EP1981917A1 - Verfahren zur hydrierung von polymeren und dafür geeignete hydrierkatalysatoren - Google Patents
Verfahren zur hydrierung von polymeren und dafür geeignete hydrierkatalysatorenInfo
- Publication number
- EP1981917A1 EP1981917A1 EP07704054A EP07704054A EP1981917A1 EP 1981917 A1 EP1981917 A1 EP 1981917A1 EP 07704054 A EP07704054 A EP 07704054A EP 07704054 A EP07704054 A EP 07704054A EP 1981917 A1 EP1981917 A1 EP 1981917A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- hydrogenation
- megaporous
- carbon nanofibers
- hydrogenation catalyst
- polymers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000005984 hydrogenation reaction Methods 0.000 title claims abstract description 62
- 239000003054 catalyst Substances 0.000 title claims abstract description 57
- 238000000034 method Methods 0.000 title claims abstract description 51
- 229920000642 polymer Polymers 0.000 title claims abstract description 41
- 229910052751 metal Inorganic materials 0.000 claims abstract description 24
- 239000002184 metal Substances 0.000 claims abstract description 24
- 239000000758 substrate Substances 0.000 claims abstract description 23
- 239000002243 precursor Substances 0.000 claims abstract description 10
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical class C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 29
- 239000002134 carbon nanofiber Substances 0.000 claims description 27
- 150000001875 compounds Chemical class 0.000 claims description 14
- 239000000126 substance Substances 0.000 claims description 9
- 239000002253 acid Substances 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 8
- 238000002360 preparation method Methods 0.000 claims description 7
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 claims description 6
- 230000000737 periodic effect Effects 0.000 claims description 6
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 5
- 238000000151 deposition Methods 0.000 claims description 5
- 239000002904 solvent Substances 0.000 claims description 5
- 238000001354 calcination Methods 0.000 claims description 3
- 229910010293 ceramic material Inorganic materials 0.000 claims description 3
- 229920001577 copolymer Polymers 0.000 claims description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 8
- 229910052799 carbon Inorganic materials 0.000 abstract description 7
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 26
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 14
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 13
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 12
- 239000001257 hydrogen Substances 0.000 description 12
- 229910052739 hydrogen Inorganic materials 0.000 description 12
- 239000007789 gas Substances 0.000 description 11
- 239000000203 mixture Substances 0.000 description 11
- 239000000243 solution Substances 0.000 description 10
- 238000000354 decomposition reaction Methods 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 229910052742 iron Inorganic materials 0.000 description 7
- 239000000178 monomer Substances 0.000 description 7
- 229910052757 nitrogen Inorganic materials 0.000 description 7
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 6
- 229910052593 corundum Inorganic materials 0.000 description 6
- 229910001845 yogo sapphire Inorganic materials 0.000 description 6
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 5
- 239000003638 chemical reducing agent Substances 0.000 description 5
- 229910017604 nitric acid Inorganic materials 0.000 description 5
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 5
- 239000011148 porous material Substances 0.000 description 5
- 229910001868 water Inorganic materials 0.000 description 5
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 4
- 239000004202 carbamide Substances 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 239000012153 distilled water Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 239000000725 suspension Substances 0.000 description 4
- 238000007669 thermal treatment Methods 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 238000004821 distillation Methods 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 125000002560 nitrile group Chemical group 0.000 description 3
- 239000010453 quartz Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- 241000365446 Cordierites Species 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- 229910002651 NO3 Inorganic materials 0.000 description 2
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 2
- 229910004298 SiO 2 Inorganic materials 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 239000003622 immobilized catalyst Substances 0.000 description 2
