EP1862858A1 - Bildträgerelement, Prozesskartusche und Bilderzeugungsvorrichtung - Google Patents

Bildträgerelement, Prozesskartusche und Bilderzeugungsvorrichtung Download PDF

Info

Publication number
EP1862858A1
EP1862858A1 EP07109124A EP07109124A EP1862858A1 EP 1862858 A1 EP1862858 A1 EP 1862858A1 EP 07109124 A EP07109124 A EP 07109124A EP 07109124 A EP07109124 A EP 07109124A EP 1862858 A1 EP1862858 A1 EP 1862858A1
Authority
EP
European Patent Office
Prior art keywords
group
substituted
bearing member
image bearing
charge transport
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP07109124A
Other languages
English (en)
French (fr)
Inventor
Tetsuya Toshine
Tetsuro Suzuki
Hidetoshi Kami
Yukio Fujiwara
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ricoh Co Ltd
Original Assignee
Ricoh Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2006149088A external-priority patent/JP4716507B2/ja
Application filed by Ricoh Co Ltd filed Critical Ricoh Co Ltd
Publication of EP1862858A1 publication Critical patent/EP1862858A1/de
Withdrawn legal-status Critical Current

Links

Images

Classifications

    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
    • G03G5/02—Charge-receiving layers
    • G03G5/04—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor
    • G03G5/06—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor characterised by the photoconductive material being organic
    • G03G5/07—Polymeric photoconductive materials
    • G03G5/071—Polymeric photoconductive materials obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • G03G5/0745—Polymeric photoconductive materials obtained by reactions only involving carbon-to-carbon unsaturated bonds comprising pending hydrazone
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
    • G03G5/14—Inert intermediate or cover layers for charge-receiving layers
    • G03G5/147—Cover layers
    • G03G5/14708—Cover layers comprising organic material
    • G03G5/14713—Macromolecular material
    • G03G5/14791—Macromolecular compounds characterised by their structure, e.g. block polymers, reticulated polymers, or by their chemical properties, e.g. by molecular weight or acidity
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
    • G03G5/02—Charge-receiving layers
    • G03G5/04—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor
    • G03G5/05—Organic bonding materials; Methods for coating a substrate with a photoconductive layer; Inert supplements for use in photoconductive layers
    • G03G5/0528—Macromolecular bonding materials
    • G03G5/0532—Macromolecular bonding materials obtained by reactions only involving carbon-to-carbon unsatured bonds
    • G03G5/0546—Polymers comprising at least one carboxyl radical, e.g. polyacrylic acid, polycrotonic acid, polymaleic acid; Derivatives thereof, e.g. their esters, salts, anhydrides, nitriles, amides
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
    • G03G5/02—Charge-receiving layers
    • G03G5/04—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor
    • G03G5/05—Organic bonding materials; Methods for coating a substrate with a photoconductive layer; Inert supplements for use in photoconductive layers
    • G03G5/0528—Macromolecular bonding materials
    • G03G5/0589—Macromolecular compounds characterised by specific side-chain substituents or end groups
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
    • G03G5/02—Charge-receiving layers
    • G03G5/04—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor
    • G03G5/05—Organic bonding materials; Methods for coating a substrate with a photoconductive layer; Inert supplements for use in photoconductive layers
    • G03G5/0528—Macromolecular bonding materials
    • G03G5/0592—Macromolecular compounds characterised by their structure or by their chemical properties, e.g. block polymers, reticulated polymers, molecular weight, acidity
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
    • G03G5/02—Charge-receiving layers
    • G03G5/04—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor
    • G03G5/05—Organic bonding materials; Methods for coating a substrate with a photoconductive layer; Inert supplements for use in photoconductive layers
    • G03G5/0528—Macromolecular bonding materials
    • G03G5/0596—Macromolecular compounds characterised by their physical properties
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
    • G03G5/02—Charge-receiving layers
    • G03G5/04—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor
    • G03G5/06—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor characterised by the photoconductive material being organic
    • G03G5/0601—Acyclic or carbocyclic compounds
    • G03G5/0612—Acyclic or carbocyclic compounds containing nitrogen
    • G03G5/0614—Amines
    • G03G5/06142—Amines arylamine
    • G03G5/06147—Amines arylamine alkenylarylamine
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
    • G03G5/02—Charge-receiving layers
    • G03G5/04—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor
    • G03G5/06—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor characterised by the photoconductive material being organic
    • G03G5/0664—Dyes
    • G03G5/0666—Dyes containing a methine or polymethine group
    • G03G5/0668—Dyes containing a methine or polymethine group containing only one methine or polymethine group
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
    • G03G5/02—Charge-receiving layers
    • G03G5/04—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor
    • G03G5/06—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor characterised by the photoconductive material being organic
    • G03G5/07—Polymeric photoconductive materials
    • G03G5/071—Polymeric photoconductive materials obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • G03G5/072—Polymeric photoconductive materials obtained by reactions only involving carbon-to-carbon unsaturated bonds comprising pending monoamine groups
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
    • G03G5/02—Charge-receiving layers
    • G03G5/04—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor
    • G03G5/06—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor characterised by the photoconductive material being organic
    • G03G5/07—Polymeric photoconductive materials
    • G03G5/071—Polymeric photoconductive materials obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • G03G5/072—Polymeric photoconductive materials obtained by reactions only involving carbon-to-carbon unsaturated bonds comprising pending monoamine groups
    • G03G5/0732—Polymeric photoconductive materials obtained by reactions only involving carbon-to-carbon unsaturated bonds comprising pending monoamine groups comprising pending alkenylarylamine
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
    • G03G5/02—Charge-receiving layers
    • G03G5/04—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor
    • G03G5/06—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor characterised by the photoconductive material being organic
    • G03G5/07—Polymeric photoconductive materials
    • G03G5/071—Polymeric photoconductive materials obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • G03G5/074—Polymeric photoconductive materials obtained by reactions only involving carbon-to-carbon unsaturated bonds comprising pending diamine
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
    • G03G5/14—Inert intermediate or cover layers for charge-receiving layers
    • G03G5/147—Cover layers
    • G03G5/14708—Cover layers comprising organic material
    • G03G5/14713—Macromolecular material
    • G03G5/14717—Macromolecular material obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • G03G5/14734—Polymers comprising at least one carboxyl radical, e.g. polyacrylic acid, polycrotonic acid, polymaleic acid; Derivatives thereof, e.g. their esters, salts, anhydrides, nitriles, amides
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
    • G03G5/14—Inert intermediate or cover layers for charge-receiving layers
    • G03G5/147—Cover layers
    • G03G5/14708—Cover layers comprising organic material
    • G03G5/14713—Macromolecular material
    • G03G5/14786—Macromolecular compounds characterised by specific side-chain substituents or end groups
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
    • G03G5/14—Inert intermediate or cover layers for charge-receiving layers
    • G03G5/147—Cover layers
    • G03G5/14708—Cover layers comprising organic material
    • G03G5/14713—Macromolecular material
    • G03G5/14795—Macromolecular compounds characterised by their physical properties

