EP1925376B1 - Profilierkopf mit Vorrichtung zum Biegungsausgleich sowie Profiliermaschine mit einem solchen Profilierkopf - Google Patents

Profilierkopf mit Vorrichtung zum Biegungsausgleich sowie Profiliermaschine mit einem solchen Profilierkopf Download PDF

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Publication number
EP1925376B1
EP1925376B1 EP06291815A EP06291815A EP1925376B1 EP 1925376 B1 EP1925376 B1 EP 1925376B1 EP 06291815 A EP06291815 A EP 06291815A EP 06291815 A EP06291815 A EP 06291815A EP 1925376 B1 EP1925376 B1 EP 1925376B1
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EP
European Patent Office
Prior art keywords
profiling
head according
adjustment
ring
shafts
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP06291815A
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English (en)
French (fr)
Other versions
EP1925376A1 (de
Inventor
Francis Miniscloux
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
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Individual
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Filing date
Publication date
Priority to AT06291815T priority Critical patent/ATE550115T1/de
Application filed by Individual filed Critical Individual
Priority to EP06291815A priority patent/EP1925376B1/de
Priority to US12/516,129 priority patent/US20100018274A1/en
Priority to NZ577162A priority patent/NZ577162A/en
Priority to AU2007330632A priority patent/AU2007330632A1/en
Priority to JP2009537668A priority patent/JP2010510072A/ja
Priority to PCT/FR2007/001834 priority patent/WO2008068404A2/fr
Priority to CA002670441A priority patent/CA2670441A1/fr
Priority to BRPI0719145-6A priority patent/BRPI0719145A2/pt
Publication of EP1925376A1 publication Critical patent/EP1925376A1/de
Application granted granted Critical
Publication of EP1925376B1 publication Critical patent/EP1925376B1/de
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
    • B21D5/08—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/14—Bending sheet metal along straight lines, e.g. to form simple curves by passing between rollers

