EP1819826A1 - Procede pour produire une dispersion de polyamide aqueuse - Google Patents

Procede pour produire une dispersion de polyamide aqueuse

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Publication number
EP1819826A1
EP1819826A1 EP05810369A EP05810369A EP1819826A1 EP 1819826 A1 EP1819826 A1 EP 1819826A1 EP 05810369 A EP05810369 A EP 05810369A EP 05810369 A EP05810369 A EP 05810369A EP 1819826 A1 EP1819826 A1 EP 1819826A1
Authority
EP
European Patent Office
Prior art keywords
compound
acid
dicarboxylic acid
aqueous
diamine compound
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
EP05810369A
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German (de)
English (en)
Inventor
Xiang-Ming Kong
Motonori Yamamoto
Dietmar HÄRING
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BASF SE
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BASF SE
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Publication date
Application filed by BASF SE filed Critical BASF SE
Publication of EP1819826A1 publication Critical patent/EP1819826A1/fr
Withdrawn legal-status Critical Current

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
    • C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
    • C08G69/26—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids
    • C08G69/28—Preparatory processes
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
    • C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
    • C08G69/04—Preparatory processes
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P13/00—Preparation of nitrogen-containing organic compounds
    • C12P13/02—Amides, e.g. chloramphenicol or polyamides; Imides or polyimides; Urethanes, i.e. compounds comprising N-C=O structural element or polyurethanes

Definitions

  • the present invention is a process for the preparation of an aqueous polyamide dispersion, which is characterized in that in an aqueous medium
  • an enzyme C which catalyzes a polycondensation reaction of diamine compound A and dicarboxylic acid B and d) a dispersant D, and also e) optionally a slightly water-soluble organic solvent E.
  • Aqueous polyamide dispersions are widely used, for example, for the production of hot melt adhesives, coating formulations, printing inks, paper coating slips, etc.
  • aqueous polyamide dispersions are well known.
  • the preparation is generally carried out in such a way that an organic diamine compound and a dicarboxylic acid compound is converted to a polyamide compound.
  • This polyamide compound is then in a subsequent step usually first in a polyamide melt and then dispersed with the aid of organic solvents and / or dispersants by various methods in an aqueous medium to form a so-called secondary dispersion. If a solvent is used, this must be distilled off again after the dispersing step (see, for example, DE-AS 1028328, US Pat. No. 2,951,054, US Pat. No. 3,130,181, US Pat. No. 4,886,844, US Pat. No. 5,236,996, US Pat 6,777,488, WO 97/47686 or WO 98/44062).
  • aqueous polyamide dispersions are generally multi-stage and technically as well as energetically very expensive.
  • the resulting polyamide solutions are extremely viscous and therefore poorly manageable or poorly dispersible in an aqueous medium. It is an object of the present invention to provide a novel process for the preparation of aqueous polyamide dispersions which comprises the aqueous polyamide dispersions in aqueous medium directly from the diamine and dicarboxylic acid components without additional dispersion / distillation stage Yields provides.
  • Suitable organic diamine compound A are all organic diamine compounds which have two primary or secondary amino groups, preference being given to primary amino groups.
  • the organic backbone having the two amino groups may have a C 2 -C 2 0-aliphatic, C 3 -C 20 -cycloaliphatic, aromatic or heteroaromatic structure.
  • Examples of compounds having two primary amino groups are 1,2-diaminoethane, 1, 3-diaminopropane, 1, 2-diaminopropane, 2-methyl-1,3-diaminopropane, 2,2-dimethyl-1,3-diaminopropane ( Neopentyldiamine), 1, 4-diaminobutane, 1, 2-diaminobutane, 1, 3-diaminobutane, 1-methyl-1,4-diaminobutane, 2-methyl-1,4-diaminobutane, 2,2-dimethyl-1,4 diaminobutane, 2,3-dimethyl-1,4-diaminobutane, 1,5-diaminopentane, 1,2-diaminopentane, 1,3-diaminopentane, 1,4-diaminopentane, 2-methyl-1,5-diaminopentane, 3 -Methyl-1,5-
  • organic dicarboxylic acid compound B in principle all C 2 -C 4 o-aliphatic, C 3 -C 2 o-cycloaliphatic, aromatic or heteroaromatic compounds can be used. which have two carboxylic acid groups (carboxy groups) or derivatives thereof.
  • derivatives are especially C 1 -C 0 -AIkVl-, preferably methyl, ethyl, n-propyl or isopropyl, mono- or diesters of the aforementioned dicarboxylic acids, the corresponding dicarboxylic acid halides, especially the dicarboxylic acid dichlorides and the corresponding dicarboxylic anhydrides.
  • Examples of such compounds are ethanedioic acid (oxalic acid), propanedioic acid (malonic acid), butanedioic acid (succinic acid), pentanedioic acid (glutaric acid), hexanedioic acid (adipic acid), heptanedioic acid (pimelic acid), octanedioic acid (suberic acid), nonanedioic acid (azelaic acid), decanedioic acid (sebacic acid ), Undecanedioic acid, dodecanedioic acid, tridecanedioic acid (brassylic acid), C 32 -dimer fatty acid (commercial product from Cognis Corp., USA) benzene-1, 2-dicarboxylic acid (phthalic acid), benzene-1,3-dicarboxylic acid (isophthalic acid) or benzene-1, 4-dicarboxylic acid
  • dicarboxylic acids in particular butanedioic acid, hexanedioic acid, decanedioic acid, dodecanedioic acid, terephthalic acid and / or isophthalic acid or their corresponding dimethyl esters are preferably used.
