EP1837084A2 - Dispositif destiné au revêtement par pulvérisation de pièces à usiner - Google Patents

Dispositif destiné au revêtement par pulvérisation de pièces à usiner Download PDF

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Publication number
EP1837084A2
EP1837084A2 EP07004727A EP07004727A EP1837084A2 EP 1837084 A2 EP1837084 A2 EP 1837084A2 EP 07004727 A EP07004727 A EP 07004727A EP 07004727 A EP07004727 A EP 07004727A EP 1837084 A2 EP1837084 A2 EP 1837084A2
Authority
EP
European Patent Office
Prior art keywords
spray
injection units
injection
nozzles
coating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP07004727A
Other languages
German (de)
English (en)
Other versions
EP1837084A3 (fr
EP1837084B1 (fr
Inventor
Rudolf Ledvina
Michael Rödder
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Intec Lackiersysteme GmbH
Original Assignee
Intec Lackiersysteme GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Intec Lackiersysteme GmbH filed Critical Intec Lackiersysteme GmbH
Publication of EP1837084A2 publication Critical patent/EP1837084A2/fr
Publication of EP1837084A3 publication Critical patent/EP1837084A3/fr
Application granted granted Critical
Publication of EP1837084B1 publication Critical patent/EP1837084B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0463—Installation or apparatus for applying liquid or other fluent material to moving work of indefinite length
    • B05B13/0468—Installation or apparatus for applying liquid or other fluent material to moving work of indefinite length with reciprocating or oscillating spray heads
    • B05B13/0473—Installation or apparatus for applying liquid or other fluent material to moving work of indefinite length with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0463—Installation or apparatus for applying liquid or other fluent material to moving work of indefinite length
    • B05B13/0494—Installation or apparatus for applying liquid or other fluent material to moving work of indefinite length with spray heads being moved along a closed path
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/14—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means with multiple outlet openings; with strainers in or outside the outlet opening
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/04—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material to opposite sides of the work

