EP1993171B1 - Cosse de câble - Google Patents

Cosse de câble Download PDF

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Publication number
EP1993171B1
EP1993171B1 EP07009850A EP07009850A EP1993171B1 EP 1993171 B1 EP1993171 B1 EP 1993171B1 EP 07009850 A EP07009850 A EP 07009850A EP 07009850 A EP07009850 A EP 07009850A EP 1993171 B1 EP1993171 B1 EP 1993171B1
Authority
EP
European Patent Office
Prior art keywords
cable
crimping
crimping section
section
cable lug
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP07009850A
Other languages
German (de)
English (en)
Other versions
EP1993171A1 (fr
Inventor
Christian Staab
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Delphi Technologies Inc
Original Assignee
Delphi Technologies Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Delphi Technologies Inc filed Critical Delphi Technologies Inc
Priority to AT07009850T priority Critical patent/ATE456871T1/de
Priority to EP07009850A priority patent/EP1993171B1/fr
Priority to DE502007002739T priority patent/DE502007002739D1/de
Publication of EP1993171A1 publication Critical patent/EP1993171A1/fr
Application granted granted Critical
Publication of EP1993171B1 publication Critical patent/EP1993171B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
    • H01R4/184—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/58—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable

Definitions

  • the present invention relates to a cable lug for at least one electrical cable, having a contacting region and a longitudinally spaced wire crimping region with at least one pair of wire crimping elements for receiving and securing the wires of the electric cable.
  • both the electrical and the mechanical attachment of the wires of the electric cable takes place mainly via the wire crimping elements, which are also referred to as claws or wings.
  • the wire crimping elements which are also referred to as claws or wings.
  • a stripped end portion of the cable is inserted into the wire crimping area of the cable lug and connected thereto by folding over the wire crimping elements, so that the wire crimping elements surround the wire core consisting of the wires.
  • connection There are two main requirements for such a connection. On the one hand a lossless transmission of the electrical currents should be ensured, in which the contact resistance between the cable and cable lug should be as small as possible. On the other hand, the connection must withstand the absorption of mechanical forces, in particular a tensile force between the cable core and the cable lug.
  • the conductivity of the connection increases with increasing degree of crimping of the wire crimping elements with the cable core, which corresponds to the force exerted on the wire crimping elements during the fastening operation.
  • a plastic deformation occurs the approximately round wires to an irregular polygonal, approximately honeycomb-shaped cross section and thus to a compression of the cable core, whereby the contact surface of the wires to each other and to the cable lug is increased. If the pressing force is further increased, the cross-section of the individual wires is reduced, so that under certain circumstances a shearing of the wires takes place.
  • JP 2005/050736 A is known a cable lug whose wire crimping is divided into two wire crimping sections, the unwinds are different in a direction perpendicular to the longitudinal direction of the cable lug extension direction.
  • a cable lug for at least one electrical cable has a contacting region and a longitudinally spaced wire crimping region with at least one pair of wire crimping elements for receiving and securing the wires of the electrical cable.
  • the wire crimping elements have at least one first crimping section and at least one second crimping section, wherein the unwinding of the first crimping section in an extension direction perpendicular to the longitudinal direction is greater than the unwinding of the second crimping section.
  • the crimp sections are formed symmetrically to the longitudinal axis of the cable lug.
  • the second, shorter crimping sections When secured to the electrical cable, the second, shorter crimping sections ensure a mechanically strong connection that can reliably absorb tensile forces. In the area of the second crimping sections, only an irregular plastic deformation of the individual wires occurs, but essentially no cross-sectional reduction.
  • the first, longer crimping sections may extend into the cable core, in particular between the wires, thereby increasing the contact area with the wires. Furthermore, they can cause additional compression of the wires, so that the resulting contacting of the jacket core, a further improvement in the conductivity is achieved.
  • the unwinding of the first crimping section in the direction of extent is greater by 2 to 20%, preferably by 5 to 15% and in particular by 5 to 10%, than the unwinding of the second crimping section.
  • the mentioned differences in length allow sufficient penetration of the first crimping section into the cable core.
  • the end-side edges of the first crimping section and / or the end-side edges of the second crimping section are arranged parallel to the longitudinal direction.
  • each wire crimping element has a first and a second crimping section.
  • the two crimping sections are provided on a common wire crimping element, so that both crimping sections can be crimped at the same time and in particular with the same pressing force. Further arise in the wire crimping no intermediate sections in which no mechanical and / or electrical connection between cable and cable lug is present.
  • a transition from the first crimping section to the second crimping section is formed as a step.
  • Such a wire crimping element thus has an L-shaped configuration. This causes a clear separation of the two crimping sections from one another, so that in the case of a cable connection both crimping sections each have clearly defined mechanical and electrical properties.
  • a transition from the first crimping section to the second crimping section is formed as a transition section whose end edge is inclined to the longitudinal axis.
  • the compression and thus the conductivity within the transition section continuously increase from the second crimping section to the first crimping section.
  • the first and the second crimping section are provided on different crimping elements.
  • the first and second crimping sections can be crimped independently of one another with different degrees of crimping, whereby an optimization of the electrical and mechanical properties of the cable connection can take place.
  • the first crimping section is formed on the side of the wire crimping elements facing the contacting area and the second crimping section is formed on the side of the wire crimping elements which faces away from the contacting area.