Definitions

  • the present invention relates to an image bearing member, and a process cartridge and an image forming apparatus using the same.
  • organic image bearing members have been widely used in an image forming apparatus.
  • Organic image bearing members have advantages over inorganic image bearing members in terms of development of materials suitable for light ranging from optical light to infrared light emitted from various kinds of light sources, selection of materials free from environment, contamination, low manufacturing cost, etc.
  • organic image bearing members have drawbacks, for example, their weakphysical strength and chemical strength, meaning organic image bearing members are easily a braded or flawed for repetitive use over a long period of time..
  • an image forming apparatus based on electrophotographic technology integrally includes an image bearing member, a charging device for charging the image bearing member, a latent electrostatic image forming unit for forming a latent electrostatic image on the surface of the image bearing member charged by the charging device, a developing device for developing the latent electrostatic image with toner, and a transferring device for transferring the toner image to a transferring medium and an optional cleaning device for cleaning the surface of the image bearing member to remove remaining toner thereon.
  • a cleaning device is adoped in most image forming apparatuses because the remaining toner causes deterioration of image quality. Such a cleaning device used brushes, magnetic brushes, blades or the like.
  • Polyester fibers, acrylic fibers are used for brushes and these fibers are optimized in light of, for example, shape (e.g., a loop shape or a lissotrichic shape), hardness and thickness.
  • shape e.g., a loop shape or a lissotrichic shape
  • hardness e.g., a lissotrichic shape
  • thickness e.g., a lissotrichic shape
  • blade-cleaning which uses an elastic blade, is predominantly used in consideration of removability of remaining toner, cost, and size reduction in toner particle diameters.
  • Inblade cleaning a blade and toner are abrasively pressed against the surface of an image bearing member. Resultantly, the surface of an image bearing member tends to be mechanically abraded or flawed.
  • an image bearing member Due to the structural properties of the devices described above, the surface of an image bearing member directly receives external physical forces. Therefore, an image bearing member has been required to have a durability against such forces.
  • JOP 2001-125286 and 2001-324857 describe a technology of enhancing the hardness of the surface of an image bearing member not to cause such flaws.
  • JOP 2003-98708 describes a technology of enhancing the hardness of the surface of an image bearing member to restrain the abrasion thereof when a blade cleaning system is employed.
  • Containing a cross-linking material for example, a thermosetting resin or a UV curable resin, in the surface layer of an image bearing member is proposed as a specific measurement for the above-mentioned enhancement of the hardness thereof.
  • a cross-linking material for example, a thermosetting resin or a UV curable resin
  • JOPs H05-181299 , 2002-6526 and 2002-82465 describe a method in which abrasion resistance and flaw resistance of an image bearing member surface layer are improved by using a thermosetting resin as a binder component of the surface layer..
  • JOPs 2000-284514 , 2000-284515 and 2001-194813 describe a method of improving abrasion resistance and flaw resistance of an image bearing member surface layer by using a siloxane resin having a cross-linking structure as a charge transport material
  • JP Japanese Patent Nos, (herein after referred to as JP) 3194392 and 3286704 describes a method in which a monomer having a carbon-carbon double bond, a charge transport material having a carbon-carbon double bond, and a binder resin to improve abrasion resistance and flaw resistance of an image bearing member surface layer.
  • cross-linking materials molecules are cross-linked to each other to thereby form a strong layer.
  • These cross-linking materials are characteristic in that these materials can have different characteristics for the same material when the cross-linking conditions (for example, in the case of a thermosetting resin, temperature condition and humidity condition; in the case of a photo-curable resin, wavelength of light, illuminance, exposure, temperature condition and humidity condition) are changed.
  • photo-curable resins are relatively versatile and unique. For example, photo-curable resins are extremely quickly cured or can form a layer having locally different characteristics by locally changing light irradiation conditions. Such photo-curable resins are practically used in other industries, for example, for an adhesive tape having locally different tackiness or etchingprocess used for microscopic processing. However, to obtain desired properties, it is preferred to set up and control detailed manufacturing conditions.
  • a photo-curable resin When a photo-curable resin is used for a laminate structure which deteriorates upon irradiation of light, it is preferred to reduce impact on the laminate structure by the selection of an emission wavelength of a light source for curing the resin, its corresponding initiator and light irradiation conditions, for example, illuminance and exposure.
  • abrasion and flaws of the surface layer can be restrained for an extended period of time with suitable processing conditions, for example, layer forming conditions and cross-linking conditions.
  • Characteristics preferred for an image bearing member in addition to the mechanical strength mentioned above are, for example, electric conductivity upon irradiation of light. This applies to the case in which a surface layer is formed as in the present invention.
  • a surface layer is formed on an image bearing member, it is desired to add a charge transport material beforehand other than a photo-curable material.
  • the charge transport material added to obtain desired electric characteristics does not necessarily have a polymerizable functional group therein.
  • a charge transport material having no polymerizable functional group is added in a binder having a polymerizable functional group, the charge transport material is not involved in the cross-linking. This results in a reduction in the average cross-linking molecular weight in appearance. Consequently, sufficient mechanical durability is not obtained. Taking account of these, it is preferred to use a charge transport material having a polymerizable functional group for a photo-cross-linkable surface layer to obtain desired mechanical durability and electric characteristics.
  • Photo-radical polymerization initiators have each own light absorption properties inherent to each material and are excited upon absorption of light in the light absorption wavelength range. In the excited state, a radical serving as a trigger of initiation of polymerization is generated.
  • a photo-curable material quickly and steadily, it is preferred to have a good combination of the wavelength of light used for irradiating a curable film and the absorption property of a photo-polymerization initiator to efficiently generate radicals.
  • a curable film is thick, a light wavelength and an initiator are selected taking into consideration the light absorption by the curable film itself.
  • a curable film contains a material that absorbs a large amount of light, it is desired to select irradiation light and an initiator in consideration of the light absorption property thereof.
  • JOP 2004-258344 describes a technology in which abrasion resistance is improved by using a penta- or higher functional acryl monomer and mono-functional acrylic donor to form a curable film while maintaining surface smoothness and electric property.
  • the absorption property of the charge transport structure is extremely strong.
  • irradiation light does not reach sufficiently the inside of the curable layer when the curable film is thickened.
  • the radical generation efficiency decreases so that the inside of the layer tends not to be sufficiently cured. Consequently, such a layer does not have a good abrasion resistance.
  • JOP 2004-258344 also describes a technique using a photo-polymerization initiator having a morphorino group and a dialkylamino group to improve abrasion resistance and flaw resistance of a photo curable surface layer.
  • a photo-polymerization initiator having a morphorino group and a dialkylamino group to improve abrasion resistance and flaw resistance of a photo curable surface layer.
  • these photo-polymerization initiators are used, a photo curable surface layer is quickly cured and a smooth surface layer is obtained.
  • tertiary amine structures substituted by dialkyl groups remain in the surface layer and causes charge trap. This raises the residual voltage during repetitive use.
  • an image bearing member having a good mechanical strength represented by, for example, hardness or elastic power of the surface thereof is effective to restrain abrasion or flaws that may occur during the repetitive use.
  • various methods and materials have been developed.
  • cross-linkable materials in which molecules are bonded to each other, are known.
  • cross-linkable materials can have a variety of characteristics depending on the selection of functional group structure, molecular structure, the number of functional groups, etc. This is an advantage in light of molecule designing because electric properties of an image bearing member can be taken into consideration in addition to desired mechanical strength. Therefore, these materials are thought to be suitable for an image beraing member.
  • Cross-linkable materials are typified into heat cross-linkable materials, photo-cross-linkable materials, and ionizable radiation cross-linkable materials.
  • Heat cross-linkable materials have a characteristic that inter-molecular cross-linking is gradually conducted under room temperature or high-temperature conditions. Heat cross-linkable materials are easily cross-linked by heat after layer forming so that a simple manufacturing facility can be used. In addition, heat cross-linkable materials have a small impact on human body and environments and thus are widely used for industrial purposes. However, heat cross-linkable materials take a long time to cure and are readily affected by manufacturing environments. During this relatively long curing time, a heat cross-linkable material should be heated and thus low molecular additives are transferred between layers, which may cause a problem.
  • Photo cross-linkable materials and ionizable radiation cross-linkable materials are readily cross-linked upon irradiation of light or ionizing radiation, meaning that a highly cross-linked film (layer) is instantly formed.
  • photo cross-linkable materials and ionizable radiation cross-linkable materials are hardly dependent on manufacturing environments, and interlayer transition of low-molecular materials therein rarely occurs.
  • photo cross-linkable materials can be manufactured by an uncomplicated apparatus and have small impact on human body.
  • photo cross-linkable materials are widely used in industries.
  • ionizable radiation cross-linkable materials are typically manufactured by a complicated and expensive manufacturing facility and have an adverse impact on a human body.
  • ionizable radiation cross-linkable materials are not practically applied in many industrial cases.
  • a photo cross-linkable material for a surface layer of an image bearing member in light of mechanical strength.
  • a charge transport material is contained in the surface layer thereof.
  • materials having excellent charge transport property include triarylamine based materials. Such materials tend to absorb light having a relatively long wavelength.
  • irradiation light does not sufficiently reach the inside of a layer at the time of curing. That is, the cured status may be different depending on the depth from the surface (i.e., the surface and the inside).
  • a light source typically used for curing a photo cross-linkable material emits light having a high energy in the ultraviolet range.
  • a charge transport material absorbing light having a relatively long wavelength is contained in a surface layer of an image bearingmember, a combination of the prescription and curing conditions of materials is carefully determined.
  • An image bearing member is centered in the image forming process and receives mechanical and/or electrical hazards at the time of, for example, charging or toner cleaning.. Naturally, the surface of an image bearing member gradually is worn down with use. In the case of when the cured condition differs depending on the depth of the surface layer, an image bearing member may not be able to maintain a desired durability when the inside of the layer is exposed by abrasion. To maintain a desired durability for a long period of time, it is preferred to minimize the difference in cured status between the surface and the inside of a layer.
  • a photo cross-linkable material having such a light absorption property as described in the present invention is contained in a surface layer
  • one of the methods for uniformly curing a surface layer is to excessively irradiate the surface layer with light.
  • an image bearing member has a laminate structure
  • the image bearing member described in the present invention has a widely used layer structure. Since such a structure contains a charge generating material and a charge transport material, which tend to deteriorate upon application of light, this curing method is not suitable for the image bearing member of the present invention..
  • the present inventors recognize that a need exists for an image bearing member having excellent durability for abrasion, flaws, etc., and excellent surface smoothness to elongate the operation life of the image bearing member and a process cartridge and an image forming apparatus using the image bearing member.
  • an object of the present invention is to provide an image bearing member having excellent durability for abrasion, flaws, etc., and excellent surface smoothness to elongate the operation life of the image bearing member, and a process cartridge and an image forming apparatus using the image bearing member.
  • an image bearing member including a substrate, a photosensitive layer overlying the substrate, a surface layer overlying the photosensitive layer.
  • the surface layer is formed by applying to the photosensitive layer a liquid composition containing a monomer having at least three radical polymerizable groups without a charge transport structure, a monomer having a radical polymerizable functional group with a charge transport structure and a photo-radical polymerization initiator containing a titanocene derivative and curing the liquid composition with irradiation of light.
  • the monomer having a radical polymerizable functional group with a charge transport structure has an optical absorption spectrum such that an absorption end wavelength thereof is at least 40 nm shorter than an absorption end wavelength of the titanocene derivative.
  • the absorption end wavelength in an optical absorption spectrum of the monomer having a radical polymerizable functional group with a charge transport structure is at least 370 nm.
  • the absorption end wavelength in an optical absorption spectrum of the monomer having a radical polymerizable functional group with a charge transport structure is at least 400 nm.
  • the monomer having a radical polymerizable functional group with a charge transport structure has one radical polymerizable functional group.
  • a light source having a maximum peak wavelength in a wavelength range of not shorter than 400 nm is used for the irradiation of light.
  • the radical polymerizble functional group of the monomer having a radical polymerizable functional group with a charge transport structure is at least one of an acryloyloxy group and a methacryloyloxy group.
  • the radical polymerizable functional groups of the monomer having at least three radical polymerizable functional groups without a charge transport structure are at least one of an acryloyloxy group and a methacryloyloxy group.
  • the ratio (M/F) of the molecular weight (M) of the monomer having at least three radical polymerizable functional groups without a charge transport structure to the number of functional groups (F) thereof is not greater than 250.
  • the charge transport portion of the monomer having a radical polymerizable functional group with a charge transport structure has a triarylamine structure. It is still further preferred that, in the image bearing member mentioned above, the monomer having a radical polymerizable functional group with a charge transport structure is at least one of the following monomers represented by chemical formulae (1) and (2),