  • the proportions of diamine compound A and the dicarboxylic acid compound B are chosen such that the molar ratio of dicarboxylic acid compound B to diamine compound A is 0.5 to 1.5, usually 0.8 to 1.3, often 0.9 to 1.1 and often 0.95 to 1.05. It is particularly favorable if the molar ratio is 1, ie the same number of amino groups as carboxy groups or groups derived therefrom (for example ester groups [-CO 2 -alkyl] or carbonyl halides [-CO-Hal]) are present.
  • enzyme C all enzymes which are able to catalyze a polycondensation reaction of diamine compound A and dicarboxylic acid compound B in an aqueous medium can be used as enzyme C in principle.
  • Particularly suitable as enzyme C are hydrolases [EC 3.x.x.x], for example esterases [EC 3.1.X.X], proteases [EC 3.4.x.x] and / or hydrolases which react with other C-N bonds as peptide bonds.
  • carboxyesterases [EC 3.1.1.1] and / or lipases [EC 3.1.1.3] are used according to the invention.
  • lipomas from Achromobacter sp., Aspergillus sp., Candida sp., Candida antarctica, Mucor sp., Penicilium sp., Geotricum sp., Rhizopus sp, Burkholderia sp., Pseudomonas sp., Pseudomonas cepacia, Thermomyces sp , Porcine pancreas or wheat germ, and carboxyesterases from Bacillus sp., Pseudomonas sp., Burkholderia sp., Mucor sp., Saccharomyces sp., Rhizopus sp., Thermoanaerobium sp., Pork liver or horse liver.
  • Lipase from Pseudomonas cepacia, Burkholderia platarii or Candida antarctica is preferably in free and / or immobilized form (for example Novozym ® 435 from. Novozymes A / S, Denmark) are used.
  • the total amount of enzymes C used is usually 0.001 to 40% by weight, often 0.1 to 15 wt .-% and often 0.5 to 8 wt .-%, each based on the sum of the total amounts of diamine compound A. and dicarboxylic acid compound B.
  • the dispersants D used by the process according to the invention can in principle be emulsifiers and / or protective colloids. It goes without saying that the emulsifiers and / or protective colloids are selected so that they are compatible in particular with the enzymes C used and do not deactivate them. Which emulsifiers and / or protective colloids can be used in a particular enzyme C, the expert knows or can be determined from this in simple preliminary experiments.
  • Suitable protective colloids are, for example, polyvinyl alcohols, polyalkylene glycols, alkali metal salts of polyacrylic acids and polymethacrylic acids, gelatin derivatives or acrylic acid, methacrylic acid, maleic anhydride, 2-acrylamido-2-methylpropanesulfonic acid and / or 4-styrenesulfonic acid-containing copolymers and their alkali metal salts but also N-vinylpyrrolidone, N-vinylcaprolactam, N- vinylcarbazole, 1-vinylimidazole, 2-vinylimidazole, 2-vinylpyridine, 4-vinylpyridine, acrylamide, methacrylamide, acrylates containing amino groups, homopolymers and copolymers containing methacrylates, acrylamides and / or methacrylamides.
  • a detailed description of further suitable protective colloids can be found in Houben-Weyl, Methods of Organic Chemistry, Volume XIV / 1, Macrom
  • mixtures of protective colloids and / or emulsifiers can be used.
  • the dispersants employed are exclusively emulsifiers whose relative molecular weights, in contrast to the protective colloids, are usually below 1000. They may be anionic, cationic or nonionic in nature.
  • the individual components must be compatible with each other, which can be checked in case of doubt by hand on fewer preliminary tests.
  • anionic emulsifiers are compatible with each other and with nonionic emulsifiers.
  • anionic and cationic emulsifiers are usually incompatible with each other.
  • An overview of suitable emulsifiers can be found in Houben-Weyl, Methods of Organic Chemistry, Volume XIV / 1, Macromolecular Materials, Georg-Thieme-Verlag, Stuttgart, 1961, p 192 to 208.
  • emulsifiers are used as dispersant D in particular.
  • Common nonionic emulsifiers are, for example, ethoxylated mono-, di- and tri-alkylphenols (EO degree: 3 to 50, alkyl radical: C 4 to C 12 ) and also ethoxylated fatty alcohols (EO degree: 3 to 80, alkyl radical: C 8 to C) 36 ).
  • Lutensol ® A grades C 12 C 14 fatty alcohol ethoxylates, EO units: 3 to 8
  • Lutensol ® AO-marks C 13 C 15 - oxo alcohol ethoxylates, EO units: 3 to 30
  • Lutensol ® AT grades C 16 C 18 - fatty alcohol ethoxylates, EO grade: 11 to 80
  • Lutensol ® ON grades C 10 - oxo alcohol ethoxylates, EO grade: 3 to 11
  • Lutensol ® TO grades C 13 - Oxoalkoholethoxylate, EO degree: 3 to 20
  • Typical anionic emulsifiers are, for example, alkali metal and ammonium salts of alkyl sulfates (alkyl radical: C 8 to C 12 ), of sulfuric monoesters of ethoxylated alkanols (EO degree: 4 to 30, alkyl radical: C 12 to C 18 ) and ethoxylated alkylphenols (EO radicals). Degree: 3 to 50, alkyl radical: C 4 to C 12 ), of alkylsulfonic acids (alkyl radical: C 12 to C 18 ) and of alkylarylsulfonic acids (alkyl radical: C 9 to C 18 ). Further anionic emulsifiers further compounds of the general formula (I)
  • R 1 and R 2 are H atoms or C 4 - to C 24 -alkyl and are not simultaneously H atoms
  • M 1 and M 2 may be alkali metal ions and / or ammonium ions.
