- 229910052804 chromium Inorganic materials 0.000 claims description 2
- 239000011651 chromium Substances 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 229910017052 cobalt Inorganic materials 0.000 claims description 2
- 239000010941 cobalt Substances 0.000 claims description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 2
- PDZKZMQQDCHTNF-UHFFFAOYSA-M copper(1+);thiocyanate Chemical compound [Cu+].[S-]C#N PDZKZMQQDCHTNF-UHFFFAOYSA-M 0.000 claims description 2
- DOBRDRYODQBAMW-UHFFFAOYSA-N copper(i) cyanide Chemical compound [Cu+].N#[C-] DOBRDRYODQBAMW-UHFFFAOYSA-N 0.000 claims description 2
- 239000002537 cosmetic Substances 0.000 claims description 2
- 239000002270 dispersing agent Substances 0.000 claims description 2
- 229910052741 iridium Inorganic materials 0.000 claims description 2
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims description 2
- 229910052750 molybdenum Inorganic materials 0.000 claims description 2
- 239000011733 molybdenum Substances 0.000 claims description 2
- 150000002816 nickel compounds Chemical class 0.000 claims description 2
- 238000004806 packaging method and process Methods 0.000 claims description 2
- 229910052763 palladium Inorganic materials 0.000 claims description 2
- 229910052698 phosphorus Inorganic materials 0.000 claims description 2
- 239000011574 phosphorus Substances 0.000 claims description 2
- 229910052697 platinum Inorganic materials 0.000 claims description 2
- 229910052702 rhenium Inorganic materials 0.000 claims description 2
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 claims description 2
- 229910052703 rhodium Inorganic materials 0.000 claims description 2
- 239000010948 rhodium Substances 0.000 claims description 2
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 claims description 2
- 229910052707 ruthenium Inorganic materials 0.000 claims description 2
- KZUNJOHGWZRPMI-UHFFFAOYSA-N samarium atom Chemical compound [Sm] KZUNJOHGWZRPMI-UHFFFAOYSA-N 0.000 claims description 2
- 238000000926 separation method Methods 0.000 claims description 2
- 229910052709 silver Inorganic materials 0.000 claims description 2
- 239000004332 silver Substances 0.000 claims description 2
- 229920006250 telechelic polymer Polymers 0.000 claims description 2
- NAWDYIZEMPQZHO-UHFFFAOYSA-N ytterbium Chemical compound [Yb] NAWDYIZEMPQZHO-UHFFFAOYSA-N 0.000 claims description 2
- 229910052725 zinc Inorganic materials 0.000 claims description 2
- 239000011701 zinc Substances 0.000 claims description 2
- 101710141544 Allatotropin-related peptide Proteins 0.000 claims 4
- 125000005250 alkyl acrylate group Chemical group 0.000 claims 4
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical class C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 claims 2
- 150000008360 acrylonitriles Chemical class 0.000 claims 2
- 230000007423 decrease Effects 0.000 claims 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-L fumarate(2-) Chemical class [O-]C(=O)\C=C\C([O-])=O VZCYOOQTPOCHFL-OWOJBTEDSA-L 0.000 claims 2
- LVHBHZANLOWSRM-UHFFFAOYSA-N itaconic acid Chemical class OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 claims 2
- 239000004831 Hot glue Substances 0.000 claims 1
- 230000000996 additive effect Effects 0.000 claims 1
- 150000003568 thioethers Chemical class 0.000 claims 1
- 238000007306 functionalization reaction Methods 0.000 abstract description 14
- 238000011065 in-situ storage Methods 0.000 abstract description 4
- 239000000243 solution Substances 0.000 description 26
- 150000003254 radicals Chemical class 0.000 description 19
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 18
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 17
- 239000000047 product Substances 0.000 description 15
- 125000004432 carbon atom Chemical group C* 0.000 description 12
- 239000003153 chemical reaction reagent Substances 0.000 description 12
- 238000006467 substitution reaction Methods 0.000 description 12
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 8
- 125000003342 alkenyl group Chemical group 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 7
- 230000003647 oxidation Effects 0.000 description 7
- 238000007254 oxidation reaction Methods 0.000 description 7
- UKODFQOELJFMII-UHFFFAOYSA-N pentamethyldiethylenetriamine Chemical compound CN(C)CCN(C)CCN(C)C UKODFQOELJFMII-UHFFFAOYSA-N 0.000 description 7
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
- 229920001400 block copolymer Polymers 0.000 description 6
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 6
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 5