- 238000005470 impregnation Methods 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- -1 methanol and ethanol Chemical class 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 239000012299 nitrogen atmosphere Substances 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- WYGWHHGCAGTUCH-UHFFFAOYSA-N 2-[(2-cyano-4-methylpentan-2-yl)diazenyl]-2,4-dimethylpentanenitrile Chemical compound CC(C)CC(C)(C#N)N=NC(C)(C#N)CC(C)C WYGWHHGCAGTUCH-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- VVJKKWFAADXIJK-UHFFFAOYSA-N Allylamine Chemical compound NCC=C VVJKKWFAADXIJK-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 239000004971 Cross linker Substances 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 229910018590 Ni(NO3)2-6H2O Inorganic materials 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- WYGWHHGCAGTUCH-ISLYRVAYSA-N V-65 Substances CC(C)CC(C)(C#N)\N=N\C(C)(C#N)CC(C)C WYGWHHGCAGTUCH-ISLYRVAYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- 125000004202 aminomethyl group Chemical group [H]N([H])C([H])([H])* 0.000 description 1
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 239000002041 carbon nanotube Substances 0.000 description 1
- 229910021393 carbon nanotube Inorganic materials 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- YACLQRRMGMJLJV-UHFFFAOYSA-N chloroprene Chemical compound ClC(=C)C=C YACLQRRMGMJLJV-UHFFFAOYSA-N 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 229910052878 cordierite Inorganic materials 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- JSKIRARMQDRGJZ-UHFFFAOYSA-N dimagnesium dioxido-bis[(1-oxido-3-oxo-2,4,6,8,9-pentaoxa-1,3-disila-5,7-dialuminabicyclo[3.3.1]nonan-7-yl)oxy]silane Chemical compound [Mg++].[Mg++].[O-][Si]([O-])(O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2)O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2 JSKIRARMQDRGJZ-UHFFFAOYSA-N 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 210000004905 finger nail Anatomy 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- CBOIHMRHGLHBPB-UHFFFAOYSA-N hydroxymethyl Chemical group O[CH2] CBOIHMRHGLHBPB-UHFFFAOYSA-N 0.000 description 1
- 229910001867 inorganic solvent Inorganic materials 0.000 description 1
- 239000003049 inorganic solvent Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- YLPJWCDYYXQCIP-UHFFFAOYSA-N nitroso nitrate;ruthenium Chemical compound [Ru].[O-][N+](=O)ON=O YLPJWCDYYXQCIP-UHFFFAOYSA-N 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920002285 poly(styrene-co-acrylonitrile) Polymers 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 229910052702 rhenium Inorganic materials 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 229910052566 spinel group Inorganic materials 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- BWSZXUOMATYHHI-UHFFFAOYSA-N tert-butyl octaneperoxoate Chemical compound CCCCCCCC(=O)OOC(C)(C)C BWSZXUOMATYHHI-UHFFFAOYSA-N 0.000 description 1
- WHRNULOCNSKMGB-UHFFFAOYSA-N tetrahydrofuran thf Chemical compound C1CCOC1.C1CCOC1 WHRNULOCNSKMGB-UHFFFAOYSA-N 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
- C08C19/00—Chemical modification of rubber
- C08C19/02—Hydrogenation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y30/00—Nanotechnology for materials or surface science, e.g. nanocomposites
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/04—Reduction, e.g. hydrogenation
Definitions
- the present invention relates to a process for the hydrogenation of polymers having C-C double bonds or C-N multiple bonds using a hydrogenation catalyst comprising a megaporous substrate and a hydrogenation catalyzing metal or its precursor deposited on carbon nanofibers.
- a hydrogenation catalyst comprising a megaporous substrate and a hydrogenation catalyzing metal or its precursor deposited on carbon nanofibers.
- Carbon nanofibers are also referred to as carbon nanofibers.
- polymers having saturated side chains for example those side chains comprising an ethyl group or an amino methyl group.
- Such polymers can be used, for example, for the production of cosmetics, for temporary corrosion protection, as crosslinkers for adhesives or for dye fixing in laundry.
- preparation of such polymers in one step is usually not easy.
- monomers such as, for example, 3-aminopropene or 1-butene are poorly free-radically polymerizable.
- Immobilized catalysts can be used, for example, in suspension, as fixed bed catalysts or in the form of monoliths.
- EP-A 1 040 137 it is proposed to prepare hydrogenation catalysts based on a monolith with megapores.
- Monoliths are known for high (hydrogen) gas / liquid mass transfer rates with low energy input.
- a catalytically active metal is deposited on a monolith with megapores.
- the space-time yield of the corresponding catalyst is unsatisfactory. If one attempts to deposit a finer-pored material by means of a so-called washcoat on the monolith, unsatisfactory conversions are found due to diffusion.
