EP2006963A1 - Procédé de fixation d'une cosse et dispositif de boucle de câble - Google Patents

Procédé de fixation d'une cosse et dispositif de boucle de câble Download PDF

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Publication number
EP2006963A1
EP2006963A1 EP07009851A EP07009851A EP2006963A1 EP 2006963 A1 EP2006963 A1 EP 2006963A1 EP 07009851 A EP07009851 A EP 07009851A EP 07009851 A EP07009851 A EP 07009851A EP 2006963 A1 EP2006963 A1 EP 2006963A1
Authority
EP
European Patent Office
Prior art keywords
cable
section
bending
bent
guide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP07009851A
Other languages
German (de)
English (en)
Other versions
EP2006963B1 (fr
Inventor
Christian Staab
Dirk Nolzen
Andreas MÜLLER
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Delphi Technologies Inc
Original Assignee
Delphi Technologies Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Delphi Technologies Inc filed Critical Delphi Technologies Inc
Priority to ES07009851T priority Critical patent/ES2328969T3/es
Priority to AT07009851T priority patent/ATE438215T1/de
Priority to EP07009851A priority patent/EP2006963B1/fr
Priority to PL07009851T priority patent/PL2006963T3/pl
Priority to DE502007001199T priority patent/DE502007001199D1/de
Publication of EP2006963A1 publication Critical patent/EP2006963A1/fr
Application granted granted Critical
Publication of EP2006963B1 publication Critical patent/EP2006963B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/16—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by bending
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
    • H01R4/184—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
    • H01R4/185—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion combined with a U-shaped insulation-receiving portion
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/042—Hand tools for crimping
    • H01R43/0421—Hand tools for crimping combined with other functions, e.g. cutting
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/35—Contact members for non-simultaneous co-operation with different types of contact member, e.g. socket co-operating with either round or flat pin

