EP1982393B1 - Procédé et un dispositif de fabrication d'une pièce moulée sous pression à plusieurs couches - Google Patents

Procédé et un dispositif de fabrication d'une pièce moulée sous pression à plusieurs couches Download PDF

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Publication number
EP1982393B1
EP1982393B1 EP06754139.1A EP06754139A EP1982393B1 EP 1982393 B1 EP1982393 B1 EP 1982393B1 EP 06754139 A EP06754139 A EP 06754139A EP 1982393 B1 EP1982393 B1 EP 1982393B1
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Prior art keywords
moulding
mold
filling
slide
segment
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EP06754139.1A
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German (de)
English (en)
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EP1982393A1 (fr
Inventor
Hans Lippert
Thomas Weber
Jens Lerch
Rainer Sperling
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Schunk Kohlenstofftechnik GmbH
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Schunk Kohlenstofftechnik GmbH
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/12Manufacture of brushes

Definitions

  • the invention relates to a device for producing a multilayer molded article according to the preamble of claim 1 and to a method which can be carried out by means of the device according to the preamble of claim 9.
  • Moldings which have a two-layer structure are known in particular as so-called "carbon brushes", which are used, for example, in small motor engineering as current-carrying connection parts which enable a contact pick-up at the collector of an electric motor.
  • carbon brushes both a To make tap on the rotating collector as well as a secure electrical connection with electrical wire leads, there are special requirements for the material composition of the carbon brushes, which have led to the carbon brushes a coal part formed essentially exclusively of compressed carbon particles and a substantially pressed out Having copper particles formed conductor terminal part.
  • a corresponding two-layer structure of the carbon brushes is therefore state of the art.
  • the production of the known carbon brushes takes place in such a way that the corresponding volumes of material are introduced into a mold and pressed axially against each other, such that a segment-like structure of the carbon brushes results with layers of layers stacked in the pressing direction.
  • the directional pressing operation results in an anisotropic electrical characteristic for the carbon brushes with a maximum electrical component resistance in the pressing direction, which coincides with the current-carrying direction.
  • the present invention is therefore based on the object to propose a device which allows the production of two- or multi-layer mold parts with reproducible layer structure.
  • the device according to the invention has the features of claim 1.
  • the inventive apparatus for producing a multilayer molded article having at least a first and a second mold layer comprising a multi-part, a mold body and a mold slide assembly comprising mold and a coaxial with the mold slide assembly forming die, wherein the mold slide assembly for forming a plurality of mold segments in the mold in their Configuration is variable and the mold slide assembly and the forming die for opening and closing of the mold are movable relative to each other.
  • the mold slide assembly has a plurality of variable in their relative arrangement form slide parts, so that the required according to the formation of the desired mold segments configurability is achieved with a compact design of the mold slide assembly.
  • the number of mold slide parts corresponds to the number of mold segments, since the required configurability is thus achieved with the least possible number of components.
  • the mold slide parts cooperate with the mold body to define segment separation surfaces between the mold segments.
  • the mold slide parts cooperate with the mold body in such a way that they define mold segments.
  • a particularly simple way of positioning the delivery of the filling device for successive filling of the individual mold segments results when the filling device is movable transversely to the axis of the forming die.
  • a multi-part, a molding and a mold slide assembly comprehensive mold cooperates with a forming die, wherein a filling defined by the selected configuration of the Formschiebcran onion in the molding Shape is such that in a direction transverse to the axis of the forming die side by side formed mold segments are successively filled in time with mold material and subsequently carried out by a relative movement of the forming punch and the mold slide assembly forming the molding.