- pores having an average diameter below 2 nm are also referred to as micropores, pores having an average diameter in the range from 2 to 50 nm and also as mesopores and pores having an average diameter in the range from 50 nm to 1 ⁇ m also as macropores designated.
- the average diameter of megapores is preferably in the range of 0.1 to 10 mm, preferably 0.5 to 2 mm, determined, for example, visually or by microscopic methods.
- the process according to the invention can be carried out as a process for the partial or preferably quantitative hydrogenation of polymers which have CC double bonds or CN multiple bonds.
- the process according to the invention is preferably carried out as a process for the quantitative or almost complete hydrogenation of polymers which have C-C double bonds or C-N multiple bonds, for example C-N double bonds and in particular nitrile groups, ie less than 5 mol%, particularly preferably 0, 01 to 1 mol% of im
- the employed CC double bonds or CN multiple bonds remain intact.
- the process according to the invention can be carried out by starting from a polymer which has C-C double bonds and C-N multiple bonds and selectively hydrogenating the C-N multiple bonds.
- the hydrogenation agent used is preferably gaseous hydrogen.
- polymers comprising CC double bonds or CN multiple bonds include not only homopolymers, but also copolymers of those monomers which have CC double bonds or CN multiple bonds which are not due to the actual polymerization or copolymerization involved.
- monomers are isoprene, chloroprene and in particular acrylonitrile and 1, 3-butadiene.
- Polymers which have C-C double bonds or C-N multiple bonds are understood in the context of the present invention to mean those polymers which on average have at least one C-C double bond or C-N multiple bond per molecule.
- aromatics such as phenyl rings, which can be introduced into polymers by (co) polymerization of, for example, styrene or ⁇ -methylstyrene, do not belong to C-C double bonds.
- the process according to the invention is preferably a process for the selective hydrogenation of polymers which have C-C double bonds or C-N multiple bonds in such a way that olefinic C-C double bonds or C-C multiple bonds are hydrogenated when carrying out the process according to the invention, however, aromatic systems such as phenyl rings are not.
- polymers having CC double bonds or CN multiple bonds have a molecular weight Mw in the range of 2,000 to 2,000,000 g / mol, preferably 3,500 to 1,000,000 g / mol, more preferably 4,000 to 250,000 g / mol.
- the process according to the invention is carried out using at least one hydrogenation catalyst.
- the hydrogenation catalyst used can comprise one or more catalytically active species. Catalytically active species can be derived from one or more different metals.
- a hydrogenation catalyst comprises: a megaporous substrate, carbon nanofibers, and hydrogenation catalyzing metal or its precursor deposited on carbon nanofibers.
- megaporous substrates are known as such.
- megaporous substrates are preferably those substrates which are dimensionally stable not only at room temperature but also at temperatures up to 300 ° C., preferably up to 500 ° C., ie. when heated to up to 300 ° C, preferably up to 500 ° C do not change the shape, determined for example by visual inspection.
- Megaporous substrates in the sense of the present invention are generally constructed like a foam, i. they have predominantly open-cell pores, which can be shaped like channels.
- the average diameter of the pores of megaporous substrates in the context of the present invention is preferably in the range from 0.1 to 10 mm, preferably from 0.5 to 2 mm, determined, for example, visually or by microscopic methods.
- the shape of the megapores of megaporous substrates may be regular or irregular, each different or predominantly similar.
- a megaporous substrate comprises a plurality of packed films at a distance, for example, spaced by spacers, which films may be flat or corrugated, and wherein the films may be stacked or rolled one on top of the other.
- the megaporous substrate is a monolith, i.
- the megaporous substrate used is a monolith.
- Monoliths and their use in the preparation of catalysts are known per se, see, for example, A. Cybulski et al., Catal. Rev. - Be. Closely. 1994, 36, 179-270.
- Monoliths in the context of the present invention may be metallic or preferably ceramic material and comprise a plurality of parallel tubes, for example 10 to 1000 parallel tubes, whose walls are permeable or preferably impermeable to solutions of polymer to be hydrogenated may, more preferably as a wire mesh honeycomb monolith structure or as a foam monolith structure.
- the megaporous substrate is abrasion resistant, i. with the fingernail, scratching can loosen or remove less than 1% by weight of the megaporous material.
