EP1888891B1 - Silencieux de vehicule - Google Patents

Silencieux de vehicule Download PDF

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Publication number
EP1888891B1
EP1888891B1 EP06723855A EP06723855A EP1888891B1 EP 1888891 B1 EP1888891 B1 EP 1888891B1 EP 06723855 A EP06723855 A EP 06723855A EP 06723855 A EP06723855 A EP 06723855A EP 1888891 B1 EP1888891 B1 EP 1888891B1
Authority
EP
European Patent Office
Prior art keywords
muffler
tube
circumferential wall
insert
wall
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP06723855A
Other languages
German (de)
English (en)
Other versions
EP1888891A1 (fr
EP1888891B2 (fr
Inventor
Martin Henke
Albert Zahn
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Faurecia Emissions Control Technologies Germany GmbH
Original Assignee
Emcon Technologies Germany Augsburg GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by Emcon Technologies Germany Augsburg GmbH filed Critical Emcon Technologies Germany Augsburg GmbH
Publication of EP1888891A1 publication Critical patent/EP1888891A1/fr
Application granted granted Critical
Publication of EP1888891B1 publication Critical patent/EP1888891B1/fr
Publication of EP1888891B2 publication Critical patent/EP1888891B2/fr
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N1/00Silencing apparatus characterised by method of silencing
    • F01N1/08Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/18Construction facilitating manufacture, assembly, or disassembly
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/18Construction facilitating manufacture, assembly, or disassembly
    • F01N13/1838Construction facilitating manufacture, assembly, or disassembly characterised by the type of connection between parts of exhaust or silencing apparatus, e.g. between housing and tubes, between tubes and baffles
    • F01N13/1844Mechanical joints
    • F01N13/185Mechanical joints the connection being realised by deforming housing, tube, baffle, plate, or parts thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/4935Heat exchanger or boiler making
    • Y10T29/49389Header or manifold making
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49398Muffler, manifold or exhaust pipe making