  • R 1 and R 2 are preferably linear or branched alkyl radicals having 6 to 18 C atoms, in particular having 6, 12 and 16 C atoms or hydrogen, where R 1 and R 2 are not both simultaneously H and Atoms are.
  • M 1 and M 2 are preferably sodium, potassium or ammonium, with sodium being particularly preferred.
  • Particularly advantageous compounds (I) are those in which M 1 and M 2 are sodium, R 1 is a branched alkyl radical having 12 C atoms and R 2 is an H atom or R 1 .
  • Industrial mixtures are used which contain from 50 to 90 wt .-% of the monoalkylated product, for example Dowfax ® 2A1 (trademark of Dow Chemical Company).
  • the compounds (I) are well known, for example, from US-A 4,269,749, and commercially available.
  • Suitable cationic emulsifiers are generally a primary, secondary, tertiary or quaternary ammonium salt containing C 6 -C 16 -alkyl, -alkylaryl or heterocyclic, alkanolammonium salts, pyridinium salts, imidazolinium salts, oxazolinium salts, morpholinium salts, thiazolinium salts and salts of amine - oxides, quinolinium salts, isoquinolinium salts, tropylium salts, sulfonium salts and phosphonium salts.
  • Examples include dodecylammonium acetate or the corresponding sulfate, the sulfates or acetates of the various 2- (N 1 N 1 N-trimethylammonium) ethylparaffinklaer, N-cetylpyridinium, N-Laurylpyridiniumsulfat and N-cetyl-N, N, N-trimethylammonium sulfate, N- dodecyl N, N, N-trirnethylammoniumsulfat, N-octyl-N, N, N-trimethlyammoniumsulfat, N 1 N- distearyl-N, N-dimethylammonium sulfate, and also the gemini surfactant N 1 N'-(lauryl) ethylendiamindisulfat, ethoxylated tallow -N-methyl ammonium sulfate and ethoxylated oleylamine (for example Unipe
  • BASF AG about 12 ethylene oxide.
  • Numerous other examples can be found in H. Stumblee, Tensid-Taschenbuch, Carl-Hanser-Verlag, Kunststoff, Vienna, 1981 and in McCutcheon's, Emulsifiers & Detergents, MC Publishing Company, Glen Rock, 1989.
  • the anionic counterparts possible are low nucleophilic, such as perchlorate, sulfate, phosphate, nitrate and carboxyates, such as acetate, trifluoroacetate, trichloroacetate, propionate, oxalate, citrate, benzoate, and conjugated anions of organosulfonic acids, such as, for example, methylsulfonate, trifluoromethylsulfonate and para-toluenesulfonate, furthermore tetrafluoroborate, tetraphenylborate, tetrakis (pentafluorophenyl) borate, tetrakis [bis (3,5-trifluoromethyl) phenyl] borate, hexafluorophosphate, hexafluoroarsenate or hexafluoroantimonate ,
  • organosulfonic acids such as, for example, methylsulfonate, triflu
  • the emulsifiers preferably used as dispersant D are advantageously used in a total amount of 0.005 to 20 parts by weight, preferably 0.01 to 15 parts by weight, in particular 0.1 to 10 parts by weight, in each case based on 100 wt. Parts of the sum of the total amounts of diamine compound A and dicarboxylic acid compound B used.
  • the total amount of the protective colloids used as dispersing agent D in addition to or instead of the emulsifiers is often from 0.1 to 10 parts by weight and often from 0.2 to 7 parts by weight, based in each case on 100 parts by weight of the sum of the total amounts of diamine compound A and dicarboxylic acid compound B.
  • nonionic emulsifiers are preferably used as the sole dispersant D.
  • Suitable solvents E are liquid aliphatic and aromatic hydrocarbons having 5 to 30 C atoms, such as, for example, n-pentane and isomers, cyclopentane, n-hexane and isomers, cyclohexane, n-heptane and isomers, n-octane and isomers, n-nonane and isomers, n-decane and isomers, n-dodecane and isomers, n-tetradecane and isomers, n-hexadecane and isomers, n-octadecane and isomers, benzene, toluene, ethylbenzene, cumene, o-, m- or p-xylene, mesitylene, and generally hydrocarbon mixtures in the boiling range from 30 to 250 atoms, such as, for example, n-pentane and isomers,
  • hydroxy compounds such as saturated and unsaturated fatty alcohols having 10 to 28 carbon atoms, for example n-dodecanol, n-tetradecanol, n-hexadecanol and their isomers or cetyl alcohol, esters, such as fatty acid esters having 10 to 28 carbon atoms in the acid moiety and 1 to 10 carbon atoms in the alcohol moiety or esters of carboxylic acids and fatty alcohols having 1 to 10 carbon atoms in the carboxylic acid moiety and 10 to 28 carbon atoms in the alcohol part.
  • esters such as fatty acid esters having 10 to 28 carbon atoms in the acid moiety and 1 to 10 carbon atoms in the alcohol moiety or esters of carboxylic acids and fatty alcohols having 1 to 10 carbon atoms in the carboxylic acid moiety and 10 to 28 carbon atoms in the alcohol part.
  • esters such as fatty acid esters having 10 to 28 carbon atoms in the acid moiety and 1 to 10 carbon atom
  • the total amount of solvent is up to 60 parts by weight, preferably 0.1 to 40 parts by weight, and more preferably 0.5 to 10 parts by weight, each based on 100 parts by weight of water.
  • the solvent E and its amount are chosen so that the solubility of the solvent E in the aqueous medium under reaction conditions ⁇ 50 wt .-%, ⁇ 40 wt .-%, ⁇ 30 wt .-%, ⁇ 20 wt % or ⁇ 10% by weight, in each case based on the total amount of solvent, is and thus is present as a separate phase in the aqueous medium.
