EP1790262B1 - Procédé de fabrication d'un dispositif sanitaire, notamment un lavabo, et dispositif pour la mise en ouvre d'un tel procédé - Google Patents

Procédé de fabrication d'un dispositif sanitaire, notamment un lavabo, et dispositif pour la mise en ouvre d'un tel procédé Download PDF

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Publication number
EP1790262B1
EP1790262B1 EP06021220A EP06021220A EP1790262B1 EP 1790262 B1 EP1790262 B1 EP 1790262B1 EP 06021220 A EP06021220 A EP 06021220A EP 06021220 A EP06021220 A EP 06021220A EP 1790262 B1 EP1790262 B1 EP 1790262B1
Authority
EP
European Patent Office
Prior art keywords
sanitary
mould
casting
sanitary body
casting mould
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP06021220A
Other languages
German (de)
English (en)
Other versions
EP1790262A3 (fr
EP1790262A2 (fr
Inventor
Bernd Gerbig
Karl Schmelz
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Miral GmbH
Original Assignee
Miral GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Miral GmbH filed Critical Miral GmbH
Publication of EP1790262A2 publication Critical patent/EP1790262A2/fr
Publication of EP1790262A3 publication Critical patent/EP1790262A3/fr
Application granted granted Critical
Publication of EP1790262B1 publication Critical patent/EP1790262B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/26—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
    • B28B1/261—Moulds therefor
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
    • A47K1/00—Wash-stands; Appurtenances therefor
    • A47K1/04—Basins; Jugs; Holding devices therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0056—Means for inserting the elements into the mould or supporting them in the mould
    • E—FIXED CONSTRUCTIONS
    • E03—WATER SUPPLY; SEWERAGE
    • E03C—DOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
    • E03C1/00—Domestic plumbing installations for fresh water or waste water; Sinks
    • E03C1/12—Plumbing installations for waste water; Basins or fountains connected thereto; Sinks
    • E03C1/14—Wash-basins connected to the waste-pipe

