Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
  • B21D11/10—Bending specially adapted to produce specific articles, e.g. leaf springs
  • B21D11/12—Bending specially adapted to produce specific articles, e.g. leaf springs the articles being reinforcements for concrete

Definitions

• the present invention relates to a bending apparatus for bar-like metal sections, in particular reinforcing iron rods cut from bars or rolls.
• shaped irons which are used for example for reinforcing bars, are usually obtained by means of apparatuses which submit roll-shaped or bar-like iron rods to a suitable chain of bending operations.
• bending apparatuses are currently known, which permit to realize large quantities of different products such as shaped products, open or closed stirrups, polygonal bent shapes and the like.
• These apparatuses usually provide one bending assembly at least, carrying a bending head provided with a bending tool constituted as a rule by a bending mandrel 8 and by an eccentric bending pin 10 together with a stopping element 90 which prevents any displacement of the section 2 in process of working, as it is illustrated in fig. 16a, 16b.
• the bending tool is alternatively constituted by a couple of templates 80 which further serve as stopping element during the bending operation performed by the eccentric pin 10, as illustrated in fig. 17a, 17b.
• the bars to be bent are commonly transferred on a roller table which is positioned near the bending station and then fed by hand or in semiautomatic or completely automatic way on to a working area.
• Each bar (one or more at the same time) is therefore positioned at the bending tool and moved or kept by means of a pincers-shaped device.
• this pincers-shaped device which is suitable for moving or keeping and, if necessary, transversally centring the bar as to the bending tool, can be arranged on the same bending bench or between this one and the feeding area upstream; alternatively it shapes an autonomous device which can be fixed or provided with handling means.
• a specific problem occurring in the concerned technical field relates to the necessity of bending the bars very near to their end, and in particular of carrying out opposite bends by 180° by rotating the eccentric bending pin in opposite rotational directions.
• the apparatuses of known type do not allow to carry out bends at such ending portions of the bar, that have an extent inferior than the fixed distance between the bending tool and the pincers-shaped device used to seize the metal section.
• the pincers-shaped device cannot overcome the bending head, it is forced to stop sideways to this unit.
• the bending templates of known type cannot carry out any bend by 180° on both ends of the metal section, while the mandrels of known type need a new positioning of the stopping element for bending the opposite end.
• the bending head comprises a couple of bending templates fitted to reverse the bending rotational direction up to 180°, it is not possible to realize bends at both opposite ends of the section, as it can be inferred from fig. 17a, 17b.
• the aim of the present invention is to overcome the cited problems of the background art, by devising a bending apparatus for bar-like metal sections which allows to automatically realize the bending of sections and the like at their ends and, in particular up to 180° angles even at very close distances as to the preceding bends.
• the bending apparatus for bar-like metal sections comprising at least a bending assembly provided with a bending mandrel and with an eccentric bending pin for bending sections, suited to accomplish angular runs around said mandrel, characterized in that it comprises a transferring device suited to longitudinally translate the metal sections in process of working and to be set side by side close to said bending assembly, by overcoming the frame of said bending assembly, in order to insert a portion of said metal sections in a crossing central area defined between said bending mandrel and stopping means positioned sideways as to said bending mandrel.
• figure 1 illustrates a top view of the bending apparatus for bar-like metal sections according to the present invention
• figures 2, 3, 3a, 4, 4a illustrate the same top view of this apparatus in subsequent bending steps
• the figure 5 illustrates a perspective view of a transferring device of the apparatus operating during said bending steps
• figure 6 illustrates a top view of the same transferring device associated to the cited bending assembly
• figures 7, 8 illustrate respective perspective views of a bending tool of the same apparatus
• figures 9, 10, 11 , 12 illustrate respective front views of the apparatus in subsequent steps of loading and unloading metal sections
• figure 13 illustrates a front view of the same apparatus in a respective step of loading and unloading, accomplished by an alternative loading device