  • Solvents E are used especially when the diamine compound A and / or the dicarboxylic acid compound B have good solubility in the aqueous medium under reaction conditions, i. the solubility is> 10 g / l,> 30 g / l or frequently> 50 g / l or> 100 g / l.
  • the inventive method is advantageous if at least a portion of the diamine compound A, the dicarboxylic acid compound B and / or optionally of the solvent E in the aqueous medium as a disperse phase with a mean droplet diameter ⁇ 1000 nm (a so-called oil-in-water miniemulsion or short miniemulsion).
  • the inventive method is such that at least a partial amount of diamine compound A, dicarboxylic acid compound B, dispersant D and optionally solvent E are introduced into a partial or the total amount of water, then by means of suitable measures a diamine compound A, the Dicarboxylic acid compound B and / or optionally the solvent E comprehensive disperse phase having a mean droplet diameter ⁇ 1000 nm generated (miniemulsion) and then the aqueous medium at reaction temperature, the total amount of the enzyme C and any remaining amounts of water, diamine compound A, dicarboxylic acid compound B, Dispersant D and optionally solvent E is added.
  • the enzyme C and any residual amounts of water, diamine compound A, dicarboxylic acid compound B, dispersing agent D and optionally solvent E may be added to the aqueous reaction medium batchwise in one portion, discontinuously in several portions and continuously with constant or varying flow rates.
  • the total amounts of diamine compound A 1 dicarboxylic acid compound B and optionally solvent E and at least a portion of the dispersant D are introduced into the main or total amount of water and after formation of the miniemulsion at reaction temperature, the total amount of the enzyme C, optionally together with the residual amounts of water and the dispersant D, added to the aqueous reaction medium.
  • the average size of the droplets of the disperse phase of the aqueous miniemulsion advantageously to be used according to the invention can be determined according to the principle of quasi-elastic dynamic light scattering (the so-called z-mean droplet diameter d 2 of the unimodal analysis of the autocorrelation function).
  • a Coulter N4 Plus Particle Analyzer from Coulter Scientific Instruments was used (1 bar, 25 ° C.). The measurements were made on dilute aqueous miniemulsions whose content of non-aqueous constituents was 0.01% by weight.
  • the dilution was carried out by means of water which had previously been saturated with the diamine compounds A, dicarboxylic acid compounds B and / or low-water-soluble organic solvents E contained in the aqueous miniemulsion.
  • the latter measure is intended to prevent the dilution from resulting in a change in the droplet diameter.
  • the values for d 2 thus determined for the so-called miniemulsions are normally ⁇ 700 nm, frequently ⁇ 500 nm.
  • the d z range is from 100 nm to 400 nm or from 100 nm to 300 nm. In the normal case d z of the aqueous miniemulsion to be used according to the invention is> 40 nm.
  • high-pressure homogenizers can be used for this purpose.
  • the fine distribution of the components is achieved in these machines by a high local energy input.
  • Two variants have proven particularly useful in this regard.
  • the aqueous macroemulsion is compressed via a piston pump to over 1000 bar and then expanded through a narrow gap.
  • the effect is based on an interaction of high shear and pressure gradients and cavitation in the gap.
  • An example of a high-pressure homogenizer that works on this principle is the Niro-Soavi high-pressure homogenizer type NS1001 L Panda.
  • the compressed aqueous macroemulsion is released into two mixing nozzles through two oppositely directed nozzles.
  • the fine distribution effect is mainly dependent on the hydrodynamic conditions in the mixing chamber.
  • An example of this homogenizer type is the microfluidizer type M 120 E Microfluidics Corp.
  • the aqueous Macroemulsion compressed by means of a pneumatically operated piston pump to pressures of up to 1200 atm and relaxed via a so-called "interaction chamber”.
  • the emulsion beam is split into two beams in a microchannel system, which are guided at an angle of 180 °.
  • Another example of a homogenizer operating according to this type of homogenization is the Nanojet Type Expo from Nanojet Engineering GmbH. However, in the Nanojet instead of a fixed channel system, two homogenizing valves are installed, which can be adjusted mechanically.
  • homogenization may be e.g. also by using ultrasound (e.g., Branson Sonifier Il 450).
  • ultrasound e.g., Branson Sonifier Il 450
  • the fine distribution is based here on cavitation mechanisms.
  • the devices described in GB-A 22 50 930 and US Pat. No. 5,108,654 are also suitable in principle.
  • the quality of the aqueous miniemulsion produced in the sound field depends not only on the sound power introduced, but also on other factors, such as noise.
  • the resulting droplet size depends i.a. from the concentration of the dispersing agent as well as the energy introduced during the homogenization and is therefore selectively adjustable by appropriate change of the homogenization pressure or the corresponding ultrasonic energy.
  • the radiating surface of the means for transmitting ultrasonic waves is designed so that it substantially corresponds to the surface of the reaction space or, when the reaction space is a portion of a flow-through reaction channel, extending over substantially the entire width of the channel, and the depth of the reaction space, which is substantially perpendicular to the emission surface, is less than the maximum effective depth of the ultrasound transmission means.
  • depth of the reaction space is understood here essentially the distance between the emission surface of the ultrasound transmission means and the bottom of the reaction space.
  • Preferred reaction depths are up to 100 mm.
  • the depth of the reaction space should not be more than 70 mm and particularly advantageously not more than 50 mm.
  • the reaction spaces can also have a very small depth, but in view of the lowest possible risk of clogging and easy cleanability and high product throughput, preferred reaction chamber depths are substantially greater than, for example, the usual gap heights in high-pressure homogenizers and usually over 10 mm ,
  • the depth of the reaction space is advantageously variable, for example, by different depth deep into the housing ultrasonic transmitting agent.