- the megaporous substrate is a monolith of ceramic material, for example silicon carbide or silicon nitride, and in particular ceramic oxidic material, for example aluminum oxide, in particular OC-Al 2 O 3, SiO 2, titanium dioxide, zirconium, molybdenum, spinels, mixed oxides of For example, lithium and aluminum or aluminum and titanium, and in particular Cor dierit, 2 MgO-5 Si ⁇ 2-2 Al2O3.
- ceramic oxidic material for example aluminum oxide, in particular OC-Al 2 O 3, SiO 2, titanium dioxide, zirconium, molybdenum, spinels, mixed oxides of For example, lithium and aluminum or aluminum and titanium, and in particular Cor dierit, 2 MgO-5 Si ⁇ 2-2 Al2O3.
- Another preferred substrate is essentially carbon, see, for example, Vergunst et al., Catal. Rev. - Be. Closely. 2001, 43, 291.
- the megaporous substrate has a porosity in the range of 30 to 95%, preferably 70 to
- megaporous substrate has a cell density in the range of up to 20 tubes per linear cm, as determined on the cross-section of the megaporous substance, preferably 5 to 10 tubes per linear cm.
- the tubes of megaporous substance have an average diameter in the range of 0.1 to 10 mm, preferably 0.5 to 2 mm, and an average length in the range of 5 cm to 2 m, preferably 10 cm up to 1 m.
- Hydrogenating catalysts in the context of the present invention furthermore include carbon nanofibers.
- Carbon nanofibers in the context of the present invention consist essentially of carbon. Carbon nanofibers in the sense of the present invention have a thread-like shape, wherein the threads can be stretched or preferably entangled.
- carbon nanofibers may have a mean diameter in the range of 3 to 100 nm and an average length in the range of 0.1 to 1000 ⁇ m, the average length being generally greater than the average diameter, preferably at least twice as big.
- Carbon nanofibers can be prepared by processes known per se.
- a volatile carbon-containing compound such as methane or carbon monoxide, acetylene or ethylene, or a mixture of volatile carbon-containing compounds such as synthesis gas in the presence of one or more reducing agents such as hydrogen and / or another gas such
- Suitable decomposition temperatures are, for example, in the range from 400 to 1000.degree. C., preferably from 500 to 800.degree.
- Suitable pressure conditions for the decomposition are, for example, in the range of atmospheric pressure to 100 bar, preferably up to 10 bar.
- the decomposition of volatile carbon-containing compound is carried out in the presence of a decomposition catalyst, for example Fe, Co, or preferably Ni, deposited on the megaporous substance.
- a decomposition catalyst for example Fe, Co, or preferably Ni, deposited on the megaporous substance.
- a decomposition catalyst for example Fe, Co, or preferably Ni, deposited on the megaporous substance.
- a decomposition catalyst for example, 0.5 to 50 wt .-%, preferably from 2 to 20 wt .-% decomposition catalyst Deposited on the megaporous substance, based on megaporous substance.
- Fe, Co and in particular Ni can be deposited by impregnating the megaporous substrate with a preferably aqueous solution of a compound of Fe, Co or in particular Ni, for example the sulfate, nitrate, chloride or acetate, for example by spraying and preferably by impregnation, then reacted with a reducing agent such as urea (others) and then calcined, for example at temperatures in the range of 400 to 700 0 C.
- a reducing agent such as urea (others)
- hydrogenation catalysts comprise a monolith as a megaporous substrate on which carbon nanofibers are deposited, for example in a layer which is on average 100 nm to 5 ⁇ m thick, preferably 200 nm to 2 ⁇ m.
- Hydrogenation catalysts in the context of the present invention furthermore comprise at least one hydrogenation-catalyzing metal or its precursor deposited on carbon nanofibers.
- the metals of the 7th to 11th group of the Periodic Table of the Elements preferably Mn, Re, Rh, Fe, Co, Ni, Pd, Pt, Ru, Ag, Au and in particular Ru and mixtures of the abovementioned metals.
- hydrogenation catalysts in the context of the present invention comprise at least one further metal or its precursor as cocatalyst, likewise deposited on the carbon nanofibers, for example groups 6 to 7 of the Periodic Table of the Elements.
- precursors compounds of the particular hydrogenation catalyzing or cocatalysting metal which are themselves not catalytically active but are converted into the catalytically active phase under the conditions of the process according to the invention.