Definitions

  • the invention relates to a method for fastening an electrical cable to a cable lug with at least one deformable crimping section.
  • the invention further relates to a cable bending device.
  • cable lugs are often used, which are attached by means of a crimp on the cable.
  • a variety of cables are assembled into harnesses or harnesses. Due to the increasing number of electrical consumers installed in a motor vehicle, the amount of cables required also increases. In view of the associated cost increase and the increase in vehicle weight, the aim is to reduce the cable cross-section of the individual cables. Nevertheless, even a cable with a small cable cross-section should be reliably attached to a cable lug. However, it should be avoided to provide special cable lugs for cables with a small cross section. Nevertheless, the criteria of good processability and secure contacting must be met, in particular in the case of automated production.
  • the object of the present invention is therefore to provide a method for fastening an electrical cable to a cable lug with at least one deformable crimp section, which also for cables with a small cross-section of a reliable mechanical and electrical Provides connection. It is another object of the present invention to provide a cable bending apparatus for preparing an electrical cable for a crimped connection.
  • the conductor cross-section of the fastening region of the cable to be inserted into the crimp section of the cable lug is doubled by the bending over of the end-side section of the stripped end section.
  • a sufficient number of wires in the region of the crimp section of the cable lug is available in order to produce a mechanically durable connection between cable lug and cable. Since the circumference of the cable in the fastening area and thus the electrical contact area is increased by bending, a reduction of the contact resistance between the cable and cable lug and therefore an improvement of the electrical conductivity is achieved.
  • connection cable lugs can be used, which were originally intended for a larger nominal line cross-section. This reduces the manufacturing costs, since no special cable lugs for the cable with a smaller cable cross-section must be developed, manufactured and kept available.
  • a cable lug which is released for cable cross-sections of 0.22 to 0.35 mm 2 , are also connected to a cable with a cable cross-section of originally 0.13 mm 2 , since by applying the method according to the invention, the line cross section in the crimp increased to 0.26 mm 2 and thus lies within the release range.
  • the length of the bent portion is substantially equal to half the length of the stripped end portion. This means that the wire ends of the bent section are bent back to the vicinity of the insulation of the cable. This avoids that the wires partially cover the insulation with too long dimensioned part of the insulation and thus impair an additionally provided crimp fastening of the insulation on the cable lug or ensure too short bent section no consistent cross-section within the crimp.
  • the length of the stripped end section is preferably at least equal to twice the length of a stripping length predetermined for the crimping section, in particular equal to twice the length of the crimping section.
  • the entire crimp section can be filled with cable cores with the same overall cross-section.
  • the section is bent over to a bending angle of about 180 °. Characterized the cores of the section are parallel to the cores of the non-bent portion of the stripped end portion, whereby the insertion of the stripped end portion is facilitated in the crimping portion of the cable lug. It is prevented that individual wires protrude from the crimping section of the cable lug and are not covered by the crimping elements.
  • the bending of the section comprises a first turn and a subsequent second turn each at an angle of about 90 °. This also achieves a parallel alignment of all wires in the crimping section.
  • the bending process is simplified by the two-stage bending, since the portion to be bent does not need to be grasped and bent by a rotational movement of about 180 °, but can also be bent by two translational movements of suitable means each perpendicular to the section.
  • the bent over to about 180 ° portion is pressed together by a pressing means with the remaining end portion. hereby the end portion is brought into a compact form, so that a particular in the insertion of the stripped end portion in the crimping section disturbing protruding individual cable cores is avoided from the crimping.
  • the cable is cut off before removing the insulation at a different angle of inclination of 90 ° to the longitudinal axis of the cable to provide an inclined end face of the end portion, wherein the inclination angle is chosen so that the end face of the bent portion in the Substantially perpendicular to the longitudinal axis of the cable. Since the inner strands are bent with a smaller radius than the outer strands when the section is bent over, the strands in the region of the section move longitudinally relative to one another. As a result, with a cable cut vertically, the ends of the inner wires would be closer to the insulation than the ends of the outer wires.
  • the cable is cut off before the bending operation at a corresponding inclination angle which compensates for the displacement of the wires to each other.
  • the object of the invention is further achieved by a cable bending device with the features of claim 8.
  • the cable bending device according to the invention for bending an end portion of a stripped end portion of an electric cable comprises a guide in which the cable is slidably guided in its longitudinal direction, a bending element adjacent to an end portion of the guide, which is displaceable for a first turn of the portion perpendicular to the guide is and arranged adjacent to the bending element Gate element, which has an opening provided for a following on the first turning second turning of the section opening, which is tapered in a direction away from the guide direction.
  • Such a cable bending device makes it possible to perform the bending of the section largely automated.