- 239000003463 adsorbent Substances 0.000 description 5
- 125000000217 alkyl group Chemical group 0.000 description 5
- 125000003118 aryl group Chemical group 0.000 description 5
- 229920002521 macromolecule Polymers 0.000 description 5
- 238000003786 synthesis reaction Methods 0.000 description 5
- 238000010626 work up procedure Methods 0.000 description 5
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 4
- 125000004429 atom Chemical group 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- BERDEBHAJNAUOM-UHFFFAOYSA-N copper(i) oxide Chemical compound [Cu]O[Cu] BERDEBHAJNAUOM-UHFFFAOYSA-N 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 150000007524 organic acids Chemical group 0.000 description 4
- 238000000746 purification Methods 0.000 description 4
- 230000002441 reversible effect Effects 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- LHZBJSPSWKIJKZ-UHFFFAOYSA-N 4-(2-bromo-2-methylpropanoyl)oxybutyl 2-bromo-2-methylpropanoate Chemical compound CC(C)(Br)C(=O)OCCCCOC(=O)C(C)(C)Br LHZBJSPSWKIJKZ-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- ROFVEXUMMXZLPA-UHFFFAOYSA-N Bipyridyl Chemical compound N1=CC=CC=C1C1=CC=CC=N1 ROFVEXUMMXZLPA-UHFFFAOYSA-N 0.000 description 3
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 3
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 239000012987 RAFT agent Substances 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 3
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 239000000706 filtrate Substances 0.000 description 3
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 3
- FUZZWVXGSFPDMH-UHFFFAOYSA-M hexanoate Chemical compound CCCCCC([O-])=O FUZZWVXGSFPDMH-UHFFFAOYSA-M 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 125000000466 oxiranyl group Chemical group 0.000 description 3
- 229920000058 polyacrylate Polymers 0.000 description 3
- 229920000193 polymethacrylate Polymers 0.000 description 3
- 229920002223 polystyrene Polymers 0.000 description 3
- MBYLVOKEDDQJDY-UHFFFAOYSA-N tris(2-aminoethyl)amine Chemical compound NCCN(CCN)CCN MBYLVOKEDDQJDY-UHFFFAOYSA-N 0.000 description 3
- 229920002554 vinyl polymer Polymers 0.000 description 3
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N 1-Heptene Chemical compound CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 2
- PGMMQIGGQSIEGH-UHFFFAOYSA-N 2-ethenyl-1,3-oxazole Chemical class C=CC1=NC=CO1 PGMMQIGGQSIEGH-UHFFFAOYSA-N 0.000 description 2
- JDCUKFVNOWJNBU-UHFFFAOYSA-N 2-ethenyl-1,3-thiazole Chemical class C=CC1=NC=CS1 JDCUKFVNOWJNBU-UHFFFAOYSA-N 0.000 description 2
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 2
- YYROPELSRYBVMQ-UHFFFAOYSA-N 4-toluenesulfonyl chloride Chemical compound CC1=CC=C(S(Cl)(=O)=O)C=C1 YYROPELSRYBVMQ-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 125000003710 aryl alkyl group Chemical group 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 230000006735 deficit Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000921 elemental analysis Methods 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 2
- 125000000623 heterocyclic group Chemical group 0.000 description 2
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 239000012433 hydrogen halide Substances 0.000 description 2
- 229910000039 hydrogen halide Inorganic materials 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 230000000977 initiatory effect Effects 0.000 description 2
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 239000012299 nitrogen atmosphere Substances 0.000 description 2
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 2
- 210000002741 palatine tonsil Anatomy 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 229920001223 polyethylene glycol Polymers 0.000 description 2
- 229920001451 polypropylene glycol Polymers 0.000 description 2
- 230000001376 precipitating effect Effects 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 230000000171 quenching effect Effects 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 238000012712 reversible addition−fragmentation chain-transfer polymerization Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 125000001424 substituent group Chemical group 0.000 description 2
- 125000000101 thioether group Chemical group 0.000 description 2
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 1
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 1
- ZDUOUNIIAGIPSD-UHFFFAOYSA-N 1,1,1-tribromoethane Chemical compound CC(Br)(Br)Br ZDUOUNIIAGIPSD-UHFFFAOYSA-N 0.000 description 1
