EP2458685A1 - Connecteur de câbles - Google Patents

Connecteur de câbles Download PDF

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Publication number
EP2458685A1
EP2458685A1 EP10015038A EP10015038A EP2458685A1 EP 2458685 A1 EP2458685 A1 EP 2458685A1 EP 10015038 A EP10015038 A EP 10015038A EP 10015038 A EP10015038 A EP 10015038A EP 2458685 A1 EP2458685 A1 EP 2458685A1
Authority
EP
European Patent Office
Prior art keywords
crimping
cable connector
cable
fastening
contacting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP10015038A
Other languages
German (de)
English (en)
Other versions
EP2458685B1 (fr
Inventor
Andreas MÜLLER
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Delphi Technologies Inc
Original Assignee
Delphi Technologies Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Delphi Technologies Inc filed Critical Delphi Technologies Inc
Priority to EP10015038.2A priority Critical patent/EP2458685B1/fr
Publication of EP2458685A1 publication Critical patent/EP2458685A1/fr
Application granted granted Critical
Publication of EP2458685B1 publication Critical patent/EP2458685B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
    • H01R4/184—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R11/00—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • H01R11/03—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts characterised by the relationship between the connecting locations
    • H01R11/09—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts characterised by the relationship between the connecting locations the connecting locations being identical
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
    • H01R4/186—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section using a body comprising a plurality of cable-accommodating recesses or bores
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/188—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping having an uneven wire-receiving surface to improve the contact