  • the emitting surface of the means for transmitting ultrasound substantially corresponds to the surface of the reaction space.
  • This embodiment serves for the batch production of the miniemulsions used according to the invention.
  • ultrasound can act on the entire reaction space. In the reaction space a turbulent flow is created by the axial sound radiation pressure, which causes an intensive cross-mixing.
  • such a device has a flow cell.
  • the housing is designed as a flow-through reaction channel, which has an inflow and an outflow, wherein the reaction space is a subsection of the flow-through reaction channel.
  • the width of the channel is the channel extending substantially perpendicular to the flow direction.
  • the radiating surface covers the entire width of the flow channel transversely to the flow direction.
  • the length of the emission surface perpendicular to this width that is to say the length of the emission surface in the direction of flow, defines the effective range of the ultrasound.
  • the flow-through reaction channel has a substantially rectangular cross-section.
  • a likewise rectangular ultrasonic transmission medium with appropriate dimensions is installed in one side of the rectangle, a particularly effective and uniform sound is guaranteed.
  • a round transmission medium due to the turbulent flow conditions prevailing in the ultrasonic field, it is also possible, for example, to use a round transmission medium without disadvantages.
  • a single ultrasound transmission means a plurality of separate transmission means can be arranged, which are connected in series in the flow direction.
  • both the radiating surfaces and the depth of the reaction space that is, the distance between the radiating surface and the bottom of the flow channel vary.
  • the means for transmitting ultrasonic waves is designed as a sonotrode whose end remote from the free emitting surface is coupled to an ultrasonic transducer.
  • the ultrasonic waves can be generated, for example, by utilizing the reverse piezoelectric effect.
  • High-frequency electrical oscillations (usually in the range of 10 to 100 kHz, preferably between 20 and 40 kHz) are generated by means of generators, converted into mechanical oscillations of the same frequency via a piezoelectric transducer and transmitted to the sonotrode as a transmission element in the medium to be sonicated. to be coupled.
  • the sonotrode is designed as a rod-shaped, axially radiating ⁇ / 2 (or multiple of ⁇ / 2) longitudinal oscillator.
  • a sonotrode can be fastened, for example, by means of a flange provided on one of its vibration nodes in an opening in the housing.
  • the implementation of the sonotrode can be formed in the housing pressure-tight, so that the sound can be carried out under elevated pressure in the reaction chamber.
  • the oscillation amplitude of the sonotrode is adjustable, that is, the respectively set oscillation amplitude is checked online and optionally readjusted automatically. The checking of the current oscillation amplitude can be done for example by a mounted on the sonotrode piezoelectric transducer or a strain gauge with downstream evaluation.
  • internals are provided in the reaction space to improve the flow-through and mixing behavior.
  • These internals may be, for example, simple baffles or different, porous body.
  • the mixing can also be further intensified by an additional agitator.
  • the reaction space is temperature controlled.
  • the sum of the total amounts of individual compounds F, G, H, I and K is ⁇ 50% by weight, preferably ⁇ 40% by weight and particularly preferably ⁇ 30% by weight, or> 0.1 % By weight, frequently> 1% by weight and often> 5% by weight, in each case based on the sum of the total amounts of diamine compound A and dicarboxylic acid compound B 1 .
  • branched or linear alkanediols having 2 to 18 carbon atoms, preferably 4 to 14 carbon atoms, cycloalkanediols having 5 to 20 carbon atoms or aromatic diols are used as the diol compound F.
  • Suitable aikandiols are ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,2-butanediol, 1,4-butanediol, 1, 5-pentanediol, 1, 6-hexanediol, 1, 7-heptanediol, 1, 8-octanediol, 1, 9-nonanediol, 1, 10-decanediol, 1, 11-undecanediol, 1, 12-dodecanediol, 1, 13-
  • Tridecanediol 2,4-dimethyl-2-ethyl-1,3-hexanediol, 2,2-dimethyl-1,3-propanediol (neopentyl glycol), 2-ethyl-2-butyl-1,3-propanediol, 2 Ethyl 2-isobutyl-1,3-propanediol or 2,2,4-trimethyl-1,6-hexanediol.
  • Particularly suitable are ethylene glycol, 1, 3-propanediol, 1,4-butanediol and 2,2-dimethyl-1,3-propanediol, 1,6-hexanediol or 1,12-dodecanediol.
  • cycloalkanediols are 1, 2-cyclopentanediol, 1, 3-cyclopentanediol, 1, 2-cyclohexanediol, 1,3-cyclohexanediol, 1, 4-cyclohexanediol, 1, 2-cyclohexanedimethanol (1, 2-dimethylolcyclohexane), 1, 3rd Cyclohexanedimethanol (1,3-dimethylolcyclohexane), 1,4-cyclohexanedimethanol (1,4-dimethylolcyclohexane) or 2,2,4,4-tetramethyl-1,3-cyclobutanediol.
  • aromatic diols examples include 1,4-dihydroxybenzene, 1,3-dihydroxybenzene, 1,2-dihydroxybenzene, bisphenol A (2,2-bis (4-hydroxyphenyl) propane), 1,3-dihydroxynaphthalene, 1,5. Dihydroxynaphthalene or 1,7-dihydroxynaphthalene.
  • diol compounds F may also be polyether diols, for example diethylene glycol, triethylene glycol, polyethylene glycol (with> 4 ethylene oxide units), propylene glycol, dipropylene glycol, tripropylene glycol, polypropylene glycol (with> 4 propylene oxide units) and polytetrahydrofuran (polyTHF), in particular diethylene glycol , Triethylene glycol and polyethylene glycol (with> 4 ethylene oxide units) are used.