  • the second crimping section which is optimized mainly with regard to the mechanical properties of the connection, adjoins the insulated cable, while the immediate end area of the cable can be connected to the first crimping section adjacent to the contacting area. This ensures that a possible weakening of the wire cross section through the first crimping section does not affect the mechanical strength of the connection, since the mechanical forces are absorbed mainly by the second crimping section lying between the cable and the first crimping section.
  • the cable lug further comprises a mantle crimping area longitudinally spaced from the wire crimping area, with a pair of mantle crimping elements for receiving and securing a cable sheath.
  • This Mantelcrimp Scheme causes additional strain relief, since it receives directly transmitted via the cable sheath forces and thereby relieves the Adercrimp Bachelor.
  • Fig. 1 shows a cable lug 10 according to a non-invention embodiment. This has at one end a substantially rectangular, planar contacting region 12, which is provided with a bore 14 for attachment. This is followed by a wire crimping region 16, in which two wire crimping elements 18, which are also commonly referred to as wings or claws, are provided symmetrically with respect to the longitudinal axis L. These are bent upwards and form a U-shaped receptacle for a stripped end portion of a cable, not shown here.
  • the wire crimping elements 18 are subdivided into a first crimping section 20 and a second crimping section 22, wherein both crimping sections 20, 22 have the same length as seen in the direction of the longitudinal axis L.
  • the unwinding of the first crimping section 20 in an extension direction perpendicular to the longitudinal axis L is greater than the unwinding of the second crimping section 22.
  • the first crimping section 20 is intended in particular for making electrical contact with the cable, while the second crimping section 22 mainly ensures a secure mechanical connection between the cable and cable lug 10.
  • the edges of both crimp sections 20, 22 are parallel to the longitudinal axis L.
  • the boundaries between the crimp sections 20, 22 are as well as in Figs. 2B and 2C indicated by dashed lines.
  • Mantelcrimp implant 26 is slightly larger than the settlement of the Adercrimp implant 18 in order to fully encompass the enlarged in the isolation area cross-section of the cable can.
  • the transition between the first crimping section 20 and the second crimping section 22 is executed as a step running perpendicular to the edges of the crimping sections 20, 22 without forming a transition region.
  • the wire crimping elements accordingly have an L-shaped configuration.
  • the Adercrimpelementfare 18 and the Mantelcrimpelementpases 26 are formed symmetrically with respect to the longitudinal axis L.
  • the cable lug 10 is connected to a carrier strip 28 shown only in sections, from which it is separated along a separation point 32 before or after completion of a punching, bending or fastening operation.
  • a carrier strip 28 On a carrier strip 28 a plurality of cable lugs 10 may be attached.
  • cable lugs according to the invention can also be produced without carrier strips and provided in bulk.
  • Fig. 2B shows a section of the development of a first embodiment of a cable lug 10 'according to the invention, in which one of two wire crimping elements 18' and a portion of a contacting region 12 'are shown.
  • the wire crimping element 18 ' has a first crimping section 20', a second crimping section 22 'and a transition section 30' arranged between them.
  • the development of the first crimping section 20 ' is the same as in the embodiment according to FIG Fig. 1 in the extension direction perpendicular to the longitudinal axis L greater than the unwinding of the second crimping section 22 '.
  • the edges of the crimping portions 20 ', 22' are parallel to the longitudinal axis L, while the edge of the transitional portion 30 'connects the two crimping portions 20', 22 ', the edge of the transitional portion 30' being inclined at an angle of about 35 ° to the longitudinal axis L. is.
  • the edges of the crimping sections 20 ', 22' and the transition section 30 ' are not curved.
  • the second crimping section is formed by the transition section 30 '.
  • the in Fig. 2B then provided with reference numeral 22 'section deleted.
  • FIG. 2C shows the development of a cable lug 10 "according to a second embodiment, wherein again only a partial area with a wire crimping element 18" and a part of a contacting area 12 "is shown Fig. 2B a first crimping section 20 ", a transition section 30" adjoining thereto and a second crimping section 22 "adjacent thereto, the unwinding of the first crimping section 20" being larger in the direction of extent perpendicular to the longitudinal axis L than the unwinding of the second Crimping section 22 "is.
  • transition section 30 is compared to the embodiment of Fig. 2B tilted only about 20 ° to the longitudinal axis L and in a the first crimping section 20 "adjacent area straight, while in an adjacent to the second crimping section 22" an area Curvature has. Further, the corner of the wire crimping element 18 "is broken at an angle of about 45 ° in the region of the second crimping section 22".
  • FIGS. 3A and 3B 12 show cross-sectional views of a cable lug 10 attached to a cable.
  • the cable has a cable core 34 comprising a number of individual strands or cores 36.
  • the bent crimp sections 20, 22 compress the cable core 34, so that the originally round cross section of the cores 36 assumes an irregularly polygonal, approximately honeycomb shape. As a result, the contact surface of the wires 36 to each other and to the cable lug 10 increases.
  • the second crimping sections 22 surround the cores 36 essentially only along the circumference of the cable core 34, wherein the degree of crimping is selected such that only a deformation of the cores 34 takes place largely without a reduction in the cross-section.
  • the contact surface with the wires 36 is increased, on the other hand cause the end portions 38 due to their additional volume in comparison with the second crimping sections 22, a displacement of the wires 36 and thus an additional compression of the Mantelkems 34 in the region of the first crimping section 20, thereby one opposite the in Fig. 3B shown second crimping section 22 increased degree of compression and thus the desired improvement in the conductivity is reached.
  • a slight reduction of the core cross section occur, but which can be accepted, since it takes place at the only slightly loaded by tensile forces end of the cable.
  • first crimping section and the second crimping section may also be provided on different wire crimping elements, i. the two crimp sections are separated by a gap.
  • the cable lugs according to the invention may be formed in addition to the open design described above with claw-shaped crimping sections as closed cable lugs with sleeve-shaped crimping sections.