- JVPKLOPETWVKQD-UHFFFAOYSA-N 1,2,2-tribromoethenylbenzene Chemical class BrC(Br)=C(Br)C1=CC=CC=C1 JVPKLOPETWVKQD-UHFFFAOYSA-N 0.000 description 1
- ZRZHXNCATOYMJH-UHFFFAOYSA-N 1-(chloromethyl)-4-ethenylbenzene Chemical compound ClCC1=CC=C(C=C)C=C1 ZRZHXNCATOYMJH-UHFFFAOYSA-N 0.000 description 1
- CRRUGYDDEMGVDY-UHFFFAOYSA-N 1-bromoethylbenzene Chemical compound CC(Br)C1=CC=CC=C1 CRRUGYDDEMGVDY-UHFFFAOYSA-N 0.000 description 1
- DDPGLQRMAQYQEQ-UHFFFAOYSA-N 1-butoxypropyl 2-methylprop-2-enoate Chemical compound CCCCOC(CC)OC(=O)C(C)=C DDPGLQRMAQYQEQ-UHFFFAOYSA-N 0.000 description 1
- GTLWADFFABIGAE-UHFFFAOYSA-N 1-chloroethylbenzene Chemical compound CC(Cl)C1=CC=CC=C1 GTLWADFFABIGAE-UHFFFAOYSA-N 0.000 description 1
- BDHGFCVQWMDIQX-UHFFFAOYSA-N 1-ethenyl-2-methylimidazole Chemical compound CC1=NC=CN1C=C BDHGFCVQWMDIQX-UHFFFAOYSA-N 0.000 description 1
- JWYVGKFDLWWQJX-UHFFFAOYSA-N 1-ethenylazepan-2-one Chemical compound C=CN1CCCCCC1=O JWYVGKFDLWWQJX-UHFFFAOYSA-N 0.000 description 1
- OSSNTDFYBPYIEC-UHFFFAOYSA-N 1-ethenylimidazole Chemical compound C=CN1C=CN=C1 OSSNTDFYBPYIEC-UHFFFAOYSA-N 0.000 description 1
- LEWNYOKWUAYXPI-UHFFFAOYSA-N 1-ethenylpiperidine Chemical compound C=CN1CCCCC1 LEWNYOKWUAYXPI-UHFFFAOYSA-N 0.000 description 1
- WIWZLDGSODDMHJ-UHFFFAOYSA-N 1-ethoxybutyl 2-methylprop-2-enoate Chemical compound CCCC(OCC)OC(=O)C(C)=C WIWZLDGSODDMHJ-UHFFFAOYSA-N 0.000 description 1
- HVBADOTWUFBZMF-UHFFFAOYSA-N 1-ethoxyethyl 2-methylprop-2-enoate Chemical compound CCOC(C)OC(=O)C(C)=C HVBADOTWUFBZMF-UHFFFAOYSA-N 0.000 description 1
- 238000005160 1H NMR spectroscopy Methods 0.000 description 1
- CISIJYCKDJSTMX-UHFFFAOYSA-N 2,2-dichloroethenylbenzene Chemical class ClC(Cl)=CC1=CC=CC=C1 CISIJYCKDJSTMX-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/34—Introducing sulfur atoms or sulfur-containing groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1804—C4-(meth)acrylate, e.g. butyl (meth)acrylate, isobutyl (meth)acrylate or tert-butyl (meth)acrylate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F4/00—Polymerisation catalysts
- C08F4/42—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
- C08F4/44—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
- C08F4/50—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides selected from alkaline earth metals, zinc, cadmium, mercury, copper or silver
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/26—Removing halogen atoms or halogen-containing groups from the molecule
Definitions
- the present invention relates to the synthesis of polymers having acid end groups which have been prepared by means of atom transfer radical polymerization (hereinafter abbreviated to ATRP).
- ATRP atom transfer radical polymerization
- a particular aspect is the preparation of acid-dense polymethacrylates, polyacrylates or polystyrenes.
- a very particular aspect of the present invention is that the addition of the reagent in one process step simultaneously removes the transition metal compounds from the polymerization solution by precipitation and salification of the ligand previously coordinated to the transition metal which in turn allows easy removal of the same.
- the ATRP represents an important process for the preparation of a variety of polymers such as polyacrylates, polymethacrylates or polystyrenes. With this type of polymerization, the goal of tailor-made polymers has come a good deal closer.
- the ATRP method was substantially developed in the 1990's by Prof. Matyjaszewski (Matyjaszewski et al., J. Am. Chem. Soo, 1995, 117, p.5614, WO 97/18247, Science, 1996, 272, S.866).
- a particular advantage here is that both the molecular weight and the molecular weight distribution are controllable.
- As a living polymerization it also allows the targeted construction of polymer architectures such as random copolymers or block copolymer structures.
- By appropriate initiators for example, in addition unusual block copolymers and star polymers are accessible.
- Theoretical fundamentals of the polymerization mechanism are explained inter alia in Hans Georg Elias, Makromolekule, Volume 1, 6th Edition, Weinheim 1999, p.344. State of the art
- the present invention alone represents a significant improvement over the prior art in both end-group functionalization, halide removal, and transition metal precipitation.
- a combination of all three functions has not previously been described in the prior art. In the following, this document is therefore limited to the aspects end-group functionalization or hydroxy-functionalized ATRP products.
- the ATRP process relies on a redox balance between a dormant and an active species.