Definitions

  • the present invention relates to an electrical cable connector having a longitudinal axis for connecting a plurality of electrical cables, having a wire crimping area with at least one pair of wire crimping elements for receiving and fixing the wires of the electric cables.
  • Adercrimpimplantation For attachment stripped end portions of the cable are inserted into the Adercrimp Scheme of the cable connector and connected thereto by folding the Adercrimpimplantation, so that the Adercrimp implant surround the cable core consisting of the wires.
  • cores is here synonymous with individual wires or individual strands of a stranded wire.
  • connection There are two main requirements for such a connection. On the one hand, a loss-free transmission of the electrical currents should be ensured, in which the contact resistance between the cables or between the cable and the cable connector should be as small as possible. On the other hand, the connection must withstand the absorption of mechanical forces, in particular a tensile force between the cables.
  • the conductivity of the connection increases with increasing degree of crimping of the wire crimping elements with the cable core, which corresponds to the force applied to the wire crimping elements during the fastening operation is exercised.
  • the compression there is a plastic deformation of the approximately round wires or individual strands to an irregular polygonal, approximately honeycomb-shaped cross section and thus to a compression of the cable core, whereby the contact surface of the wires to each other and to the cable lug is increased. If the pressing force is further increased, the cross-section of the individual wires is reduced, so that under certain circumstances a shearing of the wires takes place.
  • the ratio of the diameters of the cores of the cores to be connected should generally be not more than 1.4.
  • a cable connector having the features of claim 1 and more particularly by a cable connector, characterized in that the wire crimping elements have at least a first and at least a second fastening crimping section and at least one contacting crimping section provided longitudinally between the fastening crimping sections, wherein the Settlement of the Mixiansscrimpabitess in a direction perpendicular to the longitudinal axis of the cable connector extension direction is greater than the settlement of the Befest Trentscrimpabroughe in this direction and wherein the mounting and contacting crimping sections are formed symmetrically to the longitudinal axis of the cable connector.
  • a stripped end portion of a cable is inserted from each side, so that there is an end portion between each of the first attachment crimping portions and the contacting portions and the other end portion between the second attachment crimping portions and the contacting portions.
  • the wire crimping elements are folded over, with different degrees of crimping being achieved in the region of the fastening crimp sections and contacting crimp sections due to their different developments. It is also possible to insert not only one, but two or more stripped cable end sections from each side and to press with the cable connector. In this case, cables with in each case the same cross section are preferably inserted on each side.
  • the fastening crimp sections ensure, when attached to the electrical cable, a mechanically strong connection which can reliably absorb tensile forces. In the area of the fastening crimp sections, only an irregular plastic deformation of the individual wires occurs, but essentially no cross-sectional reduction.
  • the longer contacting crimping sections may extend into the respective cable core, in particular between the wires, thereby increasing the contact area with the wires. Furthermore, they can cause additional compression of the wires, so that a further improvement of the conductivity is achieved by the resulting contacting of the cable core.
  • the ratio of the cross sections of the wires of the cable connector according to the invention to be connected cables have a ratio of 2.5 and greater.
  • Another advantage of the cable connector according to the invention consists in particular in the connection of very thin cables, which are conventionally also designed as welded joints.
  • welding is mechanically very difficult with thin cables, for example with a cross section of 0.13 mm 2 .
  • the development of the first and second attachment crimp sections are different in size. This allows a particularly good adaptation to the cross sections or the number of cables to be connected together.
  • the fastening crimp sections are preferably of different lengths in the longitudinal direction. As a result, a good adaptation to the cross sections or number of the respective cables is also achieved.
  • the wire crimping elements have only one contacting crimping section for receiving the wires of all cables. If the cables are inserted so that their end portions overlap in the longitudinal direction, a direct contacting of the cables with each other and thus a particularly high conductivity is achieved.
  • the wire crimping elements may include first and second contacting crimping portions adjacent to each other.
  • the cable end sections are preferably inserted so that each cable extends into the area of only one of the contacting crimp sections and the end faces of the cables abut one another. As a result, the oppositely inserted cables can be pressed individually in the contacting area.
  • the unwinding of the fastening and contacting crimping sections are chosen such that, in the case of a connection of electrical cables by means of the cable connector, the fastening crimping sections embrace a cable core of the respective cable that surrounds the wires substantially only along its circumference, and an end section of the contacting crimping section extends into the cable core, in particular between the wires.
  • a transition from the contacting crimping section to the first and / or the second fastening crimping section is formed as a step. This causes a clear separation of the two crimping sections from each other, so that in a cable connection all crimping areas each have clearly defined mechanical and / or electrical properties.
  • a recess can be provided between the contacting crimping section and the first and / or the second fastening crimping section. This results in an even clearer separation of the different crimping areas.
  • a transition from the contacting portion to the first and / or the second fastening crimping portion may be formed as a transition portion whose end edge is inclined to the longitudinal axis.
  • the compression and hence the conductivity within the transition portion of the attachment or crimping portions to the contacting crimping portion continuously increase.
  • the contacting crimping section and / or at least one of the fastening crimping sections on the inside at least one notch extending transversely to the longitudinal direction of the cable connector having. This further improves the conductivity in the region of the contacting crimping section.
  • the unwinding of the first and / or the second contacting crimping section in the direction of extent is 2% to 20%, preferably 5% to 15% and in particular 5% to 10% greater than the unwinding of the fastening crimping section.
  • the end-side edges of the fastening crimp sections and / or the end-side edges of the contacting crimp section are arranged parallel to the longitudinal axis.
  • the cable connector has at least one jacket crimping area spaced apart from the wire crimping area in the longitudinal direction, with a pair of jacket crimping elements for receiving and fastening a cable sheath.