Definitions

  • the invention relates to a profiling head equipped with anti-bending means for forming, by rolling, plates of sheet metal or equivalent having a certain profile, for example U, V or other according to the preamble of claim 1.
  • the invention also relates to machines equipped with such profiling heads.
  • a profiling line of a profiling machine the sheet is progressively formed by passing through profiling heads equipped with rolling cassettes.
  • the profiling machines comprise one or more profiling lines until the desired profile is reached.
  • the sheet is unrolled from a reel, formed by passing through the rolls of rolling profiling heads, then collected on an output conveyor equipped with plate cutting shears and finally stacked.
  • bending machines can be provided for bending the shaped sheet metal plates. Electronic equipment for controlling the profiling lines is also provided.
  • Each rolling cassette of the profiling heads comprises a set of two parallel shafts on which rollers and spacers are mounted.
  • the sheet is formed by passing between these rolling means respectively having a complementary profile, the two shafts being adjusted in distance on vertical uprights according to the sheet thicknesses.
  • a support frame for the shafts comprising the vertical uprights and a base is provided.
  • the current trend is to substantially reduce the diameter of the mounting shafts and rollers.
  • the use of such shafts cause problems of bending and adjustment of the trees due to their deformation due to the dynamic stresses generated by the weight of the sheets and their advancement in the profiling lines. Adjustment can then be achieved by clamping the rollers of the rollers, which causes in time a digging effect of the rings by the work of the shaft.
  • the trees are never perfectly cylindrical and their runout may, in rotation, cause their ejection.
  • the subject of the invention is a profiling head comprising at least one roller forming cassette with the features set forth in claim 1.
  • the invention also relates to a profiling machine comprising a sheet metal storage coil, several progressive profiling heads as defined above, an output conveyor equipped with plate cutting shears profiled sheet, a tray of stacking of the plates and electronic equipment for driving profiling lines formed by each profiled sheet.
  • bending machines can be provided for bending the shaped sheet metal plates.
  • the profiling head 1 seen in main section is equipped with a rolling cassette 2 having a set of two parallel shafts 20 and 30.
  • Rollers 201 to 217 are mounted on the shaft 20 and the rollers 301 to 310 are mounted on the shaft 30. Most of these rollers are mounted on bearings 3. Spacers 200 and 300 are mounted directly on the shafts 20 and 30 to wedge the rollers of one shaft on the corresponding rollers of the other shaft. The rollers and spacers form the rolling tool.
  • a tree support frame comprises the vertical uprights 41, 51 and a base 60 on which these uprights are fixed with parts 42, 43 and 52, 53 forming vices.
  • the shafts 20 and 30 are mounted parallel to the uprights 41 and 51 by means of lateral adjustment elements, respectively 61 and 71, mounted on the shafts with the aid of bearings 3 and fixed to these uprights.
  • the mounting shafts and rollers have a reduced diameter compared to those conventionally used.
  • the diameter of the shafts is 60 mm, whereas a conventional diameter is 100 mm.
  • the lateral adjusting elements 71 fixed to the upright 51 comprise tool alignment means by centering, as detailed below, while the adjustment elements 61 mounted on the other upright 41 do not include a centering system. .
  • an adjusting beam 80 is mounted on the vertical uprights, using connectors 81 and adjusting nuts 82, parallel to the mounting shafts 20 and 30.
  • Anti-bending adjustment elements 90 and 91 are mounted substantially in the central position of each shaft, respectively in connection with the base 60 and the adjusting beam 80 via the rods 4 and 5.
  • the rod 4 has an adjustable height through a set 6 nut / lock nut mounted on a threaded end 4a of this rod 4. The rod is inserted into the non-threaded orifice 7a of a nozzle 7.
  • the other rod 5 is fixedly mounted on the adjustment beam 80 to the using means known to those skilled in the art.
  • the lateral adjustment elements 61, 71 and anti-flexion 90, 91 are mounted on bearings 3 and 3a, and automatically adjust to the vertical adjustment made on the stops 44 and 54.
  • Figures 2a, 2b and 2c illustrate a side view and sectional views of the figure 1 concentrated on a tool alignment adjusting element 71.
  • a tool alignment adjusting element 71 comprises two centering bolts with threaded screws 72 and 73.
  • the bolts are mounted on two flanges 74 and 75, disposed externally on two walls 57 and 58 of the upright 51, to pass through the walls 57 and 58.
  • an anti-bending adjustment element is illustrated in figure 3a .
  • Such an element 90 comprises a conical ring 92a slotted longitudinally along the axis X'X of the shaft 20.
  • the ring has a thickness sufficient to serve as a spacer.
  • On this ring 92a is mounted a bearing 3a whose inner bearing 30 has the same taper as that of the ring 92a.
  • the relative position of the bearing 3a on the ring is set laterally by relative movement (arrow F) of this bearing along the conical ring 92a by means of a nut 32 in connection with a threaded portion 93 of the split ring.
  • Such a displacement simultaneously induces a constriction or loosening of this ring.
  • FIG. 3b Another anti-flexion element 91 is illustrated in figure 3b .
  • This element consists of a split ring 92b of the same type as the ring 92a and a bearing 3a conical inner bearing 30, identical to the bearing associated with the ring 92a.
  • a lateral displacement causes the rolling of the bearing 3a on the ring 92b whose diameter remains constant by increasing or decreasing the opening of the slot of the ring. The displacement is provided by the roller 305 which bears against the bearing 3a.
  • the figure 4 illustrates in cross-section according to a variable plan AA of the figure 1 , the two anti-bending adjustment elements 90 and 91 of the Figures 3a and 3b .
  • the figure highlights the use of external bearings partial 94a, 94b formed of a cylinder section disposed opposite the connecting rod 4 to the base 60 or the rod 5 connecting to the beam 80.
  • the ends of the rods 4 and 5 are respectively fixed in the bearings Partials 94a and 94b.
  • This reduction in bearing length, advantageous in terms of cost, is justified by the fact that only an outer bearing portion is useful for adjustment.
  • the inner bearings 30 remain complete.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Machine Tool Units (AREA)
  • Straightening Metal Sheet-Like Bodies (AREA)