Definitions

  • the invention relates to a method for producing a sanitary device, in particular sink, according to the preamble of patent claim 1 and to an apparatus for carrying out such a method according to the preamble of patent claim 5.
  • Wash basins are known in practice, which have a vertical drainage slot which extends approximately over the entire width of a basin recess and is visible from the front of the basin forth.
  • a sink with a vertical drain slot known, which also extends over the entire width of a pelvic cavity, but is not visible from the front of the basin forth.
  • a sink for example, consists essentially of stainless steel.
  • a collecting device for the drain is provided as a drain, wherein the basin trough and catcher can be integrally formed.
  • solid-surface basins are also known in which a drainage slot is visible at different locations in the washbasin. These solid-surface basins are glued together from sheet material. Out of practice are as well Vanity models known where the drain hole is covered by a separate plate, so that a circumferential groove is visible, through which the water can flow.
  • From the DE 26 45 445 A1 is a method for producing plastic sink known in which the inner surfaces of an outer and inner molds of a negative mold coated with a curable gelcoat, the formwork after the solidification start but before curing of the gelcoat layer are joined, the cavity formed with shaking with flowable curable Backfill is filled, wherein the backfill compound chemically combines with the still reactive gelcoat and then cure both together.
  • the invention has for its object to provide a method for producing a sanitary device, with which this is more economical to produce;
  • the invention is also based on the object to provide a device for carrying out such a method.
  • the sanitary device has a basin-like or trough-like sanitary body, which is made of mineral casting and, together with its at least one drainage slot formed therein, is molded from a single casting.
  • a basin-like or trough-like sanitary body which is made of mineral casting and, together with its at least one drainage slot formed therein, is molded from a single casting.
  • at least one drain slot therefore no separate or further step is required.
  • the entire sanitary body can therefore be formed in a single operation, ie from a single casting. It is therefore no longer necessary to provide separate plates as previously mentioned in relation to the prior art as a cover of the process.
  • such a sanitary device is therefore particularly economical to produce.
  • the sanitary body has a drain connected to the respective discharge slot drain part, which is also formed in the one cast on the sanitary body with.
  • the economic production of the sanitary device according to the invention is further improved.
  • the drain part is thus integrally connected to the sanitary body and formed on this. Special processing steps for providing such a discharge part are therefore not required according to the invention.
  • the at least one drainage slot is arranged in a vertical plane and can not be seen from the front of the sanitary body. This results in an aesthetically pleasing embodiment of the sanitary device according to the invention.
  • the sanitary device according to the invention is thus not only particularly economical to produce but designed particularly appealing in design.
  • An optionally contaminated drainage slot is not readily visible, which can be particularly advantageous in public sanitary areas.
  • the at least one drain slot is rectangular and preferably has a height of about 12 mm and a width of less than 60 mm. Even with such a slot, the flow rate of water required by DIN can be achieved, so that the DIN EN 274 standard can be met.
  • the apparatus for carrying out a method for producing a sanitary device has a lower mold part and a mold top having an opening for the casting material, which is detachably connected to the first partially leaving a mutual distance for molding a sanitary body of the sanitary device made of mineral casting, and a molding, by means of which a drain part is integrally formed on the sanitary body, wherein the molded part in the region of the opening for the casting material is releasably connected to the upper mold part and has a bearing surface with which it can rest firmly against the casting mold base to provide at least one drainage slot.
  • the molded part can be connected in a particularly easily detachable manner to the casting shell.
  • This attachment has the advantage that the molded part can be designed to be separable from the sanitary body independently of the upper mold part. But it is also possible to separate the mold shell together with the molding of the finished cast sanitary body. Therefore, the discharge opening of the discharge part can be provided by simply applying the support surface against the lower mold base.