  • R 1 represents hydrogen atom, a halogen atom, a substituted or non-substituted alkyl group, a substituted or non-substituted aralkyl group, an aryl group, cyano group, nitro group or a substituted or non-substituted alkoxy group, or-COOR 7 (R 7 represents hydrogen atom, a substituted or non-substituted alkyl group, a substituted or non-substituted aralkyl group, or a substituted or non-substituted aryl group); a halogenated carbonyl group or CONR 8 R 9 (R 8 and R 9 independently represent hydrogen atom, a halogen atom, a substituted or non-substituted alkyl group, a substituted or non-substituted aralkyl group, or a substituted or non-substituted aryl group); Ar 1 and Ar 2 independently represent hydrogen atom, a
  • the monomer having a radical polymerizable functional group with a charge transport structure is the following monomer represented by the following chemical formula (3),
  • u, r, p, q represent 0 or 1
  • s and t independently represent 0 or an integer of from 1 to 3
  • Ra represents hydrogen atom or methyl group
  • each of Rb and Rc independently represents an alkyl group having 1 to 6 carbon atoms
  • Za represents methylene group, ethylene group, -CH 2 CH 2 O-, -CHCH 3 CH 2 O-, or -C 6 H 5 CH 2 CH 2 -.
  • Ar 1 represents a monovalent or divalent group having a substituted or non-substituted aromatic hydrocarbon skeleton
  • Ar 2 represents a monovalent or divalent group having an aromatic hydrocarbon skeleton having at least one tertiary amino group, or a monovalent or divalent group having a heterocyclic compound having at least one tertiary amino group
  • B 1 and B 2 is present and independently represents an acryloyloxy group, a methacryloyloxy group, vinyl group, an alkyl group having an acryloyloxy group, a methacryloyloxy group or vinyl group, or an alkoxy group having an acryloyloxy group, a methacryloyloxy group or vinyl group.
  • the monomer having a radical polymerizable functional group with a charge transport structure is represented by the following chemical formula (5):
  • R 1 and R 2 independently represent a substituted or non-substituted alkyl group, a substituted or non-substituted alkoxy group, or a halogen atom and n represents 0 or an integer of from 1 to 5 and m represents 0 or an integer of from 1 to 4;
  • Ar 3 and Ar 4 independently represent a substituted or non-substituted aryl group or arylene group, or a substituted or non-substituted benzyl group; and B 1 , B 2 , B 3 , and B 4 are the same as defined for B 1 and B 2 in Chemical formula (4) and only one or two of B 1 , B 2 , B 3 and B 4 simultaneously exist in the monomer.
  • the titanocene derivative is bis (cyclopentadienyl) -bis (2,6-difluoro-3-(pyrrole-1-yl) phenyl) titanium.
  • the photosensitive layer includes a charge generating layer and a charge transport layer overlying the charge generating layer.
  • an image forming method includes charging the image bearing member mentioned above, forming a latent electrostatic image on a surface of the image bearing member, developing the latent electrostatic image with a toner to visualize the latent electrostatic image, transferring the visualized image to a recording medium, fixing the transferred image on the recording medium, and cleaning the surface of the image bearing member,
  • a process cartridge which includes the image bearing member mentioend above, an optional charging device for charging the surface of the image bearing member, an optional irradiating device for irradiating the surface of the image bearingmember to forma latent electrostatic image thereon, an optional developing device for developing the latent electrostatic image formed on the image bearing member with a toner, and an optional transferring unit for transferring the visible image to a recording medium and an optional cleaning unit for cleaning the surface of the image bearing member.
  • the process cartridge is detachably attached to the main body of an image forming apparatus
  • an image forming apparatus which includes the process cartridge and a fixing device for fixing the image on the recording medium.
  • the image bearing member of the present invention has a laminate structure having at least a photosensitive layer and a surface layer on a substrate in this order.
  • the photosensitive layer can adopt a single layered or multi-layered (laminate) structure as long as the photosensitive layer has a charge generating function and a charge transport function.
  • a function separated laminate structure is typically used.
  • a function separated laminate structure there is no specific limit to the order of a charge generating layer and a charge transport layer on a substrate.
  • the charge generating layer When a charge generating layer is provided on the surface side, the charge generating layer can easily deteriorate due to acid gasses or the like produced by a charging device, etc. In addition, it is difficult to apply a charge generating layer on a charge transport layer without corroding the charge transport layer. Thus, a charge generating layer is accumulated on the substrate side in most cases.
  • a monomer having at least three radical polymerizable functional groups without a charge transport structure is used.
  • a three-dimensional mesh structure is developed so that a hard surface layer having a high cross-linking property can be obtained. Consequently, the image bearingmember has a high abrasion resistance.
  • the density of the cross-linking bond in a cross-linked surface layer is thin and the abrasion resistance thereof is not significantly improved.
  • a monomer having a radical polymerizable functional group with a charge transport structure is contained in addition to a monomer having at least radical polymerizable functional groups having no charge transport structure.
  • the monomer having a radical polymerizable functional group with a charge transport structure is incorporated in a cross-linking bond when the monomer having at least three radical polymerizable functional groups without a charge transport structure is cured.
  • the low molecular charge transport material having no functional group is contained in a cross-linked surface layer, the low molecular charge transport material is precipitated or white clouded due to the low compatibility. This reduces the mechanical strength of the cross-linked surface layer.
  • a titanocene derivative is used as a polymerization initiator.
  • the surface layer is sufficiently cured from the surface to the inside of the surface layer so that the surface layer can maintain an excellent durability for a long period of time.
  • a monomer having a radical polymerizable functional group with a charge transport structure is contained as a component and the portion of the charge transport structure typically absorbs light having a relatively long wavelength when forming a surface layer.
  • the amount of generated radical is reduced due to this absorption.
  • irradiation time is elongated or the energy of the irradiation light is set to be high. This has an adverse impact and the charge transport structure in a surface layer or a photosensitive layer is dissembled, which causes deterioration of characteristics.
  • concave and convex portions ascribable to the difference in the hardness or volume contraction between cured portions and non-cured portions are not formed so that a cross-linking layer having an excellent smoothness can be obtained.
  • the deterioration (e.g., the rise in the residual voltage) of the electric characteristics does not occur because there is no tertiary amino group, for example, dialkylamino group or morphorino group, which is used as a structure for sensitizing radical generation of a photo-polymerization initiator, and excessive irradiation or illuminance is not used for charge transport materials in a surface layer and/or a photosensitive layer.
  • the absorption end wavelength With regard to the calculation of the absorption end wavelength according to the calculation stated above, it is necessary to obtain a relationship between the absorbance relative to the wavelength (absorption properties) for each material. There is no specific limit to the measurement method of light absorption properties. For a target material that has excessively small light absorption (for example, in the case where the content of a charge transport material is low relative to the bulk thereof), it is extremely difficult to calculate ⁇ 0 . Therefore, a material that has an absorbance of from 1 to less than 3 around the light absorption end on the long wavelength side is preferred.
  • titanocene derivatives can be used.
  • JOPs S59-152396 , S61-151197 , S63-41484 , H02-249 and H02-4705 describe such titanocene derivatives.
  • Specific examples thereof include bis(cyclopentadienyl)-di-chloro-tatanium, bis(cyclopentadienyl)-di-phenyl-titanium, bis (cyclopentadienyl) -bis (2, 3, 4, 5, 6-pentafluorophenyl) titanium, bis(cyclopentadienyl)-bis(2,6 difluorophenyl) titanium, bis(methylcyclopentadienyl)-bis(2,3,4,5,6- pentafluorophenyl) titanium, bis(methylcyclopentadienyl)-bis(2,6 difluorophenyl) titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(2-
  • a commonly used photo-radical polymerization initiator can be used in combination with the titanocene derivatives mentioned above.
  • acetophenone or ketal photo-polymerization initiators for example, diethoxyacetophenone, 2,2-dimethoxy-1,2-diphenylethane-1-on, 1-hydroxy-cyclohexyl-phenyl-ketone, 4-(2-hydroxyethoxy)phenyl-(2-hydroxy-2-propyl)ketone, 2-benzyl-2-dimethylamino-1-(4-morphorinophenyl)butanone-1,2-hydro xy-2-methyl-1-phenylpropane-1-on, 2-methyl-2-morphorino(4-methylthiophenyl)propane-1-on, and 1-phenyl-1,2-propanedione-2-(o-ethoxycarbonyl)oxime; benzoin ether photo-polymerization initiators, for example, benzoin, benzoinmethyl ether, benzoin ethyl ether, benzoin isobutyl ether, and benzoin isoprop
  • a compound having a photo-polymerization accelerating effect can be used alone or in combination with the photo-polymerization initiators.
  • the compound include triethanol amine, methyldiethanole amine, 4-dimethylamino ethyl benzoate, 4-dimethylamino isoamyl benzoate, ethyl benzoate (2-dimethylamino) and 4,4'-dimethylaminobenzophenone.
  • the content of the titanocene derivative and the polymerization initiator is 0.5 to 40 parts by weight, and preferably 1 to 20 parts by weight relative to 100 parts by weight of total radical polymerizable components contained in a surface layer.
  • the monomer having at least three radical polymerizable functional groups without a charge transport structure used in the present invention represents a monomer having at least three radical polymerizable functional groups which does not have a positive hole transport structure, for example, triarylamine, hydrazone, pyrazoline or carbazole, or which does not have an electron transport structure, for example, electron-sucking aromatic ring having condensed polycyclic quinone, diphenoquinone, cyano group, or nitro group.
  • Any radical polymerizable functional group having a carbon-carbon double bond and conducting radical polymerization reaction can be used.
  • radical polymerizable functional groups include 1-ethylene substituted functional groups, and 1,1-substituted ethylene functional groups as follows:
  • X 1 represents a substituted or non-substituted arylene group, for example, phenylene group, or naphthylene group, a substituted or non-substituted alkenylene group, CO group, COO group, CON(R 10 ) group
  • R 10 represents a hydrogen atom, an alkyl group, for example, methyl group or ethyl group, or an aralkyl group, for example, benzyl group, naphthylmethyl group or phenethyl group, or an aryl group, for example, phenyl group or naphthyl group), or an S group.
  • substituent groups include vinyl group, styryl group, 2-methyl-1,3-butadienyl group, vinylcarbonyl group, acryloyloxy group, acryloylamide group, and vinylthioether group.
  • Y represents a substituted or non-substituted alkyl group, a substituted or non-substituted aralkyl group, a substituted or non-substituted aryl group, for example, phenyl group and naphthyl group, ahalogenatom, or an alkoxy group, for example, cyano group, nitro group, methoxy group or ethoxy group, COOR 11 (R 11 represents a hydrogen atom, a substituted or non-substituted alkyl group, for example, methyl group or ethyl group; a substituted or non-substituted aralkyl group, for example, benzyl group or phenethyl group, or a substituted or non-substituted aryl group, for example, phenyl group or naphthyl group), or CONR 12 R 13 (R 12 and R 13 independently represent a hydrogen atom, a substituted or
  • substituent groups include ⁇ -acryloyloxy chloride group, methacryloyloxy group, ⁇ -cyanoethylene group, ⁇ -cyanoacryloyloxy group, ⁇ -cyanophenylene group, and methacryloylamino group.
  • substituent groups that are furthermore substituted in the substituent group of X 1 , X 2 , or Y include an alkyl group for example, a halogen atom, nitro group, cyano group, methyl group or ethyl group; an alkoxy group, for example, methoxy group, and ethoxy group; an aryloxy group, for example, phenoxy group; an aryl group, for example, phenyl group and naphthyl group; and an aralkyl group, for example, benzyl group and phenethyl group.
  • an alkyl group for example, a halogen atom, nitro group, cyano group, methyl group or ethyl group
  • an alkoxy group for example, methoxy group, and ethoxy group
  • an aryloxy group for example, phenoxy group
  • an aryl group for example, phenyl group and naphthyl group
  • an aralkyl group for
  • radical polymerizable functional groups acryloyloxy group, and methacryloyloxy group are particularly effective, and a compound having three or more acryloyloxy groups can be obtained by conducting, for example, an ester reaction or an ester exchange reaction of a compound having 3 or more hydroxyl groups in the molecule, an acrylic acid (salt), an acrylic acid halide, and an acrylic acid ester.
  • a compound having 3 or more methacryloyl groups can also be obtained in the same manner.
  • the radical polymerizable functional groups in the monomer having 3 or more radical polymerizable functional groups may be the same or different from each other.
  • Specific examples of the monomer having at least three radical polymerizable functional groups without a charge transport structure include the following compounds but not limited thereto.
  • the monomer having at least three radical polymerizable functional groups for use in the present invention include trimethylolpropane triacrylate (TMPTA), trimethylolpropane trimethacrylate, trimethylolpropane alkylene-modified triacrylate, trimethylol propane ethylene oxy-modified (EO-modified) triacrylate, trimethylolpropane propyleneoxy-modified (PO-modified) triacrylate, trimethylolpropane caprolactone-modified triacrylate, trimethylolpropane alkylene-modified trimethacrylate, pentaerythritol triacrylate, pentaerythritol tetraacrylate (PETTA), glycerol triacrylate, glycerol epichlorohydrine-modified (ECH-modified) triacrylate, glycerol EO-modified triacrylate, glycerol PO-modified triacrylate, tris(acryloxyethyl
  • the ratio of molecular weight relative to the number of functional groups (molecular weight/the number of functional group) in the monomer is preferably from 250 or less to form a dense cross-linking bond in the cross-linked surface layer.
  • the ratio is excessively great, the cross-linked surface layer is soft, and the abrasion resistance is degraded in some degree.
  • it is not suitable to single out a compound having an extremely long modified group for use among the monomers having a modified group, for example, EO, PO, and caprolactone.
  • the content of the monomer having at least three radical polymerizable functional groups without a charge transport structure contained in the surface layer in the solid content of the liquid composition is adjusted such that the component ratio thereof is from 20 to 80 % by weight, and preferably from 30 to 70 % by weight based on the total amount of the cross-linked surface layer.
  • the content of the monomer component is too small, the three dimensionally cross-linked bonding density of the cross-linked surface layer tends to be low.
  • the abrasion resistance is not significantly improvement in comparison with the case where a typical thermoplastic binder resin is used.
  • the content of the monomer is too great, the content of the charge transport compound tends to decrease, which causes degradation of electric properties. It is difficult to jump to any conclusion but considering a good combination of the abrasion resistance and the electric characteristics, the content of the monomer preferably ranges from 30 to 70 % by weight.
  • the monomer having at least three radical polymerizable functional groups without a charge transport structure for use in the present invention represents a radical polymerizable functional compound having, for example, a positive hole transport structure, for example, triarylamine, hydrazone, pyrazoline, and carbazole, and an electron-transport structure, for example, electron-sucking aromatic ring having condensed polycyclic quinone, diphenoquinone, cyano group, and nitro group.