Landscapes

  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
  • Multi-Conductor Connections (AREA)
  • Saccharide Compounds (AREA)

Claims (9)

  1. Cosse de câble (10, 10', 10") pour au moins un câble électrique, comprenant une zone de contact (12, 12', 12") et une zone de sertissage de conducteur (16) écartée de celle-ci en sens longitudinal, comprenant au moins une paire d'éléments de sertissage de conducteur (18, 18', 18") pour recevoir et pour fixer les conducteurs (36) du câble électrique,
    dans laquelle les éléments de sertissage de conducteur (18, 18', 18") comprennent au moins un premier tronçon de sertissage (20, 20', 20") et au moins un second tronçon de sertissage (22, 22', 22"),
    dans laquelle le développement du premier tronçon de sertissage (20, 20', 20") dans une direction d'extension perpendiculaire à l'axe longitudinal (L) de la cosse de câble (10, 10', 10") est plus grand que le développement du second tronçon de sertissage (22, 22', 22"),
    dans laquelle les tronçons de sertissage (20, 20', 20", 22, 22', 22") sont réalisés symétriquement par rapport à l'axe longitudinal (L) de la cosse de câble, et
    dans laquelle les arêtes aux extrémités du premier tronçon de sertissage (20, 20', 20") et/ou les arêtes aux extrémités du second tronçon de sertissage (22, 22', 22") sont agencées parallèlement à l'axe longitudinal (L),
    caractérisée en ce qu'une transition du premier tronçon de sertissage (20', 20") vers le second tronçon de sertissage (22', 22") est réalisée sous forme d'un tronçon de transition (30', 30") dont l'arête du côté extrémité est inclinée par rapport à l'axe longitudinal (L).
  2. Cosse de câble selon la revendication 1,
    caractérisée en ce que le développement du premier tronçon de sertissage (20, 20', 20") dans la direction d'extension est plus grand de 2 % à 20 %, de préférence de 5 % à 15 %, et en particulier de 5 % à 10 %, que le développement du second tronçon de sertissage (22, 22', 22").
  3. Cosse de câble selon l'une des revendications précédentes,
    caractérisée en ce qu'un élément de sertissage de conducteur (18, 18', 18") respectif comprend un premier et un second tronçon de sertissage (20, 20', 20", 22, 22', 22").
  4. Cosse de câble selon l'une des revendications 1 à 3,
    caractérisée en ce que le premier et le second tronçon de sertissage (20, 20', 20", 22, 22', 22") sont prévus sur différents éléments de sertissage.
  5. Cosse de câble selon l'une des revendications précédentes,
    caractérisée en ce que le premier tronçon de sertissage (20, 20', 20") est réalisé sur le côté des éléments de sertissage de conducteur (18, 18', 18") tourné vers la zone de contact (12, 12', 12"), et le second tronçon de sertissage (22, 22', 22") est réalisé sur le côté des éléments de sertissage de conducteur (18, 18', 18") détourné de la zone de contact (12, 12', 12").
  6. Cosse de câble selon l'une des revendications précédentes,
    caractérisée en ce que la cosse de câble (10, 10', 10") comprend en outre une zone de sertissage de gaine (24), écartée en direction longitudinale par rapport à la zone de sertissage de conducteur (18, 18', 18"), avec une paire d'éléments de sertissage de gaine (26) pour recevoir et pour fixer une gaine de câble.
  7. Jonction de câbles comprenant une cosse de câble (10, 10', 10") selon l'une des revendications 1 à 6, fixée sur un câble électrique au moyen des éléments de sertissage de conducteur (18, 18', 18").
  8. Jonction de câbles selon la revendication 7,
    caractérisée en ce que les seconds tronçons de sertissage (22, 22', 22") entourent une âme de câble (34) comprenant les conducteurs (36) essentiellement uniquement le long de sa périphérie, et
    en ce qu'un tronçon terminal (38) du premier tronçon de sertissage (20, 20', 20") s'étend en pénétration dans l'âme de câble (34), en particulier entre les conducteurs (36).
  9. Jonction de câbles selon la revendication 7 ou 8,
    caractérisée en ce que le premier tronçon de sertissage (20, 20', 20") va en se rétrécissant jusqu'à son extrémité libre dans la région de son tronçon terminal (38) et comprend en particulier un chanfrein.
EP07009850A 2007-05-16 2007-05-16 Cosse de câble Active EP1993171B1 (fr)