- the hydrogenation catalyzing metal may be the same as the decomposition catalyst, or preferably different.
- the hydrogenation-catalyzing metal and optionally cocatalyst are deposited on carbon nanofibers.
- carbon nanofibers are contacted with a preferably aqueous solution of a metal catalyzing the hydrogenation, for example impregnated, preferably by spraying and more preferably by impregnation, and then reduced with the aid of a reducing agent to the relevant metal or optionally its precursor. Then you can heat, for example, to temperatures in the range of 200 to 500 ° C.
- the hydrogenation catalyst is substantially free of micropores, ie no micropores can be detected by ISb adsorption methods.
- the process according to the invention is carried out at temperatures in the range from 100 to 300.degree. C., preferably from 150 to 250.degree.
- the process according to the invention is carried out at a pressure in the range from 50 to 300 bar, preferably 100 to 250 bar.
- the process of the invention is carried out using a solvent that is liquid under the process conditions.
- a solvent that is liquid under the process conditions.
- Particularly suitable are, for example, toluene, ethylbenzene, ethers such as tetrahydrofuran (THF) and 1, 4-dioxane, and alcohols such as methanol and ethanol, especially so-called anhydrous alcohols.
- mixtures of two or more solvents which are preferably both liquid under the process conditions, for example mixtures of ethylbenzene and toluene.
- the process according to the invention is carried out by dissolving polymer which has C-C double bonds or C-N multiple bonds in a solvent which is liquid under the process conditions.
- a solvent which is liquid under the process conditions.
- Hydrogen is pressed on and the resulting solution is passed through hydrogenation catalyst prepared as described above, for example with an average contact time in the range from 10 to 24 hours, preferably 14 to 18 hours.
- the hydrogenation catalyst is introduced in an autoclave and polymer solution is added and a Hydrogen pressure of about 50 bar sets. Thereafter, the temperature is raised to the preferred reaction temperature, for example from 100 to 300 ° C, preferably 150 to 250 ° C. The pressure can then be set, for example, in the range of 50 to 300 bar.
- the process according to the invention can be carried out particularly well in continuous form.
- the hydrogenation catalyst is prepared by a process comprising the following steps:
- step (c) For depositing carbon nanofibers in step (c), one can proceed as described above.
- step (f) For calcining in step (f), for example, over a period of
- the hydrogenation catalyst is prepared by a process which prior to step (c) comprises a step
- step (a) it is possible, for example, to carry out a washcoat with a material suspended in an organic or inorganic solvent, in particular in water, which forms macropores, for example after thermal treatment.
- Suitable materials for step (a), which form macropores, especially after thermal treatment, are AbC 1 -aq, TiO 2 -aq, SiO 2 -aq, ZrO 2 aq.
- step (a) and subsequent thermal treatment a layer of material forming macropores is formed, which layer may be in the range of 1 to 300 ⁇ m thick, preferably up to 100 ⁇ m.
- the hydrogenation catalyst is prepared by a process comprising the steps
- step (c) before step (c) and optionally after step (a). Further one leads step (c)
- step (b) particularly preference is given to impregnating in step (b) with a compound of Fe, Co or, in particular, Ni.
- Fe, Co and in particular Ni can be deposited by passing the megaporous substrate, optionally after carrying out step (a), with a preferably aqueous solution of a compound of Fe, Co or, in particular, Ni, for example the sulfate, nitrate, chloride or Acetate, impregnated, for example, by spraying and preferably by impregnating bringing into contact, then with a reducing agent such as urea (others) and then calcined, for example at temperatures in the range of 400 to 700 ° C.
- a reducing agent such as urea (others)
- mineral acid such as, for example, hydrochloric acid, nitric acid, sulfuric acid, more preferably aqueous mineral acid, most preferably concentrated nitric acid or concentrated sulfuric acid.
- step (d) for example, acid is treated for 10 minutes to 12 hours, preferably one to 3 hours.
- step (d) for example, a temperature in the range from 30 to 150 ° C., preferably around 100 ° C., is treated.
