EP1970126B1 - Vorrichtung und Verfahren zur Datenhaltung - Google Patents

Vorrichtung und Verfahren zur Datenhaltung Download PDF

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Publication number
EP1970126B1
EP1970126B1 EP08151682.5A EP08151682A EP1970126B1 EP 1970126 B1 EP1970126 B1 EP 1970126B1 EP 08151682 A EP08151682 A EP 08151682A EP 1970126 B1 EP1970126 B1 EP 1970126B1
Authority
EP
European Patent Office
Prior art keywords
spray gun
data
thermal spraying
spraying apparatus
accordance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP08151682.5A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP1970126A1 (de
Inventor
Heinz Wernli
Andreas Kilchenmann
Urs Rüedi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Oerlikon Metco AG
Original Assignee
Sulzer Metco AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sulzer Metco AG filed Critical Sulzer Metco AG
Priority to EP08151682.5A priority Critical patent/EP1970126B1/de
Publication of EP1970126A1 publication Critical patent/EP1970126A1/de
Application granted granted Critical
Publication of EP1970126B1 publication Critical patent/EP1970126B1/de
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00—Processes for applying liquids or other fluent materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/16—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed
    • B05B7/20—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed by flame or combustion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/004—Arrangements for controlling delivery; Arrangements for controlling the spray area comprising sensors for monitoring the delivery, e.g. by displaying the sensed value or generating an alarm
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00—Generating plasma; Handling plasma
    • H05H1/24—Generating plasma
    • H05H1/26—Plasma torches
    • H05H1/32—Plasma torches using an arc
    • H05H1/34—Details, e.g. electrodes, nozzles
    • H05H1/3494—Means for controlling discharge parameters