- the active species is the low-concentration growing, free radical polymer chain and a transition metal compound in higher oxidation state (eg, copper II).
- the dormant, preferably present species is the combination of the halogenated or pseudohalogen-terminated polymer chain and the corresponding transition metal compound in a lower oxidation state (eg, copper I). This applies both to the ATRP in the actual form, which is started with correspondingly (pseudo) halogen-substituted initiators, and to the reverse ATRP described below, in which the halogen is bound to the polymer chain only when the equilibrium is established.
- the halogen atom remains independent of the chosen method after termination of the reaction at the respective chain ends.
- Terminal halogen atoms can be useful in several ways.
- the use of such polymers as macroinitiators after purification or by sequential addition of further monomer fractions to form block structures is described in a large number of publications. As a representative example, reference is made to US Pat. No. 5,807,937 with regard to the sequential polymerization and to US Pat. No. 6,512,060 with regard to the synthesis of macroinitiators.
- a mercaptan such as thioglycolic acid is used for the substitution of the terminal halogen atoms.
- Snijder et al. J. of Polym., Part: Polym. Chem.
- Such a substitution reaction is briefly described.
- the aim of this scientific publication was the functionalization of the chain ends with OH groups.
- the reaction is described exclusively with mercaptoethanol as reagent.
- substitution with acid-functionalized mercaptans will not mentioned.
- a further difference from the present invention is the polymer-analogous implementation.
- the substitution reaction is carried out only after purification of the ATRP product in a second reaction stage. This directly results in a third, important difference from the present invention.
- the inventive effect of the precipitation of the transition metal compounds from the ATRP solution by addition of mercaptan reagents is not described in this document.
- ATRA is the addition of reagents that in-situ decompose into two radicals, one of which in turn irreversibly traps a radical chain end and launches the second, smaller new chain.
- Disadvantage of this procedure in addition to the reduced reaction rate again, is the poor commercial availability of the required reagents and the release of additional radicals, which either have to be absorbed very quickly or lead to undesired oligomeric by-products.
- This process is described by way of example in the work of Sawamoto (Macromolecules, 31, 6708-11, 1998 and J. Polym., Part A: Polym. Chem., 38, 4735-48, 2000). It should also be noted that also for these two methods no acid-functional reagents are known.
- the ATRC is based on Fukuda (e-Polymers, no.013, 2002) and is used by Höcker (e-Polymers, No. 049, 2005) or Matyjaszewski (Macromol.Chem. Phys., 205, 154-164, 2004) for polystyrenes.
- Höcker e-Polymers, No. 049, 2005
- Matyjaszewski Matyjaszewski
- the two-sided end group functionalization with simultaneously controlled polymerization conditions using RAFT polymerization is simpler.
- the radical is transferred to a special RAFT agent, which in the further course of polymerization, for example, alternately acts as a bifunctional radical transfer reagent.
- RAFT agent which in the further course of polymerization, for example, alternately acts as a bifunctional radical transfer reagent.
- an acid-functional part of the agent is positioned at the later chain end.
- RAFT products compared to ATRP products and in particular compared to the polymers according to the invention are the reduced thermal stability of the incorporated in the polymer residues of the RAFT agents, which are mostly trithiocarbonates.
- Other disadvantages are the possible color of the product and the strong odor of remaining sulfur compounds, which can be released, for example, during thermal degradation.
- the thioether groups incorporated into the polymer chain according to the invention are significantly more thermally stable. This is revealed to the Skilled very readily from the polymer properties of free radical, with the addition of mercaptan-based regulators produced polymers as a reference substance.
- the object of the present invention is to prepare polymers by means of atom transfer radical polymerization (ATRP), which have acid groups on more than 90% of the previously polymerization-active chain ends.
- ATRP atom transfer radical polymerization
- Transition metal complex compounds of less than 5 ppm to realize.
- mercaptans to halogen-terminated polymer chains, as present during or at the end of an ATRP process, leads to substitution of the halogen.
- a thioether group is formed, as already known from free-radical polymerization with sulfur-based regulators.
- cleavage product a hydrogen halide is formed.
- a very particular aspect of the present invention is that the addition of a reagent in one step simultaneously removes the terminal halogen atoms from the polymer chains, thereby acid functionalizing the polymer termini, removing the transition metal compounds by precipitation, and salting the ligand previously coordinated to the transition metal , which in turn allows easy removal of ligands from the transition metal occurs.
- the addition of said sulfur compound is as follows:
- the initiator used in the ATRP are compounds which have one or more atoms or atomic groups X which are radically transferable under the polymerization conditions of the ATRP process. In the substitution of the active group X on the respective chain ends of the polymers, an acid of the form XH is released.