  • the discharge opening may have different dimensions and is in the form of a drainage slot.
  • the molded part is connected to the upper mold part in such a way that its bearing surface bears against a surface of the lower mold part facing the upper mold part and covers this part of the surface against the casting material.
  • the drain opening thus arises by simply firmly applying the support surface of the molding against a part of the surface of the mold base.
  • the lower mold part has a directed to the casting top, convex bulge with approximately vertical contact surface against which the support surface of the molding is brought into abutment.
  • the drainage opening can thus be formed by simply bringing in contact of the bearing surface of the molded part and the contact surface of the convex protrusion. So it is not necessary that the molding penetrates the mold base in any way. This contributes, as mentioned above, to be able to produce the sanitary device particularly economical.
  • the bearing surface of the molded part is formed at a pin-like end thereof, wherein preferably the molded part is a rotary member and at its pin-like end has an approximately semi-cylindrical recess, one of which, the pin-like end associated surface forms the bearing surface of the molding.
  • a drain part with likewise circular flow cross section can be achieved in a simple manner.
  • the cross section of the discharge part can already be adapted to that of a discharge line. Due to the shape of the recess, the shape of the outflow cross section and of the flow cross section for the outflow part and the arrangement of the outflow cross section within the outflow part can be determined and determined particularly easily.
  • the surfaces of the recess of the molding arcuate over a rounding into each other. This makes it easy to clean the sanitary device according to the invention without sharp edges. Furthermore, a particularly attractively designed drainage area is created. The formation of sharp edges in the region of the drain opening is thus prevented in a simple manner.
  • Fig. 1 is a section through a sanitary device 1 in the form of a washbasin 2 in a schematic, perspective view shown.
  • the sanitary device is designed only by way of example and not exclusively in the form of a wash basin.
  • the invention is concerned with any sanitary device, ie for example with a sink, a sink, a bathtub, a bidet or the like.
  • the sanitary device is provided with a water supply device (not shown), for example in the form of a mixer tap for hot and cold water, wherein the water collected by the sanitary device drains off via a drain part 3.
  • the sanitary facility 1 has, as in Fig. 1 indicated, a basin or tub-like sanitary body 4, which has at least one drain slot 5. According to the in the Fig. 1 to 5 illustrated embodiment, the sanitary body 4 has only one drain slot 5. It should be noted that the sanitary body but can also have multiple slots, if desired or required.
  • the sanitary body 4 is made of mineral casting and, together with its formed therein, at least one drain slot 5 formed from a single cast.
  • Mineral casting also called polymer concrete, contains about 80 to 90% of inorganic fillers, such as quartz, calcium carbonate, etc. in different grain sizes and about 10 to 20% unsaturated polyester resin or other reactive resins, these ingredients mixed together and cold together with appropriate catalysts in a Device 6 for carrying out the invention Method for producing a sanitary device 1 (see. Fig. 2 . 3 . 5 ) are bottled.
  • the paste-like mixture cures by the chemical reaction of the ingredients within a relatively short time, for example within 12 hours, endfest, whereby the shrinkage rate is in a very small range due to the high proportion of mineral fillers.
  • the drain part 3 is connected to the respective drain slot 5, wherein the drain part 3 is also formed in the one cast on the sanitary body 4 with.
  • the at least one drainage slot 5 is arranged in a vertical plane and, according to a preferred embodiment of the invention, can not be seen from the front side 7 of the sanitary body 4. This is in the representation according to Fig. 1 therefore left in the figure. Accordingly, the back 10 of the sanitary body 4 is located on the right edge of the figure.
  • the at least one drainage slot 5 is rectangular and has for example a height of about 12 mm and a width of preferably less than 60 mm.
  • the shape of the sanitary device 1 is arbitrary and variable within wide limits. This also applies ultimately to the shape and dimensions of the at least one drain slot.
  • the device 6 for carrying out the method according to the invention for producing a sanitary device 1, as described in particular but not exclusively previously and in Fig. 1 is shown in a perspective, exploded view partially in section in Fig. 2 shown.