Definitions

  • the invention relates to a system for data management of a thermal spray device, in particular a thermal spray device with a spray gun, according to the preamble of claim 1 and a method for data management of a thermal spray device, in particular a thermal spray device with a spray gun, according to the preamble of claim.
  • Thermal coating equipment such as thermal spray equipment
  • Typical substrates include, for example, workpieces with curved surfaces such as cylinder liners of internal combustion engines, a variety of semi-finished products such as components on which corrosion protection is applied prior to further thermal spray surface treatment, but also substantially planar substrates such as wafers and films the one coating is sprayed or steamed.
  • Common thermal sprayers include, for example, plasma spraying equipment, high velocity flame spraying (HVOF), flame spraying and arc spraying.
  • the thermal spray devices have in common that they each comprise a separate injection device with a burner, which is referred to below as a spray gun. In English, the spray gun is usually referred to as a gun.
  • the term spray gun refers primarily to the function and not to the actual shape, which may differ from the shape of a gun.
  • the process size monitoring in conventional thermal sprayers is limited to a few sizes such as the electric current, the electric voltage or the electric power in plasma and arc torches or the pressure of a gas supply, each at the corresponding power - or gas supply are recorded.
  • measuring lines are provided for the measurement of the electrical voltage at the burner, wherein the conversion and evaluation of the voltage in another part of the thermal spraying device take place at a safe distance from the spray gun.
  • a plasma cutting torch having a resistor network disposed therein to identify the cutting torch.
  • a plasma spray gun in which an operating condition is monitored by means of a pressure sensor.
  • the described plasma spraying device comprises a plasma spray gun, which is supplied with spray powder during the spraying by means of a delivery gas.
  • the pressure sensor is arranged in a conveying gas line or in the line, which serves for supplying the spray powder, and serves to detect erroneous operating conditions such as blockages in the spray powder feeder.
  • the object of the invention is to provide a system and a method for data retention of a thermal spray device, in particular a thermal spray device with a spray gun, which allow identification and monitoring of the thermal spray device and / or one or more components thereof.
  • the inventive system for data retention of a thermal spray device comprises at least one decentralized device each having a memory to store data of the thermal spray device and / or one or more components thereof, wherein the data identification and operating data of the thermal spray device or the components and the device additionally comprises a bus interface for transmitting the data, for example, for transmitting the data to an evaluation unit.
  • the components from which data can be decentrally recorded include, for example, the spray gun and / or a container for spray powder, which may be provided with a decentralized and / or local device for storing the data of the filled spray powder.
  • the stored data of the spray powder may include data such as type and / or production lot or temperature and / or moisture.
  • the device can be supplied with power via the bus interface.
  • the bus interface comprises one or more data lines, and in a further advantageous embodiment variant the memory is designed as a non-volatile memory, for example as Electrically Erasable Programmable Read Only Memory (EEPROM).
  • EEPROM Electrically Erasable Programmable Read Only Memory
  • the system may additionally comprise at least one sensor connected to the device in order to detect process variables and / or operating states on the thermal spray device or on the components, for example a sensor for a sensor electrical voltage and / or temperature and / or pressure and / or flow and / or the presence of a flame.
  • the device is surrounded by a housing or housing part, which in and / or, in particular directly to the thermal sprayer or one of the components such as the spray gun can be mounted, so that the mounted device even when changing the location of the thermal spray device or the component permanently connected to the thermal spray device or the component remains.
  • the inventive method for data retention of a thermal spray device in particular a thermal spray device with one or more components such as a spray gun is characterized in that data of the thermal spray device and / or one or more components thereof provided in a memory of a decentralized device and be stored, that the data contain identification and operating data of the thermal spray device or the components, and that the data is transmitted via a bus interface of the device, for example, to an evaluation unit.
  • the power supply of the device takes place via the bus interface.
  • process variables and / or operating states are detected by means of at least one pickup on the thermal spray device or on one or more of the components and fed to the device and stored there in the memory.
  • an electrical voltage and / or a temperature and / or a pressure and / or a flow and / or the presence of a flame on the thermal spray device or on the spray gun can be detected.
  • the thermal spraying device comprises a spray gun with a burner, for example a plasma or HVOF or flame spraying or arc spraying torch.
  • the invention further comprises a thermal spray device comprising a spray gun and a system according to one or more of the variants described above, wherein the spray gun may include a burner, for example a plasma or HVOF or flame spray or arc spray burner.
  • the spray gun may include a burner, for example a plasma or HVOF or flame spray or arc spray burner.
  • the system and method according to the present invention have the advantage that identification data of the spray gun, operating data such as service life of the spray gun or parts thereof or process variables can be stored in or on the spray gun. Thanks to the stored identification data, each spray gun can be automatically identified, regardless of the place of use, which makes it easier to replace the spray guns as well as to ensure quality. For example, the operating time stored in or on the spray gun may be used to indicate upcoming maintenance, for example, to service or replace wearing parts such as nozzles or electrodes. Thanks to the bus interface provided in the system and method, the stored data can also be transmitted over longer cable lengths of 10 m and more. In addition, the storage of process variables along with their detection in or on the spray gun allows better monitoring of the thermal spray process as compared to the prior art.
  • Fig. 1 shows an embodiment of a system for data storage of a thermal spray device according to the present invention and in particular for data management of a spray gun 2 of a thermal spray device.
  • the system comprises a decentralized device 1 with a memory 4 to store data of the thermal spray device or the spray gun, wherein the data contain identification and operating data of the thermal spray device or the spray gun, and wherein the device 1 additionally a bus interface 6 for transmission includes the data.
  • the system may additionally, as in Fig. 1 shown, an evaluation unit 8, which is connected via the bus interface 6 to the device 1.
  • the spray gun can, as in Fig. 1 shown, include a burner 2a, such as a burner for plasma spraying, high-velocity flame spraying (HVOF), flame spraying, or arc spraying.
  • HVOF high-velocity flame spraying
  • the spray gun 2 as in Fig. 1 shown to be connected to leads 9, which serve the process supply.