  • Specific examples of the monomers having radical a polymerizable functional group include the monomers having radical polymerizable functional groups described above. Acryloyloxy groups and methacryloyloxy groups are particularly preferred.
  • the number of radical polymerizable functional groups per molecule may be one or more.
  • the number of the radical polymerizable functional groups is preferably one.
  • a titanocene derivative is used as photo-polymerization initiator and a light energy emission wavelength is selected to form a smooth and uniform cross-linked surface layer. Therefore, even when a charge transport compound has two or more radical polymerizable functional groups, a cross-linked surface layer having highly cross-linked density can be formed without distortion inside the cross-linked layer. Therefore, it is possible to provide an image bearing member which has a good resistance to abrasion and damage and maintains electric characteristics for a long period of use.
  • the triarylamine structures are preferred in terms of the mobility property.
  • electric properties for example, sensitivity and residual potential, can be efficiently maintained.
  • R 1 represents hydrogen atom, a halogen atom, an alkyl group, an aralky group, an aryl group, a cyano group, a nitro group, an alkoxy group, -COOR 7 , wherein R 7 represents hydrogen atom, a substituted or non-substituted alkyl group, a substituted or non-substituted aralkyl group or a substituted or non-substituted aryl group, a halogenated carbonyl group or CONR 8 R 9 , wherein R 8 and R 9 independently represent hydrogen atom, a halogen atom, a substituted or non-substituted alkyl group, a substituted or non-substituted aralkyl group or a substituted or non-substituted aryl group, Ar 1 and Ar 2 independently represent a substituted or unsubstituted arylene group, Ar 3 and Ar 4 independently represent a
  • Materials having a triarylamine structure as described above are extremely excellent in charge transportability. Also, such materials have a light absorption end on a relatively long wavelength (specifically, 300 nm or more) side and thus, when such a material is contained in a photo-cross-linkable surface layer, cross-linking may be inhibited by light absorption.
  • a cross-linked film (layer) having a cured state from the surface to the inside of the layer is obtained in comparison with another typical photo radical polymerization initiator.
  • the titanocene derivative is not effective to any of the monomers having radical polymerizable functional groups with a charge transport structure but to only a monomer having a radical polymerizable functional group with a charge transport structure having the absorption end wavelength in the light absorption spectrum 40 nm or more, preferably 60 nm or more, shorter than the absorption end wavelength of the titanocene derivative.
  • the absorption end wavelength of a monomer having a radical polymerizable functional group with a charge transport structure minus the absorption end wavelength of a titanocene derivative is, for example, 40 nm or less, almost all absorption wavelengths of the titanocene derivative correspond with those of the monomer having a radical polymerizable functional group with a charge transport structure. This may result in a decrease of the radical generation efficiency, which leads to bad cross-linking.
  • titanocene derivative described in the present invention is used with a compound having a light absorption end wavelength of 370 nm or longer to form a surface layer, it is found that the titanocene derivative is advantageous over other photo-radial polymerizable initiators.
  • alkyl groups include methyl group, ethyl group, propyl group, and butyl group; specific examples of the aryl groups include phenyl group and naphthyl group; specific examples of the aralkyl groups include benzyl group, phenethyl group and naphthylmethyl group; specific examples of the alkoxy group include methoxy group, ethoxy group, and propoxy group.
  • These groups can be substituted by a halogen atom; nitro group; cyano group; an alkyl group, for example, methyl group and ethyl group; an alkoxy group, for example, methoxy group and ethoxy group; an aryloxy group, for example, phenoxy group; an aryl group, for example, phenyl group and naphthyl group; or an aralkyl group, for example, phenethyl group,
  • R 1 hydrogen atom, and methyl group are particularly preferred.
  • substituted or unsubstituted Ar 3 and Ar 4 are aryl groups, and specific examples thereof include condensed polycyclic hydrocarbon groups, non-condensed cyclic hydrocarbon groups, and heterocyclic groups.
  • Preferred specific examples of the condensed polycyclic hydrocarbon group include groups in which the number of the carbon atoms forming a ring is 18 or less. Specific examples thereof include pentanyl group, indenyl group, naphthyl group, azulenyl group, heptalenyl group, biphenylenyl group, as (asym)- indacenyl group, s(sym)-indacenyl group, fluorenyl group, acenaphthylenyl group, pleiadenyl group, acenaphtenyl group, phenalenyl group, phenanthryl group, anthryl group, fluoranthenyl group, acephenantolylenyl group, aceanthrylenyl group, triphenylel group, pyrenyl group, chrysenyl group and naphthacenyl group.
  • uncondensed cyclic hydrocarbon groups include, but are not limited to, monovalent groups derived frombenzene, diphenyl ether, polyethylene diphenyl ether, diphenyl thioether, diphenyl sulfone, biphenyl, polyphenyl, diphenyl alkane, diphenyl alkene, diphenyl alkyne, triphenylmethane, distyrylbenzene, 1,1-diphenyl cycloalkane, polyphenyl alkane, and polyphenyl alkene.
  • monovalent groups derived from polycyclic hydrocarbons such as 9,9-diphenyl fluorene can also be used.
  • heterocyclic groups include, but are not limited to, monovalent groups derived from carbazole, dibenzofuran, dibenzothiophene, oxadiazole, thiazole, etc.
  • the aryl groups represented by Ar 3 and Ar 4 may have the following substituent groups.
  • arylene groups represented by Ar 9 and Ar 10 include, but are not limited to, divalent groups derived from the aryl groups represented by Ar 11 and Ar 12 .
  • X represents a single bond, a substituted or unsubstituted alkylene group, a substituted or unsubstituted cycloalkylene group, a substituted or unsubstituted alkylene ether group, an oxygen atom, a sulfur atom, or a vinylene group.
  • the substituted or unsubstituted alkylene group is a straight-chained or branched-chain alkylene group having 1 to 12 carbon atoms, preferably 1 to 8 carbon atoms, and more preferably 1 to 4 carbon atoms.
  • These alkylene groups may have a fluorine atom, a hydroxyl group, a cyano group, an alkoxy group having 1 to 4 carbon atoms, a phenyl group, or a phenyl group substituted with a halogen atom, an alkyl group having 1 to 4 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms.
  • substituted or unsubstitutedalkylene groups include, but are not limited to, methylene group, ethylene group, n-butylene group, i-propylene group, t-butylene group, s-butylene group, n-propylene group, trifluoromethylene group, 2-hydroxyethylene group, 2-ethoxyethylene group, 2-cyanoethylene group, 2-mehoxyethylene group, benzylidene group, phenylethylene group, 4-chlorophenylethylene group, 4-methylphenylethylene group, and 4-biphenylethylene group.
  • the substituted or non-substituted cycloalkylene group is a cyclic alkylene group having 5 to 7 carbon atoms which may have a fluorine atom, a hydroxyl group, an alkyl group having 1 to 4 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms.
  • Specific examples of the substituted or non-substituted cycloalkylene groups include, but are not limited to, cyclohexylidene group, cyclohexylene group, and 3,3-dimethylcyclohexylidene group.
  • substituted or non-substituted alkylene ether divalent groups include, but are not limited to, an alkyleneoxy divalent group (e.g., ethyleneoxy group, propyleneoxy group); an alkylenedioxy divalent group derived from ethylene glycol, propylene glycol, etc.; and di- or poly- (oxyalkylene)oxy group derived from diethylene glycol, tetraethylene glycol, tripropylene glycol, etc.
  • the alkylene group of the alkylene ether divalent group may have a substituent group, for example, a hydroxyl group, a methyl group, and an ethyl group.
  • vinylene groups include, but are not limited to, the following substituent groups: or
  • R 5 represents a hydrogen atom, an alkyl group (same as defined in the paragraph (2)), or an aryl group (same aryl groups as represented by Ar 3 and Ar 4 ); a represents an integer of 1 or 2; and b represents an integer of from 1 to 3.
  • Z represents a substituted or unsubstituted alkylene group, a substituted or non-substituted alkylene ether divalent group, or an alkyleneoxycarbonyl divalent group.
  • Examples of the substituted or non-substituted alkylene group include the same alkylene groups as those described in the X.
  • Examples of the substituted or non-substituted alkylene ether divalent group include the same alkylene ether divalent groups as those described in the X.
  • alkyleneoxycarbonyl divalent group examples include caprolactone-modified divalent groups.
  • u, r, p, q represent 0 or 1
  • s and t independently represent 0 or an integer of from 1 to 3
  • Ra represents hydrogen atom or methyl group
  • each of Rb and Rc independently represents an alkyl group having 1 to 6 carbon atoms
  • Za represents methylene group, ethylene group, -CH 2 CH 2 O-, -CHCH 3 CH 2 O-, or -C 6 H 5 CH 2 CH 2 -.
  • the compounds represented by chemical structure illustrated above the compounds having a methyl group or an ethyl group as each of Rb and Rc are preferred.
  • the radical polymeric compound for use in the present invention having a functional group with a charge transport structure represented by the chemical formulae (1), (2) and especially (3) is polymerized in such a manner that the double linkage of C and C is open to both ends. Therefore, the radical polymeric compound is not present at the end but in the chained polymer.
  • a polymer in which a cross linking chain is formed with a radical polymeric monomer having at least 3 functional groups the radical polymeric compound is present in the main chains of the polymer and in a cross linking chain.
  • the other is referred to as internal cross linking, in which the cross linking chain is formed between a portion in the main chain present in a polymer formed in a folded state and another portion deriving from the monomer which is polymerized at a position remote from that portion in the main chain.
  • the radical polymeric monomer having at least 3 functional groups is present in a main chain or in a cross linking chain
  • the triaryl amine structure suspending from the chain portion has at least three aryl groups disposed in the radial directions from the nitrogen atom therein.
  • Such a triaryl amine structure is bulky and does not directly bind with the chain portion but suspends from the chain portion via a carbonyl group, etc.
  • the triaryl amine structure is stereoscopically fixed in the polymer in a flexible state. Therefore, these triaryl amine structures can be adjacent to each other with a moderate space in a polymer. Therefore, the structural distortion in a molecule is slight.
  • the internal molecular structure can have a structure in which there are relatively few disconnections in the charge transport route.
  • a charge transport compound having two or more radical polymerizable functional groups can be preferably used.
  • a charge transport compound having two or more radical polymerizable functional group when used, bulky charge transport structures are fixed in plural bonds in a cross-linking bond, which leads to distortions inside the cross-linked film (layer). This increases internal stress, which may cause cracks and film exfoliation.
  • a titanocene derivative is used as a photo- polymerization initiator. Therefore, a surface layer is cured instantly to the inside thereof without causing distortion in the inside thereof while achieving a uniformly cross-linked surface layer.
  • a cross-linked surface layer having higher cross-linking densities with high durability is thus obtained. Since there is no distortion in the inside of the cross-linked layer, it is possible to stably keep intermediate structures (cation radical) during charge transport. Consequently, the sensitivity degradation and the residual potential rise caused by charge trap hardly occur. Also, the electric characteristics are stably maintained over a long period of time.
  • the radial polymerizable monomer is not limited to the compounds having these structures.
  • a specific acryl ester compound illustrated in the following chemical formula (4) can also be preferably used as a monomer having a radical polymerizable functional group with a charge transport structure.
  • B 1 -Ar 1 -CH CH-Ar 2 -B 2 Chemical formula (4)
  • Ar 1 represents a monovalent group or a divalent group having a substituted or non-substituted aromatic hydrocarbon skeleton.
  • aromatic hydrocarbon include benzene, naphthalene, phenanthrene, biphenyl, and 1,2,3,4-tetrahydronaphthalene.
  • substituent group include an alkyl group having 1 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, benzyl group, and a halogen atom.
  • the alkyl groups and the alkoxy groups may further have a halogen atom and/or phenyl group as a substituent group.
  • Ar 2 represents a monovalent group or a divalent group having an aromatic hydrocarbon skeleton or a heterocyclic skeleton having at least one tertiary amino group.
  • the aromatic hydrocarbon skeleton having at least one tertiary amino group is represented by the following Chemical formula (8)
  • R 10 and R 11 independently represent an acyl group, a substituted or non-substituted alkyl group, or a substituted or non-substituted aryl group.
  • A-r 10 represents an aryl group, and h is an integer of 1 to 3.
  • acyl group of R 10 and R 11 include acetyl group, propionyl group, and benzoyl group.
  • the substituted or non-substituted alkyl group of R10 and R11 are the same as the alkyl groups described for the substituent group of Ar 1 .
  • the substituted or non-substituted aryl group of R 10 and R 11 include a phenyl group, a naphthyl group, a biphenyl group, a terphenylyl group, a pyrenyl group, a fluorenyl group, 9, 9-dimethyl-2-fluorenyl group, an azurenyl group, an anthryl group, a triphenylenyl group, chrysenyl groups and groups represented by the following chemical formula (9):
  • B is -O-, -S-, -SO-, -SO 2 -, -CO-, or a divalent group represented by the following chemical formulae:
  • R 21 represents hydrogen atom, a substituted or non-substituted alkyl group defined for Ar 1 , an alkoxy group, a halogen atom, a substituted or non-substituted aryl group defined for R 10 , an amino group, nitro group, or cyano group
  • R 22 represents a hydrogen atom, a substituted or non-substituted alkyl group defined for Ar 1 , or a substituted or non-substituted aryl group defined for R 10 ;
  • i is an integer of from 1 to 12; and j is an integer of from 1 to 3.
  • alkoxy group of R21 examples include methoxy group, ethoxy group, n-propoxy group, 1-propoxy group, n-butoxy group, i-butoxy group, s-butoxy group, t-butoxy group, 2-hydroxyethoxy group, 2-cyanoethocy group, benzyloxy group, 4-methylbenzyloxy group, and trifluoromethoxy group.
  • halogen atom of R 21 include fluorine atom, chlorine atom, bromine atom, and iodine atom.
  • amino group of R 21 examples include diphenylamino group, ditolylamino group, dibenzylamino group, and 4-methylbenzyl group.
  • aryl group of Ar 10 examples include phenyl group, naphthyl group, biphenylyl group, terphenylyl group, pyrenyl group, fluorenyl group, 9,9-dimethyl-2-fluorenyl group, azurenyl group, anthryl group, triphenylenyl group, and chrysenyl group.
  • Ar 10 , R 10 , and R 11 may contain an alkyl group, an alkoxy group, and halogen atom defined in the substituent group for Ar 1 .
  • heterocyclic skeleton having a tertiary amino group examples include heterocyclic compounds having an amine structure, for example, pyrrole, pyrazole, imidazole, triazole, dioxazole, indole, isoindole, benzimidazole, benzotriazole, benzoisoxazine, carbazole and pheoxazine.
  • Each of these heterocyclic compounds may contain an alkyl group, an alkoxy group, and a halogen atom defined for the substitutent group of Ar 1 .
  • B 1 and B 2 independently represent an acryloyloxy group, a methacryloyloxy group, vinyl group, an alkyl group having an acryloyloxy group, a methacryloyloxy group or a vinyl group, or an alkoxy group having an acryloyloxy group, a methacryloyloxy group or a vinyl group.
  • the alkyl group and the alkoxy group are those described in the Ar 1 . B 1 and B 2 are not present simultaneously.
  • acrylic acid ester compound of the chemical formula (4) examples include the compounds represented by the following chemical formula (5) .
  • R 1 and R 2 respectively represent a substituted or non-substituted alkyl group, a substituted or non-substituted alkoxy group, Or a halogen atom;
  • Ar 3 and Ar 4 independently represent a substituted or non-substituted aryl group or arylene group, or a substituted or non-substituted benzyl group.
  • the alkyl group, the alkoxy group, and the halogen atom include those described for the Ar 1 .