Claims (15)

  1. Profilierkopf (1) mit mindestens einer Formkassette mit Rollen (2), die einen Satz von zwei parallelen Wellen (20, 30) aufweist, auf denen durch Zwischenelemente (200, 300) getrennte Rollen (201 bis 217; 301 bis 310) so angebracht sind, dass ein Rollwerkzeug gebildet ist, und einem Gestell mit senkrechten Streben (41, 51) zum Halten der Wellen (20, 30) und einem Sockel (60) zur Befestigung dieser Streben, wobei die Streben mit Mitteln (44 bis 46; 54 bis 56) zur senkrechten Einstellung der Wellen (20, 30) versehen sind, dadurch gekennzeichnet, dass er auch Seitenelemente (61, 71) zum Einstellen der Ausrichtung des Werkzeugs aufweist, die auf Wälzlagern (3) zum einen an den senkrechten Streben (41, 51) und zum anderen seitlich an jeder Welle (20, 30) angebracht und mit mindestens einem Biegeschutz-Einstellelement (90, 91) verbunden sind, welches auf Wälzlagern (3) an einer Welle (20, 30) angebracht und mit dem Sockel (60) und/oder einem Einstellträger (80) verbunden ist (4, 5), falls ein derartiger Einstellträger parallel zu den Wellen (20, 30) an den senkrechten Streben (41, 51) des Gestells angebracht ist, wobei die Seitenelemente (61, 71) zur Einstellung der Ausrichtung und die Biegeschutz-Einstellelemente (90, 91) sich dann automatisch den Mitteln (44 bis 46; 54 bis 56) zur senkrechten Einstellung anpassen.
  2. Profilierkopf nach Anspruch 1, bei dem der Träger in Bezug auf die Formkassette(n) (2) entweder auf der dem Sockel (60) gegenüberliegenden Seite oder auf der dem Sockel (60) gegenüberliegenden Seite und auf der gleichen Seite wie der Sockel (60) angebracht sein kann.
  3. Profilierkopf nach Anspruch 1 oder 2, bei dem die Verbindung zwischen den Wellen (20, 30) und dem Sockel (60) und/oder dem Träger (80) durch Stangen (4, 5) gebildet ist, wobei mindestens eine (4) dieser Stangen eine einstellbare Höhe hat.
  4. Profilierkopf nach dem vorhergehenden Anspruch, bei dem die einstellbare Höhe der Stange (4) durch ein Klemmmittel (6) realisiert ist, das an einem Ende (4a) dieser Stange angebracht ist, das in die Öffnung (7a) eines Ansatzstücks (7) eingesetzt ist.
  5. Profilierkopf nach einem der vorhergehenden Ansprüche, bei dem die seitliche Einstellung der Ausrichtung des Werkzeugs durch Zentriermittel (72, 73) erfolgt, die mit der senkrechten Strebe (51) verbunden sind.
  6. Profilierkopf nach dem vorhergehenden Anspruch, bei dem die Verbindung zwischen den Zentriermitteln (72, 73) und der senkrechten Strebe (51) durch Wangen (74, 75) realisiert ist, die auf der einen und auf der anderen Seite der Strebe (51) angeordnet sind.
  7. Profilierkopf nach Anspruch 5 oder 6, bei dem die Zentriermittel mit Gewinde versehene Schraubbolzen (72, 73) umfassen.
  8. Profilierkopf nach einem der vorhergehenden Ansprüche, bei dem mindestens ein Biegeschutz-Einstellelement (90, 91) einen konischen Ring (92a, 92b) mit Schlitz aufweist, der ausreichend dick ist, um als Zwischenelement zu dienen, sowie ein Wälzlager (3a), dessen Innenlager (30) die gleiche Konizität hat wie der Ring (92a, 92b), wobei dieses Innenlager an diesem Ring angebracht ist.
  9. Profilierkopf nach dem vorhergehenden Anspruch, bei dem die Relativposition des Wälzlagers (3a) am Ring (92a) seitlich durch relative Verschiebung des konischen Lagers entlang dem konischen Ring mit einem Verstellmittel (305; 200, 300; 32, 93) eingestellt wird.
  10. Profilierkopf nach dem vorhergehenden Anspruch, bei dem das Verstellmittel eine Mutter (32) aufweist, die mit einem Gewindeabschnitt (93) des geschlitzten Rings (92a) verbunden ist.
  11. Profilierkopf nach Anspruch 9, bei dem das Verstellmittel durch eine Rolle (305) gebildet ist, die am Ring (92b) anliegt.
  12. Profilierkopf nach Anspruch 9, bei dem das Verstellmittel durch ein Zwischenelement (200, 300) gebildet ist, das am Ring (92b) anliegt.
  13. Profilierkopf nach einem der Ansprüche 8 bis 12, bei dem mindestens ein Biegeschutz-Einstellelement (90, 91) ein äußeres Teillager (94a, 94b) aufweist, das durch einen Zylinderabschnitt gebildet ist, an dem die Stange (4, 5) zur Verbindung mit dem Sockel (60) oder dem Träger (80) befestigt ist.
  14. Profiliermaschine mit einer Blechaufbewahrungsrolle, mehreren Köpfen für eine progressive Profilierung, einer Ausgangsfördereinrichtung, die mit einer Schere zum Stanzen des profilierten Blechs in Platten ausgestattet ist, einem Behälter zum Stapeln der Platten und elektronischen Einrichtungen zur Ansteuerung der Profilierlinien, die durch jedes profilierte Blech gebildet sind, dadurch gekennzeichnet, dass die Profilierköpfe nach einem der vorhergehenden Ansprüche definiert sind.
  15. Profiliermaschine nach dem vorhergehenden Anspruch, die auch Biegemaschinen zum Biegen der profilierten Blechplatten aufweist.
EP06291815A 2006-11-24 2006-11-24 Profilierkopf mit Vorrichtung zum Biegungsausgleich sowie Profiliermaschine mit einem solchen Profilierkopf Not-in-force EP1925376B1 (de)