- the hydrogen halide which forms can not be hydrolyzed in organic polymerization solutions and thus has a particularly pronounced reactivity, which leads to a protonation of the below-described, mostly basic ligands on the transition metal compound. This quenching of the transition metal complex is extremely rapid and results in direct precipitation of the now unmasked transition metal compounds.
- the transition metal usually precipitates in the form in which it was used at the beginning of the polymerization: eg in the case of copper as CuBr, CuCI or CU 2 O. Under the condition that the transition metal simultaneously, for example by introducing air or is oxidized by addition of sulfuric acid, the transition metal compound precipitates in addition in the higher oxidation state. In addition to the addition of said sulfur compounds according to the invention, the transition metal precipitation, in contrast to this oxidation-induced precipitation, can moreover be effected almost quantitatively.
- the ligand L For complexes in which the transition metal and the ligand are present in a ratio of 1: 1, only a very small excess of the sulfur compound is sufficient to achieve complete quenching of the transition metal complex.
- examples of such ligands are N, N, N ' , N " , N " -pentamethyldiethylenetriamine (PMDETA) and Ths (2-aminoethyl) amine (TREN) described below.
- this invention is only applicable when the transition metal is used in a significant deficit of eg 1: 2 over the active groups X.
- An example of such a ligand is 2,2'-bipyridine.
- the sulfur compounds used are almost completely bound to the polymer chains, and that the residual sulfur constituents can be completely removed completely simply by means of simple modifications in the filtration. In this way, one obtains products that have no unpleasant, sulfur compound-related odor.
- a major advantage of the present invention is the efficient removal of transition metal complexes from the solution.
- the reagents added according to the invention after or during the polymerization termination of the polymer solution are preferably compounds which contain sulfur in organically bound form.
- These sulfur-containing compounds used for precipitation of transition metal ions or transition metal complexes particularly preferably have SH groups and at the same time organic acid groups.
- Particularly preferred organic compounds are acid-functionalized mercaptans and / or other functionalized or unfunctionalized compounds which have one or more thiol groups and acid groups and / or can form corresponding thiol groups and acid groups under the conditions of the solution. These may be organic compounds such as thioglycolic acid or mercaptopropionic acid.
- the particularly preferred compounds are commercially readily available compounds used in free-radical polymerization as regulators.
- the advantage of these compounds is their easy availability, their low price and the wide range of variations that allow optimal adaptation of the precipitating reagents to the respective polymerization system.
- the present invention can not be restrict to these compounds. Rather, it is decisive that the precipitant used on the one hand has an -SH group or forms an -SH group under the present conditions of the polymer solution in situ.
- said compound must have an organic acid group or a group which can form an organic acid group under the present conditions.
- the amount of regulators based on the monomers to be polymerized, usually with 0.05% by weight to 5% by weight specified.
- the amount of the sulfur compound used is not related to the monomers but to the concentration of the polymerization-active chain ends in the polymer solution.
- polymerization-active chain ends is meant the sum of dormant and active chain ends.
- the sulfur-containing precipitating agents according to the invention are used in this sense in 1, 5 molar equivalents, preferably 1, 2 molar equivalents, more preferably below 1, 1 molar equivalents and most preferably below 1.05 molar equivalents. The remaining amounts of residual sulfur can be easily removed by modification of the following filtration step.
- the mercaptans described may have no further influence on the polymers when added to the polymer solution during or after termination of the polymerization, with the exception of the substitution reaction described. This applies in particular to the breadth of the molecular weight distributions, the molecular weight, additional functionalities, glass transition temperature or melting temperature in semicrystalline polymers and polymer architectures.
- a further advantage of the present invention is that, by reducing to one or at most two filtration steps, a very fast work-up of the polymer solution compared to many established systems can take place.
- Adsorbents or adsorbent mixtures can be used to reduce the last traces of sulfur compounds. This can be done in parallel or in successive processing steps.
- the adsorbents are known in the art, preferably selected from the group consisting of silica and / or alumina, organic polyacids, and activated carbon (e.g., Norit SX plus from Norit).
- the removal of the activated carbon can also take place in a separate filtration step or in a simultaneous filtration metal removal step.
- the activated carbon is not added as a solid to the polymer solution, but the filtration is carried out by activated charcoal-loaded filters which are commercially available (for example AKS 5 from PaII Seitz Schenk). Also can be used a combination of the addition of the previously described acidic excipients and activated carbon or the addition of the afore-described auxiliaries and the filtration on charcoal-loaded filter.
- the present invention relates to end-group functionalization of polymers having acid groups, the removal of the terminal halogen atoms and the transition metal complexes from all polymer solutions prepared by ATRP processes.