  • the bending element causes by a displacement movement perpendicular to the guide the first turn, while by a relative movement of the cable and the link element, the second turn of the section takes place in a bent position.
  • the cable bending apparatus may be operated according to a method having the features of claims 12 to 14.
  • the bending element has a recess which is in particular curved in the form of a dished to receive the bent section. This ensures compliance with a predetermined bending radius and prevents shearing of the section between the guide and the bending element, since the recess ensures successive bending and picking up of the section.
  • the partial section is preferably bendable by a displacement of the cable in the longitudinal direction following the first turning and a cooperation therewith with the sliding element on the bending angle of approximately 180 °.
  • a pressing means for compressing the bent portion is arranged with the remaining end portion adjacent to the tapered side of the opening of the link element.
  • the opening of the link element allows the cable to pass through the link element.
  • the opening in the link element is therefore chosen so large that the cable can be passed together with its insulation through this opening. This allows a continuous operation of the cable bending device and avoids a time-consuming retraction of the cable.
  • the pressing means comprises at least one roller.
  • the roller has a groove.
  • the compressed end portion of a certain, preferably round cross-sectional shape be given to make subsequent insertion into the cable lug and the crimping reliable.
  • Fig. 1A shows a cable 10 having a plurality of cores 14 sheathed with an insulation 12.
  • the insulation 12 has been removed in the region of an end section 16.
  • the end face 18 of the cable 10 is inclined to the longitudinal axis, wherein the inclination angle is about 45 °.
  • Fig. 1B shows the cable 10 of Fig. 1A after a first turn.
  • a portion 20 of the stripped end portion 16 is at an angle bent from about 90 °.
  • the length of the section 20 is about half the length of the stripped end portion 16.
  • Fig. 1C shows the cable 10 of Fig. 1B after making a second turn.
  • the portion 20 has been bent by a further 90 °, so that its wires 14 are parallel to the wires 14 of the non-bent end portion 16 and the end face 18 is adjacent to the insulation 12.
  • a lug 22 is shown having a contact portion 24 at one end.
  • This contact portion 24 is executed in the example shown as a pin, with basically cable lugs can be used with other types of contact portions.
  • an insulation crimping section 28 for attachment to the insulation 12. Adjacent thereto is a wire crimping section 26 for receiving the end section 16 including the partial section 20 bent over by 180 ° Fig. 1C intended.
  • the cable 10 is in Fig. 2A Already aligned in the longitudinal direction of the cable lug 22 and is inserted in this orientation in the crimping sections 26, 28.
  • the invention can be used both in the open cable lugs 22 shown here, in which the end portion 16 of the cable 10 in the claw-shaped crimping sections 26, 28 is inserted, as well as in closed lugs, not shown here, in which the cable in the axial direction is inserted into sleeve-shaped crimping sections, apply.
  • Fig. 2B Now shows the cable 10 in a state connected to the cable lug 22, wherein the crimping portions 26, 28 are deformed such that they embrace the wires 14 and the insulation 12 frictionally.
  • the insulation 12 terminates immediately before the end of the wire crimping portion 26.
  • the wires 14 protrude slightly beyond the opposite end of the wire crimping portion 26.
  • a complete filling of the wire crimping section 26 is always ensured, ie the line cross section in the region of the end section 16 including the bent section 20 is over the entire length of the wire crimping section 26 twice the original line cross section of the cable 10.
  • a remaining portion of the insulation 12 may remain immediately at the front end of the end portion 16, i. the insulation is not completely removed from the end portion 16.
  • the end section 16 is bent in such a way that this residual section comes to lie next to the insulation 12 in the region of the insulation crimp section 28.
  • the Fig. 3A to 3D show a schematic representation of a cable bending device 30, which is suitable for carrying out the method according to the invention. It comprises a cuboid base body 32, in which a guide 34 is provided for the cable 10.
  • the guide 34 is designed as a cylindrical bore whose diameter is slightly greater than the outer diameter of the cable 10 including the insulation 12 is.
  • a displaceable perpendicular to the guide 34 bending element 36 is provided, which releases the opening of the guide 34 in a basic position, but this sweeps over in the course of a sliding movement.
  • a funnel-shaped gate element 44 Adjacent to the bending element 36, a funnel-shaped gate element 44 is arranged, which tapers from its side facing the base body 32 in the longitudinal direction of the guide 34 to an outlet opening 46. Behind the outlet opening 46, a pair of opposing pressure rollers 48 is provided, which according to the longitudinal section of Fig. 3F are provided with a circumferential groove 50.
  • the cable 10 is inserted into the guide 34 so far that the portion 20 of the stripped end portion 16 protrudes from the guide 34 at the other end.
  • the bending element 36 is moved out of its basic position. It captures with its end face 40 the subsection 20 and bends it by an angle of about 90 °.
  • the backdrop-shaped recess 38 causes a guide of the section 20 and finally takes this completely, so that a shearing of the section 20 is prevented by the bending element 36.
  • the cable bending device described above can be provided in particular as an additional module for a cutting machine for the assembly of cables.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Processing Of Terminals (AREA)
  • Cable Accessories (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
EP07009851A 2007-05-16 2007-05-16 Procédé de fixation d'une cosse et dispositif de boucle de câble Not-in-force EP2006963B1 (fr)

