EP1937476B1 - Abriebfeste platten mit dekorativer oberfläche - Google Patents

Abriebfeste platten mit dekorativer oberfläche Download PDF

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Publication number
EP1937476B1
EP1937476B1 EP06806146.4A EP06806146A EP1937476B1 EP 1937476 B1 EP1937476 B1 EP 1937476B1 EP 06806146 A EP06806146 A EP 06806146A EP 1937476 B1 EP1937476 B1 EP 1937476B1
Authority
EP
European Patent Office
Prior art keywords
abrasion
resistant particles
basecoat
resistant
coat
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP06806146.4A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP1937476A1 (de
Inventor
Dieter DÖHRING
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lignum Technologies AG
Original Assignee
Kronoplus Technical AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE200520015978 external-priority patent/DE202005015978U1/de
Application filed by Kronoplus Technical AG filed Critical Kronoplus Technical AG
Priority to PL06806146T priority Critical patent/PL1937476T3/pl
Publication of EP1937476A1 publication Critical patent/EP1937476A1/de
Application granted granted Critical
Publication of EP1937476B1 publication Critical patent/EP1937476B1/de
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00Processes for producing special ornamental bodies
    • B44C5/04Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/043Ornamental plaques, e.g. decorative panels, decorative veneers containing wooden elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00Processes for producing special ornamental bodies
    • B44C5/04Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/0469Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper
    • B44C5/0476Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper with abrasion resistant properties

Definitions

  • the invention relates to a method for the production of highly abrasion-resistant boards with a decorative surface and highly abrasion-resistant boards with a decorative surface.
  • a decorative surface in the context of the invention is a motive usually generated by pressure, such as the replica of a wood structure. It can also be an original wood structure that forms the decorative surface.
  • Parquet floors have decorative surfaces that are formed by wood. To make these decorative surfaces more resistant, one or more transparent layers of varnish are applied and cured. If several paint layers are applied, each individual paint layer is first at least partially cured or gelled, before the next paint coat is applied thereto. It is to be prevented by curing or fishing a flow of each individual paint layer.
  • laminate floor panels in which the decorative surface is formed by printed paper.
  • the decorative paper surface is provided with an abrasion resistant layer in order to use such a panel for floor coverings.
  • Such a state of the art is the WO 2005/042644 refer to.
  • the decorative paper to be produced must fulfill a particularly wide variety of properties. This includes that a sufficiently high abrasion resistance must be achieved in order to be offered as a floor covering. In order to be qualitatively competitive, the abrasion values in the area of the floor must be several thousand revolutions. Virtually unsaleable are laminate floor coverings that only meet the requirements of classes AC1 and AC2 according to EN 13329 and thus only have a value IP of 1,800 revolutions. For example, reference is made to recent sales figures of Kronospan GmbH from Lampertswalde.
  • class AC3 35% percent of their sold laminate floor production falls into class AC3, which corresponds to an abrasion value IP of at least 2500 revolutions.
  • 60% of the production falls into class AC4, which corresponds to an abrasion value IP of at least 4000 revolutions.
  • 5% of the production falls into class AC5, which corresponds to an abrasion value IP of at least 6500 revolutions.
  • wet-on-wet resin application is the process almost exclusively used in the practice of making a laminate panel with highly abrasion-resistant decorative paper for a floor covering, although its manufacture and handling a dispersion with therein abrasion-resistant or abrasive particles is relatively expensive in terms of apparatus. Only occasionally in practice a procedure - as from the WO 2005/042644 known - carried out, are sprinkled in the abrasion-resistant particles on a decorative paper.
  • a varnish is applied to a plate with a decorative surface.
  • Abrasion-resistant particles are placed on the decorative surface plate.
  • Another lacquer layer is applied and the applied lacquers are cured.
  • the decor of a slab can be formed by solid wood. To make this visible, transparent paints are used.
  • first lacquer layer In contrast to the prior art, after the application of a first lacquer layer, it is not at least partially cured or gelled in order to fix this lacquer in this way. Also, no paper is used to effect fixation of a first applied liquid.
  • the invention thus overcomes the widespread opinion of the skilled person that either first a first liquid layer has to be fixed by partially curing or setting, or another means such as the use of a paper has to be used in order to achieve the fixation. It succeeds so the application of several paints with therein abrasion-resistant particles, which can then be relatively large. Overall, an abrasion-resistant surface with abrasion values of more than 3000 revolutions can be achieved be without the addition of a manufacturing cost increasing paper must be used.
  • a decor has been printed on a plate and preferably by indirect gravure printing. Compared to the laminate floor with the decorative paper, the decor paper is first eliminated. In addition, no Jacobyakpapier is then required, which should counteract in the prior art distortion of the plate. This saves a next paper, including the resin, for bonding the countertraction paper to the plate. Also, an overlay with the associated amount of resin is saved.
  • the meaningfully used amount of paint thus depends only on the particle size. For reasons of cost and handling, the amount of paint is expediently limited so that the particles do not protrude from the paint. It minimizes the amount of paint that should at least be used.
  • abrasion values can be achieved well above 2500 revolutions. Abrasion values are easily more than 3000 revolutions according to the aforementioned relevant standard possible. On the other hand, this ensures that there is no undesirably rough surface due to a large number of protruding abrasion-resistant particles. Also, the amount of abrasion-resistant particles can be kept sufficiently small so as not to affect the optics too strong.
  • a lacquer which can be cured by UV light, then it preferably has additions of photoinitiators, preferably from 0.3 to 5% by weight. This improves the possibility of being able to crosslink the lacquer used in each case with ultraviolet light.
  • the decorative surface of the plate is covered with a pattern-forming film preferably polymer-based during curing. On the one hand, this achieves the desired exclusion of air during hardening. On the other hand, the surface is immediately provided with a structure without pressing a structure under high pressure as in the prior art.
  • the viscosity is preferably 15 to 180 Pa-sec, particularly preferably 60 to 80 Pa-sec, set. If a paint is applied by casting, then a viscosity of preferably 30 to 70 Pa-sec, more preferably from 40 to 60 Pa-sec is set.
  • a sound-absorbing layer according to the invention consists for example of thermoplastic material, which preferably has a particularly pronounced relaxation behavior at room temperature. Then the scarf introduced into the layer is particularly strongly absorbed at room temperature.
  • the layer can be very thin and less than 1 mm.