• figure 14 illustrates a perspective view of the apparatus in process of working an elongated section
• figure 14a illustrates an enlarged view of the detail A of fig.
• figure 15 illustrates a perspective view of the apparatus in process of working a short section
• figure 15a illustrates an enlarged view of the detail A of fig. 15
• figures 16a and 16b illustrate a bending tool of known type constituted by a cylindrical mandrel, a bending pin and a stopping element
• figures 17a and 17b illustrate a bending tool of known type constituted by a couple of templates and by a bending pin.
• 1 refers to the bending apparatus for bar-like metal sections 2, for example cut form bars or rolls.
• the apparatus 1 is provided with a bending assembly 3 served by a feeding assembly 4 and by a loading and unloading assembly 5 for the bent sections 2.
• the bending assembly 3 is substantially constituted by a bending head 6 constrained to a bench-shaped frame 7.
• this bending head 6 comprises a bending mandrel 8, mechanical stopping means 9 and an eccentric pin 10 suited to accomplish alternate angular runs around the bending mandrel 8 (see in particular fig. 5, 6).
• the bending assembly 3 comprises only one bending head 6, but it is possible to provide, according to the present invention, that more than one bending heads work in the same apparatus 1.
• the bending mandrel 8 substantially shapes a preferably cylindrical pin constrained at one base to a fixed disc 11 constrained in turn to the frame 7 in preferably horizontal position.
• the bending mandrel 8 is positioned at the rotational centre of the circular trajectory of the pin 10; but it is alternatively possible to provide that, according to need, the bending mandrel 8 is positioned away from said rotational centre of the pin 10.
• the stopping means 9 are positioned sideways as to the bending mandrel 8.
• the stopping means 9 shape an operational surface 12, preferably flat, suited to be struck by the section 2 at one directrix. This operational surface 12 is positioned orthogonal as to the fixed disc 11 and parallel to the feeding direction of the sections 2 to the bending head 6.
• the operational surface 12 is positioned inside the circular trajectory accomplished by said eccentric pin 10, on a secant plane to this circular trajectory, so as to be struck at least at one respective portion by the metal sections 2 in process of working, depending on the rotational direction of the eccentric pin 10.
• the operational surface 12 is positioned at a distance from the bending mandrel 8 which is substantially equal to the thickness of the metal sections 2 in process of working.
• the distance between the operational surface 12 of the stopping means 9 and the central mandrel 8 is suitable for defining a crossing central area 13 through which the sections 2 to be bent are longitudinally advanced.
• the operational surface 12 results protruding on the right and on the left as to said crossing central area 13 or, in a more advantageous way, is symmetric as to said central area 13, so that the previously cited opposite struck portions are substantially symmetric.
• the stopping means 9 further provide for a curved surface 14 opposite to the operational surface 12 and positioned at the edge of the fixed disc 11 , so as to be substantially lunette-like shaped.
• the stopping means 9 are constituted by a fixed body shaping the curved surface 14 and by an interchangeable spacer 15 carrying the operational surface 12; the body 14 and the spacer 15 are, for instance, connectable by means of a prismatic coupling (see fig. 7 and 8).
• the fixed disc 11 is associated in idle way to a rotating disc 16, under which the eccentric pin 10 is adjustably constrained.
• the rotating disc 16 is provided with a plurality of holes 17 positioned along a series of radii 17, in order to adjust the positioning of the eccentric pin 10.
• the rotating disc 16 is operated in rotation by actuator means of known type, not illustrated, so as to enable the eccentric pin 10 to accomplish alternate angular runs substantially around the central mandrel 8.
• the eccentric pin 10 is able to bend a portion of the section 2 protruding from the crossing central area 13 bounded by the outline of the mandrel 8 and by the operational surface 12 of the stopping means 9.
• the feeding assembly 4 laterally approached to the frame 7 carrying the bending assembly 3 (in particular see fig. 9, 10, 12, 13).
• the bending assembly 3 is directly served by a straightening and/or shearing machine or unit with no need of any feeding assembly 4.
• the feeding direction of the sections 2 to the bending operation can differ from the illustrated case, though involving no substantial change as to the apparatus according to the invention.
• the feeding assembly 4 can be advantageously provided with a roller plane 18 constrained to the fixed frame 19, on which the sections 2 are positioned with the axis orthogonal to the axis of the same rollers.