Definitions

  • the invention relates to a vehicle silencer according to the preamble of claim 1.
  • the invention particularly relates to a transverse rear silencer.
  • Silencers as far as the production of the peripheral wall is concerned, are subdivided into two types of production, namely shell-type silencers and coil-type silencers.
  • shell-type silencers In the shell construction two deep-drawn sheets are joined together at the edge, while in the winding construction, a sheet is wound and closed by a no, then the insert and the outside floors are pushed laterally and then closed axially by folding.
  • the invention relates to a vehicle silencer in wound construction.
  • the gas inlet and the gas outlet are provided on the end walls, optionally on opposite sides or on the same side. It is also known to drive the gas inlet through a peripheral wall in the muffler, wherein the inlet pipes are welded to the peripheral wall with its end.
  • a muffler is known with an inlet and an outlet tube, both tubes are welded to a housing.
  • the US 4,022,291 A describes a muffler with an elongated, tubular housing forming a chamber.
  • An inlet tube leads into the interior of the chamber.
  • Several outlet pipes extend into the chamber and are surrounded by a respective can-shaped housing for improving the damping.
  • the cans are attached to the housing.
  • the US 3,776,366 A1 shows a silencer with a tubular housing.
  • An inlet tube is attached to the housing via a mounting flange.
  • the invention relates to an exhaust muffler, in which the connection between the pipe associated with the peripheral wall and the peripheral wall itself is more stable and less stressed.
  • the tube is thus not exclusively on the peripheral wall with the Exhaust muffler is connected, but is therefore stored at two spaced locations on and in the exhaust muffler. This also has the advantage that a second outside of the exhaust silencer previously provided vehicle-mounted storage near the peripheral wall can be omitted.
  • the attachment of the tube to the insert is not limited to an axial sliding bearing, which would only act radially to the longitudinal extension of the tube. Rather, the tube is firmly connected in its axial as well as in its radial direction with the insert.
  • the attachment of the tube to the insert by mechanical forming.
  • This type of attachment is less susceptible to corrosion than welding.
  • Other advantages over welders are the lower distortion of the components and the higher strength.
  • a mechanical forming can also be achieved from the inside of the tube, which is advantageous in that the pipe end is not accessible from the outside with previously closed peripheral wall.
  • the tube and the insert are usually pressed together.
  • the insert according to the preferred embodiment has at least one inner end wall for forming a chamber to which a retaining wall is attached, to which in turn the pipe is attached.
  • the retaining wall is fastened between two opposite end walls.
  • a preferred embodiment provides that the insert, to which the pipe is attached, is held in the longitudinal direction of the muffler only through the pipe. This preferred embodiment allows unimpeded thermal expansion of the insert in the axial direction (axially relative to the muffler axis).
  • the invention provides, for example, to attach the two projecting into the interior of the tubes at their free end pieces on two adjacent inserts.
  • FIG. 1 is a transverse, double-flow vehicle exhaust silencer, hereinafter referred to as vehicle muffler or just silencer shown.
  • vehicle muffler has an outer housing, which consists of opposite outer end walls 3, 5 and a peripheral wall 7, which in FIG. 1a is shown simplified.
  • the peripheral wall 7 is wound from a sheet metal part, wherein the outer longitudinal edge 9 is welded to the inner edge portion after winding. Alternatively, the two longitudinal edges may also be connected to each other by folding.
  • the silencer interior can be divided into two halves, namely a left and a right half. These halves are separated by end walls 11, 13, which are axially spaced from each other.
  • the left half has further, provided with flow openings 15 end walls 17, 19, which divide the left half in a total of three chambers 34, 36, 37.
  • An outlet tube 21, 39 in each half is provided with openings, not shown, on the outer periphery and protrudes through the end walls 3, 5, 17 and 19 therethrough, wherein it is at least welded to the end wall 3 and 5 respectively.
  • a retaining wall 23 is arranged made of sheet metal, which is welded to the end walls 11, 19.
  • the end wall 19 is connected via further connecting pipes 25, 27 of different cross-section with the end walls 3 and 17.
  • the retaining wall 23 has, as in FIG. 2 Good to see, cruciform embossments 29, which increase their stability.
  • An inlet pipe 31 protrudes through an opening in the peripheral wall 7 (see FIG. 2 ) and is welded to this over the entire tube circumference.
  • the inlet pipe 31 extends further into the silencer interior and also protrudes through a relatively precisely fitting opening in the retaining wall 23 (see also FIGS. 4 and 5 ).
  • the retaining wall has in the region of the passage opening for the inlet pipe 31 a sleeve-shaped edge 33 produced by plastic deformation.
  • FIGS. 1 and 2 It can be seen that in the left half of the inlet pipe 31 ends shortly after passing through the retaining wall 23. At a distance from it starts a connecting pipe 27 with a 90 ° -Abwinklung.
  • the tube 27 extends through aligned flow openings 15 of the end walls 17, 19th
  • the inlet pipe 31 of the right strand opens into a thicker connecting pipe 35, which leads into a middle chamber 37.
  • the outlet pipe 39 of the right-hand strand also opens into this middle chamber 37.
  • further tubes 25 are provided between the end walls 5, 13, 17, 19 in the right-hand strand, with corresponding end walls carrying the reference numerals already introduced for the left half. Some of the tubes 25 may be formed as non-gas flowed stabilization rods between the end walls.
  • outlet tube 39 protrudes through the outer end wall 5 and is welded thereto.
  • outlet pipes 21, 39 are outside so-called tail pipes 41 inserted.
  • These also have an outwardly facing flared end into which so-called intermediate pipes 43 are inserted.
  • the inserts are made consisting of the inner end walls and the connecting tubes and the retaining wall 23 and connected to the outer end walls 3, 5.
  • a sheet is wrapped around a core and, as in FIG. 1a represented, welded.
  • the openings for the passage of the inlet pipes 31 are already provided.
  • the inserts from both sides are axially inserted into the peripheral wall 7, the so-called shell, and the end walls 3, 5 are connected to the jacket 7.
  • the inlet pipes 31 are inserted through the openings in the peripheral wall 7 until they also protrude through the corresponding openings in the retaining walls 23.
  • the inlet pipes 31 are attached to the associated retaining walls 23, by mechanical forming.
  • a tool for example a type embossing tool or circulating rollers, penetrates into the interior of the corresponding tube 31.
  • the tube 31 is eg on the entire Pipe circumference in the region of the sleeve-like edge 33 plastically deformed outwardly to form a groove, wherein the edge 33 is deformed.
  • Tube 31 and retaining wall 23 are connected in this way axially and radially positively and non-positively connected and pressed.
  • FIG. 4 is also the bead-like extension 53, which has formed in the slender wall 23, easy to recognize.
  • tube 31 and retaining wall 23 can also be pressed together in segments, as in FIG. 5 shown.
  • the tube 31 has been pressed outward only on a few sections 55, which are circumferentially spaced from each other, forming beads 53 in the edge 33.
  • FIG. 6 is schematically an alternative e in the FIGS. 4 and 5 shown forming shown.
  • the difference to the embodiment of FIGS. 4 and 5 is that the tube 31 axially seen before and behind the edge 33 plastically outwardly, ie in the radial direction, is deformed. In this case, the edge 33 is not deformed. The resulting beads secure the edge 33 in the axial direction. It is also possible, the pipe 31 only partially, similar to in FIG. 5 shown to deform before and after the edge 33.
  • Another possibility of forming is, e.g. the end of the tube 31 projecting through the opening to crimp end-to-end, resulting in a securing in an axial direction.
  • FIG. 3 essentially corresponds to the embodiment shown in the figures described so far, so that in the following only the differences must be addressed. Functionally identical parts receive the previously introduced reference numerals.
  • this transverse exhaust muffler is provided with a wound peripheral wall 7.
  • the muffler is single-flow and has only one central inlet tube 31.
  • This inlet tube 31 is, as in the aforementioned embodiments, welded to the peripheral wall 7 and projects through this and through the retaining wall 23 therethrough. After the retaining wall 23, the tube 31 is widened, namely on the circumference at a plurality of spaced-apart portions 55. A sleeve-like edge 33 may be omitted here, which otherwise also applies to the aforementioned embodiment.
  • the central insert in the silencer interior consists of the end walls 11, 19, the retaining wall 23 and connecting pipes or corresponding rods 25. This insert is positioned in the axial direction A only through the inlet pipe 31.
  • the outlet pipe 39 protrudes with a sliding fit through the end wall 19.
  • the outlet pipes 21, 39 can also pass through the peripheral wall 7.
  • the retaining wall 23 is preferably aligned at right angles to the longitudinal axis X of the inlet tube 31 passing through it.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Exhaust Silencers (AREA)