  • the aryl group is the same as those defined for the R 10 and R 11 .
  • the arylene group is a divalent group derived from the aryl group.
  • B 1 , B 2 , B 3 , and B 4 in the chemical formula 5 are the same as those defined for B 1 , B 2 , and only one of B 1 to B 4 exists, i.e., B 1 , B 2 , B 3 and B 4 do not coexist.
  • n is 0 or an integer of from 1 to 5
  • m represents 0 or an integer of from 1 to 4.
  • the specific acrylic ester compound has a tertiary amine compound having a developed stilbene conjugate structure.
  • This developed conj ugate system contributes to great improvement in the electric charge infusion property at the interface of a cross-linked layer. Further, when the compound is fixed in cross-linking bond, the intermolecular interaction is hardly inhibited and the electric charge mobility is excellent..
  • the specific acrylic acid ester has one highly radical-polymerized acryloyloxy group or methacryloyloxy group per molecule and is immediately gelatinized during radical polymerization without excessive distortion, Double bonds in the stilbene structural portion in a molecule are partially taken in the polymerization.
  • the polymerizability of the bond is lower than those of an acryloyloxy group or a methacryloyloxy group. Therefore, the time lag occurs in the cross-linking reaction, meaning that the distortion in the compound is not maximized. Furthermore, since double bonds in the molecules are used in cross-linking, the number of cross-linking reactions per molecule increases, resulting in increase in the density of cross-linking. Thus, the abrasion resistance is improved. In addition, the polymerization degree of this double bond can be adjusted depending on the cross-linking conditions, meaning an optimal cross-linking film can be prepared. Such a double bond, which partially forms the radical polymerization, is characteristic to the specific acrylic acid ester compound and does not occur in an ⁇ -phenylstilbene structure.
  • the acrylic acid ester compound tend to shift the light absorption end to longer wavelengths in comparison with other compounds because of the developed conjugate system.
  • the light absorption end thereof exceeds 400 nm.
  • the cross-linked status tends to be different between the surface and the inside of the layer due to the light absorption.
  • the titanocene derivative described in the present invention is used, the light absorption end thereof is on a longer wavelength side than those of the acrylic acid ester compound in most cases. Thus it is easy to obtain a layer uniformly cured over the entire layer.
  • the radical polymeric compound having a charge transport structure for use in the present invention imparts a charge transport function to a cross-linked surface layer.
  • the content of the radical polymeric compound is from 20 to 80 % by weight, and preferably from 30 to 70 % by weight, based on the total weight of a cross-linked surface layer.
  • the charge transport function of the cross-linked surface layer is not maintained, which may lead to the deterioration of the electric characteristics, for example, sensitivity degradation and residual voltage rise, during repetitive use.
  • the content is too large, the content of the radical polymeric monomer having at least three functional groups without a charge transport structure decreases. That is, the cross linking density decreases so that the anti-abrasion is not sufficient. Desired electric characteristics and anti-abrasion property vary depending on the process, it is difficult to jump to any conclusion but considering the balance of both characteristics and property, the addition amount is most preferable from 30 to 70 % by weight.
  • the liquid composition for use in the present invention may further contain additives, for example, various plasticizers (for the purpose of alleviation of stresses and improving adhesiveness), leveling agents, and low-molecular charge transport materials having no radical reactivity.
  • additives for example, various plasticizers (for the purpose of alleviation of stresses and improving adhesiveness), leveling agents, and low-molecular charge transport materials having no radical reactivity.
  • plasticizers include those used in common resins, for example, dibutylphthalate or dioctylphthalate.
  • the content of the plasticizers is restricted to 20 parts by weight or less, preferably to 10 parts by weight or less relative to the total solid content of a liquid composition.
  • leveling agents include silicone oils, for example, dimethyl silicone oil or methylphenyl silicone oil, and polymers or oligomers having a perfluoroalkyl group in the side chains thereof .
  • the suitable content thereof is not greater than 3 parts by weight relative to the total solid content of a liquid composition.
  • a liquid composition having a low viscosity and suitable flowability When the monomer having at least three radical polymerizable functional groups without a charge transport structure and the radical polymerizable compound having a charge transport structure are formed on a photosensitive layer, it is preferred to prepare a liquid composition having a low viscosity and suitable flowability. When each material has a low-viscosity, such materials can be mixed to prepare a liquid composition. In the case of spray coating, a sufficient flowability is desired to suitably perform atomization, Therefore, it is preferred that a liquid composition is diluted with an organic solvent for adjusting the viscosity.
  • the organic solvent is preferably has a boiling point of from 90° C or lower, more preferably from 60 to 90° C and still more preferably from 60 to 80° C under one atmospheric pressure. These organic solvents can be used alone or in combination. The dilution ratio of the liquid composition by such an organic solvent is determined depending on the properties of the component of the liquid composition.
  • the surface layer is cured upon application of an external energy thereto.
  • an external energy light energy is mainly used.
  • Heat energy can be used in combination therewith.
  • gases for example, air or nitrogen gas, vapor, various kinds of heat media, infrared rays or electromagnetic rays can be used.
  • the surface layer is heated from the coated side or the substrate side.
  • the heating temperature is preferably from 100 to 170° C.
  • the reaction rate is low, which affects the productivity and causes unreacted materials to remain in the film.
  • the heating temperature is too high, contraction of a film caused by cross-linking increases. Therefore, the resultant surface layer may have rough surface and/or cracking and be exfoliated at the interface to the immediately-adjacent layer.
  • a resin that tends to contract upon cross-linking it is effective to use a method of preliminarily cross-linking at a temperature lower than 100° C followed by cross-linking at a temperature not lower than 100° C.
  • light sources for example, ultrahigh pressure mercury lamp, high pressure mercury lamp, low-pressure mercury lamp, carbon arc and xenon arc metal halide lamp may be utilized. It is preferred to select a light source in consideration of light absorption of the titanocene derivative described in the present invention.
  • the emission wavelength of a light source light having a wavelength in the ultraviolet ray range can be used because the titanocene derivative absorbs ultraviolet rays. It is preferred to consider the light absorption of the monomer having a radical polymerizable functional group with a charge transport structure as described above. Specifically, by using a light source having a maximum emission wavelength of 400 nm or longer, irradiation light is efficiently absorbed by titanocene because the monomer having a radical polymerizable functional group with a charge transport structure has a low absorption ratio in the range. Thus, it is easy to obtain a film uniformly cured from the surface to the inside thereof.
  • the emission illuminance of a light source it is preferred to irradiate a surface layer at an illuminance of 50 to 2,000 mW/cm 2 on the basis of a wavelength of 356 nm. It is more preferred to irradiate a surface layer within the above-mentioned illuminance range when the illuminance is measurable at wavelengths around the maximum emission wavelength.
  • the illuminance is low, it takes a long time to cure a surface layer, which is not preferred from the perspective of productivity.
  • the illuminance is high, curing contraction easily occurs so that the resultant surface layer may have a rough surface and/or cracking and be exfoliated at the interface to the immediately-adjacent layer.
  • the temperature of the sur face layer of an image bearing member rises due to, for example, heat ray generated from the light source.
  • the temperature of the surface is excessively raised, the surface layer is easily contracted upon curing.
  • the surface layer is not suitably cured and the electric properties of an image bearing member are degraded. Therefore, the temperature of the surface of an image bearing member during irradiation of a UV ray is set typically at 100° C or lower and preferably at 80°C or lower.
  • a cooling-auxiliary agent can be encapsulated inside an image bearing member or an image bearing member can be cooled down by a gas of liquid therein.
  • the thickness of a surface layer is preferably from 1 to 20 ⁇ m and more preferably from 3 to 15 ⁇ m from the perspective of protection of a photosensitive layer,
  • a surface layer is too thin, a photosensitive layer is not protected from mechanical abrasion between an image bearing member and a contacting device thereto and proximate electric discharge from a charging device.
  • the film surface may have a rough surface.
  • the surface layer is too thick, the total thickness of the layers of an image bearing member is thick so that the image reproducibility is degraded by charge diffusion.
  • an adhesive layer may be disposed therebetween if desired.
  • the above-mentioned monomer with no charge transport structure may be used, or a non-cross-linkable polymer may be used.
  • the non-cross-linkable polymer include, but not limited to, include polyamides, polyurethanes, epoxy resins, polyketones, polycarbonates, silicone resins, acrylic resins, polyvinylbutyrals, polyvinylformals, polyvinylketones, polystyrenes, poly-N-vinylcarbazoles, polyacrylamides, polyvinylbenzals, polyesters, phenoxy resins, vinylchloride-vinylacetate copolymers, polyvinylacetates, polyphenylene oxides, polyvinylpyridines, cellulose resins, caseins, polyvinyl alcohols, and polyvinyl pyrolidones.
  • These monomers and non-cross-linkable polymers may be used alone or in combination.
  • the monomers may be used in combination with the non-cross-linkable polymers as long as the adhesiveness of the mixture is sufficient.
  • Charge transport materials described in the present invention may be also used.
  • suitable additives may be used.
  • an adhesive layer by applying a liquid composition in which a compound prepared according to a preferred prescription is dissolved or dispersed in a solvent, for example, tetrahydrofuran, dioxane, dichloroethane, and cyclohexane to a photosensitive layer,
  • a solvent for example, tetrahydrofuran, dioxane, dichloroethane, and cyclohexane
  • Specific methods of application include an immersion coatingmethod, a spray-coatingmethod, abead-coatingmethod, or a ring-coating method
  • the thickness of an adhesive layer is preferably from 0.1 to 5 ⁇ m, and more preferably from 0.1 to 3 ⁇ m.
  • the photosensitive layer can have a function-separated laminate structure or a single layer structure.
  • a photosensitive layer is typically formed of a charge generating layer and a charge transport layer .
  • a photosensitive layer has a charge generating function and charge transport function.
  • the charge generating layer is a layer mainly containing a charge generating material having a charge generating function and can contain a binder resin in combination.
  • a charge generating material inorganic materials and organic materials can be used.
  • the inorganic materials include crystal selenium, amorphous-selenium, selenium-tellurium-halogen, selenium-arsenic compounds, and amorphous-silicon.
  • amorphous-silicon those in which a dangling-bond is terminated with a hydrogen atom or a halogen atom, and those in which boron atoms or phosphorous atoms are doped are preferably used.
  • any known material in the art can be used.
  • phthalocyanine pigments for example, metal phthalocyanine and metal-free phthalocyanine; azulenium salt pigments; squaric acid methine pigments; azo pigments having a carbazole skeleton; azo pigments having a triarylamine skeleton; azo pigments having a diphenylamine skeleton; azo pigments having a dibenzothiophene skeleton; azo pigments having a fluorenone skeleton; azo pigments having an oxadiazole skeleton; azo pigments having a bis-stilbene skeleton; azo pigments having a distilyloxadiazole skeleton; azo pigments having a distylylcarbazole skeleton; perylene pigments, anthraquinone or polycyclic quinone pigments; quinoneimine pigments; diphenylmethane and trip
  • charge generating materials may be used alone or in combination.
  • binder resins may be used alone or may be used as a mixture of two or more.
  • the content of the binder resin is from 0 to 500 parts by weight and preferably from 10 to 300 parts by weight based on 100 parts by weight of a charge generating material.
  • the binder resin can be added before or after the dispersion of the materials for a charge generating layer.
  • the method for forming a charge generating layer is typified into a vacuum thin-film forming method and a casting method using a liquid dispersion.
  • the vacuum thin-film forming include a vacuum evaporation method, a glow discharge decomposition method, an ion-plating method, a sputtering method, a reactive sputtering method, or a CVD method.
  • Charge generating layers can be excellently formed by these method using the above-mentioned inorganic materials or organic materials.
  • the above-mentioned inorganic or organic charge generating material is dispersed with a binder resin in a solvent, for example, tetrahydrofuran, dioxane, dioxsolan, toluene, dichloromethane, monochlorobenzene, dichloroethane, cyclohexanone, cyclopentanone, anisole, xylene, methylethylketone, acetone, ethylacetate, butylacetate using, for example, a ball mill, an attritor, a sand mill, a bead mill. Thereafter, suitably diluted liquid dispersion is applied to the surface of a substrate to form a charge generating layer.
  • Leveling agents for example, dimethyl silicone oil, and methylphenyl silicone oil, can be added, if desired..
  • the diluted liquid dispersion can be applied by a dip coating method, a spray coating method, a bead coating method, or a ring coating method.
  • the thickness of a charge generating layer is preferably from 0,01 to 5 ⁇ m, and still more preferably from 0,05 to 2 ⁇ m.
  • the electric charge transport layer is a layer having a charge transport function and containing a charge transport material and a binder resin.
  • charge transport materials there are positive hole transport materials and electron transport materials.
  • the electron transport materials include electron accepting materials, for example, chloranil, bromoanil, tetracyanoethylene, tetracyanoquinodimethane, 2,4,7-trinitro-9-fluorenone, 2,4,5,7-tetranitro-9-fluorenone, 2,4,5,7-tetranitroxanthone, 2,4,8-trinitorothioxanthone, 2,6,8-trinitoro-4H-indeno[1,2-b]thiophene-4-on, 1,3,7-trinitorodibenzothiophene-5,5-dioxide, and diphenoquinone derivatives.
  • electron accepting materials for example, chloranil, bromoanil, tetracyanoethylene, tetracyanoquinodimethane, 2,4,7-trinitro-9-fluorenone, 2,4,5,7-tetranitro-9-fluorenone, 2,4,5,7-tetranitroxanthone, 2,4,8-trinitoro
  • These electron transport materials can be used alone or in combination.
  • positive hole transport materials include poly-N-vinylcarbazole or derivatives thereof, poly- ⁇ -carbazolylethylglutamate or derivatives thereof, pyrene-formaldehyde condensates or derivatives thereof, polyvinylpyrene, polyvinylphenanthrene, polysilane, oxazole derivatives, imidazole derivatives, monoarylamine derivatives, diarylamine derivatives, triarylamine derivatives, stilbene derivatives, ⁇ -phenylstilbene derivatives, benzidine derivatives, diarylmethan derivatives, triarylmethane derivatives, 9-styrylanthracene derivatives, pyrazoline derivatives, divinylbenzene derivatives,hydrazone derivatives,indene derivatives, butadiene derivatives, pyrene derivatives, bisstilbene derivatives, enamine derivatives, and other known hole-transporting materials. These positive hole transport materials can be used alone or in combination.
  • binder resin examples include thermoplastic or thermocuring resins, for example, polystyrenes, styrene-acrylonitrile copolymers, styrene-butadiene copolymers, styrene-maleic acid anhydride copolymers, polyesters, polyvinylchlorides, vinylchloride-vinylacetate copolymers, polyvinyl acetates, polyvinylidene chlorides, polyarylate resins, phenoxy resins, polycarbonates, acetylcellulose resins, ethylcellulose resins, polyvinylbutyrals, polyvinylformals, polyvinyltoluenes, poly-N-vinylcarbazoles, acrylic resins, silicone resins, epoxy resins, melamine resins, urethane resins, phenol resins, and alkyd resins.