Definitions

  • the invention relates to a device for spray coating of workpieces, in particular of metal components such as sheets, which are transported over a conveyor line and thereby coated by moving transversely to this conveyor line spray nozzles, the two or more separate, each equipped with at least one spray back and forth are arranged movable syringe units.
  • a spray coating apparatus is described, which is suitable for both sides spray coating, in particular with paints, of elongated workpieces such as sheets, profile bar and / or the like.
  • This device has a spray chamber, in which a head side provided, working with downwardly directed spray jet paint spray gun and a bottom side working with upwardly directed spray jet paint spray gun are arranged.
  • a Zubring conveyor line is provided below the downwardly directed spray gun, which is formed by individual conveyor rollers.
  • the opposite of the conveyor line arranged spray gun is located behind the last seen in the conveying direction conveyor roller.
  • a sheet is painted on the top and bottom sides of the conveyor line during transport.
  • an eccentrically mounted support roller is provided, which should raise the workpiece at its front longitudinal edge from the lowered position again at the level of the transfer point to an endless conveyor.
  • the spray nozzles are aligned vertically to the conveyor line.
  • both workpiece-specific and procedural tasks are to be solved in coating processes and the equipment required for this purpose.
  • the workpiece itself should be coated as uniformly as possible, in particular free of defects, which faces the desire for the greatest possible throughput speed in order to minimize the coating costs.
  • the introduced into the coating device workpieces are already pretreated, z. B. by blasting process to eliminate the skin on sheets.
  • the scale-free and dust-free delivered workpieces can reach throughput speeds of 4 to 6 m / min.
  • spray lugs In order to ensure a sufficient surface coating during such pass speeds, spray lugs must be generated by nozzles according to the angular size and the nozzles are passed over the workpiece with a sufficiently large transverse velocity. Limits of the nozzle running speeds are approximately in the range of 1.2 to 1.4 m / s, since at higher injection speeds, the spray lug too inhomogeneous and thus the coating is too uneven.
  • Machining objects are in particular sheets whose thickness can be between 4 and 160 mm for lengths of 2.5 m to 24 m and widths of 1.5 m to 4.5 m.
  • sheets whose thickness can be between 4 and 160 mm for lengths of 2.5 m to 24 m and widths of 1.5 m to 4.5 m.
  • For thin sheets work with a correspondingly good support, which counteracts the deflection.
  • a plurality of spray nozzles are arranged on a transversely movable to the conveying direction of the workpiece traverse nozzles, which can be divided into two groups, of which a first group by 45 ° to one direction and the other group by 45 ° the other direction is inclined.
  • the first group of nozzles spray, whereas on the way back the traverse sprays the second group of nozzles.
  • Problematic with this alternating spray processing are the respective transition times or connection areas when changing the spray treatment of the first group of nozzles to the second group of nozzles.
  • this device has on a coating side of the metal component two injection units, which are simultaneously guided in a single common plane of movement so that they pass through a closed path, wherein carried out in one direction of motion spray coatings and on the way back the injection units, preferably at a higher speed, can be guided past the other injection unit.
  • the described device initially results in that the nozzles of two separate injection units each only in one direction of movement, for. B. on the way, inject, however, are parked on the way back. As a result, the coating result is uniform. Achievable conveying speeds can be 10 m / min and more.
  • the return path is traversed faster, so that the spraying device can be positioned exactly before resuming the injection process in a further zone of the conveyed workpiece.
  • the common plane of movement is vertical to the conveying direction, ie in a horizontal conveying direction, the injection units are moved on the way in spraying near the workpiece, then raised or lowered and on the Way back to the other injection unit, which has now taken up the spraying activity, led past.
  • the device according to the invention can be designed so that each two injection units are arranged on opposite sides of the conveyor line, which are guided in the manner described above.
  • the existing injection units are driven by two motors, the different running speeds are realized by frequency converter.
  • the attached to the injection unit nozzles are inclined at an angle of 30 ° to 60 °, in particular 45 ° to the direction of movement, which has the advantage that vertically standing surface pieces are equally achieved as horizontal workpiece surfaces during spraying. Since only spraying in one direction of movement, all the nozzles are inclined in the same direction, optionally an inclination adjustment of the nozzles can be provided.
  • the injection device according to the invention is arranged in a cabin which has openings for the supply and removal of the workpiece parts.
  • roller conveyors are provided for the conveyance of the workpiece parts and for the conveyance belt endless conveyors.
  • the relative position of the injection units to the coating material on an existing measuring device detectable and the distance of the injection units to the coating material controlled or regulated. In this way, the same optimum coating distance is always to be ensured.
  • the spray coating device has a total of four injection units 10, 11, 12 and 13, of which two injection units 10, 11 are arranged above a sheet 14 to be coated and two injection units 12, 13 below the sheet 14 to be painted.
  • Each of the injection units 10 to 13 has in the illustrated embodiment, two nozzles 15, 16, which are supplied with supply means not shown in detail with a coating agent.
  • the injection units 10 to 13 are, as indicated by arrows 17 to 20, back and forth in the leaf level, further, as shown in FIGS. 1 and 2, adjustable in height.
  • the injection units 10 and 12 are in their starting position, ie next possible and with a set distance to be sprayed workpiece (plate 14).
  • the injection units 10 and 12 are guided from left to right (corresponding to the illustration in FIG. 1).
  • the sheet 14 is uniformly painted from above and below.
  • the sheet is transported further in a direction perpendicular to the plane of the drawing, with the sheet advancing speed being about 3 to 10 m / min, while the speed of movement of the injection units is 1 m / s or less during painting.
  • the injection unit 11 is raised or the injection unit 13 is lowered and transported in each case greater distance from the plate 14 with a higher recirculation rate of, for example, 1.5 m / s to the starting position (left in Fig. 1 at the edge of the sheet), after which the injection units are lowered or raised again in the direction of the sheet 14.
  • the distance to the To be painted workpiece is determined by means of measuring devices and kept constant during painting.
  • the injection units 10, 11 and 12, 13 are all in a single plane, which is perpendicular to the conveying plane and cross-sectional plane of the sheet (14).
  • the injection units 10 and 11 are guided on a closed, approximately rectangular path, which describes a plane which is perpendicular to the workpiece plane.
  • the spray cones are referred to, which are formed during spray coating.
  • each spraying device has so many juxtaposed nozzles that a predetermined correspondingly large strip of the workpiece to be coated is detected.
  • the feed rate of the workpiece 14, the spray cone and the detected spray width and the feed rate of the injection units 10 to 13 are coordinated.
  • the sheet 14 is painted only at a feed direction of the nozzles 15 and 16, which is why all the nozzles are inclined in the same direction.
  • a significantly higher feed rate is selected, which can be up to twice as large as the feed rate.