• the sections 2 to be bent are suited to be longitudinally translated from an inlet position to a final position, at which they are headed, preferably bounded by a fixed stopping element and placed on one side of the bending assembly 3. This translation occurs thanks to the rotation of the rollers of the plane 18, operated for instance by means of a belt or chain drive, wrapped around a couple of pulleys or gear-wheels driven by a motor drive.
• roller plane 18 is juxtaposed to a small preferably idle roller table 20, fixed to a protruding bracket 21 , in turn constrained to the frame 19.
• This roller table 20 is preferably less extended in transversal direction than the roller plane 18 is, as it is suited to support only the sections 2 intended to be bent in the same bending cycle. According to the illustrated case a couple of sections 2 are positioned on the roller table 20 (see fig. 9).
• the roller table 20 is positioned between the roller plane 18 and the bending assembly 3.
• a longitudinal tracking device 22 is further constrained to the same wall of the frame 19, on which the bracket 21 carrying the roller table 20 is fixed, which is suited to drag a transferring device 23 at suitable phase relationship.
• the transferring device 23 shapes a body 24 carrying a couple of protruding arms 25, suited to be operated in alternative opening and closing motion by actuator means not illustrated, for example by a fluid-dynamic cylinder or by an electromagnet, preferably contained inside the body 24, so as to realize a couple of jaws. It is sufficient that only one of the arms 25 is mobile, for instance pivoted on the body 24, so as to rotate towards opening or closing as to the arm remaining fixed.
• the protruding arms 25 provide, at their free end, gripping tools 26 suitable for intercepting and in case retaining a terminal portion of the sections 2 to be bent (fig. 5 and 6).
• the gripping tools 26 are constituted by a couple of jaws preferably having a tall and open shape so as to be able to seize the sections 2 both in front, by a terminal portion, and sideways by an intermediate portion (fig. 14).
• the gripping tools 26 comprise respective end stop plates 27 orthogonally protruding from the arms 25, suitable for pushing the sections 2 by their end portion.
• the body 24 is fixed to a first plate 28 coupled in turn with a second plate 29 by the interposition of elastic means 30 associated to respective screw-type fastening means 31.
• these means 30, 31 have the function to adjust the inclination of the longitudinal axis of the transferring device 23 as to the axis of the sections 2 fed to the bending head 6.
• the second plate 29 is in turn constrained by means of threaded sleeves 32 to transversal centring means 33, for example of worm gear type, for instance operated manually by means of the crank 34 (see fig. 6).
• transversal centring means 33 are suited to enable the transversal adjustment of the positioning of the transferring device 23 in order to centre it in the crossing central area 13.
• the transversal centring means 33 are furthermore constrained by means of sleeves 35 to a supporting arm 36 orthogonally carried by the cited longitudinal tracking device 22.
• This longitudinal tracking device 22 comprises a supporting plate 37 vertically positioned and carried sliding in longitudinal direction by means of a trolley 38 positioned at the top of the same.
• This trolley 38 substantially provides opposite little rollers 39 suited to roll along a longitudinal track 40 fixed to the frame 19.
• the supporting plate 37 provides further supporting means 41 coupled with the frame 19 by means of known rolling means.
• the supporting plate 37 is, as a rule, operated in alternate motion of approach and in case also of withdrawal as to the bending assembly 3, upon control of a motor drive 42 by means of linear drive means, for example of chain- or rack- type. According to the illustrated case this motor drive 42 is lowerly fixed to the supporting plate 37 at one side of the frame 19 and under the roller table 20.
• the loading and unloading assembly 5 for the sections 2 comprises a fixed slipway 43 and a swinging arm 44, which in case acts in combination with an auxiliary loading device 45.
• the fixed slipway 43 substantially shapes a fixed arm carried overhanging by the frame 7 of the bending assembly 3, upperly carrying an inclined surface 46, preferably flat, suitable to enable the sections 2 to roll by gravity from an upper position to a lower position, at which the same sections 2 result engaged in the crossing central area 13 previously described.
• the swinging arm 44 comprises a loading portion 47 extending beyond an unloading portion 48.
• the loading portion 47 is separated from the unloading portion 48 by means of a shoulder 49 suited to prevent the sections 2 from rolling towards the unloading portion 48, while lying on the loading portion 47.