  • thermoplastic or thermocuring resins for example, polystyrenes, styrene-
  • a polymeric charge transport materials having a charge transport function for example, a polycarbonate resin, a polyester resin, a polyurethane resin, a polyether resin, a polysiloxane resin or an acrylic resin having an arylamine skeleton, a benzidine skeleton, a hydrazone skeleton, a carbazole skeleton, a stilbene skeleton or a pyrazoline skeleton; and polymeric materials having a polysilane skeleton.
  • a polycarbonate resin for example, a polycarbonate resin, a polyester resin, a polyurethane resin, a polyether resin, a polysiloxane resin or an acrylic resin having an arylamine skeleton, a benzidine skeleton, a hydrazone skeleton, a carbazole skeleton, a stilbene skeleton or a pyrazoline skeleton; and polymeric materials having a polysilane skeleton.
  • the content of the charge transport material is suitably 20 to 300 parts by weight, preferably 40 to 150 parts by weight based on 100 parts by weight of the binder resin.
  • Polymeric charge transport materials can be used alone or in combination with binder resins.
  • solvent for example, tetrahydrofuran, dioxane, toluene, dichloromethane, monochlorobenzene, dichloroethane, cyclohexanone, methylethylketone or acetone, are used. These solvents can be used alone or in combination.
  • a plasticizer and a leveling agent can be added.
  • a plasticizer for use in a charge transport layer typical plasticizers for resins, for example, dibutylphthalate, and dioctylphthalate can be used.
  • the content of the plasticizer is typically 0 to 30 parts by weight based on 100 parts by weight of a binder resin.
  • the leveling agent that can be used in combination in a charge transport layer silicone oils, for example, dimethylsilicone oil, methylphenyl silicone oil, or polymers or oligomers having a perfluoroalkyl group in their side chains.
  • the content of a leveling agent is suitably from 0 to 1 part by weight based on 100 parts by weight of a binder resin.
  • the thickness of a charge transport layer is preferably 30 ⁇ m or less and more preferably 25 ⁇ m or less in terms of resolution and responsiveness.
  • the minimum thickness of the charge transport layer varies depending on the system, particularly depending on charge potential, etc. and is preferably 5 ⁇ m or more.
  • a photosensitive layer having a single layer has a charge generating function and a charge transport function.
  • a photosensitive layer can be formed by dissolving or dispersing a charge generating material, a charge transport material, and a binder resin in a suitable solvent, applying the solution to the surface of a substrate followed by drying.
  • a plasticizer, a leveling agent, an antioxidizing agent, etc. can be added, if desired.
  • the binder resin As for the binder resin, the binder resins mentioned above for the charge transport layer can be used.
  • the binder resins mentioned above for the charge generating layer can be mixed.
  • the above-mentioned charge transport polymers can also be suitably used.
  • the content of the charge generating material is preferably from 5 to 40 parts by weight, and the content of the charge transport material is preferably from 0 to 190 parts by weight, and more preferably from 50 to 150 parts by weight based on 100 parts by weight of the binder resin.
  • a photosensitive layer can be formed by applying a liquid composition in which a charge generating material, a binder resin, and a charge transport material are dispersed in a solvent, for example, tetrahydrofuran, dioxane, dichloroethane, and cyclohexane using a dispersing device, to the surface of a substrate by a dip coating method, a spray coating method, a bead coating method, or a ring coating method.
  • the thickness of a photosensitive layer is suitably from about 5 to about 25 ⁇ m.
  • the image bearing member of the present invention can have an undercoat layer between a substrate and a photosensitive layer.
  • an undercoat layer contains a resin.
  • the resin preferably is hardly soluble in a typical organic solvent.
  • a resin include water-soluble resins, for example, polyvinyl alcohol, casein, sodium polyacrylate; alcohol-soluble resins, for example, copolymerized nylon, methoxymethylated nylon; and curable resins forming a three-dimensional network structure, for example, polyurethanes, melamine resins, phenol resins, alkyd-melamine resins and epoxy resins.
  • undercoat layer there can be added fine powder pigments of metal oxides, for example, titanium oxide, silica, alumina, zirconium oxide, tin oxide, and indium oxide to prevent moiré and lower the residual potential.
  • metal oxides for example, titanium oxide, silica, alumina, zirconium oxide, tin oxide, and indium oxide.
  • Such an undercoat layer can be formed using a suitable solvent and coating method, as described for the above-mentioned photosensitive layer.
  • a silane coupling agent, a titanium coupling agent, a chrome coupling agent, etc. can be used to form an undercoat layer.
  • an undercoating layer can be formed by using a material formed by anodizing Al 2 O 3 , or an organic compound, for example, polyparaxylylene (parylene) or an inorganic comopund, for example, SiO 2 , SnO 2 , TiO 2 , ITO, and CeO 2 by a vacuum thin-film forming method.
  • a material formed by anodizing Al 2 O 3 or an organic compound, for example, polyparaxylylene (parylene) or an inorganic comopund, for example, SiO 2 , SnO 2 , TiO 2 , ITO, and CeO 2 by a vacuum thin-film forming method.
  • the thickness of such an undercoat layer is suitably from 0 to 5 ⁇ m.
  • the substrate materials having a volume resistance of not greater than 10 10 ⁇ cm can be used.
  • plastic or paper having a film form or cylindrical form covered with a metal, for example, aluminum, nickel, chrome, nichrome, copper, gold, silver, and platinum, or a metal oxide, for example, tin oxide and indium oxide by depositing or sputtering.
  • aplatemade of aluminum, an aluminum alloy, nickel, and a stainless metal can be used.
  • a tube manufactured from the plate by a crafting technique, for example, extruding and extracting, and surface-treatment, for example, cutting, super finishing and glinding is also usable.
  • the endless nickel belt and the endless stainless belt described in JOP S52-36016 can be used as the substrate.
  • An electroconductive substrate can be formed by applying to the substrate described above a liquid of application in which electroconductive powder is dispersed in a suitable binder resin as the substrate for use in the present invention.
  • electrconductive powder examples include carbon black, acetylene black, metal powder, for example, powder of aluminum, nickel, iron, nichrome, copper, zinc and silver, and metal oxide powder, for example, electroconductive tin oxide powder and ITO powder.
  • Such an electroconductive layer can be formed by dispersing the electroconductive powder and the binder resins mentioned above in a suitable solvent, for example, tetrahydrofuran (THF), dichloromethane (MDC), methyl ethyl ketone (MEK), and toluene and applying the resultant to a substrate.
  • a suitable solvent for example, tetrahydrofuran (THF), dichloromethane (MDC), methyl ethyl ketone (MEK), and toluene
  • the heat contraction tube contains a raw material, for example, polyvinyl chloride, polypropylene, polyester, polystyrene, polyvinylidene chloride, polyethylene, chloride rubber or polytetrafluoroethylene based fluorine resin, and the electroconductive powder mentioned above.
  • an antioxidizing agent can be added to layers, for example, a surface layer, a photosensitive layer, a charge generating layer, a charge transport layer, an undercoat layer, an intermediate layer, and a light shielding layer.
  • antioxidizing agent examples include phenol compounds, paraphenylene diamines, hydroquinones, organic sulfur compounds, and organic phosphorous compounds,
  • phenol compound examples include 2,6-di-t-butyl-p-cresol, butylated hydroxyanisol, 2,6-di-t-butyl-4-ethylphenol, stearyl- ⁇ -(3,5-di-t-butyl-4-hydroxyphenyl)propionate, 2,2'-methylene-bis-(4-methyl-6-t-butylphenol), 2,2'-methylene-bis-(4-ethyl-6-t-butylphenol), 4, 4'-thiobis-(3-methyl-6-t-butylphenol), 4,4'-butylidenebis-(3-methyl-6-t-butylphenol), 1,1,3-tris-(2-methyl-4-hydioxy-5-t-butylphenyl)butane, 1,3,5-trimethyl-2,4,6-tris(3,5-di-t-butyl-4-hydroxybenzyl)benzene,tetrakis-[methylene-3-(
  • paraphenylene diamines include N-phenyl-N'-isopropyl-p-phenylenediamine, N,N'-di-sec-butyl-p-phenylenediamine, N-phenyl-N-sec-butyl-p-phenylenediamine, N,N'-di-isopropyl-p-phenylenediamine, and N,N'-dimethyl-N,N'-di-t--butyl-p-phenylenediamine.
  • hydroquinones examples include 2,5-di-t-octylhydroquinone, 2,6-didodecylhydroquinone, 2-dodecylhydroquinone, 2-dodecyl-5-chloiohydroquinone, 2-t-octyl-5-methylhydroquinone, and 2-(2-octadecenyl)-5-methylhydroquinone,
  • organic sulfur compounds include dilauryl-3, 3'-thiodipropionate, distearyl-3,3'-thiodipropionate, and ditetradecyl-3,3'-thiodipropionate.
  • organic phosphorous compounds include triphenylphosphine, tri(nonylphenyl)phosphine, tri(dinonylphenyl)phosphine, tricresylphosphine, and tri(2,4-dibutylphenoxy)phosphine.
  • the addition amount of the antioxidizing agent is preferably 0.01 to 10 parts by weight based on the total weight of the layer to which the antioxidizing agent is added.
  • the image forming apparatus of the present invention includes an image bearing member having the cross-linked surface layer described above and performs charging and irradiating the image bearing member to form a latent electrostatic image, developing the latetnt image with a developer, transferring the developed image to a transfer (recording) medium, fixing the transferred image and cleaning the surface of the image bearing member.
  • the image forming apparatus in which a latent electrostatic image is directly transferred to a transfer body before development does not necessarily have the above-mentioned processes.
  • Fig. 1 is a schematic diagram illustrating an example of the image forming apparatus.
  • the image forming apparatus uses a charging device 3 to uniformly charge an image bearing member 1.
  • a charging device 3 can be used.
  • a corotron device, a scorotron device, a solid discharging element, a needle electrode device, a roller charging device and a conductive brush device can be used as the charging device.
  • An image irradiation device 5 is used to form a latent electrostatic image on the uniformly charged image bearing member 1 has a light source (i.e., a light-emitting unit), for example, fluorescent light, tungsten lamp, halogen lamp, mercury lamp, sodium lamp, light-emitting diode (LED), semiconductor laser (LD), and electroluminescence (EL).
  • a light source i.e., a light-emitting unit
  • fluorescent light i.e., a light-emitting unit
  • tungsten lamp tungsten lamp
  • halogen lamp mercury lamp
  • sodium lamp sodium lamp
  • LED light-emitting diode
  • LD semiconductor laser
  • EL electroluminescence
  • filters for example, sharp-cut filters, band pass filters, near-infrared cut filters, dichroic filters, interference filters, and color conversion filters.
  • a developing unit 6 is used for visualizing the latent electrostatic image formed on the image bearing member 1.
  • the developing method there are a one component developing method and a two component development method using a dry toner, and a wet-developing method using a wet toner.
  • a positive (or negative) latent electrostatic image is formed on the image bearing member.
  • the latent electrostatic image is developed with a negatively (or positively) charged toner (volt-detecting fine particles)
  • a positive image is formed
  • the latent electrostatic image is developed using a positively (or negatively) charged toner, a negative image is formed.
  • a transfer charging device 10 is used for transferring a toner image visualized on the image bearing member 1 to a transfer body 9.
  • apre-transfer charging device 7 can be used. It is possible to use an electrostatic transfer method using a transfer charging device or a bias roller; a mechanical transfer method, for example, an adhesion trasnfer method or a pressure trasnfer method; and a magnetic trasnfer method. In the electrostatic trasnfer method, the charging device mentioned above can be used.
  • a separation charging device 11 and a separation pawl 12 are used to separate the transfer body 9 from the image bearing member 1.
  • the charging device mentioned above can be used as the separation charing device 11.
  • separation methods for example, electrostatic absorption inducing separation, side edge belt separation, front edge grip conveyance and curvature separation.
  • a fur brush 14 and/or a cleaning blade 15 are used for cleaning a toner remaining on the image bearing member 1 after transfer.
  • a pre-cleaning charging device 13 can be used for efficiently performing cleaning.
  • a discharging unit can be optionally used for removing a latent image on the image bearing member 1.
  • a discharging lamp 2 or a discaring device can be used as the discharging unit.
  • the irradiation light source and the charging device mentioned above can be used.
  • the image forming method and the image forming apparatus of the present invention use the image bearing member of the present invention in the image formation unit described above.
  • the image formation unit may be fixed in and incorporated into copiers, facsimiles, and printers, or may be detachably incorporated into these devices in a form of a process cartridge.
  • Fig. 2 is a diagram illustrating an example of the process cartridges.
  • a process cartridge for use in an image forming apparatus is a device (or component) that integrates an image bearing member 101 therein, includes at least one device selected from a charging device 102, a developing device 104, a transfer device 106, a cleaning device 107 and a discharging device (not shown) and is detachably mounted to the body of an image forming apparatus.
  • a latent electrostatic image corresponding to the exposed image is formed on the surface of the image bearing member 101 through charging and irradiating the surface thereof by a charging device 102 an irradiating device 103.
  • This latent electrostatic image is developed with a toner by the developing device 104, and the toner image is transferred to a transferring body 105 by a transfer device 106.
  • the surface of the image bearing member 101 after the image transfer is cleaned by the cleaning device 107 and discharged by a discharging device (not shown) to be ready for the next cycle.
  • the compound having a charge transport structure in the present invention can be synthesized by a method described, for example, in Japanese Patent No. 3164426 .
  • An example of the synthesizing method will be described below,
  • Tetrahydrofuran is removed from the acidified solution using an evaporator and the resultant coarse product is extracted with toluene.
  • the toluene phase is washed with water, a sodium acid carbonate aqueous solution, and saturated saline in this order and magnesium sulfate is added thereto for dehydration. After filtration, toluene is removed to obtain an oil-like coarse product.
  • the coarse product is further purified by column chromatography with silica gel and precipitated in hexane to obtain 5.09 g of 2-hydroxy-4'-(N,N-bis(4-methylph.enyl)amino)stilbene(yield constant: 72%; melting point: 136.0° C. to 138,0° C),
  • the liquid composition for an undercoat layer, the liquid composition for a charge generating layer and a liquid composition for a charge transport layer of the following composition are sequentially applied and dried to from an undercoat layer having a thickness of 3.5 ⁇ m, a charge generating layer having a thickness of 0.2 ⁇ m, and a charge transport layer having a thickness of 18 ⁇ m.
  • Liquid composition for Undercoat Layer ⁇ Alkyd resin (Beckozole 1307-60-EL, available from Dainippon Ink and Chemicals, Inc.) 6 parts ⁇ Melamine resin (Super- beckamine, available from Dainippon Ink and Chemicals, Inc.) 4 parts ⁇ Titanium oxide 40 parts ⁇ Methylethylketone 50 parts Liquid composition for Charge generating Layer Bis-azopigment represented by the following chemical structure (3) 2.5 parts ⁇ Polyvinylbutyral (XYHL, manufactured by Union Carbide Corp.) 0.5 parts ⁇ Cyclohexanon 200 parts ⁇ Methylethylketone 80 parts Liquid composition for Charge transport Layer ⁇ Bisphenol Z polycarbonate (Panlight TS-2050, manufactured by Teijin Chemicals, Ltd.) 10 parts ⁇ Low-molecular charge transport material represented by the following chemical structure (4) ⁇ Tetrahydrofuran 7 parts 100 parts ⁇ Tetrahydrofuran solution of 1% silicone oil (KF50-100 manufactured by Shin
  • the liquid composition for a surface layer having the following composition is applied to the surface of the laminate structure having the substrate, the undercoat layer, the charge generating layer, and the charge transport layer.