- ATRP the possibilities arising from the ATRP are briefly outlined. However, these lists are not suitable for describing the ATRP and thus the present invention in a limiting manner. Rather, they serve to demonstrate the great importance and versatility of the ATRP and thus also of the present invention for working up corresponding ATRP products:
- the ATRP polymerizable monomers are well known. The following are a few examples are listed without the present invention in any Restrict shape.
- the notation (meth) acrylate describes the esters of (meth) acrylic acid and means here both methacrylate, such as methyl methacrylate, ethyl methacrylate, etc., as well as acrylate, such as methyl acrylate, ethyl acrylate, etc., as well as mixtures of the two.
- Monomers which are polymerized are selected from the group of (meth) acrylates, for example alkyl (meth) acrylates of straight-chain, branched or cycloaliphatic alcohols having 1 to 40 carbon atoms, for example methyl (meth) acrylate, ethyl (meth) acrylate , n-butyl (meth) acrylate, i-butyl (meth) acrylate, t-butyl (meth) acrylate, pentyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, stearyl (meth) acrylate, l_auryl (meth) acrylate, cyclohexyl (meth) acrylate, isobornyl (meth) acrylate;
- Aryl (meth) acrylates such as benzyl (meth) acrylate or phenyl (meth) acrylate which may each have unsubstitute
- the monomer selection may also include respective hydroxy-functionalized and / or amino-functionalized and / or mercapto-functionalized and / or olefinically functionalized acrylates or methacrylates such as allyl methacrylate or hydroxyethyl methacrylate.
- compositions to be polymerized may also consist of or contain other unsaturated monomers.
- unsaturated monomers include, but are not limited to, 1-alkenes such as 1-hexene, 1-heptene, branched alkenes such as vinylcyclohexane, 3,3-dimethyl-1-propene, 3-methyl-1-diisobutylene, 4-methyl-1-pentene, acrylonitrile , Vinyl esters such as vinyl acetate, in particular styrene, substituted styrenes having an alkyl substituent on the vinyl group such as ⁇ -methylstyrene and ⁇ -ethylstyrene, substituted styrenes having one or more alkyl substituents on the ring such as vinyltoluene and p-methylstyrene, halogenated styrenes such as monochlorostyrenes, dichlorostyrenes, tribromosty
- Vinylpyrimidine 9-vinylcarbazole, 3-vinylcarbazole, 4-vinylcarbazole, 2-methyl-1-vinylimidazole, vinyloxolane, vinylfuran, vinylthiophene, vinylthiolane, vinylthiazoles, vinyloxazoles and isoprenyl ethers;
- Maleic acid derivatives such as maleic anhydride, maleimide, methylmaleimide and dienes such as e.g. Divinylbenzene, and the respective hydroxy-functionalized and / or amino-functionalized and / or mercapto-functionalized and / or an olefinically functionalized compounds.
- these copolymers can also be prepared in such a way that they have a hydroxyl and / or amino and / or mercapto functionality and / or an olefinic functionality in a substituent.
- monomers are vinylpiperidine, 1-vinylimidazole, N-vinylpyrrolidone, 2-vinylpirrolidone, N-vinylpirrolidine, 3-vinylpyrrolidine, N-vinylcaprolactam, N-vinylbutyrolactam, hydrogenated vinylthiazoles and hydrogenated vinyl oxazoles.
- the process can be carried out in any halogen-free solvents.
- Preference is given to toluene, xylene, acetates, preferably butyl acetate, ethyl acetate, propyl acetate; Ketones, preferably ethyl methyl ketone, acetone; ether; Aliphatic, preferably pentane, hexane; Alcohols, preferably cyclohexanol, butanol, hexanol but also biodiesel.
- Block copolymers of composition AB can be prepared by sequential polymerization.
- Block copolymers of composition ABA or ABCBA are prepared by sequential polymerization and initiation with bifunctional initiators.
- the polymerization can be carried out at atmospheric pressure, underpressure or overpressure.
- the polymerization temperature is not critical. In general, however, it is in the Range from -20 0 C to 200 0 C, preferably from 0 ° C to 130 0 C and particularly preferably from 50 ° C to 120 ° C.
- the polymers obtained according to the invention have a number average molecular weight between 5000 g / mol and 120,000 g / mol and more preferably between 7500 g / mol and 50,000 g / mol.
- the molecular weight distribution is less than 1, 8, preferably less than 1, 6, more preferably less than 1, 4 and ideally less than 1.2.
- Any compound having one or more atoms or atomic groups X which are radically transferable under the polymerization conditions of the ATRP process can be used as the initiator.
- the active group X is usually Cl, Br, I, SCN and / or N 3 .
- Suitable initiators broadly include the following formulas:
- Particularly preferred initiators include benzyl halides such as p-chloromethylstyrene, hexakis ( ⁇ -bromomethyl) benzene, benzyl chloride, benzyl bromide, 1-bromo-1-phenylethane and 1-chloro-1-phenylethane.
