EP1837084B1 - Dispositif destiné au revêtement par pulvérisation de pièces à usiner - Google Patents

Dispositif destiné au revêtement par pulvérisation de pièces à usiner Download PDF

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Publication number
EP1837084B1
EP1837084B1 EP07004727A EP07004727A EP1837084B1 EP 1837084 B1 EP1837084 B1 EP 1837084B1 EP 07004727 A EP07004727 A EP 07004727A EP 07004727 A EP07004727 A EP 07004727A EP 1837084 B1 EP1837084 B1 EP 1837084B1
Authority
EP
European Patent Office
Prior art keywords
spray
nozzles
spray devices
coating
path
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP07004727A
Other languages
German (de)
English (en)
Other versions
EP1837084A3 (fr
EP1837084A2 (fr
Inventor
Rudolf Ledvina
Michael Rödder
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Intec Lackiersysteme GmbH
Original Assignee
Intec Lackiersysteme GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Intec Lackiersysteme GmbH filed Critical Intec Lackiersysteme GmbH
Publication of EP1837084A2 publication Critical patent/EP1837084A2/fr
Publication of EP1837084A3 publication Critical patent/EP1837084A3/fr
Application granted granted Critical
Publication of EP1837084B1 publication Critical patent/EP1837084B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0463—Installation or apparatus for applying liquid or other fluent material to moving work of indefinite length
    • B05B13/0468—Installation or apparatus for applying liquid or other fluent material to moving work of indefinite length with reciprocating or oscillating spray heads
    • B05B13/0473—Installation or apparatus for applying liquid or other fluent material to moving work of indefinite length with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0463—Installation or apparatus for applying liquid or other fluent material to moving work of indefinite length
    • B05B13/0494—Installation or apparatus for applying liquid or other fluent material to moving work of indefinite length with spray heads being moved along a closed path
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/14—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means with multiple outlet openings; with strainers in or outside the outlet opening
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/04—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material to opposite sides of the work