  • the surface of the laminate structure is irradiated with a UV lamp system (V bulb; manufactured by Fusion Corp.) under the following conditions: lamp output: 200 W/cm; luminous intensity: 450 mW/cm2; and irradiation time: 120 seconds to conduct cross-linking reaction.
  • a surface cured film having a thickness of 5.2 ⁇ m is obtained.
  • the surface layer is dried at 130° C for 30 minutes to thereby obtain an image bearing member having the conductive substrate, the undercoat layer, the charge generating layer, the charge transport layer and the surface layer.
  • An image bearing member is prepared in the same manner as in Example 1 except that the monomer having a radical polymerizable functional group with a charge transport structure of Example 1 is changed to the monomer having the following structure.
  • Monomer having a radical polymerizable functional group with a charge transport structure (Triarylamine Compound Example No. 1) Absorption end wavelength: 369 nm 10 parts
  • An image bearing member is prepared in the same manner as in Example 1 except that the monomer having a radical polymerizable functional group with a charge transport structure of Example 1 is changed to the monomer having the following structure.
  • Monomer having a radical polymerizable functional group with a charge transport structure (Triarylamine Compound Example No. 13) Absorption end wavelength: 397 nm 10 parts
  • An image bearing member is prepared in the same manner as in Example 1 except that the monomer having a radical polymerizable functional group with a charge transport structure of Example 1 is changed to the monomer having the following structure.
  • ⁇ Monomer having a radical polymerizable functional group with a charge transport structure (Triarylamine Compound Example No. 8) Absorption end wavelength: 423 nm 10 parts
  • An image bearing member is prepared in the same manner as in Example 1 except that the monomer having a radical polymerizable functional group with a charge transport structure of Example 1 is changed to the monomer having the following structure.
  • Monomer having a radical polymerizable functional group with a charge transport structure (Triarylamine Compound Example No. 21) Absorption end wavelength: 439 nm 10 parts
  • An image bearing member is prepared in the same manner as in Example 1 except that the monomer having a radical polymerizable functional group with a charge transport structure of Example 1 is changed to the monomer having the following structure.
  • ⁇ Monomer having a radical polymerizable functional group with a charge transport structure (Triarylamine Compound Example No. 24) Absorption end wavelength: 471 nm 10 parts
  • An image bearing member is prepared in the same manner as in Example 1 except that the monomer having a radical polymerizable functional group with a charge transport structure of Example 1 is changed to the monomer having the following structure.
  • ⁇ Monomer having a radical polymerizable functional group with a charge transport structure (Triarylamine Compound Example No. 22) Absorption end wavelength: 467 nm 10 parts
  • An image bearing member is prepared in the same manner as in Example 1 except that the monomer having at least three radical polymerizable functional groups without a charge transport structure contained in the cross-linked surface layer of Example 1 is changed to the following monomer.
  • An image bearing member is prepared in the same manner as in Example 1 except that the monomer having a radical polymerizable functional group with a charge transport structure of Example 1 is changed to the monomer having the following structure, and the lamp is changed to a lamp (H bulb, manufactured by Fusion Corp.) having the following light emission wavelength to cure the surface layer.
  • ⁇ Monomer having a radical polymerizable functional group with a charge transport structure (Triarylamine Compound Example No. 1) Absorption end wavelength: 369 nm 10 parts Bulb Light emission wavelength (illustratred in Fig. 4)
  • An image bearing member is prepared in the same manner as in Example 1 except that the monomer having a radical polymerizable functional group with a charge transport structure of Example 1 is changed to the monomer having the following structure, and the lamp is changed to a lamp (H bulb, manufactured by Fusion Corp.) having the following light emission wavelength to cure the surface layer.
  • ⁇ Monomer having a radical polymerizable functional group with a charge transport structure Triarylamine Compound Example No.. 8)
  • Absorption end wavelength 423 nm 10 parts
  • Bulb Light emission wavelength illustrated in Fig. 4
  • An image bearing member is prepared in the same manner as in Example 2 except that the photo-polymerization initiator of Example 2 is changed to a compound represented by the following chemical structure (5).
  • Photo-polymerization initiator 4,4'-bis(dimethylamino) benzophenone (Michler's ketone, manufactured by TOKYO CHEMICAL INDUSTRY CO., LTD.) Absorption end wavelength 398 nm 0.6 parts
  • An image bearing member is prepared in the same manner as in Example 3 except that the photo-polymerization initiator of Example 3 is changed to the compound represented by the chemical structure 5 illustrated above.
  • Photo-polymerization initiator 4,4'-bis(dimethylamino) benzophenone (Michler's ketone, manufactured by TOKYO CHEMICAL INDUSTRY CO., LTD.) 0.6 parts
  • An image bearing member is prepared in the same manner as in Example 4 except that the photo-polymerization initiator of Example 3 is changed to the compound represented by the chemical structure 5 illustrated above.
  • Photo-polymerization initiator 4,4'-bis(dimethylamino) benzophenone (Michler's ketone manufactured by TOKYO CHEMICAL INDUSTRY CO., LTD.) 0.6 parts
  • An image bearing member is prepared in the same manner as in Example 2 except that the photo-polymerization initiator of Example 2 is changed to a compound represented by the following chemical structure (6).
  • Photo-polymerization initiator Carbazole-phenone initiator (Adecaoptomer N-1414, manufactured by Asahi Denka Co., Ltd.) Absorption end wavelength 370 nm 0.6 parts
  • An image bearing member is prepared in the same manner as in Example 3 except that the photo-polymerization initiator of Example 3 is changed to a compound having the chemical structure 6 illustrated above,
  • Carbazole-phenone initiator (Adecaoptomer N-1414, manufactured by Asahi Denka Co., Ltd.)
  • An image bearing member is prepared in the same manner as in. Example 4 except that the photo-polymerization initiator of Example 3 is changed to a compound having the chemical structure 6 illustrated above.
  • Carbazole-phenone initiator (Adecaoptomer N-1414, manufactured by Asahi Denka Co., Ltd.) 0.6 parts
  • An image bearing member is prepared in the same manner as in Example 1 except that the monomer having a radical polymerizable functional group with a charge transport structure of Example 1 is changed to the monomer having the following structure.
  • ⁇ Monomer having a radical polymerizable functional group with a charge transport structure (Triarylamine Compound Example No. 33) Absorption end wavelength: 527 nm 10 parts
  • An image bearing member is prepared in the same manner as in COMPARATIVE Example 7 except that the photo- polymerization initiator of Comparative Example 7 is changed to a compound represented by the chemical structure 5.
  • An image bearing member is prepared in the same manner as in Comparative Example 7 except that the photo-polymerization initiator of Comparative Example 7 is changed to a compound represented by the chemical structure 6.
  • Photo-polymerization initiator Carbazole-phenone initiator (AdecaoptomerN-1414, manufactured by Asahi Denka Co., Ltd.) 0.6 parts
  • An image bearing member was prepared in the same manner as in Example 10 except that the photo-polymerization initiator of Example 10 was changed to a compound represented by the chemical structure 5.
  • Photo-polymerization initiator 4,4'-bis(dimethylamino) benzophenone (Michler's ketone, manufactured by TOKYO CHEMICAL INDUSTRY CO., LTD.) 0.6 parts
  • An image bearing member is prepared in the same manner as in Example 1 except that the monomer having at least three radical polymerizable functional groups without a charge transport structure contained in the liquid composition for the cross-linked surface layer of Example 1 is changed to 10 parts of the following monomer having two radical polymerizable functional groups with no charge transport structure.
  • An image bearing member is prepared in the same manner as in Example 1 except that the monomer having at least three radical polymerizable functional groups without a charge transport structure of the composition used for the liquid composition for the cross-linked surface layer of Example 1 is excluded and the content of the monomer having a radical polymerizable functional group with a charge transport structure is changed to 20 parts.
  • An image bearing member is prepared in the same manner as in Example 1 except that the radical polymerizable compound having a charge transport structure of the composition used for the liquid composition for the cross-linked surface layer of Example 1 is excluded and the content of the monomer having at least three radical polymerizable functional groups without a charge transport structure is changed to 20 parts.
  • An image bearing member is prepared in the same manner as in Example 1 except that the radical polymerizable compound having a charge transport structure of the composition used for the liquid composition for the cross-linked surface layer of Example 1 is excluded and 10 parts of a low-molecular charge transport material represented by the chemical structure 4 used for the liquid composition for charge transport layer is contained.
  • Table 4 Initiator Charge transport material Absorption end wavelength Light source maximum emission wavelength Initiator Charge transport material Ex. 1 titanocene NO. 4 549 nm 360 nm 410 nm Ex. 2 titanocene NO. 1 549 nm 369 nm 410 nm Ex.. 3 titanocene NO. 13 549 nm 397 nm 410 nm Ex.
  • titanocene NO. 8 549 nm 423 nm 410 nm Ex. 5 titanocene NO. 21 549 nm 439 nm 410 nm Ex. 6 titanocene NO. 24 549 nm 471 nm 410 nm Ex. 7 titanocene NO. 22 549 nm 467 nm 410 nm Ex. 8 titanocene NO. 4 549 nm 360 nm 410 nm Ex. 9 titanocene NO. 1 549 nm 369 nm 360 nm Ex. 10 titanocene NO. 8 549 nm 423 nm 360 nm Com. 1 Michler's ketone NO.
  • the surface of the image bearing members are evaluated as to the surface roughness Rz (10 point average roughness, accordingtoJISB0601-1994 standards) relative to the evaluation length of 2.5 mm and the standard length of 0.5 mm, using SURFCOM 1400D (manufactured by TOKYOSEIMITSU CO., LTD.). 12 points are measured which are 2 points at 50 mm from both ends of the drum in the axial direction thereof and 1 point at the drum and these 3 points are measured at 90 degrees in the circumferential direction of the drum. Then, the average value is defined as the surface roughness Rz of the drum. Curability Test
  • a solubility test is performed to the organic solvent.
  • a drop of tetrahydrofuran (THF) is dropped to the surface of the image bearing member.
  • THF tetrahydrofuran
  • the change in the surface form is visually checked. The portion of the surface that is not cured is partially dissolved, resulting in ring-shaped irregularities and tarnish.
  • Durability is performed as follows: Select and abrade a portion of the cross-linked surface layer of the image bearing member with 10 cm wide in the axial direction thereof and about 1.5 ⁇ m deep using a wrapping film (manufactured by Sumitomo 3M Ltd.) having a surface roughness of 0.3 ⁇ m; Incorporate the image bearing member into a process cartridge for an image forming apaprtus; Incorporate the process cartridge into a machine remodled based on Imagio MF 2200 (manufactured by Ricoh Company Ltd.) utilizing a semiconductor laser having a wavelength of 655 nm as the light source; Set the initial umbra potential to -700V at the portion of the cross-linked surface layer that are not abraded with the wrapping film; Perform a run test of 50,000 A4 sheets while measuring the layer thickness of the abraded portion and evaluating the image at the initial stage and 10,000 th , 30,000 th , and 50,000 th sheet; and Measure the potential of the non-irradiated (umbra
  • the layer thickness of the image bearing member is measured using an eddy-current thickness measuring device (manufactured by Fisher Instrument Company).
  • Table 5 Initial surface roughness Rz ( ⁇ m) Curing test Example 1 0.20 insoluble Example 2 0.22 insoluble Example 3 0.23 insoluble Example 4 0.21 insoluble Example 5 0.24 insoluble Example 6 0.24 insoluble Example 7 0.23 insoluble Example 8 0.26 insoluble Example 9 0.30 insoluble Example 10 0.29 insoluble Comparative Example 1 0.21 insoluble Comparative Example 2 0.22 insoluble Comparative Example 3 0.20 soluble Comparative Example 4 0.24 insoluble Comparative Example 5 0.22 soluble Comparative Example 6 0.27 soluble Comparative Example 7 0.20 insoluble Comparative Example 8 0.25 soluble Comparative Example 9 0.23 soluble Comparative Example 10 0.21 soluble Comparative Example 11 0.51 soluble Comparative Example 12 Not curable Comparative Example 13 1.35 insoluble Comparative Example 14 0.23 soluble
  • the image bearing members of Examples 1 to 10 of the present invention have excellent surface smoothness.
  • any of the surface layers of these image bearing members are insoluble to the organic solvent.. Meaning that the surfaces of the image bearing members are sufficiently cured.
  • the image bearing member of Comparative Example 11 using the bifunctional monomer for the cross-linked surface layer, and the image bearing member of Comparative Example 13 using only the monomer having at least three radical polymerizable functional groups without a charge transport structure for the cross-linked surface layer have extremely bad surface smoothness.
  • the absorption end wavelength of the monomer having a radical polymerizable functional group with a charge transport structure is on a longer wavelength side than that of the photo-radical polymerization initiator. Therefore, judging from the results, it is difficult to efficiently generate radicals so that the surface layers are thought to be insufficiently cross-linked.
  • the maximum emission wavelength of the used light source is shorter than that of the used charge transport material. Thus, this also leads to poor curing due to the inefficient radical generation.
  • the image bearing members of Examples 1 to 10 of the present invention have a low potential at irradiated portions and excellent electric property at the initial stage and around 50,000th sheet in the durability test.
  • the image bearing members of Examples 1 to 10 have a small thickness reduction, meaning high-durability, in the durability test of 50,000 sheets.
  • any of these image bearingmembers has a large amount of abrasion of the surface layer when the run test is finished.
  • the image bearing members of Examples 1 to 10 of the present invention produce excellent images having no reduction in image density. In contrast, for the image bearing members of Comparative Examples, the image density decreases.
  • the image bearing member of the present invention has excellent surface smoothness, a low-potential at irradiated portions, high-durability and longer operating life.
  • the image bearing member uses a monomer having at least three radical polymerizable functional groups without a charge transport structure, a monomer having a radical polymerizable functional group with a charge transport structure, and a titanocene derivative as a photo-radical polymerization initiator, and has the absorption end wavelength in the light absorption spectrum of the monomer having a radical polymerizable functional group with a charge transport structure is 40 nm or more shorter than that of the titanocene derivative.
  • the image forming method, the image forming apparatus, and the process cartridge therefor using the image bearing member of the present invention have high performance and high reliability.
  • the present invention is an image bearing member including a substrate, a photosensitive layer overlying the substrate, a surface layer overlying the photosensitive layer.
  • the surface layer is formed by applying to the photosensitive layer a liquid composition containing a monomer having at least three radical polymerizable groups without a charge transport structure, a monomer having a radical polymerizable functional group with a charge transport structure and a photo-radical polymerization initiator containing a titanocene derivative and curing the liquid composition with irradiation of light.
  • the monomer having a radical polymerizable functional group with a charge transport structure has an optical absorption spectrum such that an absorption end wavelength thereof is at least 40 nm shorter than an absorption end wavelength of the titanocene derivative.