Landscapes

  • Spray Control Apparatus (AREA)
EP07004727A 2006-03-24 2007-03-08 Dispositif destiné au revêtement par pulvérisation de pièces à usiner Not-in-force EP1837084B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102006014101A DE102006014101A1 (de) 2006-03-24 2006-03-24 Vorrichtung zur Spritzbeschichtung von Werkstücken

Publications (3)

Publication Number Publication Date
EP1837084A2 true EP1837084A2 (fr) 2007-09-26
EP1837084A3 EP1837084A3 (fr) 2008-07-02
EP1837084B1 EP1837084B1 (fr) 2010-05-19

Family

ID=38109630

Family Applications (1)

Application Number Title Priority Date Filing Date
EP07004727A Not-in-force EP1837084B1 (fr) 2006-03-24 2007-03-08 Dispositif destiné au revêtement par pulvérisation de pièces à usiner

Country Status (3)

Country Link
EP (1) EP1837084B1 (fr)
AT (1) ATE468177T1 (fr)
DE (2) DE102006014101A1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019004961A3 (fr) * 2017-03-07 2019-03-21 Demaksan Deri̇ İnşaat San.Mak.San.Ve Ti̇c.Ltd.Şti̇. Système de peinture par le procédé « zag plus »
CN116532334A (zh) * 2023-04-14 2023-08-04 联德(广州)机械有限公司 铝型材喷涂工艺及喷涂生产线

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2323572A1 (de) 1973-05-10 1974-11-28 Walther Fa Richard C Spritz-beschichtungs-vorrichtung
DE3420633A1 (de) 1984-06-02 1985-12-05 Ulrich 5600 Wuppertal Köhne Vorrichtung zur spritzbeschichtung von werkstuecken

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB954946A (en) * 1962-01-11 1964-04-08 Kitchin & Company Ltd Improvements in or relating to the spraying of sheet-like material
DE2249330A1 (de) * 1972-10-07 1974-04-11 Hoechst Ag Verfahren und vorrichtung zur kontinuierlichen fixierung von drucken und klotzfaerbungen auf polyesterfasern und deren mischung mit cellulosefasern
ES2016535A6 (es) * 1989-10-17 1990-11-01 Barberan Sa Instalacion de proyeccion a pistola de tinte o barnices sobre piezas irregulares.
DE4023176A1 (de) * 1990-07-20 1992-01-23 Behr Industrieanlagen Verfahren und einrichtung zum automatischen erzeugen von parallelen bahnen
IT251168Y1 (it) * 2000-10-11 2003-11-04 Cefla Coop Macchina universale per la verniciatura automatica di pannelli od altri manufatti di forma semplice o complessa, sia in movimento che fermi
DE202004021737U1 (de) * 2003-07-18 2010-07-22 Abb As Farbauftragssystem
DE102005027236A1 (de) * 2005-06-13 2006-12-21 Dürr Systems GmbH Applikationsroboter mit mehreren Applikationsgeräten

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2323572A1 (de) 1973-05-10 1974-11-28 Walther Fa Richard C Spritz-beschichtungs-vorrichtung
DE3420633A1 (de) 1984-06-02 1985-12-05 Ulrich 5600 Wuppertal Köhne Vorrichtung zur spritzbeschichtung von werkstuecken

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019004961A3 (fr) * 2017-03-07 2019-03-21 Demaksan Deri̇ İnşaat San.Mak.San.Ve Ti̇c.Ltd.Şti̇. Système de peinture par le procédé « zag plus »
CN116532334A (zh) * 2023-04-14 2023-08-04 联德(广州)机械有限公司 铝型材喷涂工艺及喷涂生产线

Also Published As

Publication number Publication date
DE502007003817D1 (de) 2010-07-01
EP1837084A3 (fr) 2008-07-02
EP1837084B1 (fr) 2010-05-19
DE102006014101A1 (de) 2007-09-27
ATE468177T1 (de) 2010-06-15

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