  • the device 6 a casting mold. It has a mold base 11 and a mold top 12.
  • the mold top 12 has an opening 13 for the molding material not shown in detail, so for example for the polyester resin to be filled into the mold.
  • Mold base 11 and upper part 12 are partially releasably connected to each other while leaving a mutual distance for molding the sanitary body 4 made of mineral cast iron of the sanitary device 1. This connection can be made for example via bolts not shown in detail.
  • the device 6 has a molded part 14, by means of which the drain part 3 is integrally formed on the sanitary body 4.
  • the molding 14 is detachably connected to the casting mold top 12 in the region of the casting material opening 13.
  • This connection is made, for example, via a holding rod 15, which can be screwed by screws 16 on the one hand to the upper side 17 of the molded part 14, on the other hand in the region of the opening 13 with the upper mold part 12.
  • the assembled state of the device 6 is more detailed in FIGS Fig. 3 and 5 shown.
  • the screws 16 are in the illustration according to Fig. 2 omitted for simplicity.
  • the molded part 14 has a bearing surface 20, with which it can rest firmly against the casting mold base 11.
  • the molded part 14 is connected to the upper mold part 12 in such a way that its bearing surface 20 rests against a surface 21 of the mold base 11 facing the mold top 12 and partially covers this surface against the casting material.
  • a part of the surface 21 of the mold base 11 covering position of the support surface 20 of the molding 14 is more precisely in the Fig. 3 to 5 shown.
  • Fig. 3 shows a perspective, schematic view of the device 6 for carrying out the method according to the invention for producing a sanitary device in a partially sectioned illustration
  • Fig. 4 a perspective view from above of the lower mold part 11 with the molding 14 in its, part of the surface 21 of the mold base 11 covering position
  • Fig. 5 a section along the line VV in Fig. 3 in a perspective, schematic, partially sectioned illustration.
  • the convexity 22, which can also be referred to as a protrusion, has a vertical contact surface 23.
  • the protrusion 22 protrudes beyond an upper side 24 of the casting mold top surface 12.
  • Lower part 11 upwards in front.
  • the bulge 22 can, as in the Fig. 2 and 4 shown, have a curved shape or be formed with more angular edges (not shown).
  • against a portion of the contact surface 23 of the bulge 22 is at least a portion of the support surface 20 of the molding 14 can be brought into abutment.
  • the mutual contact of said surfaces of bulge 22 of the mold base 11 and of molding 14 is in the Fig. 4 and 5 shown closer.
  • the bearing surface 20 of the molding 14 is formed according to the embodiment shown at a pin-like end 25 of the molding 14.
  • the shaped part is according to the embodiment shown a rotating part and has at its pin-like end 25 has an approximately semi-cylindrical recess 26.
  • the one surface of the recess 26, which is associated with the pin-like end 25 and extends vertically in the installed state of the molding forms the aforementioned bearing surface 20 of the molding 14.
  • the other surface 27 of the recess 26 extends approximately horizontally in the installed state of the molding within the device 6 , Wherein said surfaces 20 and 27 of the recess 26 of the molding 14 via a curve 30 arcuate into each other.
  • the mentioned surfaces 20, 27 enclose an angle of approximately 90 °.
  • the diameter 31 of the molding 14 corresponds to the finished cast sanitary device 1, so for example in the sink 2 according to Fig. 1 , about the diameter 32 of the discharge part 3 of the basin.
  • the diameter 31 of the molding 14 corresponds to the width of the in Fig. 1 shown drain slot 5, it should be noted that in the illustration according to Fig. 1 the width of the drain slot 5 is only half shown due to the laid section.
  • the invention is not limited to a vertically arranged drainage slot.
  • the drain slot in the finished molded sanitary body could also lie in a horizontal plane.
  • the drain opening could also be different, for example, circular, be formed.
  • a method for producing a sanitary device is specified, by means of which the sanitary device can be produced economically and an aesthetically particularly appealing design is made possible. Furthermore, an apparatus for carrying out a method for producing such a sanitary device is provided.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Public Health (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Water Supply & Treatment (AREA)
  • Dispersion Chemistry (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Sink And Installation For Waste Water (AREA)
  • Producing Shaped Articles From Materials (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Domestic Plumbing Installations (AREA)