  • the inventive method allows due to the use of a variable in its configuration mold slide assembly, the formation of defined shape segments in the mold, which allows in conjunction with the temporally successive filling of the mold segments, the formation in their dimensions exactly defined shape layer.
  • the molded articles produced by means of the method according to the invention are thus exactly reproducible in their structure and correspondingly have precisely defined electrical parameters.
  • the first mold segment first transfers the mold slide arrangement into a first mold slide configuration corresponding to the first mold segment and the first mold segment is assigned a first material reservoir with molding material and subsequently the mold slide arrangement is filled into a first mold segment transferred to the second mold segment corresponding mold slide configuration and the second mold segment is assigned a second material reservoir with mold material and then carried out a common compression of the mold segment fillings.
  • the subsequently performed common compaction process of previously defined separately in the associated mold segments in their material volumes Formschiehten allows both the formation of a defined in their topography as well as in their position in the molded body boundary layer between the mold layers.
  • the filling of at least one mold segment takes place in such a way that initially the mold segment is formed with oversize and after the mold segment has been filled, an adjustment of the mold segment to the desired shape is achieved.
  • a pre-compression of the molding material arranged in the respective molding segment is effected, which prevents unwanted mixing of the molding materials assigned to the different molding layers during the subsequent compacting process, even in the case of direct contact with a molding material volume arranged in an adjacent molding segment.
  • the risk of mixing can also be reduced by providing already filled mold segments with a cover for filling a mold segment.
  • the application of the method according to the invention or the use of the device according to the invention makes it possible to produce a multilayer carbon brush with at least one first mold layer of a first mold material and a second mold layer of a second mold material, wherein between two adjacent mold layers and substantially parallel to one Contact surface of the carbon brush, which is associated with a sliding contact surface of a commutator of an electric motor, a layer separation surface is formed.
  • the contact forming surface serving for forming the contact surface has abrasive properties.
  • the multi-layer carbon brush according to the invention allows due to the defined separation between the mold layers with a parallel to the contact surface separation surface in the direction of wear of the multilayer carbon brush precisely defined caesura, which makes it possible by a corresponding thickness dimension of the contact mold layer in the direction of wear, the multi-layer carbon brush as well design that abrasive properties are given only until a defined wear, which is determined by the location of the layer separation surface.
  • the contact molding layer has a carbon material with an abrasive additive in order to achieve an abrasive effect with sufficient electrical qualities of the molding layer.
  • a particularly high abrasion performance can be achieved if an abrasive ceramic material is used as the additive.
  • a particularly high degree of reproducibility of the abrasion effect can be achieved if a homogeneous distribution in the contact molding layer is selected for the aggregate.
  • an adjacent the contact Forming layer arranged, divided by the layer separating surface adjacent neighboring mold layer also has abrasive properties.
  • the abrasive properties of the adjacent molding layer can be generated in the same manner as described above with respect to the contact molding layer.
  • the two-phase or multi-phase intake process described above leads to good results, in particular, when the abrasive effect of the contact mold layer is greater than the abrasive effect of the adjacent mold layer, so that a so-called “fine grinding” can be carried out by means of the abrasive effect of the neighboring mold layer is.
  • Fig. 1a shows a two-layer molded molding in one embodiment as a so-called two-layer carbon brush 10 having a first mold layer 11 and a second mold layer 12.