Definitions

  • the invention relates to a device for spray coating of workpieces, in particular of metal components such as sheets, which can be transported via a conveying path and in this case by transversely movable to this conveyor line spray nozzles are coated on two or more separate, each equipped with at least one spray back and forth are arranged movable syringe units.
  • a spray coating apparatus is described, which is suitable for both sides spray coating, in particular with paints, of elongate workpieces such as sheets, profile bar and / or the like.
  • This device has a spray chamber, in which a head side provided, working with downwardly directed spray jet paint spray gun and a bottom side working with upward spray jet paint spray gun are arranged.
  • a Zubring conveyor line is provided below the downwardly directed spray gun, which is formed by individual conveyor rollers.
  • the opposite of the conveyor line arranged spray gun is located behind the last seen in the conveying direction conveyor roller. A sheet is painted on the top and bottom sides of the conveyor line during transport.
  • an eccentrically mounted support roller is provided, which should raise the workpiece at its front longitudinal edge from the lowered position again at the level of the transfer point to an endless conveyor.
  • the spray nozzles are aligned vertically to the conveyor line.
  • FIG. 1 Another spray coating apparatus is described in US 5,256,074 GB 954,946 discloses, can be coated with the workpieces having a non-uniform border.
  • the workpiece is mounted on a treadmill above which a plurality of spray nozzles are arranged to be movable.
  • the device has a rotor with a basically arbitrary number of rotor blades, at the end of each of which a nozzle and a measuring device are arranged. By means of the measuring device can be checked whether a part of the workpiece to be coated is positioned below the nozzle or not. By rotating the rotor and simultaneously moving the workpiece in the transport direction, this should be coated with a suitable choice of the appropriate speeds.
  • both workpiece-specific and procedural tasks are to be solved in coating processes and the equipment required for this purpose.
  • the workpiece itself should be coated as uniformly as possible, in particular free of defects, which faces the desire for the greatest possible throughput speed in order to minimize the coating costs.
  • the introduced into the coating device workpieces are already pretreated, z. B. by blasting process to eliminate the skin on sheets.
  • the scale-free and dust-free delivered workpieces can reach throughput speeds of 4 to 6 m / min.
  • spray lugs In order to ensure a sufficient surface coating during such pass speeds, spray lugs must be generated by nozzles according to the angular size and the nozzles are passed over the workpiece with a sufficiently large transverse velocity. Limits of the nozzle running speeds are approximately in the range of 1.2 to 1.4 m / s, since at higher injection speeds, the spray lug too inhomogeneous and thus the coating is too uneven.
  • Machining objects are in particular sheets whose thickness can be between 4 and 160 mm for lengths of 2.5 m to 24 m and widths of 1.5 m to 4.5 m.
  • sheets whose thickness can be between 4 and 160 mm for lengths of 2.5 m to 24 m and widths of 1.5 m to 4.5 m.
  • For thin sheets work with a correspondingly good support, which counteracts the deflection.
  • a plurality of spray nozzles are arranged on a transversely movable to the conveying direction of the workpiece traverse nozzles, which can be divided into two groups, of which a first group by 45 ° to one direction and the other group by 45 ° the other direction is inclined.
  • the first group of nozzles spray, whereas on the way back the traverse sprays the second group of nozzles.
  • Problematic with this alternating spray processing are the respective transition times or connection areas when changing the spray treatment of the first group of nozzles to the second group of nozzles.
  • this device has on a coating side of the workpiece two injection units, which are simultaneously feasible in a single common plane of movement such that they pass through a closed path, wherein carried out in one direction of motion spray coatings and on the way back the injection units, preferably at a higher speed, can be guided past the other injection unit.
  • the common plane of movement is vertical to the conveying direction, i. H. in a horizontal conveying direction, the injection units are moved on the way in spraying near the workpiece on the way, then raised or lowered and passed on the way back to the other injection unit, which has now taken up the spraying activity.
  • the described device initially results in that the nozzles of two separate injection units each only in one direction of movement, for. B. on the way, inject, however, are parked on the way back. As a result, the coating result is uniform. Achievable conveying speeds can be 10 m / min and more.
  • the return path is traversed faster, so that the spraying device can be positioned exactly before resuming the injection process in a further zone of the conveyed workpiece.
  • the device according to the invention can be designed so that each two injection units are arranged on opposite sides of the conveyor line, which are guided in the manner described above.
  • the existing injection units are driven by two motors, the different running speeds are realized by frequency converter.
  • the attached to the injection unit nozzles are inclined at an angle of 30 ° to 60 °, in particular 45 ° to the direction of movement, which has the advantage that vertically standing surface pieces are equally achieved as horizontal workpiece surfaces during spraying. Since only spraying in one direction of movement, all the nozzles are inclined in the same direction, optionally an inclination adjustment of the nozzles can be provided.
  • the injection device according to the invention is arranged in a cabin which has openings for the supply and removal of the workpiece parts.
  • roller conveyors are provided for the conveyance of the workpiece parts and for the conveyance belt endless conveyors.
  • the relative position of the injection units to the coating material on an existing measuring device detectable and the distance of the injection units to the coating material controlled or regulated. In this way, the same optimum coating distance is always to be ensured.
  • the spray coating device has a total of four injection units 10, 11, 12 and 13, of which two injection units 10, 11 are arranged above a sheet 14 to be coated and two injection units 12, 13 below the sheet 14 to be painted.
  • Each of the injection units 10 to 13 has in the illustrated embodiment, two nozzles 15, 16, which are supplied with supply means not shown in detail with a coating agent.
  • the injection units 10 to 13 are, as indicated by arrows 17 to 20, back and forth in the leaf level, further, as shown Fig. 1 and 2 visible, adjustable in height.
  • Fig. 1 are the injection units 10 and 12 in their starting position, ie next possible and set distance to be sprayed workpiece (plate 14). During the injection process, the injection units 10 and 12 from left to right (as shown in FIG Fig. 1 ) guided.
  • the sheet 14 is uniformly painted from above and below.
  • the sheet is transported further in a direction perpendicular to the plane of the drawing, with the sheet traveling at about 3 to 10 m / min, while the speed of the injection units is 1 m / s or less during painting.
  • the injection unit 11 is raised or the injection unit 13 is lowered and transported in each case greater distance from the plate 14 with a higher recirculation rate of, for example, 1.5 m / s to the starting position (in Fig. 1 left on the sheet edge), after which the injection units are lowered or raised again in the direction of the sheet 14.
  • the distance to the To be painted workpiece is determined by means of measuring devices and kept constant during painting.
  • the injection units 10, 11 and 12, 13 all lie in a single plane, which is perpendicular to the conveying plane and cross-sectional plane of the sheet (14).
  • the injection units 10 and 11 are guided on a closed, approximately rectangular path, which describes a plane which is perpendicular to the workpiece plane.
  • the spray cones are referred to, which are formed during spray coating.
  • each spraying device has so many juxtaposed nozzles that a predetermined correspondingly large strip of the workpiece to be coated is detected.
  • the feed rate of the workpiece 14, the spray cone and the detected spray width and the feed rate of the injection units 10 to 13 are coordinated.
  • the sheet 14 is painted only at a feed direction of the nozzles 15 and 16, which is why all the nozzles are inclined in the same direction.
  • a significantly higher feed rate is selected, which can be up to twice as large as the feed rate.

Landscapes

  • Spray Control Apparatus (AREA)

Claims (8)