Claims (8)

  1. Silencieux de véhicule, comportant
    des parois frontales extérieures (3, 5) opposées,
    une paroi périphérique extérieure (7) qui est fermée et réalisée par enroulement d'une pièce de tôle,
    au moins un insert de silencieux,
    au moins un tube d'admission (31), et
    au moins un tube de sortie (21, 39),
    l'un des tubes (31) s'étendant au travers de la paroi périphérique (7) dans l'intérieur du silencieux et étant fixé à la paroi périphérique (7) et à l'insert de silencieux,
    caractérisé en ce que
    le tube (31) s'étendant au travers de la paroi périphérique (7) est fixé à l'insert de silencieux par mise en forme mécanique.
  2. Silencieux de véhicule selon la revendication 1, caractérisé en ce que le tube (31) s'étendant au travers de la paroi périphérique (7) est pressé avec l'insert de silencieux.
  3. Silencieux de véhicule selon la revendication 1 ou 2, caractérisé en ce que le tube (31) s'étendant au travers de la paroi périphérique (7) est relié à l'insert de silencieux sur toute une périphérie de tube.
  4. Silencieux de véhicule selon l'une des revendications précédentes, caractérisé en ce que le tube (31) s'étendant au travers de la paroi périphérique (7) est mis en forme mécaniquement depuis l'intérieur du tube pour être relié à l'insert de silencieux.
  5. Silencieux de véhicule selon l'une des revendications précédentes, caractérisé en ce que l'insert de silencieux présente au moins une paroi frontale intérieure (11, 13, 17, 19) pour former une chambre, et en ce qu'une paroi de support (23), sur laquelle est arrêté le tube (31) qui s'étend au travers de la paroi périphérique (7), est fixée à la paroi frontale intérieure (11, 13, 19).
  6. Silencieux de véhicule selon la revendication 5, caractérisé en ce que la paroi de support (23) se situe entre deux parois frontales intérieures (11, 13, 19) auxquelles elle est fixée.
  7. Silencieux de véhicule selon l'une des revendications précédentes, caractérisé en ce que l'insert de silencieux, sur lequel est fixé le tube (31) qui s'étend au travers de la paroi périphérique (7), est retenu, en direction longitudinale (A) du silencieux, uniquement par le tube (31).
  8. Silencieux de véhicule selon l'une des revendications précédentes, caractérisé en ce qu'il est prévu deux tubes (31) qui font saillie dans l'intérieur du silencieux au travers de la paroi périphérique (7) et qui, à leurs tronçons d'extrémité libres, sont fixés à deux inserts agencés l'un à côté de l'autre.
EP06723855.0A 2005-06-08 2006-03-30 Silencieux de vehicule et procédé de production Active EP1888891B2 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102005026376.3A DE102005026376C5 (de) 2005-06-08 2005-06-08 Fahrzeugschalldämpfer
PCT/EP2006/002888 WO2006131165A1 (fr) 2005-06-08 2006-03-30 Silencieux de vehicule