  • leads 9, which serve the process supply are connected to leads 9, which serve the process supply.
  • supply lines for the power supply, the gas supply and / or for the supply of spray powder and / or wires may be provided.
  • the device 1 may, as in Fig. 1 shown, arranged in the spray gun 2 and, if necessary, be connected to one or more sensors 3, by means of which physical quantities can be detected in the spray gun, for example, temperatures in or on or in the spray gun or an electrical or in or on the spray gun Voltage such as a supply voltage of the burner or a voltage at a sensor, in particular at a flame sensor.
  • ESD electrostatic Discharges
  • additional ESD protection may be provided in the device, eg when the device is to be used in conjunction with a plasma spray gun in which the ignition voltage of the plasma torch may be up to 9 kV and more.
  • the device can be supplied with power via the bus interface.
  • the bus interface optionally comprises one, two, three or more than three data lines.
  • a particularly simple bus interface can be constructed using a single data line, since two wires or wires are sufficient for data transmission.
  • the two wires can occasionally be used for the power supply of the device 1, whereby the effort for the connection of the device can be reduced.
  • the device uses low power integrated circuits and a bus interface with a comparatively slow rate in the range of 10 to 100 kbits / s.
  • the memory is designed as a nonvolatile memory, for example as Electrically Erasable Programmable Read Only Memory (EEPROM).
  • EEPROM Electrically Erasable Programmable Read Only Memory
  • Fig. 2 shows a second embodiment of a system for data storage of a thermal spray device according to the present invention and in particular for data management of a spray gun 2 of a thermal spray device.
  • the inventive system comprises a decentralized device 1, wherein the second embodiment only in the arrangement of the device 1 of the in Fig. 1 differs shown first embodiment. The second embodiment will therefore be described only briefly below while reference is made to the above description of the first embodiment with respect to the embodiments and details.
  • the device 1 contains a memory 4 to store data of the thermal spray device or the spray gun, wherein the data contain identification and operating data of the thermal spray device or the spray gun, and wherein the device 1 additionally comprises a bus interface 6 for transmitting the data.
  • the system can in addition, as in Fig. 2 shown, an evaluation unit 8, which is connected via the bus interface 6 to the device 1.
  • the spray gun can, as in Fig. 2 shown to include a burner 2a.
  • the device 1 is arranged on or near or directly on the spray gun 2 and can be connected to one or more sensors 3, if necessary, by means of which physical quantities in the region of the spray gun can be detected, for example temperatures and / or electrical voltages on or in the spray gun.
  • the device 1 is surrounded by a housing 5, which can be mounted in or on or directly on the spray gun 2, so that the mounted device remains permanently connected to the spray gun even when changing the location of the thermal spray gun or the spray gun ,
  • Fig. 3 shows a third embodiment of a system for data storage of a thermal spray device according to the present invention and in particular for data storage of a thermal spray device with a spray gun 2.
  • the inventive system comprises a decentralized device 1 with a memory 4 to store data of the thermal spray device or the spray gun , wherein the data contain identification and operating data of the thermal spray device or the spray gun, and wherein the device 1 additionally comprises a bus interface 6.1, 6.2 for transmitting the data.
  • the system may additionally, as in Fig. 3 shown, an evaluation unit 8 include, which is connected via the bus interface 6.1, 6.2 with the device 1.
  • fastening elements are provided in the region of the device 1 in order to fasten the device to one or more supply lines 9, which are connected to the spray gun 2 in order to ensure the supply of the process.
  • the device can be connected to one or more sensors 3.1, 3.2, by means of which physical variables in the area of the supply lines and the spray gun can be detected, for example temperatures and / or electrical voltages and / or pressures.
  • the device 1 is surrounded by a housing 5, which can be fastened by means of fasteners to one or more of the leads 9, so that the device remains permanently connected to the same even when changing the location of the spray gun.
  • a bus converter 7 can be provided in the bus interface independently of the specific embodiment. This makes it possible to provide in a first section 6.1 of the bus interface, for example, a bus with only one data line, for example using a simple two-wire line and in a second section, for example, a serial interface connection according to RS 232 specification. This facilitates the connection of the bus interface to the evaluation unit 8, which can be implemented, for example, in a computer or personal computer.
  • FIGS. 1 to 3 An embodiment of the inventive method for data storage of a thermal spray device, in particular a thermal spray device with a spray gun 2 is described below with reference to the FIGS. 1 to 3 described.
  • data of the thermal spray device or the spray gun are provided and stored in a memory 4 of a decentralized device 1, the data containing identification and operating data of the thermal spray device or the spray gun, and wherein the data via a bus interface 6, 6.1, 6.2 of the device 1 are transmitted, for example, to an evaluation unit 8.
  • the power supply of the device takes place via the bus interface.
  • the data stored in the device 1 may, for example, comprise one or more of the following data: a serial number, a device identification which can be set if necessary, information on the thermal spraying device and / or to the spray gun, measurements of physical quantities in the supply lines 9 and the spray gun 2 such as electrical voltages in the spray gun, temperatures in the device 1 and / or in the area of the spray gun and the supply lines, pressures and flow in the spray gun and the supply lines 9, minimum and maximum measurement values, calibration information for the measurement of physical quantities, operating state information, such as state of the flame in the burner, operating time of the spray gun and parts thereof, or maintenance information.
  • physical quantities and / or operating states in the region of the supply lines and the spray gun are detected by means of at least one pickup 3, 3.1, 3.2 and fed to the device and stored there in the memory.
  • an electrical voltage and / or a temperature and / or a pressure and / or a flow and / or the presence of a flame can be detected on or in the spray gun.
  • the invention comprises a thermal spray device with a spray gun and a system according to one or more of the variants described above, wherein the spray gun includes a burner, for example a plasma or HVOF or flame spray or arc spray burner.
  • a burner for example a plasma or HVOF or flame spray or arc spray burner.
  • the system and the method described above facilitate the quality assurance thanks to the data storage in or on the spray gun and allow better monitoring of the spraying process compared with the prior art.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Analytical Chemistry (AREA)
  • Combustion & Propulsion (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Coating By Spraying Or Casting (AREA)
  • Spray Control Apparatus (AREA)
  • Nozzles (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
EP08151682.5A 2007-03-16 2008-02-20 Vorrichtung und Verfahren zur Datenhaltung Not-in-force EP1970126B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP08151682.5A EP1970126B1 (de) 2007-03-16 2008-02-20 Vorrichtung und Verfahren zur Datenhaltung