Priority Applications (3)

Application Number Priority Date Filing Date Title
AT07009850T ATE456871T1 (de) 2007-05-16 2007-05-16 Kabelschuh
EP07009850A EP1993171B1 (fr) 2007-05-16 2007-05-16 Cosse de câble
DE502007002739T DE502007002739D1 (de) 2007-05-16 2007-05-16 Kabelschuh

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP07009850A EP1993171B1 (fr) 2007-05-16 2007-05-16 Cosse de câble

Publications (2)

Publication Number Publication Date
EP1993171A1 EP1993171A1 (fr) 2008-11-19
EP1993171B1 true EP1993171B1 (fr) 2010-01-27

Family

ID=38473935

Family Applications (1)

Application Number Title Priority Date Filing Date
EP07009850A Active EP1993171B1 (fr) 2007-05-16 2007-05-16 Cosse de câble

Country Status (3)

Country Link
EP (1) EP1993171B1 (fr)
AT (1) ATE456871T1 (fr)
DE (1) DE502007002739D1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102014222679A1 (de) 2014-11-06 2016-05-12 Robert Bosch Gmbh Kontaktieranordnung für eine Ader eines elektrischen Kabels

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5107693B2 (ja) * 2007-12-21 2012-12-26 タイコエレクトロニクスジャパン合同会社 圧着構造及び圧着方法
ITPD20120215A1 (it) * 2012-07-05 2014-01-06 Co Plast S R L Fa Capocorda per cavi di sigillatura per teloni di copertura per container a cielo aperto, di camion, tir e simili
EP3134943B8 (fr) * 2014-04-24 2022-05-25 Molex, LLC Raccord de borne
EP3989363A1 (fr) * 2020-10-26 2022-04-27 Aptiv Technologies Limited Terminal de sertissage électrique

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02148564U (fr) 1989-05-19 1990-12-18
JP2005050736A (ja) 2003-07-30 2005-02-24 Furukawa Electric Co Ltd:The アルミ電線への端子圧着構造及び端子付アルミ電線の製造方法
WO2007043345A1 (fr) 2005-09-30 2007-04-19 Autonetworks Technologies, Ltd. Procédé de fabrication d'un fil électrique avec des bornes, fil électrique avec des bornes et dispositif de sertissage de bornes

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102014222679A1 (de) 2014-11-06 2016-05-12 Robert Bosch Gmbh Kontaktieranordnung für eine Ader eines elektrischen Kabels

Also Published As

Publication number Publication date
DE502007002739D1 (de) 2010-03-18
EP1993171A1 (fr) 2008-11-19
ATE456871T1 (de) 2010-02-15

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