  • poly-THF polyethylene glycol or polypropylene glycol find compounds whose number average molecular weight (M n ) is usually in the range of 200 to 10,000, preferably from 600 to 5000 g / mol.
  • hydroxycarboxylic acid compound G hydroxycarboxylic acids and / or their lactones can be used. Glycolic acid, D-, L-, D 1 L-lactic acid, 6-hydroxyhexanoic acid (6-hydroxycaproic acid), 3-hydroxybutyric acid, 3-hydroxyvaleric acid, 3-hydroxycaproic acid, p-hydroxybenzoic acid, whose cyclic derivatives such as glycolide (cf.
  • amino alcohol compound H it is possible in principle to use all but preferably C 2 -C 12 aliphatic, C 5 -C 10 cycloaliphatic or aromatic organic compounds which have only one hydroxy group and one secondary or primary, but preferably one, primary amino group. Examples which may be mentioned are 2-aminoethanol, 3-aminopropanol, 4-aminobutanol, 5-aminopentanol, 6-
  • aminoalcohol compounds H are also possible to use mixtures of the abovementioned aminoalcohol compounds H.
  • Aminocarboxylic acid compounds I by which aminocarboxylic acids and / or their corresponding lactam compounds are to be understood in the context of this document, can be used in addition to the diamine compound A and the dicarboxylic acid compound B.
  • Examples which may be mentioned are the naturally occurring aminocarboxylic acids, such as valine, leucine, isoleucine, threonine, methionine, phenylalanine, tryptophan, lysine, alanine, arginine, aspartic acid, cysteine, glutamic acid, glycine, histidine, proline, serine, tyrosine, asparagine or glutamine and 3-aminopropionic acid, 4-aminobutyric acid, 5-aminovaleric acid, 6-aminocaproic acid, 7-aminoanthic acid, 8-aminocaprylic acid, 9-aminopelargonic acid, 10-aminocapric acid, 11-aminounde
  • Another component which can be used optionally in the process according to the invention is an organic compound K which contains at least 3 hydroxyl, primary or secondary amino and / or carboxy groups per molecule.
  • organic compound K which contains at least 3 hydroxyl, primary or secondary amino and / or carboxy groups per molecule.
  • examples include: tartaric acid, citric acid, malic acid, trimethylololpropane, trimethylolethane, pentaerythritol, polyether triols, glycerol, sugars (for example glucose, mannose, fructose, galactose, glucosamine, sucrose, lactose, trehalose, maltose, cellobiose, gentianose, kestose, maltotriose , Raffinose, trim sicinic acid (1, 3,5-benzenetricarboxylic acid and its esters or anhydrides), trimellitic acid (1, 2,4-benzenetricarboxylic acid and its
  • the aforementioned compound K is capable of being incorporated simultaneously into at least 2 polyamide chains by virtue of its at least 3 hydroxyl, primary or secondary amino and / or carboxy groups per molecule, which is why compound K has a branching or crosslinking effect in polyamide formation.
  • mixtures of compounds K can also be used here.
  • organic diol compound F hydroxycarboxylic acid compound G, aminoalcohol compound H, aminocarboxylic acid compound I and / or organic compound K which contains at least 3 hydroxyl, primary or secondary amino and / or carboxy groups per molecule.
  • the amounts of the compounds A and B and F to K are chosen such that the equivalent ratio of the compounds Carboxy groups and / or their derivatives (from the individual compounds B, G, I and K) to the sum of amino and / or hydroxyl groups and / or derivatives thereof (from the individual compounds A, F, G, H, I and K) 0 , 5 to 1, 5, usually 0.8 to 1.3, often 0.9 to 1.1 and often 0.95 to 1, 05 is. It is particularly favorable if the equivalent ratio is 1, i.
  • the dicarboxylic acid compound B (free acid, ester, halide or anhydride) 2 equivalents of carboxy groups
  • the hydroxycarboxylic acid compound G the aminocarboxylic acid compounds I each one equivalent of carboxy groups and the organic compound K as many equivalents of Having carboxy groups as containing carboxy groups per molecule.
  • the diamine compound A has 2 equivalents of amino groups, the diol compound F 2 equivalents of hydroxy groups, the hydroxycarboxylic acid compounds G a hydroxy group equivalent, the aminocarboxylic acid compounds I an amino group equivalent and the organic compound K as many equivalents of hydroxy or Amino groups, as it contains hydroxyl or amino groups in the molecule.
  • the enzymes C are selected so that they react in particular with the diamines used.
  • the dispersant D and the solvent E are compatible and not be deactivated by this.
  • the inventive method is usually carried out at a reaction temperature of 20 to 90 0 C, often from 35 to 60 0 C and often from 45 to 55 0 C at a pressure (absolute values) of usually from 0.8 to 10 bar, preferably from 0.9 to 2 bar and in particular at 1 bar (atmospheric pressure).
  • the aqueous reaction medium at room temperature (20 to 25 0 C) has a pH> 2 and ⁇ 11, often> 3 and ⁇ 9 and often> 6 and ⁇ 8.
  • a pH value (range) is set at which the enzyme C has an optimum action. Which pH value (range) this is, the expert knows or can be determined by him in a few preliminary experiments.
  • acid for example sulfuric acid
  • bases for example aqueous solutions of alkali metal hydroxides, in particular sodium or potassium hydroxide, or buffer substances, for example potassium dihydrogen phosphate / di sodium hydrogen phosphate, acetic acid / sodium acetate, ammonium hydroxide / Ammonium chloride, potassium dihydrogen phosphate / sodium hydroxide, bo
  • water can be used which is clear and frequently has drinking water quality.
  • deionized water is advantageously used for the process according to the invention.