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Laminated Bodies (AREA)
  • Floor Finish (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
EP06806146.4A 2005-10-10 2006-10-10 Abriebfeste platten mit dekorativer oberfläche Active EP1937476B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL06806146T PL1937476T3 (pl) 2005-10-10 2006-10-10 Płyty odporne na ścieranie z dekoracyjną powierzchnią

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE200520015978 DE202005015978U1 (de) 2005-10-10 2005-10-10 Abriebfeste Platten mit dekorativer Oberfläche
DE202005016804 2005-10-25
PCT/EP2006/009771 WO2007042258A1 (de) 2005-10-10 2006-10-10 Abriebfeste platten mit dekorativer oberfläche

Publications (2)

Publication Number Publication Date
EP1937476A1 EP1937476A1 (de) 2008-07-02
EP1937476B1 true EP1937476B1 (de) 2016-01-13

Family

ID=37387990

Family Applications (1)

Application Number Title Priority Date Filing Date
EP06806146.4A Active EP1937476B1 (de) 2005-10-10 2006-10-10 Abriebfeste platten mit dekorativer oberfläche

Country Status (5)

Country Link
EP (1) EP1937476B1 (es)
ES (1) ES2567590T3 (es)
PL (1) PL1937476T3 (es)
RU (1) RU2404861C2 (es)
WO (1) WO2007042258A1 (es)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2024043824A1 (en) * 2022-08-24 2024-02-29 Välinge Innovation AB Preparation method of a wear-resistant and scratch-resistant board

Families Citing this family (52)