  • the first mold layer 11 as a pure copper layer of a plurality of copper particles 13
  • the second mold layer 12 as a pure carbon layer of a Variety of carbon particles 14 formed.
  • Fig. 1a shown two-layer carbon brush 10 is carried out according to a first variant using a in the Fig. 4a to 4f formed in successive stages of production molding machine 15, which has as part of a mold 16, a mold slide assembly 17, the pressure surface assembly 18 in Fig. 1b is shown.
  • the pressing surface arrangement 18 is composed of two pressing surfaces 19, 20 which respectively correspond to base surfaces 21 and 22 of the forming layers 11 and 12 of the two-layer carbon brush 10.
  • the pressing surfaces 19 and 20 are each formed by the free end surfaces of the mold slide parts 23, 24, which together, as in the Fig. 4a to 4f represented, the mold slide assembly 17 form.
  • Forming machine 15 shown comprises, in addition to the accommodated in a mold carrier 25 mold 16 a filling device 26 which is arranged transversely to a press axis 27 on a forming table 28, and a forming die 29.
  • the filling device 26 is located on the mold slide assembly 17 side facing away from a molded body 30th between the forming die 29 and the mold 16.
  • the filling device 26 has for producing the in Fig. 1a illustrated two-layer, formed here as a two-layer carbon brush 10 molded compact, a filling frame 34 with two filling chambers 31 (FIGS. Fig. 4a ), 32 ( FIG. 4c ) for the uptake of the copper particles 13 and the carbon particles 14.
  • the filling chambers 31, 32 of the filling device 26 are formed one behind the other perpendicular to the plane of the drawing and are provided with an opening surface 33 on their side facing the shaped body 30 or the forming table 28.
  • the filling device 26 In the in Fig. 4a illustrated configuration of the molding machine 15 is the filling device 26 with the filling chamber 31, in the the copper particles 13 are accommodated in a covering position with the mold 16.
  • the filling device 26 For transfer into the in Fig. 4a Filling position shown, the filling device 26 is provided with a arranged at the lower edge of the filling frame 34 sliding seal 35, which allow both a sliding of the filling device 26 on the forming table 28 and a seal of the filling frame 34 from the environment.
  • the mold slide assembly 17 is in a filling configuration I, in which the mold slide part 23 for forming a first mold segment 36 formed in a mold body 30 as a cavity mold 37 in a retracted position and provided for forming a second mold segment 38 form slide part 24 in his in the Form 37 is retracted position.
  • the copper particles 13 - possibly assisted by a suction effect caused by the return movement of the mold slide part 23 - penetrate into the mold segment 36 and fill it.
  • a slight pre-compression depending on the cross-section of a formed in the mold segment 36 mold particle column 39 allows a fixation of the mold particle column 39, such that, as in Fig. 4c represented, in a filling configuration III, the mold slide part 24 can be reduced to release the second mold segment 38 without additional stabilization of the mold particle column 39 to prevent mixing with a formed in the second mold segment 38 mold particle column 40 would be feared.
  • the opening surface 33 of the material chamber 32 is reduced by a cover 41 covering the end cross-section of the molded-particle column 39.
  • Fig. 4c shows, are in the filling configuration III, the relatively mutually axially displaceable form slide parts 23, 24 in a relative positioning, in which the pressing surfaces 19, 20 are arranged flush.
  • a compression of the mold 37 in the form of juxtaposed shaped particle columns 39, 40, wherein formed between the mold particle columns 39, 40 layer separation surface 42 until reaching the in Fig. 4e shown complete compression of the mold particle columns 39, 40 for the formation of formed as a two-layer carbon brush 10 molded article remains largely intact both in terms of their arrangement in the body and in terms of their topography.
  • the ram 29 is moved out of the mold 16 and by a complete retraction of the mold slide assembly 17 into the molding 30, the finished two-layer carbon brush 10 is ejected from the mold 16.
  • a modified mold slide arrangement 43 which comprises two mold slide parts 44 and 45, wherein, as also shown in FIG Fig. 1c shows that the mold slide part 45 is formed as a separating slide, which is tongue-shaped guided in a guide gap 46 of the mold slide 44 and subdivides the end cross section of the mold slide 44 in the two pressing surfaces 47 and 48.