Publications (3)

Publication Number Publication Date
EP1888891A1 EP1888891A1 (fr) 2008-02-20
EP1888891B1 true EP1888891B1 (fr) 2008-08-13
EP1888891B2 EP1888891B2 (fr) 2013-11-13

Family

ID=36228608

Family Applications (1)

Application Number Title Priority Date Filing Date
EP06723855.0A Active EP1888891B2 (fr) 2005-06-08 2006-03-30 Silencieux de vehicule et procédé de production

Country Status (7)

Country Link
US (1) US8051949B2 (fr)
EP (1) EP1888891B2 (fr)
KR (2) KR101045900B1 (fr)
CN (1) CN101194089B (fr)
DE (2) DE102005026376C5 (fr)
ES (1) ES2313633T3 (fr)
WO (1) WO2006131165A1 (fr)

Cited By (4)

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DE102009023029A1 (de) 2009-05-28 2010-12-02 J. Eberspächer GmbH & Co. KG Schalldämpfer
DE102009035738A1 (de) 2009-08-01 2011-02-03 J. Eberspächer GmbH & Co. KG Fahrzeugschalldämpfer
EP2375017A2 (fr) 2010-04-10 2011-10-12 Bayerische Motoren Werke Aktiengesellschaft Procédé de fabrication d'un silencieux pour automobile et silencieux pour automobile
US12060818B2 (en) 2021-06-21 2024-08-13 Purem GmbH Muffler and method for making a muffler

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EP3431732B1 (fr) * 2017-07-21 2020-04-22 Bosal Emission Control Systems NV Procédé de formation d'un collier dans un boîtier de silencieux
DE102018124198A1 (de) 2017-10-05 2019-04-11 Tenneco Automotive Operating Company Inc. Akustisch abgestimmter Schalldämpfer
US11365658B2 (en) 2017-10-05 2022-06-21 Tenneco Automotive Operating Company Inc. Acoustically tuned muffler
DE102017124750A1 (de) * 2017-10-23 2019-04-25 Eberspächer Exhaust Technology GmbH & Co. KG Schalldämpfereinsatz, Schalldämpfer mit diesem und Verfahren zur Herstellung eines Schalldämpfereinsatzes
US10787951B2 (en) 2017-11-20 2020-09-29 Tenneco Automotive Operating Company Inc. Pipe and metal sheet subassembly for an exhaust treatment device
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US11268430B2 (en) 2019-01-17 2022-03-08 Tenneco Automotive Operating Company Inc. Diffusion surface alloyed metal exhaust component with welded edges
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102009023029A1 (de) 2009-05-28 2010-12-02 J. Eberspächer GmbH & Co. KG Schalldämpfer
DE102009023029B4 (de) 2009-05-28 2022-08-18 Purem GmbH Schalldämpfer
DE102009035738A1 (de) 2009-08-01 2011-02-03 J. Eberspächer GmbH & Co. KG Fahrzeugschalldämpfer
EP2375017A2 (fr) 2010-04-10 2011-10-12 Bayerische Motoren Werke Aktiengesellschaft Procédé de fabrication d'un silencieux pour automobile et silencieux pour automobile
DE102010014573A1 (de) 2010-04-10 2011-10-13 Bayerische Motoren Werke Aktiengesellschaft Verfahren zur Herstellung eines Fahrzeugschalldämpfers und Fahrzeugschalldämpfer
US12060818B2 (en) 2021-06-21 2024-08-13 Purem GmbH Muffler and method for making a muffler

Also Published As

Publication number Publication date
KR101041542B1 (ko) 2011-06-17
KR20100045529A (ko) 2010-05-03
US20080196969A1 (en) 2008-08-21
DE102005026376B4 (de) 2015-10-22
CN101194089B (zh) 2012-07-04
DE102005026376C5 (de) 2019-05-02
KR20080017446A (ko) 2008-02-26
EP1888891A1 (fr) 2008-02-20
DE502006001349D1 (de) 2008-09-25
DE102005026376A1 (de) 2006-12-14
KR101045900B1 (ko) 2011-07-01
EP1888891B2 (fr) 2013-11-13
WO2006131165A1 (fr) 2006-12-14
ES2313633T3 (es) 2009-03-01
CN101194089A (zh) 2008-06-04
US8051949B2 (en) 2011-11-08

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