  • the amount of water is chosen so that the present invention accessible aqueous polyamide dispersion has a water content> 30 wt .-%, often> 50 and ⁇ 99 wt .-% or> 65 and ⁇ 95 wt .-% and often> 70 and ⁇ 90 wt .-%, each based on the aqueous polyamide dispersion is, corresponding to a solids content of polyamide ⁇ 70 wt .-%, often> 1 and ⁇ 50 wt .-% or> 5 and ⁇ 35 wt. % and often> 10 and ⁇ 30% by weight.
  • the process according to the invention is advantageously carried out under an oxygen-free inert gas atmosphere, for example under a nitrogen or argon atmosphere.
  • the aqueous polyamide dispersion is advantageous after or at the end of the enzymatically catalyzed polymerization reaction
  • Adjuvant which is capable of deactivating the enzyme C used according to the invention (ie destroying or inhibiting the catalytic action of the enzyme C).
  • deactivator it is possible to use all compounds which are capable of deactivating the respective enzyme C.
  • Complex compounds for example nitrilotriacetic acid or ethylenediaminetetraacetic acid or their alkali metal salts or anionic emulsifiers, for example sodium dodecylsulfate, can frequently be used as deactivators. Their amount is usually measured so that it is just sufficient to deactivate the respective enzyme C.
  • polyamides may have to +200 0 C glass transition temperatures of -70.
  • polyamides are often required whose glass transition temperatures are within certain ranges.
  • components A and B and F to K used in the process according to the invention it is possible for a person skilled in the art to prepare specific polyamides whose glass transition temperatures are in the desired range. If, for example, the polyamides obtainable by the process according to the invention are used as pressure-sensitive adhesives, the composition of the compounds used is chosen so that the polyamides produced have glass transition temperatures ⁇ 0 6 C, often ⁇ -5 0 C and often ⁇ -10 0 C.
  • the poly-amide for example, as binders in coating formulations using the composition of the compounds used is selected so that the produced polyamides glass transition temperatures from -40 to +150 0 C 1 often from 0 to +100 0 C, and often from +20 to +80 0 C.
  • the glass transition temperature T 9 it is meant the glass transition temperature limit which it strives for with increasing molecular weight, according to G. Kanig (Kolloid-Zeitschrift & Zeitschrift fur Polymere, vol. 190, page 1, equation 1).
  • the glass transition temperature is determined by the DSC method (differential scanning calorimetry, 20 K / min, midpoint measurement, DIN 53 765).
  • the polyamide particles of the aqueous polyamide dispersions obtainable by the process according to the invention have average particle diameters which are generally between 10 and 1000 nm, frequently between 50 and 700 nm and often between 100 and 500 nm [indicated are the cumulant z-average values , determined by quasi-elastic light scattering (ISO standard 13 321)].
  • the polyamides obtainable by the process according to the invention generally have a weight-average molecular weight in the range> 2000 to ⁇ 1 000 000 g / mol, often> 3000 to ⁇ 500 000 g / mol or> 5000 to ⁇ 100 000 g / mol and frequently> 5000 to ⁇ 50 000 g / mol or> 6000 to ⁇ 30000 g / mol.
  • the determination of the weight-average molecular weights is carried out by means of gel permeation chromatography based on DIN 55672-1.
  • aqueous polyamide dispersions obtainable by the process according to the invention are advantageously suitable as components in adhesives, sealants, plastic plasters, paper coating slips, printing inks, cosmetic formulations and paints, for finishing leather and textiles, for fiber bonding and for modifying mineral binders or asphalt.
  • aqueous polyamide dispersions obtainable according to the invention can be converted by drying into the corresponding polyamide powders.
  • Corresponding drying methods for example freeze-drying or spray-drying, are known to the person skilled in the art.
  • the polyamide powders obtainable according to the invention can be advantageously used as a pigment, filler in plastic formulations, as a component in adhesives, sealants, plastic plasters, paper coating slips, printing inks, cosmetic formulations, powder coatings and paints, for finishing leather and textiles, for fiber bonding and for modifying mineral binders or asphalt.
  • the process according to the invention provides a simple and cost-effective access to aqueous polyamide primary dispersions whose polyamide generally has significantly higher molecular weights than the corresponding aqueous polyamide secondary dispersions.
  • the data on the weight-average molecular weight of the polyamides obtainable according to the invention are based on determinations by gel permeation chromatography (based on DIN 55672-1) under the following conditions:
  • the solids contents were generally determined by a defined amount of the watery polyamide dispersion (about 5 g) at 180 0 C in a drying oven until a constant weight was dried. Two separate measurements were carried out in each case. The value given in the respective examples represents the mean value of the two measurement results.
  • the average particle diameter of the polyamide particle was generally determined by dynamic light scattering on a 0.005 to 0.01 weight percent aqueous dispersion at 23 0 C using an Autosizer UC Fa. Malvern Instruments, England.
  • the mean diameter of the cumulant evaluation (cumulant z-average) of the measured autocorrelation function (ISO standard 13321) is given.
  • the determination of the glass transition temperature or of the melting point was generally carried out according to DIN 53765 by means of a DSC820 instrument, TA8000 series from Mettler-Toledo Intl. Inc ..
  • a homogeneous enzyme mixture prepared from 0.24 g of lipase from Candida tarctica Toggle Type B (commercial product from. Fluka AG), 0.14 Lutensol ® AT 50 and 14 , 4 g of the aforementioned buffer solution, then the resulting mixture was heated with stirring to 60 0 C and the mixture was stirred at this temperature for 20 hours under a nitrogen atmosphere. Thereafter, the obtained aqueous polyamide dispersion was cooled to room temperature, 0.06 g of sodium docecyl sulfate was added with stirring to enzyme deactivation, and the aqueous polyamide dispersion was stirred for another 30 minutes.