  • the mold slide assembly 43 is located in a fill configuration I in which the mold slide part 44 is in a retracted position to form the first mold segment 36 in the mold body 30 and the mold slide part 45 is completely into the mold 37 until it contacts the material chamber 31 end-to-end provided cover 49 is retracted.
  • the mold slide assembly 43 the mold segment 36 is opened to the material chamber 31 of the filling device 26 so that the copper particles 13 can penetrate into the mold segment 36 to fill it.
  • the second mold segment 38 is covered by the cover 49, so that penetration of the copper particles 13 in the mold segment 38 is prevented.
  • Result of the complete compression is, as in Fig. 5e represented in Fig. 1a illustrated two-layer carbon brush 10 having a substantially flat trained layer separation surface 50, which is defined both in terms of their arrangement in the body and in terms of their topography by the tongue-shaped mold slide part 45.
  • Shaped valve assemblies 51 and 78 are shown, each of which are variants of the mold slide assemblies 17 and 43, respectively, already described with reference to the figures Fig. 4a to 4f respectively Fig. 5a to 5f were explained in their mode of action.
  • Fig. 6a Forming machine 15 shown a mold slide assembly 51 used, which, as in Fig. 2b is composed of three mold slide parts 52, 53 and 54 and, accordingly, a division of the mold 37 of the mold 16 in three Mold segments 55 ( Fig. 6a ), 56 ( Fig. 6c ) and 57 ( Fig. 6d ) , which are each defined in terms of their size and arrangement by the aforementioned mold slide parts.
  • the mold slide arrangement 51 makes it possible to carry out the method with a filling device 58 which, in addition to the filling chambers 31 ( FIG. Fig. 6a ), 32 ( Fig. 6c ) of the filling device 26 still another filling chamber 59 ( Fig. 6d ) .
  • the filling chamber 59 may be filled with a different from the copper particles 13 and carbon particles 14 molding material, according to the desired layer composition of a in Fig. 2a shown three-layer moldings 60 with mold layers 61, 62 and 63rd
  • the in Fig. 2a illustrated three-layer moldings 60 may for example be constructed so that for the mold layer 61 copper particles 13 and the mold layer 62 carbon particles 14 are selected, whereas for forming the mold layer 63, a mixture of carbon particles 14 and abrasive ceramic particles 90 is selected.
  • the mold layer 63 forms a contact molding layer with a contact surface 94, which abuts when the multilayer carbon brush is used in an electric motor with a defined contact pressure against a sliding contact surface, not shown, of a commutator device of the electric motor.
  • the multi-layer carbon brush designed as a three-layer molding 60 thus has, in the above variant, two layer separation surfaces 91 and 92 which extend along an in-line surface Fig. 2a 93 designated wear axis define exactly when occurs as a result of progressive wear in each case a change in the electrical or abrasive properties of the multilayer molding.
  • FIG. 11 is a plan view of the end cross-section of the mold slide assembly 51 showing a press surface assembly 64 having the press surfaces 65, 66, and 67 formed by the respective end cross sections of the mold slide members 52, 53, and 54.
  • a mold slide assembly 78 is used, which is composed of three mold slide parts 79, 80 and 81 and, accordingly, a division of the mold 37 of the mold 16 into three mold segments 82 ( FIGS. Fig. 7a ), 83 ( Fig. 7c ) and 84 ( Fig. 7d ) , which are each defined in terms of their size and arrangement by the aforementioned mold slide parts.
  • the mold slide arrangement 78 like the mold slide arrangement 51, enables the method to be carried out with the filling device 58, which, in addition to the filling chambers 31, 32 of the filling device 26, also has a further filling chamber 59.
  • the mold slide arrangement 78 has two mold slide parts 80, 81, which are designed as a separating slide, tongue-shaped in guide gaps 85, 86 ( FIG. Fig. 7a ) of the mold slide part 79 are guided and subdivide the end cross-section of the mold slide part 79 into three press surfaces 87, 88, 89 ( Fig. 2c ).
  • Fig. 3a shows a schematic representation of a molded article 68, which is composed of a total of four mold layers 69, 70, 71 and 72.
  • Fig. 3b shows the end cross-section of a mold slide assembly 73 suitable for the production of the molded article 68, which has four mold slide parts 74, 75, 76 and 77 and analogously to the above-described process variants for the production of in the Fig. 1a and 2a shown molding the production of in Fig. 3a shown molding body 68 allows