  1. Dispositif pour le revêtement par pulvérisation de pièces (14), en particulier d'éléments métalliques, tels que tôles, qui sont transportées sur une voie de transport et qui, lors de cela, sont revêtues à l'aide de buses de pulvérisation (15, 16) qui sont déplacées transversalement à cette voie de transport et sont disposées sur deux ou plusieurs unités de pulvérisation (10 à 13) séparées, équipées chacune d'au moins une buse de pulvérisation et aptes à être actionnées d'un mouvement de va-et-vient, caractérisé par le fait que, d'un côté de revêtement de la pièce (14), deux unités de pulvérisation (10, 11 ; 12, 13) sont guidées simultanément dans un même plan unique de mouvement de manière à parcourir une trajectoire fermée, des revêtements par pulvérisation pouvant être réalisés dans une direction de mouvement et, sur le chemin de retour, les unités de pulvérisation pouvant défiler, de préférence à une vitesse plus importante, devant l'autre unité de pulvérisation, ledit plan commun de mouvement étant situé verticalement à la direction de transport.
  2. Dispositif selon la revendication 1, caractérisé par respectivement deux unités de pulvérisation de côtés opposés de la voie de transport.
  3. Dispositif selon l'une quelconque des revendications 1 ou 2, caractérisé par le fait que lesdites unités de pulvérisation (10 à 13) peuvent être déplacées à des vitesses de 1,4 m/s au maximum, de préférence de ≤ 1 m/s pour le revêtement par pulvérisation et de ≥ 1,5 m/s, de préférence de ≥ 2 m/s sur le chemin de retour.
  4. Dispositif selon l'une quelconque des revendications 1 à 3, caractérisé par le fait que lesdites unités de pulvérisation (10 à 13) peuvent être entraînées par deux moteurs.
  5. Dispositif selon l'une quelconque des revendications 1 à 4, caractérisé par le fait que les buses (15, 16) fixées sur l'unité de pulvérisation sont inclinées à un angle compris entre 30° et 60°, de préférence de 45° par rapport à la direction de mouvement.
  6. Dispositif selon l'une quelconque des revendications 1 à 5, caractérisé par le fait que les dispositifs de pulvérisation sont disposés dans une cabine qui est pourvue d'ouvertures pour amener et évacuer les pièces.
  7. Dispositif selon l'une quelconque des revendications 1 à 6, caractérisé par le fait que les pièces sont amenées en les transportant sur des tabliers à rouleaux et sont évacuées en les transportant sur une bande transporteuse sans fin.
  8. Dispositif selon l'une quelconque des revendications 1 à 7, caractérisé par le fait que la position relative des unités de pulvérisation par rapport aux éléments à revêtir peut être détectée par l'intermédiaire d'un dispositif de mesure et que la distance séparant celles-ci des éléments à revêtir peut être commandée ou réglée.
EP07004727A 2006-03-24 2007-03-08 Dispositif destiné au revêtement par pulvérisation de pièces à usiner Not-in-force EP1837084B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102006014101A DE102006014101A1 (de) 2006-03-24 2006-03-24 Vorrichtung zur Spritzbeschichtung von Werkstücken

Publications (3)

Publication Number Publication Date
EP1837084A2 EP1837084A2 (fr) 2007-09-26
EP1837084A3 EP1837084A3 (fr) 2008-07-02
EP1837084B1 true EP1837084B1 (fr) 2010-05-19

Family

ID=38109630

Family Applications (1)

Application Number Title Priority Date Filing Date
EP07004727A Not-in-force EP1837084B1 (fr) 2006-03-24 2007-03-08 Dispositif destiné au revêtement par pulvérisation de pièces à usiner

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EP (1) EP1837084B1 (fr)
AT (1) ATE468177T1 (fr)
DE (2) DE102006014101A1 (fr)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019004961A2 (fr) * 2017-03-07 2019-01-03 Demaksan Deri̇ İnşaat San.Mak.San.Ve Ti̇c.Ltd.Şti̇. Système de peinture par le procédé « zag plus »
CN116532334A (zh) * 2023-04-14 2023-08-04 联德(广州)机械有限公司 铝型材喷涂工艺及喷涂生产线

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB954946A (en) * 1962-01-11 1964-04-08 Kitchin & Company Ltd Improvements in or relating to the spraying of sheet-like material
DE2249330A1 (de) * 1972-10-07 1974-04-11 Hoechst Ag Verfahren und vorrichtung zur kontinuierlichen fixierung von drucken und klotzfaerbungen auf polyesterfasern und deren mischung mit cellulosefasern
DE2323572A1 (de) 1973-05-10 1974-11-28 Walther Fa Richard C Spritz-beschichtungs-vorrichtung
DE3420633A1 (de) * 1984-06-02 1985-12-05 Ulrich 5600 Wuppertal Köhne Vorrichtung zur spritzbeschichtung von werkstuecken
ES2016535A6 (es) * 1989-10-17 1990-11-01 Barberan Sa Instalacion de proyeccion a pistola de tinte o barnices sobre piezas irregulares.
DE4023176A1 (de) * 1990-07-20 1992-01-23 Behr Industrieanlagen Verfahren und einrichtung zum automatischen erzeugen von parallelen bahnen
IT251168Y1 (it) * 2000-10-11 2003-11-04 Cefla Coop Macchina universale per la verniciatura automatica di pannelli od altri manufatti di forma semplice o complessa, sia in movimento che fermi
DE202004021742U1 (de) * 2003-07-18 2010-09-02 Abb As Farbauftragssystem
DE102005027236A1 (de) * 2005-06-13 2006-12-21 Dürr Systems GmbH Applikationsroboter mit mehreren Applikationsgeräten

Also Published As

Publication number Publication date
DE102006014101A1 (de) 2007-09-27
DE502007003817D1 (de) 2010-07-01
ATE468177T1 (de) 2010-06-15
EP1837084A3 (fr) 2008-07-02
EP1837084A2 (fr) 2007-09-26

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