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP07104364 2007-03-16
EP08151682.5A EP1970126B1 (de) 2007-03-16 2008-02-20 Vorrichtung und Verfahren zur Datenhaltung

Publications (2)

Publication Number Publication Date
EP1970126A1 EP1970126A1 (de) 2008-09-17
EP1970126B1 true EP1970126B1 (de) 2013-05-01

Family

ID=38230166

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08151682.5A Not-in-force EP1970126B1 (de) 2007-03-16 2008-02-20 Vorrichtung und Verfahren zur Datenhaltung

Country Status (9)

Country Link
US (1) US7992799B2 (zh)
EP (1) EP1970126B1 (zh)
JP (1) JP5449684B2 (zh)
KR (1) KR101531933B1 (zh)
AU (1) AU2008201218B2 (zh)
CA (1) CA2625122C (zh)
ES (1) ES2409386T3 (zh)
RU (1) RU2479019C2 (zh)
TW (1) TWI430845B (zh)

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US10786924B2 (en) 2014-03-07 2020-09-29 Hypertherm, Inc. Waterjet cutting head temperature sensor
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CN107073625B (zh) * 2014-07-23 2020-09-01 海别得公司 在热处理系统中配置信号设备
CN113021195A (zh) * 2021-03-17 2021-06-25 江苏科技大学 龙门式喷涂设备

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Also Published As

Publication number Publication date
CA2625122A1 (en) 2008-09-16
RU2479019C2 (ru) 2013-04-10
EP1970126A1 (de) 2008-09-17
TWI430845B (zh) 2014-03-21
JP2008229616A (ja) 2008-10-02
CA2625122C (en) 2016-06-07
US7992799B2 (en) 2011-08-09
JP5449684B2 (ja) 2014-03-19
AU2008201218A1 (en) 2008-10-02
KR101531933B1 (ko) 2015-06-26
RU2008110031A (ru) 2009-09-20
TW200841937A (en) 2008-11-01
AU2008201218B2 (en) 2012-12-06
US20080223952A1 (en) 2008-09-18
KR20080084607A (ko) 2008-09-19
ES2409386T3 (es) 2013-06-26

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