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WO2007059805A1 (de) 2005-11-24 2007-05-31 Kronospan Technical Company Ltd. BESCHICHTUNGSANLAGE MIT FLIEßFÄHIGEM BESCHICHTUNGSMATERIAL FÜR GLATTE ODER STRUKTURIERTE OBERFLÄCHEN
UA94133C2 (ru) 2006-11-23 2011-04-11 С.Д. Варрен Компани, Д/Б/А Процесс для создания покрытия из текущего материала (варианты)
US7811489B2 (en) 2007-11-19 2010-10-12 Valinge Innovation Ab Recycling of laminate floorings
US9783996B2 (en) 2007-11-19 2017-10-10 Valinge Innovation Ab Fibre based panels with a wear resistance surface
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US8419877B2 (en) 2008-04-07 2013-04-16 Ceraloc Innovation Belgium Bvba Wood fibre based panels with a thin surface layer
US11235565B2 (en) 2008-04-07 2022-02-01 Valinge Innovation Ab Wood fibre based panels with a thin surface layer
GB2465428A (en) * 2008-11-21 2010-05-26 Pergo Laminates with silane-treated particles
DE102009014638A1 (de) * 2009-03-24 2010-09-30 Clariant International Ltd. Laminate enthaltend harte, plattenförmige Mineralien
PL2596951T3 (pl) * 2009-06-17 2015-04-30 Vaelinge Innovation Ab Panel i sposób wytwarzania panelu
ES2538470T3 (es) 2010-01-13 2015-06-22 Kronoplus Technical Ag Panel ligero impreso directamente
US8349234B2 (en) 2010-01-15 2013-01-08 Ceraloc Innovation Belgium Bvba Fibre based panels with a decorative wear resistance surface
PL3351375T3 (pl) 2010-01-15 2020-02-28 Välinge Innovation AB Oparte o włókno panele z dekoracyjną warstwą odporną na ścieranie
RU2570035C2 (ru) 2010-01-15 2015-12-10 Велинге Инновейшн Аб, Конструкция, изготовленная при нагревании и давлении
EP2523804B1 (en) 2010-01-15 2015-05-06 Välinge Innovation AB Bright colored surface layer
US10899166B2 (en) 2010-04-13 2021-01-26 Valinge Innovation Ab Digitally injected designs in powder surfaces
US8480841B2 (en) 2010-04-13 2013-07-09 Ceralog Innovation Belgium BVBA Powder overlay
US10315219B2 (en) 2010-05-31 2019-06-11 Valinge Innovation Ab Method of manufacturing a panel
EP2463116B1 (en) * 2010-12-08 2013-11-13 Spanolux N.V. - Div. Balterio A method of manufacturing a panel including a wear resistant layer
PL2697060T3 (pl) 2011-04-12 2020-11-02 Välinge Innovation AB Sposób wytwarzania panelu budowlanego
ES2805332T3 (es) 2011-04-12 2021-02-11 Vaelinge Innovation Ab Método de fabricación de un panel de construcción
RU2595661C2 (ru) 2011-04-12 2016-08-27 Велинге Инновейшн Аб Способ производства слоя
CA2832038C (en) 2011-04-12 2019-05-07 Valinge Innovation Ab A powder mix and a method for producing a building panel
RU2608416C2 (ru) 2011-08-26 2017-01-18 Сералок Инновейшн Аб Способ изготовления многослойного изделия и панель пола
US8920876B2 (en) 2012-03-19 2014-12-30 Valinge Innovation Ab Method for producing a building panel
UA111997C2 (uk) 2012-04-02 2016-07-11 Кроноплюс Текнікал Аг Панель з покриттям, нанесеним методом прямого друку
US8993049B2 (en) 2012-08-09 2015-03-31 Valinge Flooring Technology Ab Single layer scattering of powder surfaces
EP2700508A1 (de) * 2012-08-24 2014-02-26 Akzenta Paneele + Profile GmbH Verfahren zum Bedrucken eines Wand- oder Bodenpaneels
US9181698B2 (en) 2013-01-11 2015-11-10 Valinge Innovation Ab Method of producing a building panel and a building panel
EP3024593B1 (de) 2013-06-20 2023-06-07 Xylo Technologies AG Direkt bedrucktes paneel mit zweischichtaufbau
HRP20231095T1 (hr) 2013-06-20 2023-12-22 Xylo Technologies Ag Panel
UA118967C2 (uk) 2013-07-02 2019-04-10 Велінге Інновейшн Аб Спосіб виготовлення будівельної панелі і будівельна панель
EP3057806B1 (en) 2013-10-18 2019-12-11 Välinge Innovation AB A method of manufacturing a building panel
DE102013113109A1 (de) 2013-11-27 2015-06-11 Guido Schulte Fußbodendiele
DE102013113130B4 (de) 2013-11-27 2022-01-27 Välinge Innovation AB Verfahren zur Herstellung einer Fußbodendiele
DE102013113125A1 (de) 2013-11-27 2015-05-28 Guido Schulte Fußboden-, Wand- oder Deckenpaneel und Verfahren zu dessen Herstellung
WO2015105456A1 (en) 2014-01-10 2015-07-16 Välinge Innovation AB A method of producing a veneered element
LT3094493T (lt) 2014-01-14 2017-11-10 Kronoplus Technical Ag Daugiasluoksnė vidaus ir lauko statybinė plokštė
WO2015174909A1 (en) 2014-05-12 2015-11-19 Välinge Innovation AB A method of producing a veneered element and such a veneered element
ES2960221T3 (es) * 2014-07-16 2024-03-01 Vaelinge Innovation Ab Método para producir un lámina resistente al desgaste termoplástica
WO2016204681A1 (en) 2015-06-16 2016-12-22 Välinge Innovation AB A method of forming a building panel or surface element and such a building panel and surface element
CA3021050C (en) 2016-04-25 2023-03-14 Valinge Innovation Ab A veneered element and method of producing such a veneered element
EP3246175B1 (de) * 2016-05-20 2018-06-27 Flooring Technologies Ltd. Verfahren zur herstellung einer abriebfesten holzwerkstoffplatte und produktionslinie hierfür
EP3326834A1 (de) * 2016-11-23 2018-05-30 Friedrich Klumpp GmbH Plattenförmiges werkstück, verfahren und anlage zu dessen herstellung, sowie lackzusammensetzung
PT3480030T (pt) * 2017-11-06 2020-07-21 Flooring Technologies Ltd Processo para o fabrico de um painel de derivado da madeira resistente ao desgaste e linha de produção para o mesmo
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WO2019139523A1 (en) 2018-01-11 2019-07-18 Välinge Innovation AB A method to produce a veneered element and a veneered element
BE1026995B1 (nl) * 2018-11-09 2020-08-27 Unilin Bvba Bekleed paneel en werkwijze voor het vervaardigen van beklede panelen
CN113260506A (zh) 2019-01-09 2021-08-13 瓦林格创新股份有限公司 生产单板元件的方法和单板元件
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Also Published As

Publication number Publication date
RU2008113530A (ru) 2009-11-20
PL1937476T3 (pl) 2016-07-29
EP1937476A1 (de) 2008-07-02
WO2007042258A1 (de) 2007-04-19
ES2567590T3 (es) 2016-04-25
RU2404861C2 (ru) 2010-11-27

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