• the swinging arm 44 is pivoted to the frame 7 at the axis 50 positioned laterally to the bending assembly 3, on opposite side as to the feeding assembly 4.
• a motor drive or actuator means of known type, not illustrated, controls the alternate operation of the swinging arm 44 from a lowered position, substantially horizontal, to an inclined lifted position.
• the loading portion 47 is situated beneath the idle roller table 20 (fig. 9).
• the loading portion 47 is suited to raise as regards to the level of the roller table 20 up to the cited lifted position, thus lifting the rods over the fixed slipway 43.
• the arm 44 keeps on raising, the rods beat by gravity against the shoulder 49 (fig. 10).
• the said loading portion 47 is suited to be positioned in a substantially parallel way as to the inclined surface 46 of the fixed slipway 43.
• the loading portion 47 is connected to the unloading portion 48 by means of a hinge 51.
• the loading portion 47 result active and in particular in solid with the unloading portion 48 when known blocking means, not illustrated, are inserted, thus preventing any swinging motion; on the contrary it results inactive and in particular swinging around the hinge 51 by its own weight, when these blocking means are disconnected. This disconnection is needed to avoid any interference with the sections 2, when they are lifted by the auxiliary loading device 45, or with the device 45 itself (fig. 13).
• the auxiliary loading device 45 comprises a horizontal mobile frame 52 suitable for supporting the sections 2 to be bent at respective spaced out portions and for translating between a lowered configuration, beneath the roller plane 18, and a lifted configuration for the transfer of the sections 2 directly to the fixed slipway 43.
• the mobile frame 52 is suited to be translated upon control at alternate motion by a linear actuator 53 articulated to the frame 19 and to a lever 54 solid with a shaft 55 supported by the frame 19.
• the shaft 55 solidly carries a lever assembly 56 lowerly articulated to the mobile frame 52 at a fixed axle 57.
• a mobile storing structure 61 suitable for receiving and sorting the bent sections 2 is preferably juxtaposed downstream to the bending assembly 3.
• This mobile storing structure 61 preferably shapes a frame sliding in longitudinal direction by means of rolling means 63 on tracks 62 fixed to the floor.
• the mobile storing structure 61 comprises a first space 64 and a second space 65 separated by dividing means 66 for the sorted lodging of respective bent sections 2.
• a swinging slipway 67 is upperly pivoted to the dividing means 66 and is suited to suitably close the first space 64.
• this swinging slipway 67 is, for example, manually operated between a closing position for the first space 64 and a lifted position suited to allow the sections 2 to fall into the same space 64 beneath.
• the sections 2 to be bent lie on the roller plane 18 of the feeding assembly 4 at an inlet position.
• the sections 2 are positioned with axis orthogonal to the axis of the rollers.
• the sections 2 advance in longitudinal direction till they halt against a reference stopping element, so that all sections 2 can be juxtaposed to the same reference surface, at the final configuration sideways to the bending assembly 3.
• the operator transfers by rolling just the quantity of still straight sections 2 onto the roller table 20, which is necessary to accomplish one bending cycle by means of the bending head 6 (see fig. 9).
• the same quantity of sections 2 has been bent and therefore stops at the bending head 6.
• the swinging arm 44 carrying active the loading portion 47, is lifted from the lowered configuration beneath the roller table 20. Thanks to this lifting the loading portion 47 first engages lowerly the sections 2 lying on the roller table 20, then it lifts them and tilts till it overcomes the inclined surface 46 of the fixed slipway 43. At the same time the unloading portion 48 of the swinging arm 44 lowerly engages the bent sections 2 and lifts them. Thanks to the inclination reached at the lifted configuration, the unloading portion 48 functions as slipway for the bent sections 2, which thus slip towards the mobile storing structure 61 (see fig. 10).
• the swinging arm 44 is lowered, during this motion, onto an intermediate position, at which the inclined surface 46 of the fixed slipway 43 lowerly engages the sections 2 to be bent.
• the loading portion 47 keeps on lowering , the sections 2 to be bent lean on the fixed slipway 43.
• the bent sections 2 slide from the unloading portion 48 to the mobile storing structure 61.
• the swinging slipway 67 appears in the closed configuration and so the bent sections 2 slide on it towards the second space 65. Should this swinging slipway 67 be in lifted configuration it is evident that the bent sections 2 would fall directly onto the first space 64.
• the sections 2 to be bent lie on the fixed slipway 43, roll downwards thanks to the inclined surface 46 down to the crossing central area 13 of the bending head 6 (see fig. 12).