Priority Applications (9)

Application Number Priority Date Filing Date Title
EP06291815A EP1925376B1 (de) 2006-11-24 2006-11-24 Profilierkopf mit Vorrichtung zum Biegungsausgleich sowie Profiliermaschine mit einem solchen Profilierkopf
AT06291815T ATE550115T1 (de) 2006-11-24 2006-11-24 Profilierkopf mit vorrichtung zum biegungsausgleich sowie profiliermaschine mit einem solchen profilierkopf
NZ577162A NZ577162A (en) 2006-11-24 2007-11-07 An anti-bending profiling head and a profiling machine fitted with such heads
AU2007330632A AU2007330632A1 (en) 2006-11-24 2007-11-07 Antiflexion profiling head and profiling machine equipped with the same<0}
US12/516,129 US20100018274A1 (en) 2006-11-24 2007-11-07 Anti-bending profiling head and profiling machine fitted with such heads
JP2009537668A JP2010510072A (ja) 2006-11-24 2007-11-07 耐曲げ異形加工（ｐｒｏｆｉｌｉｎｇ）ヘッド及び当該ヘッドが備え付けられる異形加工機
PCT/FR2007/001834 WO2008068404A2 (fr) 2006-11-24 2007-11-07 Tete de profilage antiflexion et machine a profiler equipee de telles tetes
CA002670441A CA2670441A1 (fr) 2006-11-24 2007-11-07 Tete de profilage antiflexion et machine a profiler equipee de telles tetes
BRPI0719145-6A BRPI0719145A2 (pt) 2006-11-24 2007-11-07 Cabeça de perfilagem e máquina de perfilar equipada com tais cabeças.