  • the glass transition temperature and the melting point of the resulting polyamide 10 g of the obtained aqueous polyamide dispersion were subjected to centrifugation (3000 rpm) for 10 minutes, the polyamide particles precipitating as a sediment.
  • the supernatant clear aqueous solution was decanted off and the polyamide particles slurried with 10 g of deionized water and stirred for 10 minutes. Subsequently, the deposition by centrifuge, decanting the supernatant clear solution, etc. took place again.
  • the resulting polyamide particles were treated by the aforementioned procedure three times with 10 g of deionized water and then three times with 10 g of tetrahydrofuran.
  • the remaining polymeric residue was then dried for 5 hours at 50 ° C / 1 mbar (absolute).
  • the thus-obtained polyamide (0.74 g) had a weight-average molecular weight Mw of 5200 g / mol.
  • the glass transition temperature was determined to 55 0 C.
  • the polyamide had melting points at 155 ° C and 220 0 C.
  • Example 2 The preparation of Example 2 was carried out analogously to Example 1, with the exception that the premix of 3,3'-dimethyl-4,4'-diaminodicyclohexylmethane and sebacic acid diethyl ester additionally 0.24 g of hexadecane were added homogeneously.
  • the polyamide obtained after purification (0.8 g) had a glass transition temperature of 60 0 C and a melting point at 210 0 C.
  • Example 3 The preparation of Example 3 was carried out analogously to Example 1, with the exception that 2.01 g (9.6 mmol) of diethyl adipate (97% by weight, from Sigma-Aldrich Inc.) were used instead of diethyl sebacate.
  • aqueous dispersion of polyamide with 3,3'-dimethyl-4,4'-diaminodicyclohexylmethane / adipic acid units having a solids content of about 10% by weight, based on the aqueous dispersion, were obtained.
  • the particle size was about 60 to 400 nm.
  • the polyamide obtained after purification (0.68 g) had a glass transition temperature of about 130 0 C and a melting point at 190 0 C.

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Abstract

L'invention concerne un procédé pour produire une dispersion de polyamide aqueuse par polycondensation à catalyse enzymatique d'une liaison diamine et d'une liaison acide dicarboxylique dans un milieu aqueux.
EP05810369A 2004-12-01 2005-11-29 Procede pour produire une dispersion de polyamide aqueuse Withdrawn EP1819826A1 (fr)

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DE102004058072A DE102004058072A1 (de) 2004-12-01 2004-12-01 Verfahren zur Herstellung einer wässrigen Polyamid-Dispersion
PCT/EP2005/012732 WO2006058697A1 (fr) 2004-12-01 2005-11-29 Procede pour produire une dispersion de polyamide aqueuse

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DE102004058073A1 (de) * 2004-12-01 2006-06-08 Basf Ag Verfahren zur Herstellung einer wässrigen Polyamid-Dispersion
DE102005005493A1 (de) * 2005-02-04 2006-08-10 Basf Ag Verfahren zur Herstellung einer wässrigen Polymerdispersion
DE102005016226A1 (de) * 2005-04-07 2006-10-12 Basf Ag Verfahren zur Herstellung einer wässrigen Polymerdispersion
DE102005023386A1 (de) * 2005-05-17 2006-11-23 Basf Ag Verfahren zur Herstellung einer wässrigen Polymerdispersion
CN101668586A (zh) 2007-04-26 2010-03-10 巴斯夫欧洲公司 制备微胶囊的酶催方法
US20110230343A1 (en) * 2008-10-24 2011-09-22 Basf Se Method for the Manufacture of Microparticles Comprising an Effect Substance
DE102010049754A1 (de) * 2010-10-29 2012-05-03 Henkel Ag & Co. Kgaa Enzymhaltige Miniemulsion
CN102250599B (zh) * 2011-05-18 2012-11-28 李和良 抗高温沥青储层保护防塌剂
EP2738198A1 (fr) 2012-11-29 2014-06-04 Henkel AG & Co. KGaA Synthèse enzymatique de polyamide en mini-émulsion aqueuse
JP6401905B2 (ja) * 2013-12-27 2018-10-10 東亜道路工業株式会社 舗装用バインダ及び舗装用混合物
WO2015183787A1 (fr) * 2014-05-28 2015-12-03 Elevance Renewable Sciences, Inc. Compositions monomères aqueuses et procédés de fabrication et d'utilisation desdites compositions
EP3174992B1 (fr) * 2014-07-31 2021-04-14 Karlsruher Institut für Technologie Procédé de produire des prépolymères catalysée par une enzyme pour la production de matières plastiques
US10611954B2 (en) 2015-01-06 2020-04-07 Lawter Inc. Polyamide resins for coating of sand or ceramic proppants used in hydraulic fracturing
JP6839585B2 (ja) * 2017-03-30 2021-03-10 花王株式会社 印刷インキ用分散剤組成物
US20210017418A1 (en) * 2018-03-27 2021-01-21 Sun Chemical Corporation Water-based inks with renewable materials
CN112447353B (zh) * 2020-11-25 2024-04-02 滁州恒通磁电科技有限公司 一种防腐蚀磁性材料及其生产工艺
DE102022105642A1 (de) 2022-03-10 2023-09-14 Herrmann Ultraschalltechnik Gmbh & Co. Kg Ultraschallbearbeitungsvorrichtung mit Kontrollsystem sowie Kontrollsystem für eine Ultraschallbearbeitungsvorrichtung mit Authentifizierungseinrichtung

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CN101068930A (zh) 2007-11-07

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