- carboxylic acid derivatives which are halogenated at the ⁇ -position, such as, for example, propyl 2-bromopropionate, methyl 2-chloropropionate, ethyl 2-chloropropionate, methyl 2-bromopropionate or ethyl 2-bromoisobutyrate.
- tosyl halides such as p-toluenesulfonyl chloride; Alkyl halides such as tetrachloromethane, tribromoethane, 1-vinylethyl chloride or 1-vinylethyl bromide; and halogen derivatives of phosphoric acid esters such as dimethylphosphonic acid chloride.
- a particular group of initiators which is suitable for the synthesis of block copolymers are the macroinitiators. These are characterized in that from 1 to 3, preferably from 1 to 2, and very particularly preferably from a group from the group R 1 , R 2 and R 3 is macromolecular radicals.
- These macro radicals can be selected from the group of polyolefins, such as polyethylene or polypropylene; polysiloxanes; Polyethers, such as polyethylene oxide or polypropylene oxide; Polyester, such as polylactic acid or other known, end phenomenonfunktionalisierbaren macromolecules.
- the macromolecular radicals may each have a molecular weight between 500 and 100,000, preferably between 1,000 and 50,000, and more preferably between 1,500 and 20000.
- bi- or multi-functional initiators Another important group of initiators are the bi- or multi-functional initiators.
- bifunctional initiators R ⁇ 2C CHX-can (CH2) n-CHX-C ⁇ 2R, RO 2 CC (CH 3) X- (CH 2) n C (CH 3) X-CO 2 R, RO 2 C- CX 2 - (CH 2 ) n-CX 2 -CO 2 R, RC (O) -CHX- (CH 2 ) n -CHX-C (O) R, RC (O) -C (CH 3 ) X- (CH 2 ) n - C (CH) 3 XC (O) R, RC (O) -CX 2 - (CH 2) n CX 2 -C (O) R, XCH 2 CO 2 - (CH 2) n -OC (
- Copper complexes are predominantly described, but also iron, cobalt, chromium, manganese, molybdenum, silver, zinc, palladium, rhodium, platinum, ruthenium, iridium, ytterbium, Samarium, rhenium and / or nickel compounds for use.
- all transition metal compounds can be used which can form a redox cycle with the initiator, or the polymer chain, which has a transferable atomic group.
- copper can be supplied to the system starting from Cu 2 O, CuBr, CuCl, CuI, CuN 3 , CuSCN, CuCN, CuNO 2 , CuNO 3 , CuBF 4 , Cu (CH 3 COO) or Cu (CF 3 COO).
- a variant of the reverse ATRP represents the additional use of metals in the oxidation state zero.
- an acceleration of the reaction rate is effected. This process is described in more detail in WO 98/40415.
- the molar ratio of transition metal to monofunctional initiator is generally in the range from 0.01: 1 to 10: 1, preferably in the range from 0.1: 1 to 3: 1 and particularly preferably in the range from 0.5: 1 to 2: 1, without this being a restriction.
- the molar ratio of transition metal to bifunctional initiator is generally in the range of 0.02: 1 to 20: 1, preferably in the range of 0.2: 1 to 6: 1 and particularly preferably in the range from 1: 1 to 4: 1, without this being intended to limit it.
- ligands are added to the system.
- the ligands facilitate the abstraction of the transferable atomic group by the transition metal compound.
- a list of known ligands can be found, for example, in WO 97/18247, WO 97/47661 or WO 98/40415.
- the compounds used as ligands usually have one or more nitrogen, oxygen, phosphorus and / or sulfur atoms. Particularly preferred are nitrogen-containing compounds. Very particular preference is given to nitrogen-containing chelate ligands.
- Examples which may be mentioned are 2,2'-bipyridine, N, N, IST, N “ , N “ -pentamethyldiethylenetriamine (PMDETA), tris (2-aminoethyl) amine (TREN), N, N, IST, IST tetramethylethylenediamine or 1, 1, 4,7,10,10-hexamethyltriethylenetetramine listed. Valuable information on the selection and combination of the individual components will be found by the person skilled in the art in WO 98/40415.
- ligands can form coordination compounds in situ with the metal compounds, or they can first be prepared as coordination compounds and then added to the reaction mixture.
- the ratio of ligand (L) to transition metal is dependent on the denticity of the ligand and the coordination number of the transition metal (M).
- the molar ratio is in the range 100: 1 to 0.1: 1, preferably 6: 1 to 0.1: 1 and more preferably 3: 1 to 1: 1, without this being a restriction.
- Crucial to the present invention is that the ligands are protonatable.
- ligands present in the coordination compound in a 1: 1 ratio to the transition metal.