• the transferring device 23 suitably centred by means of the transversal centring means 33 and the screw-type fastening means 31 , is juxtaposed to the bending head 6 thanks to the operation of the motor drive 42.
• the protruding arms 25 are suitably closed, so that the gripping tools 26 intercept and in case retain the terminal portion itself.
• the end stop plates 27 are suited to stop the terminal portion of the sections 2, so as, during the subsequent approaching motion of the transferring device 23, they are suited to push them towards the bending head 6, in suitable phase relationship as to the bending operation and in controlled way (see fig. 1).
• the eccentric pin 10 is in rest configuration or in a configuration not interfering with the sections 2.
• the eccentric pin 10 is rotated around the mandrel 8, while the stopping means 9 function as end stop for the sections 2, so as to accomplish a fist bend (fig. 2).
• the transferring device 23 keeps fixed while, during this phase, it retains the terminal portion of the sections 2. It is worth noting that according to the illustrated case the bend occurs by clockwise rotation of the eccentric pin 10. After the eccentric pin 10 has come back to the rest configuration, the transferring device 23 is furthermore brought near in order to push the intercepted portion of the sections 2 till the edge of the fixed disc 11. So a portion which is very close to the terminal one is inserted into the crossing central area 13 in order to be bent (see fig. 3, 3a).
• the sections 2 are steadily stopped by the stopping means 9 which, in this case, oppose the right portion of the operational surface 12, as regards to the central area 13.
• the latter solution advantageously allows to manufacture pieces wiht their last bent positioned closer to the end portion than by means of the previously described solution. In fact by this solution the curve is obtained from the end portion instead of an intermediate one.
• the operator takes the section to a stop against a suitable stopping element, in order to position its front end portion with respect to a point of reference or to a zero point.
• This stopping element is usually represented by a mobile stick positioned on the frame carrying the bending assembly 3. Otherwise it can occur that the operator has to position the centre of the section in centrally positioned pincers.
• the cycle goes on with the tightening of the sections by the gripping tools 26 of the transferring device 23.
• the jaws of the gripping tools 26 work by the upper portion and seize the section by a definite point determined by the apparatus managing program, (see fig. 14 and 14a).
• the gripping tools 26 of the transferring device 23 seize the section to be bent by a rear end. This rear end of the section is first positioned by the operator against stopping elements carried by the same transferring device 23, preferably positioned between both jaws of the gripping tools 26. The rear end of the section to be bent is tightened by the said gripping tools 26 of the transferring device 23.
• the advance is operated upon control of the same transferring device 23 so as to translate the section 2 in process of working in longitudinal direction, in suitable phase relationship as to the bending operation of the same section 2, accomplished by the bending assembly 3.
• the fist bend is made, by the angular displacement of the eccentric pin 10; when the desired bend is obtained, the eccentric pin 10 comes back to the initial position.
• the cited phases repeat in order to accomplish further bents up to the completion of the bent piece. It is worth observing that even the last bend can be accomplished according to the described sequence, thanks to the fact that the gripping tools 26 can overcome the bending assembly 3 and can be brought near very close the bending head 6.
• the described phases are repeated until the completion of the penultimate bent.
• the working cycle is halted and the intervention of the operator is required, for example advised by the emission of a suitable acoustic and/or visual signal, in order to retain the section in process of working on a plane; as an alternative to the manual support, it is possible to provide for further gripping means, for example of magnetic type, suitable for seizing the sections or simply for suitable supporting means.
• the cycle goes on by controlling the opening of the gripping tools 26 of the transferring device 23 in order to release the rear end of the section in process of working and the withdrawal of the same gripping tools 26 for avoiding any interference during the accomplishment of the last bend. So the eccentric pin 10 is free to rotate in opposite direction up to obtain the desired bend (see fig. 4a). After any further gripping means have opened, the bent piece is finally unloaded in automatic or manual way.