  • This Mantelcrimp Scheme causes additional strain relief, since it receives directly transmitted via the cable sheath forces and thereby relieves the Adercrimp Bachelor.
  • Fig. 1A to 1C show a cable connector 10 according to the invention, which has an elongated, transverse to the longitudinal axis L curved base portion 12.
  • a wire crimping member 14 is formed, which extends obliquely upward, so that the base portion 12 and the wire crimping elements 14 form a trough-shaped receptacle for cable to be connected together.
  • the wire crimping elements 14 are mirror-symmetrical to one another with respect to the longitudinal axis L of the cable connector 10 and each comprise three crimping sections which are spaced apart from one another in the longitudinal direction. namely, two end attachment crimping portions 18A, 18B and a crimping crimping portion 16 provided therebetween.
  • the development of the contacting crimping section 16 in an extension direction A perpendicular to the longitudinal axis L of the cable connector 10 is greater than the unwinding of the two fastening crimping sections 18A, 18B, as in FIG Fig. 1D is good to recognize.
  • the development of the two fastening crimping sections 18A, 18B is the same size.
  • the settlement of the attachment crimping portion 18B may be smaller than the settlement of the attachment crimping portion 18A, as shown in FIG Fig. 1A and 1D indicated by dashed lines.
  • the edges of the contacting crimping portions 16 and the fastening crimping portions 18A and 18B are parallel to the longitudinal axis L.
  • the transition between the contacting crimping section 16 and the fastening crimping section 18A or 18B takes place in steps, wherein a respective recess 20 is provided between the contacting crimping section 16 and the fastening crimping sections 18A and 18B.
  • the depth of the recess 20 may be about half of the development of a fastening crimping section 18A, 18B.
  • the recesses 20 may also extend to the base portion 12 so that, instead of the subdivision of a pair of crimping crimping members 14 into mounting and contacting crimping portions 18A, 18B and 16, respectively, the attachment and contacting crimping portions define a respective separate crimping crimping member Pair.
  • FIG Fig. 1E and 1F Alternative configurations of the junctions between the contacting crimping portion 16 and the fastening crimping portions 18A and 18B are shown in FIG Fig. 1E and 1F shown.
  • Each transition is formed as a step, so without a separating recess.
  • transition portions 17A and 17B there are provided transition portions 17A and 17B, respectively, whose edges are inclined to the longitudinal axis L.
  • the embodiments of the transitions described here can be combined with each other as desired.
  • the cable connector 10 has on its inside in the region of the contacting crimping sections 16 two indentations or grooves 22 for improving the conductivity which extend transversely to the longitudinal axis L from one contacting crimping section 16 via the base section 12 to the other contacting crimping section 16 wherein there is a gap between the edges of the contacting crimping portions 16 and the end portions of the indentations 22.
  • Fig. 2A to 2D For example, various ways of connecting two or more cables to each other are illustrated, with the cable connector 10 being shown in the uncrimped state, respectively.
  • the connection with the cables takes place in a known manner by bending the crimp sections 16, 18A, 18B inwards.
  • two cables 24A, 24B are inserted in opposite directions in the cable connector 10, so that stripped end portions 26A, 26B of the cables 24A and 24B respectively approximately completely between their respective facing Befest Trentsimpimpabêten 18A and 18B and extend the Kunststoff istscrimpabroughen 16. While only one of the end sections 26A and 26B is received between the attachment crimp sections 18A, 18B, in the region of the contacting crimp sections there is an overlap of the end sections 26A, 26B in the longitudinal direction L. After the crimping sections 16 have been bent or pressed there is thus a direct electrical contact between the end portions 26A, 26B.
  • the cross-sections of the cables 24A, 24B are the same size, it is also possible to connect individual cables with different cross-sections in the manner shown. It is readily possible to connect a cable with a cross section of 16 mm 2 with a cable with a cross section of 0.13 mm 2 with the cable connector 10 according to the invention.
  • the fastening crimp sections which are provided for receiving the cable with the smaller cross-section, preferably have a smaller development than the attachment crimp sections provided for receiving the cable with a larger cross-section (dashed lines in FIG Fig. 1A ).
  • the fastening variant according to Fig. 2B largely corresponds to the mounting variant according to Fig. 2A in which, instead of the cable 24B, two cables 24C, 24D are provided, the stripped end portions 26C, 26D of which are inserted into the cable connector 10 corresponding to the end portion 26B.
  • the cable connector 10 Basically, depending on the application on each side of the cable connector 10, one, two or more cables are inserted in the same direction in the cable connector 10.
  • this case is at least less critical if the insulation only protrudes into the region of the fastening crimp sections 18A, 18B. Since they are pressed with a relatively small force with the end portions 26A to 26D of the cables 24A to 24D, the risk of shearing the wires is reduced.
  • Fig. 2C shows another way to insert two cables 24A, 24B in the cable connector 10.
  • the end portions 26A, 26B are butted into the cable connector 10 so that the end portions 26A, 26B extend only to about the middle of the contacting crimping portions 16, respectively.
  • a further embodiment of the cable connector 10 is explained, in which - as in Fig. 2C shown by dashed lines - the fastening crimping section 16 is divided by a further recess 20 or by an incision into two contacting crimping sections 16A, 16B.
  • the contacting crimping portion 16A only cooperates with the end portion 26A of the cable 24A and the contacting crimping portion 16B only the end portion 26B of the cable 24B together. Thereby, it is possible to press the end portions 26A, 26B of the butted in wires 24A, 24B not only in the attachment portion but also in the contacting portion with individual pressing forces with the cable connector 10.
  • FIG. 2D Yet another attachment variant shows Fig. 2D , In the cable connector 10 a total of four cables 24A to 24D are inserted, wherein the cables 24A, 24B are opposite to the cables 24C, 24D.
  • Fig. 2A to 2C extend the slightly stripped end portions 26A to 26D over the entire length of the cable connector 10 and this - as in Fig. 2D shown - even slightly surmounted on both sides.
  • Each end portion 26A to 26D is thus encompassed by all the contacting and fastening crimping portions 16, 18A, 18B.
  • FIGS. 3A and 3B 12 show cross-sectional views of a cable connector 10 attached to a cable.
  • the cable has a cable core 34 comprising a number of individual strands or wires 36.
  • the bent crimp portions 16, 18A compress the cable core 34 so that the original round cross-section of the wires 36 assumes an irregular polygonal, approximately honeycomb shape. This increases the contact surface of the wires 36 to each other and to the cable connector.
  • the fastening crimping sections 18 surround the cores 36 essentially only along the circumference of the cable core 34, wherein the degree of crimping is selected so that only a deformation of the cores 34 takes place largely without reducing the cross-section.