- the process of the invention makes it possible to obtain hydrogenated polymers having, for example, CH 2 NH 2 groups or ethyl side groups in good space-time yield. If the process according to the invention is carried out, it is observed in particular only a slight reduction in the molecular weight of the hydrogenated polymer. Furthermore, it is observed that in the case of the implementation of polymers which have CC double bonds or CN multiple bonds and continue to attack aromatic groups such as phenyl rings, the phenyl rings are not attacked.
- Tests of the hydrogenation catalysts can be carried out either in continuous apparatus. However, it is also possible to crush finished hydrogenation catalysts and test them as debris with a mean diameter of 125 ⁇ m in a batch experiment. The comparability of the results in the present cases is not affected by the different experimental setup.
- the mixture was then polymerized at an internal temperature of 100 ° C over a period of two hours and then distilled for 2 hours at an external temperature of 100 ° C excess residual monomer under reduced pressure (50 to 500 mbar), wherein the pressure was regulated so that Excessive foaming was avoided. Distillation also resulted in a certain proportion of 1,4-dioxane.
- Tetrahydrofuran (THF, 810 g) was heated to boiling point in a 2 l HWS vessel under a nitrogen atmosphere (65 ° C.). Feed 1 was then added simultaneously, consisting of 795 g of methyl acrylate, 490 g of acrylonitrile and 244 g of THF and Feed 2, a solution of 19.25 g of 2,2'-azobis (2,4-dimethylvaleronitrile) (commercially available as Azo Starter V-65 from Wako Chemicals GmbH), in 244 g of THF. The dosage lasted 3 hours each.
- the mixture was then polymerized for two hours at an internal temperature of 65 ° C and distilled for two hours at an external temperature of 65 ° C excess residual monomer under reduced pressure (50 to 500 mbar), while the pressure was regulated so that excessive foaming Ver ⁇ was avoided. Distillation also resulted in a certain amount of THF.
- Each was based on a cordierite ceramic monolith, 2 MgO-5 SiO 2-2Al 2 O 3, 3.75 cm long and 1.8 cm in diameter and having a cell density of 400 cpsi (cells per square inch), one length of 3.75 cm and a diameter of 1, 8 cm.
- the porosity was 74%, the average tube diameter 1.1 mm and the inner surface 2710 m 2 / m 3 .
- steps 11.1 to II.6 the entire amount of monolith was further processed in each case.
- Monolith from step 11.1 was covered in a 1000 ml glass flask with 500 ml of distilled water at a temperature of 90 ° C.
- Ni (NO3) 2-6 H2O was adjusted to a pH of 3.5 with nitric acid. Thereafter, 0.72 g of urea was added. It was allowed to stand for 16 hours at 90 ° C without stirring, then cooled to room temperature and filtered. The filter residue was washed three times with distilled water, dried at 120 ° C. for 16 hours and calcined at 600 ° C. in a rotary tube over a period of 3 hours.
- Monolith from step II.2 was inserted into a quartz tube (dimensions: diameter: 23 mm, length 860 mm) and reduced in a gas stream of a gas mixture of 20 l / h of hydrogen and 5 l / h of nitrogen.
- the gas stream was heated to 550 ° C over two hours and then held at 550 ° C for 3 hours. Then it was purged with nitrogen and cooled to room temperature.
- Monolith from step II.3 was boiled with 500 ml of 65 wt .-% aqueous nitric acid over a period of two hours at reflux, then removed and washed three times with one liter of water.
- Monolith from step II.4 was slurried in 500 ml of distilled water (90 ° C) and adjusted to pH 3.5 with nitric acid. 0.2 g of ruthenium nitrosyl nitrate (Ru (NO) (NO 3 ) SH 2 O) and 0.132 g of urea were added. It was allowed to stand for 16 hours at 90 ° C without stirring, then cooled to room temperature and poured off the liquid. The monoliths thus treated were washed three times with distilled water, dried at 120.degree. C. for 16 hours, reduced in water
- a hydrogenation catalyst was obtained, also referred to as hydrogenation catalyst from step II.5.
- the hydrogenation catalyst from step II.5 had a content of Ru of 0.32 wt .-%, based on monolith, and of 3.8 wt .-%, based on carbon nanofibers.