- ligands such as 2,2'-bipyridine, which are bound in a complex to the transition metal of 2: 1 in the complex
- a complete protonation can only take place when the transition metal in a significant deficit of eg 1: 2 to the active chain end X is used.
- Such a polymerization would be much slower than one with equivalent complex X ratios.
- inventively processed products results in a wide range of applications.
- the selection of the application examples is not suitable for limiting the use of the polymers according to the invention.
- the examples are only intended to represent randomly the wide range of possible uses of the described acid-like polymers.
- polymers synthesized by means of ATRP are used as prepolymers in hotmelts, adhesives, sealants, heat sealants, for polymer-analogous reactions or for the synthesis of block copolymers.
- the polymers can also find use in formulations for cosmetic use, in coating materials, as dispersants, as polymer additives or in packaging.
- the present examples were related to the ATRP process.
- the polymerization parameters were selected such that it was necessary to work with particularly high copper concentrations: low molecular weight, 50% solution and bifunctional initiator.
- the previously greenish solution turns spontaneously apricot-colored and a red precipitate precipitates.
- the filtration takes place by means of an overpressure filtration.
- the average molecular weight and molecular weight distribution are then determined by GPC measurements.
- From a dried sample of the filtrate is then determined by AAS the copper content and potentiometrically the acid number.
- Tonsil Optimum 210 FF from Südchemie
- 4% by weight of water are added to the solution and the mixture is stirred for 60 minutes.
- the subsequent filtration is carried out under pressure via an activated carbon filter (AKS 5 from PaII Seitz Schenk).
- the average molecular weight and molecular weight distribution are then determined by GPC measurements. From a dried sample of the filtrate is then determined by AAS the copper content and potentiometrically the acid number.
- TGS thioglycolic acid
- n-BA n-butyl acrylate
- Alox alumina
- Example 1 From the results of Example 1 it can be seen that corresponding sulfur compounds, based on the transition metal compound, already used in the slightest excess, lead to a very efficient precipitation and a high degree of functionalization. It can also be seen from the examples that thiol-functionalized reagents allow a more efficient removal of the transition metal compounds from the solution than is possible by an already optimized work-up with adsorbents. From the comparison of the molecular weights and molecular weight distributions before and after the work-up, it can be seen that the methods used, with the exception of the substitution of the end groups, have no influence on the polymer characteristics.
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Abstract
La présente invention concerne la fonctionnalisation in situ par groupements acides de chaînes polymères, obtenues par polymérisation radicalaire par transfert d'atome (ATRP) et l'élimination simultanée des métaux de transition des solutions polymères.
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PCT/EP2007/054671 WO2008017524A1 (fr) | 2006-08-09 | 2007-05-15 | Procédé de fabrication de produits d'atrp acides |
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-
2006
- 2006-08-09 DE DE102006037352A patent/DE102006037352A1/de not_active Withdrawn
-
2007
- 2007-05-15 KR KR1020097002615A patent/KR20090042783A/ko not_active Application Discontinuation
- 2007-05-15 US US12/373,892 patent/US8143354B2/en not_active Expired - Fee Related
- 2007-05-15 RU RU2009107869/04A patent/RU2454433C2/ru not_active IP Right Cessation
- 2007-05-15 MX MX2009001259A patent/MX2009001259A/es unknown
- 2007-05-15 JP JP2009523214A patent/JP2010500427A/ja active Pending
- 2007-05-15 CA CA002660315A patent/CA2660315A1/fr not_active Abandoned
- 2007-05-15 BR BRPI0715177-2A patent/BRPI0715177A2/pt not_active IP Right Cessation
- 2007-05-15 WO PCT/EP2007/054671 patent/WO2008017524A1/fr active Application Filing
- 2007-05-15 EP EP07729123A patent/EP2049576A1/fr not_active Withdrawn
- 2007-05-15 CN CNA2007800264741A patent/CN101490108A/zh active Pending
Non-Patent Citations (1)
Title |
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See references of WO2008017524A1 * |
Also Published As
Publication number | Publication date |
---|---|
US20090326163A1 (en) | 2009-12-31 |
KR20090042783A (ko) | 2009-04-30 |
WO2008017524A1 (fr) | 2008-02-14 |
US8143354B2 (en) | 2012-03-27 |
RU2009107869A (ru) | 2010-09-20 |
CN101490108A (zh) | 2009-07-22 |
MX2009001259A (es) | 2009-02-11 |
RU2454433C2 (ru) | 2012-06-27 |
BRPI0715177A2 (pt) | 2012-12-25 |
JP2010500427A (ja) | 2010-01-07 |
CA2660315A1 (fr) | 2008-02-14 |
DE102006037352A1 (de) | 2008-02-14 |
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