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Motor Or Generator Current Collectors (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Claims (15)

  1. Dispositif pour fabriquer un corps moulé sous pression (10, 60, 68) multicouche, ayant au moins une première et une seconde couche moulée (11, 12, 61, 62, 69, 70), caractérisé par un outil de moule (16) en plusieurs parties comportant un corps de moule (30) et un agencement de chariots de moule (17, 43, 51, 73, 78), et un poinçon de moule (29) agencé coaxialement par rapport à l'agencement de chariots de moule, dans lequel l'agencement de chariots de moule est changeable quant à sa configuration pour former une multiplicité de segments de moule (36, 38, 55, 56, 57, 82, 83, 84) définis dans l'outil de moule, et l'agencement de chariots de moule et le poinçon de moule peuvent être mouvés l'un par rapport à l'autre pour ouvrir et fermer l'outil de moule.
  2. Dispositif selon la revendication 1,
    caractérisé en ce que
    l'agencement de chariots de moule (17, 43, 51, 73, 78) comporte une multiplicité de parts de chariots de moule (23, 34, 44, 45, 52, 53, 54, 74, 75, 76, 77, 79, 80, 81) changeables quant à leur agencement relatif.
  3. Dispositif selon la revendication 2,
    caractérisé en ce que
    le nombre de parts de chariots de moule (23, 24, 44, 45, 52, 53, 54, 74, 75, 76, 77, 79, 80, 81) est équivalent au nombre de segments de moule (36, 38, 55, 56, 57, 82, 83, 84).
  4. Dispositif selon la revendication 2 ou 3,
    caractérisé en ce que
    les parts de chariots de moule (23, 24, 44, 45, 52, 53, 54, 74, 75, 76, 77, 79, 80, 81) sont formés déplaçable axialement l'un par rapport à l'autre pour changer leur agencement relatif.
  5. Dispositif selon l'une quelconque des revendications 2 à 4,
    caractérisé en ce que
    les parts de chariots de moule (45, 80, 81) coopèrent avec le corps de moule (30) de telle manière qu'ils définissent des surfaces de séparation de segments entre les segments de moule.
  6. Dispositif selon l'une quelconque des revendications 2 à 4,
    caractérisé en ce que
    les parts de chariots de moule (23, 24, 52, 53, 54) coopèrent avec le corps de moule (30) de telle manière qu'ils définissent des segments de moule (36, 38, 55, 56, 57).
  7. Dispositif selon l'une quelconque des revendications 1 à 6,
    caractérisé en ce que
    pour remplir les segments de moule (36, 38, 55, 56, 57, 82, 83, 84) d'un matériau de moule (13, 41), d'un côté de l'outil de moule (16) opposé à l'agencement de chariots de moule (17, 43, 51, 73, 78), un dispositif de remplissage (26, 58) est pourvu qui est muni d'un nombre de chambres de remplissage (31, 32, 59) étant équivalent au nombre de segments de moule.
  8. Dispositif selon la revendication 7,
    caractérisé en ce que
    le dispositif de remplissage (26, 58) peut être mouvé transversalement par rapport à l'axe (27) du poinçon de moule (29) pour remplir les segments de moule (36, 38, 55, 56, 57, 82, 83, 84) individuels l'un après l'autre.
  9. Procédé pour fabriquer un corps moulé sous pression (10, 60, 68) multicouche, ayant au moins une première et une seconde couche moulée (11, 12, 61, 62, 69, 70), au moyen d'un dispositif selon la revendication 1,
    caractérisé en ce que
    l'outil de moule (16) en plusieurs parties comportant un corps de moule (30) et un agencement de chariots de moule (17, 43, 51, 78) coopère avec un poinçon de moule (29), et en ce qu'un remplissage d'un moule qui est défini par la configuration sélectionnée de l'agencement de chariots de moule, qui sert à former des segments de moule définis dans le moule (37) défini dans le corps de moule, est réalisé de telle manière que des segments de moule (36, 38, 55, 56, 57, 82, 83, 84) formés l'un à côté de l'autre dans une direction transversale par rapport à l'axe du poinçon de moule sont remplis d'un matériau de moule (13, 14) l'un après l'autre et ensuite, le corps moulé sous pression est formé par un mouvement relatif du poinçon de moule et de l'agencement de chariots de moule dans le moule.
  10. Procédé selon la revendication 9,
    caractérisé en ce que
    au moins pour remplir le premier segment de moule (36, 38, 82), l'agencement de chariots de moule (17, 43, 51, 73, 78) est transférée dans une configuration de chariots de moule étant équivalente au premier segment de moule, et une première chambre de remplissage (31) avec du matériau de moule (13) est assignée au premier segment de moule, et ensuite, pour remplir le second segment de moule (37, 56, 83), l'agencement de chariots de moule est transférée dans une configuration de chariots de moule étant équivalente au second segment de moule, et une seconde chambre de remplissage (32) avec du matériau de moule (14) est assignée au second segment de moule, et ensuite, une compression commune de remplissages de segments de moule (39, 40) est réalisée.
  11. Procédé selon la revendication 9 ou 10,
    caractérisé en ce que
    pour changer la configuration de chariots de moule, l'agencement relatif de plusieurs parts de chariots de moule (23, 24, 44, 45, 52, 53, 54, 74, 75, 76, 77, 79, 80, 81) qui forment globalement l'agencement de chariots de moule (17, 43, 51, 73, 78) est réalisé.
  12. Procédé selon la revendication 11,
    caractérisé en ce que
    pour changer la configuration de chariots de moule, les parts de chariots de moule (23, 23, 44, 45, 52, 53, 54, 74, 75, 76, 77, 79, 80, 81) sont déplacés coaxialement l'un par rapport à l'autre.
  13. Procédé selon l'une quelconque des revendications précédentes 9 à 12,
    caractérisé en ce que
    pour former un segment de moule (36, 37, 55, 56, 57, 82, 83, 84), le changement de la configuration de chariots de moule n'est réalisé qu'après l'agencement de la chambre de remplissage (31, 32, 59) assignée dans une position de remplissage de moule.
  14. Procédé selon la revendication 13,
    caractérisé en ce que
    le remplissage d'au moins un segment de moule (36) est réalisé de telle manière que le segment de moule est formé premièrement à démesure et, après le remplissage du segment de moule, un ajustage du segment de moule à la mesure de moule est réalisé.
  15. Procédé selon l'une quelconque des revendications précédentes 9 à 14,
    caractérisé en ce que
    pour remplir un segment de moule (37), des segments de moule (36) déj à remplis sont munis d'un revêtement (41).
EP06754139.1A 2006-02-08 2006-06-06 Procédé et un dispositif de fabrication d'une pièce moulée sous pression à plusieurs couches Active EP1982393B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102006006313A DE102006006313B4 (de) 2006-02-08 2006-02-08 Verfahren und Vorrichtung zur Herstellung eines mehrschichtigen Pressformkörpers
PCT/EP2006/005364 WO2007090435A1 (fr) 2006-02-08 2006-06-06 procédé et un dispositif de fabrication d'une pièce moulée sous pression à plusieurs couches