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP06291815A EP1925376B1 (de) 2006-11-24 2006-11-24 Profilierkopf mit Vorrichtung zum Biegungsausgleich sowie Profiliermaschine mit einem solchen Profilierkopf

Related Child Applications (1)

Application Number Title Priority Date Filing Date
EP10015249.5 Division-Into 2010-12-03

Publications (2)

Publication Number Publication Date
EP1925376A1 EP1925376A1 (de) 2008-05-28
EP1925376B1 true EP1925376B1 (de) 2012-03-21

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Application Number Title Priority Date Filing Date
EP06291815A Not-in-force EP1925376B1 (de) 2006-11-24 2006-11-24 Profilierkopf mit Vorrichtung zum Biegungsausgleich sowie Profiliermaschine mit einem solchen Profilierkopf

Country Status (9)

Country Link
US (1) US20100018274A1 (de)
EP (1) EP1925376B1 (de)
JP (1) JP2010510072A (de)
AT (1) ATE550115T1 (de)
AU (1) AU2007330632A1 (de)
BR (1) BRPI0719145A2 (de)
CA (1) CA2670441A1 (de)
NZ (1) NZ577162A (de)
WO (1) WO2008068404A2 (de)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10243677A1 (de) * 2002-09-20 2004-04-01 Sms Demag Ag Reibungsarmes Biegesystem in einem Mehrwalzen-Walzgerüst
CN101817020B (zh) * 2009-02-27 2012-03-14 北新集团建材股份有限公司 一种轻钢龙骨加工中轧辊模具快速变换机构
CN104772334A (zh) * 2015-04-09 2015-07-15 肇庆北新建材有限公司 卡式龙骨新的成型方式
CN107150077B (zh) * 2016-03-04 2019-09-27 北新集团建材股份有限公司 调节用轧辊设备和龙骨开口尺寸的控制方法
CN113441547B (zh) * 2021-07-02 2022-08-16 太原理工大学 一种头部预弯曲改善镁/铝复合板波平连续轧制的方法

Family Cites Families (9)

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Publication number Priority date Publication date Assignee Title
JPS5358466A (en) * 1976-11-06 1978-05-26 Ooemu Kougiyou Kk Method for fabricating metal shaped material
DE3022671A1 (de) * 1980-06-18 1982-01-14 Krückels, Gerhard, Dipl.-Ing., 7860 Schopfheim Profiliermaschine und verfahren zur herstellung eines profiles
JPH0238125U (de) * 1988-08-27 1990-03-14
JP3121471B2 (ja) * 1993-04-22 2000-12-25 株式会社日立製作所 圧延機および圧延方法
JP2521645Y2 (ja) * 1993-11-22 1996-12-25 冷間ロール成形システム株式会社 ロール成形機
DE9416413U1 (de) * 1994-10-12 1994-12-01 Schroeder Guenter Walzengestell einer Kalt-Profilieranlage
JPH0989698A (ja) * 1995-09-22 1997-04-04 Toyota Motor Corp 棒状部材の強制力測定方法およびその装置
JPH10166055A (ja) * 1996-12-10 1998-06-23 Tokyo Steel Center Kk 長尺鋼材のキャンバー矯正方法およびそのための装置を備えたミニレベラー設備
EP1245302B1 (de) * 2001-03-27 2004-11-24 Dreistern-Werk Maschinenbau GmbH & co. KG Profiliermaschine mit mehreren, in Linie hintereinander angeordneten Umformstationen

Also Published As

Publication number Publication date
NZ577162A (en) 2011-08-26
AU2007330632A1 (en) 2008-06-12
WO2008068404A3 (fr) 2008-07-24
BRPI0719145A2 (pt) 2014-02-11
US20100018274A1 (en) 2010-01-28
EP1925376A1 (de) 2008-05-28
WO2008068404A2 (fr) 2008-06-12
JP2010510072A (ja) 2010-04-02
CA2670441A1 (fr) 2008-06-12
ATE550115T1 (de) 2012-04-15

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