Landscapes

  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
EP10015038.2A 2010-11-26 2010-11-26 Connecteur de câbles Active EP2458685B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP10015038.2A EP2458685B1 (fr) 2010-11-26 2010-11-26 Connecteur de câbles

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP10015038.2A EP2458685B1 (fr) 2010-11-26 2010-11-26 Connecteur de câbles

Publications (2)

Publication Number Publication Date
EP2458685A1 true EP2458685A1 (fr) 2012-05-30
EP2458685B1 EP2458685B1 (fr) 2015-07-22

Family

ID=43639146

Family Applications (1)

Application Number Title Priority Date Filing Date
EP10015038.2A Active EP2458685B1 (fr) 2010-11-26 2010-11-26 Connecteur de câbles

Country Status (1)

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EP (1) EP2458685B1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3579342A1 (fr) * 2018-06-06 2019-12-11 TE Connectivity India Private Limited Terminaisons à bus multiples
CN113783024A (zh) * 2021-09-26 2021-12-10 立讯精密工业(江苏)有限公司 一种穿缸连接器及其制作方法

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3897992A (en) * 1974-07-17 1975-08-05 Amp Inc Crimping connector means for fine wires
DE20008544U1 (de) * 2000-05-12 2000-07-27 Viessmann Werke Kg Leiterendhülse
DE202006019985U1 (de) * 2005-06-27 2007-08-02 NGK Spark Plug Co., Ltd., Nagoya Crimpkontakt und Gassensor
DE102006013347A1 (de) * 2006-03-23 2007-09-27 Kostal Kontakt Systeme Gmbh Steckverbinder mit einem durch Crimpen befestigten Leiter
WO2009125113A2 (fr) * 2008-03-21 2009-10-15 Leoni Wiring Systems France Ensemble de raccordement electrique et procede de fabrication de l'ensemble

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3897992A (en) * 1974-07-17 1975-08-05 Amp Inc Crimping connector means for fine wires
DE20008544U1 (de) * 2000-05-12 2000-07-27 Viessmann Werke Kg Leiterendhülse
DE202006019985U1 (de) * 2005-06-27 2007-08-02 NGK Spark Plug Co., Ltd., Nagoya Crimpkontakt und Gassensor
DE102006013347A1 (de) * 2006-03-23 2007-09-27 Kostal Kontakt Systeme Gmbh Steckverbinder mit einem durch Crimpen befestigten Leiter
WO2009125113A2 (fr) * 2008-03-21 2009-10-15 Leoni Wiring Systems France Ensemble de raccordement electrique et procede de fabrication de l'ensemble

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3579342A1 (fr) * 2018-06-06 2019-12-11 TE Connectivity India Private Limited Terminaisons à bus multiples
CN110571541A (zh) * 2018-06-06 2019-12-13 泰科电子连接印度私有有限公司 多总线端子
US11011858B2 (en) 2018-06-06 2021-05-18 Te Connectivity India Private Limited Multiple bussed terminations
CN110571541B (zh) * 2018-06-06 2023-03-24 泰科电子连接印度私有有限公司 多总线端子
CN113783024A (zh) * 2021-09-26 2021-12-10 立讯精密工业(江苏)有限公司 一种穿缸连接器及其制作方法
CN113783024B (zh) * 2021-09-26 2024-01-23 立讯精密工业(江苏)有限公司 一种穿缸连接器及其制作方法

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