• the jaws of the gripping tools 26 of the transferring device 23 are opened out in order to release the previously seized portion of the section and the same gripping tools 26 are withdrawn till they engage the rear end of the section.
• the eccentric pin 10 is taken to an inactive position in order to let the section free.
• the transferring device 23 is operated again to advance in order to have the section translate in longitudinal direction, in suitable phase relationship with respect to the accomplishment of the latter bend.
• the gripping tools 26 are substituted by a simple end stop device, carried by the transferring device 23, and able to overcome the frame of the bending assembly 3 in order to push the sections in process of working till a position very close to the bending head 6.
• the controlled advance of the transferring device 23 is operated, in order to translate the section, pushed by the same end stop device, in longitudinal direction, in suitable phase relationship with respect to the bending operation of section portions, until the last bend is completed.
• the apparatus provides for a further way of loading the sections 2 onto the bending head 6, that is through the auxiliary loading device 45.
• the auxiliary loading device 45 lifts the mobile frame 52 thanks to the operation of the linear actuator 53, picks up the sections 2 to be bent and takes them close to the fixed slipway 43 (fig. 13).
• the blocking means for the loading portion 47 of the swinging arm 44 are disconnected and consequently this portion is inactive.
• only the unloading portion 48 is active, while the loading portion 47 swings beneath the swinging arm 44 by its own weight.
• the apparatus according to the invention reaches the aim of operating the bending of sections and the like in automatic way, at their ends and, in particular, up to 180° angles in bending opposite directions. This result is mainly due to the presence of the transferring device 23, which provides for setting side by side the end portions of the sections 2 to be bend to the bending head 6 in a very close way.
• the stopping means 9 allow to operate bends according to opposite bending directions, by exerting an effective stopping action on respective portions of the sections 2. Therefore the apparatus advantageously allows to accomplish different types of bends by the same bending head 6, while for this aim the known apparatuses require at least a couple of bending devices; in particular the apparatus reaches the aim of accomplishing bends very close to the section ends, which cannot be realized by the known apparatuses.
• the known apparatuses need to halt in order to substitute the central templates or the separate stopping elements.
• the bending assembly 3 can realize bends up to 180°, the so-called "hooks", on both section ends with no need to replace the stopping means.
• the apparatus according to the invention widens the range of products which can be realized and optimizes the working times, by reducing the duration of the halts. For this reason and for the structural simplicity it results less expensive than the usual apparatuses.
• the apparatus according to the invention is very versatile as it allows to bend sections 2 of any diameter and size. In fact the crossing central area 13 can be easily adjusted to the diameter of the sections simply substituting the interchangeable spacer 15. Moreover the sections 2 with reduced longitudinal dimensions can be perfectly bent thanks to the transferring device 23.
• a special feature of the apparatus is the fact that it is served by automatic loading and unloading devices suited to facilitate the operations, otherwise manual, of loading the bending head 6 and of unloading the bent sections 2.
• the mobile storing structure 61 enables both the storing and the transfer of the bent sections. These devices avoid manual operations which could be dangerous as well as exhausting.
• Materials adopted for the actual realization of the invention, as well as their shapes and sizes, can be various, depending on the requirements. Where technical features mentioned in any claim are followed by reference signs, those reference signs have been included for the sole purpose of increasing the intelligibility of the claims and accordingly, such reference signs do not have any limiting effect on the scope of each element identified by way of example by such reference signs.

Landscapes

• Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• Bending Of Plates, Rods, And Pipes (AREA)

Applications Claiming Priority (2)

Publications (2)

Family

ID=36326196

Family Applications (1)

Country Status (3)

Families Citing this family (7)

Family Cites Families (4)

• 2005
  • 2005-02-15 IT ITBO20050071 patent/ITBO20050071A1/it unknown
• 2006
  • 2006-02-14 EP EP06711431.4A patent/EP1855820B1/de not_active Not-in-force
  • 2006-02-14 WO PCT/IT2006/000077 patent/WO2006087755A1/en active Application Filing

Non-Patent Citations (1)

Also Published As

Similar Documents

Legal Events