- Hydrogenation catalyst from step II.5 could be passivated, for example by storage in air. The activation then took place during the first minutes of the
- the autoclave was rendered inert with nitrogen. Hydrogen was introduced into the autoclave through a Büchi station and a pressure of 50 bar was set at room temperature. It was heated to 200 ° C and pressed 200 bar of hydrogen. The mixture was allowed to react for 16 hours, then cooled to room temperature and the autoclave was released.
- the hydrogenation catalyst was filtered off using a pleated filter and the THF was distilled off on a rotary evaporator (60 ° C. ⁇ 100 ° C., 300 mbar ⁇ 10 mbar). This gave a polymer P1 (red.) which no longer had nitrile groups. All phenyl rings were intact; for example, no cyclohexyl groups were detected.
- 150 g of polymer P2 were filled as a 10% by weight solution in THF in a 300 ml autoclave with stirrer and gas inlet tube.
- 2 g of hydrogenation catalyst from step II.5 were crushed into small pieces (average particle diameter d p about 125 microns) and also filled into the autoclave.
- the autoclave was rendered inert with nitrogen.
- Hydrogen was introduced into the autoclave through a Büchi station and a pressure of 50 bar was set at room temperature. It was heated to 200 ° C and pressed 200 bar of hydrogen. The mixture was allowed to react for 16 hours, then cooled to room temperature and the autoclave was released.
- the hydrogenation catalyst was filtered off using a pleated filter and the THF was distilled off on a rotary evaporator (60 ° C. ⁇ 100 ° C., 300 mbar ⁇ 10 mbar).
- COOCH3 groups were intact, for example, no CH2OH groups were detected.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP07704054A EP1981917A1 (de) | 2006-01-30 | 2007-01-22 | Verfahren zur hydrierung von polymeren und dafür geeignete hydrierkatalysatoren |
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| Application Number | Priority Date | Filing Date | Title |
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| EP06101016 | 2006-01-30 | ||
| EP07704054A EP1981917A1 (de) | 2006-01-30 | 2007-01-22 | Verfahren zur hydrierung von polymeren und dafür geeignete hydrierkatalysatoren |
| PCT/EP2007/050586 WO2007085581A1 (de) | 2006-01-30 | 2007-01-22 | Verfahren zur hydrierung von polymeren und dafür geeignete hydrierkatalysatoren |
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| EP07704054A Withdrawn EP1981917A1 (de) | 2006-01-30 | 2007-01-22 | Verfahren zur hydrierung von polymeren und dafür geeignete hydrierkatalysatoren |
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| US (1) | US20100227979A1 (enExample) |
| EP (1) | EP1981917A1 (enExample) |
| JP (1) | JP2009525356A (enExample) |
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| WO (1) | WO2007085581A1 (enExample) |
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| US20110313186A1 (en) * | 2009-02-09 | 2011-12-22 | Basf Se | Hydrogenation catalysts, the production and the use thereof |
| WO2010089266A2 (de) * | 2009-02-09 | 2010-08-12 | Basf Se | Verfahren zur verbesserung der katalytischen aktivität von monolithischen katalysatoren |
| CN119793501A (zh) * | 2024-12-29 | 2025-04-11 | 浙江工业大学 | 一种Pd-Cu-M/α-Si3N4负载型金属催化剂及其制备和应用 |
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| US6087455A (en) * | 1997-12-19 | 2000-07-11 | Shell Oil Company | Process for hydrogenation of macromolecular organic substrates |
| FR2832649B1 (fr) * | 2001-11-23 | 2004-07-09 | Sicat | Composites a base de nanotubes ou nanofibres de carbone deposes sur un support active pour application en catalyse |
| EP1465836A2 (en) * | 2001-12-21 | 2004-10-13 | Battelle Memorial Institute | Structures containing carbon nanotubes and a porous support, methods of making the same, and related uses |
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- 2007-01-22 CN CNA2007800038933A patent/CN101374869A/zh active Pending
- 2007-01-22 JP JP2008551770A patent/JP2009525356A/ja not_active Withdrawn
- 2007-01-22 EP EP07704054A patent/EP1981917A1/de not_active Withdrawn
- 2007-01-22 US US12/161,349 patent/US20100227979A1/en not_active Abandoned
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| Publication number | Publication date |
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| CN101374869A (zh) | 2009-02-25 |
| JP2009525356A (ja) | 2009-07-09 |
| WO2007085581A1 (de) | 2007-08-02 |
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