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Photoreceptors In Electrophotography (AREA)
EP07109124A 2006-05-30 2007-05-29 Bildträgerelement, Prozesskartusche und Bilderzeugungsvorrichtung Withdrawn EP1862858A1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2006149088A JP4716507B2 (ja) 2005-08-08 2006-05-30 電子写真感光体、画像形成方法、画像形成装置用プロセスカートリッジ、画像形成装置、電子写真感光体の製造方法

Publications (1)

Publication Number Publication Date
EP1862858A1 true EP1862858A1 (de) 2007-12-05

Family

ID=38420748

Family Applications (1)

Application Number Title Priority Date Filing Date
EP07109124A Withdrawn EP1862858A1 (de) 2006-05-30 2007-05-29 Bildträgerelement, Prozesskartusche und Bilderzeugungsvorrichtung

Country Status (1)

Country Link
EP (1) EP1862858A1 (de)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2107423A1 (de) * 2008-03-31 2009-10-07 Xerox Corporation Titanocen enthaltende Fotoleiter
CN113937223A (zh) * 2021-12-15 2022-01-14 江西省科学院应用化学研究所 一种功能分子共掺杂钙钛矿太阳能电池的制备方法

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0186626A2 (de) * 1984-12-20 1986-07-02 Ciba-Geigy Ag Titanocene und diese Titanocene enthaltende strahlungspolymerisierbare Zusammensetzung
EP1530098A2 (de) * 2003-10-30 2005-05-11 Ricoh Company Photoleitfähiger bildherstellender Apparat, Bildherstellungsverfahren und Prozesskartusche
US20070031746A1 (en) * 2005-08-08 2007-02-08 Tetsuya Toshine Electrophotographic photoconductor, process cartridge, and image forming method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0186626A2 (de) * 1984-12-20 1986-07-02 Ciba-Geigy Ag Titanocene und diese Titanocene enthaltende strahlungspolymerisierbare Zusammensetzung
EP1530098A2 (de) * 2003-10-30 2005-05-11 Ricoh Company Photoleitfähiger bildherstellender Apparat, Bildherstellungsverfahren und Prozesskartusche
US20070031746A1 (en) * 2005-08-08 2007-02-08 Tetsuya Toshine Electrophotographic photoconductor, process cartridge, and image forming method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2107423A1 (de) * 2008-03-31 2009-10-07 Xerox Corporation Titanocen enthaltende Fotoleiter
US7811732B2 (en) 2008-03-31 2010-10-12 Xerox Corporation Titanocene containing photoconductors
CN113937223A (zh) * 2021-12-15 2022-01-14 江西省科学院应用化学研究所 一种功能分子共掺杂钙钛矿太阳能电池的制备方法

Similar Documents

Publication Publication Date Title
JP4144755B2 (ja) 電子写真感光体、それを用いた画像形成方法、画像形成装置及び画像形成装置用プロセスカートリッジ
US20070031746A1 (en) Electrophotographic photoconductor, process cartridge, and image forming method
JP4145820B2 (ja) 電子写真感光体、それを用いた画像形成方法、画像形成装置及び画像形成装置用プロセスカートリッジ
EP1742112B1 (de) Elektrofotografischer Fotorezeptor und Verfahren zur Fotorezeptorherstellung, Bilderzeugungsverfahren, Bilderzeugungsvorrichtung und Prozesskartusche dafür unter Verwendung des Fotorezeptors
US20070212627A1 (en) Electrophotographic photoreceptor and method of preparing the photoreceptor, and image forming method, image forming apparatus and process cartridge therefor using the photoreceptor
JP5418012B2 (ja) 電子写真感光体、及びこれを用いた画像形成方法、画像形成装置、プロセスカートリッジ
JP2004302452A (ja) 電子写真感光体、それを用いた画像形成方法、画像形成装置及び画像形成装置用プロセスカートリッジ
JP4216228B2 (ja) 電子写真感光体、それを用いた画像形成方法、画像形成装置及び画像形成装置用プロセスカートリッジ
JP4668148B2 (ja) 電子写真感光体の製造方法
JP4937713B2 (ja) 電子写真感光体の製造方法
JP2010164646A (ja) 電子写真感光体、及びこれを用いた画像形成方法、画像形成装置、プロセスカートリッジ
JP4716507B2 (ja) 電子写真感光体、画像形成方法、画像形成装置用プロセスカートリッジ、画像形成装置、電子写真感光体の製造方法
JP4512495B2 (ja) 電子写真感光体、それを用いた画像形成方法、画像形成装置及び画像形成装置用プロセスカートリッジ
JP4887182B2 (ja) 電子写真感光体及びその製造方法、並びに画像形成方法、画像形成装置、及びプロセスカートリッジ
JP4248531B2 (ja) 電子写真感光体、その製造方法、それを用いた画像形成方法、画像形成装置及び画像形成装置用プロセスカートリッジ
JP4195418B2 (ja) 電子写真感光体、その製造方法、それを用いた画像形成方法、画像形成装置及び画像形成装置用プロセスカートリッジ
EP1862858A1 (de) Bildträgerelement, Prozesskartusche und Bilderzeugungsvorrichtung
JP5038839B2 (ja) 像担持体、それを用いた画像形成方法、画像形成装置及び画像形成装置用プロセスカートリッジ
JP4657900B2 (ja) 電子写真感光体、それを用いた画像形成方法、画像形成装置及び画像形成装置用プロセスカートリッジ
JP5429606B2 (ja) 電子写真感光体の製造方法、電子写真感光体、それを用いた画像形成方法、画像形成装置および画像形成装置用プロセスカートリッジ
JP5064875B2 (ja) 電子写真感光体の製造方法
JP4764798B2 (ja) 感光体、画像形成方法、画像形成装置及びプロセスカートリッジ
JP2006138951A (ja) 電子写真感光体、及びそれを用いた電子写真装置、電子写真装置用プロセスカートリッジ
JP4194996B2 (ja) 電子写真感光体、それを用いた画像形成方法、画像形成装置及び画像形成装置用プロセスカートリッジ
JP5553216B2 (ja) 電子写真感光体の製造方法

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LI LT LU LV MC MT NL PL PT RO SE SI SK TR

AX Request for extension of the european patent

Extension state: AL BA HR MK YU

17P Request for examination filed

Effective date: 20080110

17Q First examination report despatched

Effective date: 20080616

AKX Designation fees paid

Designated state(s): DE FR GB

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN

18D Application deemed to be withdrawn

Effective date: 20081028