Priority Applications (5)

Application Number Priority Date Filing Date Title
ES07009851T ES2328969T3 (es) 2007-05-16 2007-05-16 Metodo de fijacion para un terminal de cable y dispositivo de doblado de cables.
AT07009851T ATE438215T1 (de) 2007-05-16 2007-05-16 Befestigungsverfahren für einen kabelschuh und kabelbiegevorrichtung
EP07009851A EP2006963B1 (fr) 2007-05-16 2007-05-16 Procédé de fixation d'une cosse et dispositif de boucle de câble
PL07009851T PL2006963T3 (pl) 2007-05-16 2007-05-16 Sposób mocowania dla wtyku kablowego i urządzenie do zaginania kabli
DE502007001199T DE502007001199D1 (de) 2007-05-16 2007-05-16 Befestigungsverfahren für einen Kabelschuh und Kabelbiegevorrichtung

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP07009851A EP2006963B1 (fr) 2007-05-16 2007-05-16 Procédé de fixation d'une cosse et dispositif de boucle de câble

Publications (2)

Publication Number Publication Date
EP2006963A1 true EP2006963A1 (fr) 2008-12-24
EP2006963B1 EP2006963B1 (fr) 2009-07-29

Family

ID=38561808

Family Applications (1)

Application Number Title Priority Date Filing Date
EP07009851A Not-in-force EP2006963B1 (fr) 2007-05-16 2007-05-16 Procédé de fixation d'une cosse et dispositif de boucle de câble

Country Status (5)

Country Link
EP (1) EP2006963B1 (fr)
AT (1) ATE438215T1 (fr)
DE (1) DE502007001199D1 (fr)
ES (1) ES2328969T3 (fr)
PL (1) PL2006963T3 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3261182A1 (fr) 2016-06-22 2017-12-27 Delphi International Operations Luxembourg S.à r.l. Ligne electrique

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102011121723A1 (de) 2011-12-20 2013-06-20 GM Global Technology Operations LLC (n. d. Gesetzen des Staates Delaware) Kabelhülse und Steckverbindung

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3008221A (en) * 1957-02-20 1961-11-14 Uebelmann Otto Method of electrically connecting a wire to a conductive body
US3124641A (en) * 1964-03-10 Electric terminal
US3871932A (en) 1973-03-02 1975-03-18 Anaconda Co Method of connecting insulated conductors
EP0485963A1 (fr) 1990-11-13 1992-05-20 Sumitomo Wiring Systems, Ltd. Méthode de pliage de fil de câble et appareil associé
US5499930A (en) * 1994-04-28 1996-03-19 Lutron Electronics Co., Inc. In-line dimmer switch

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3124641A (en) * 1964-03-10 Electric terminal
US3008221A (en) * 1957-02-20 1961-11-14 Uebelmann Otto Method of electrically connecting a wire to a conductive body
US3871932A (en) 1973-03-02 1975-03-18 Anaconda Co Method of connecting insulated conductors
EP0485963A1 (fr) 1990-11-13 1992-05-20 Sumitomo Wiring Systems, Ltd. Méthode de pliage de fil de câble et appareil associé
US5499930A (en) * 1994-04-28 1996-03-19 Lutron Electronics Co., Inc. In-line dimmer switch

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3261182A1 (fr) 2016-06-22 2017-12-27 Delphi International Operations Luxembourg S.à r.l. Ligne electrique
WO2017220654A1 (fr) 2016-06-22 2017-12-28 Delphi International Operations Luxembourg S.À R.L. Ligne de connexion électrique

Also Published As

Publication number Publication date
DE502007001199D1 (de) 2009-09-10
PL2006963T3 (pl) 2009-12-31
ES2328969T3 (es) 2009-11-19
EP2006963B1 (fr) 2009-07-29
ATE438215T1 (de) 2009-08-15

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