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EP1982393A1 EP1982393A1 (fr) 2008-10-22
EP1982393B1 true EP1982393B1 (fr) 2013-05-29

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US (1) US8323548B2 (fr)
EP (1) EP1982393B1 (fr)
CN (3) CN102773455B (fr)
DE (1) DE102006006313B4 (fr)
WO (1) WO2007090435A1 (fr)

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WO2017211520A1 (fr) 2016-06-08 2017-12-14 Schunk Kohlenstofftechnik Gmbh Dispositif et procédé de production d'un corps moulé par pressage
DE102016211290B4 (de) 2016-06-08 2018-07-19 Schunk Kohlenstofftechnik Gmbh Vorrichtung und Verfahren zur Herstellung eines Pressformkörpers
JP7045872B2 (ja) * 2018-02-05 2022-04-01 川崎重工業株式会社 筐体の製作方法
DE102021107839A1 (de) 2021-03-29 2022-09-29 Metabowerke Gmbh Schichtkohlebürste für einen Elektromotor

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DE10209199A1 (de) * 2002-03-04 2003-10-02 Schunk Kohlenstofftechnik Gmbh Verfahren zur Herstellung einer Mehrschicht-Kohlebürste
JP3914804B2 (ja) * 2002-04-04 2007-05-16 トライス株式会社 金属黒鉛質ブラシ及びその製造方法
CN100428582C (zh) * 2005-03-25 2008-10-22 王可义 带导线顶面出线水平一次模压成型电刷制备工艺

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CN102780142B (zh) 2016-08-24
DE102006006313B4 (de) 2008-05-21
CN102773455A (zh) 2012-11-14
CN102773455B (zh) 2014-11-19
CN102780142A (zh) 2012-11-14
US8323548B2 (en) 2012-12-04
EP1982393A1 (fr) 2008-10-22
DE102006006313A1 (de) 2007-08-16
US20090261687A1 (en) 2009-10-22
CN101438469A (zh) 2009-05-20
WO2007090435A1 (fr) 2007-08-16

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