Claims (10)

  1. Procédé pour fabriquer un appareil sanitaire, en particulier une cuvette de lavabo (2),
    comprenant un corps sanitaire (4) en forme de cuvette ou de bassin et présentant au moins une fente d'évacuation (5),
    caractérisé en ce que
    le corps sanitaire (4) est réalisé par coulée d'un matériau minéral et mis en forme en une coulée unique, conjointement avec ladite au moins une fente d'évacuation (5) réalisée en lui-même.
  2. Procédé selon la revendication 1, caractérisé en ce que le corps sanitaire (4) comprend une partie d'évacuation (3) reliée à la fente d'évacuation respective (5), laquelle est également mise en forme dans ladite coulée unique sur le corps sanitaire (4).
  3. Procédé selon la revendication 1 ou 2, caractérisé en ce que ladite au moins une fente d'évacuation (5) est agencée dans un plan vertical et de préférence non visible depuis le côté antérieur (7) du corps sanitaire (4).
  4. Procédé selon l'une des revendications précédentes, caractérisé en ce que ladite au moins une fente d'évacuation (5) est réalisée rectangulaire et présente de préférence une hauteur de 12 mm et une largeur inférieure à 60 mm.
  5. Appareil pour la mise en oeuvre du procédé selon l'une des revendications précédentes,
    caractérisé en ce que
    il est prévu une partie inférieure de moule de coulée (11) et une partie supérieure de moule de coulée (12) qui présente une ouverture (13) pour le matériau à couler, ladite partie supérieure étant reliée de façon détachable à la partie inférieure en ménageant partiellement une distance mutuelle pour mouler un corps sanitaire (4), du dispositif sanitaire (1), réalisé par coulée d'un matériau minéral, et une pièce de moule (14), à l'aide de laquelle une partie d'évacuation (3) peut être moulée d'un seul tenant sur le corps sanitaire (4), et
    en ce que la pièce de moule (14) est reliée de façon détachable à la partie supérieure de moule de coulée (12) dans la région de l'ouverture (13) du matériau à couler, et présente une surface d'appui (20) par laquelle elle peut venir s'appliquer fermement contre la partie inférieure de moule de coulée (11) pour ménager au moins une fente d'évacuation (5).
  6. Appareil selon la revendication 5, caractérisé en ce que la pièce de moule (14) est reliée à la partie supérieure de moule de coulée (12) de telle façon que sa surface d'appui (20) s'applique sur une surface (21), de la partie inférieure de moule de coulée (11), tournée vers la partie supérieure de moule de coulée (12), et recouvre cette surface au moins partiellement contre le matériau à couler.
  7. Appareil selon la revendication 5 ou 6, caractérisé en ce que la partie inférieure de moule de coulée (11) comprend un bombement convexe (22), orienté vers la partie supérieure de moule de coulée (12), avec une surface d'appui (23) approximativement verticale, contre laquelle la surface d'appui (20) de la pièce de moule (14) peut être amenée en butée.
  8. Appareil selon l'une des revendications 5 à 7, caractérisé en ce que la surface d'appui (20) de la pièce de moule (14) est réalisée à une extrémité (25) de celle-ci semblable à un tenon.
  9. Appareil selon la revendication 8, caractérisé en ce que la pièce de moule (14) est une pièce tournée et présente à son extrémité (25) semblable à un tenon une échancrure (26) approximativement demi-cylindrique, dont une surface, associée à l'extrémité (25) semblable à un tenon, forme la surface d'appui (20) de la pièce de moule (14).
  10. Appareil selon la revendication 9, caractérisé en ce que les surfaces (20, 27) de l'échancrure (26) de la pièce de moule (14) se transforment l'une dans l'autre en forme d'arc via un arrondi (30).
EP06021220A 2005-11-24 2006-10-10 Procédé de fabrication d'un dispositif sanitaire, notamment un lavabo, et dispositif pour la mise en ouvre d'un tel procédé Not-in-force EP1790262B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE202005018404U DE202005018404U1 (de) 2005-11-24 2005-11-24 Sanitäreinrichtung und Vorrichtung zum Herstellen einer solchen

Publications (3)

Publication Number Publication Date
EP1790262A2 EP1790262A2 (fr) 2007-05-30
EP1790262A3 EP1790262A3 (fr) 2007-09-12
EP1790262B1 true EP1790262B1 (fr) 2008-10-01

Family

ID=36012120

Family Applications (1)

Application Number Title Priority Date Filing Date
EP06021220A Not-in-force EP1790262B1 (fr) 2005-11-24 2006-10-10 Procédé de fabrication d'un dispositif sanitaire, notamment un lavabo, et dispositif pour la mise en ouvre d'un tel procédé

Country Status (3)

Country Link
EP (1) EP1790262B1 (fr)
AT (1) ATE409433T1 (fr)
DE (2) DE202005018404U1 (fr)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT1393484B1 (it) * 2009-03-31 2012-04-27 Sacmi Stampo per la realizzazione di manufatti ceramici.
ITUA20162431A1 (it) * 2016-04-08 2017-10-08 Rubinetterie Ritmonio S R L Dispositivo di erogazione idrica e metodo di produzione
PL232595B1 (pl) * 2017-08-16 2019-06-28 Sosna Bartlomiej Forma do odlewu mineralnego

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2645445B2 (de) * 1976-10-08 1979-02-01 Werner 6420 Lauterbach Schlinsog Verfahren zur Herstellung von Kunststoffwaschbecken
DE10235367C1 (de) * 2002-08-02 2003-10-30 Marco Stefano Martinez Waschtisch
DE20304759U1 (de) * 2003-03-24 2003-07-31 Alape Adolf Lamprecht Gmbh & C Waschbecken
DE102004012995A1 (de) * 2004-03-16 2005-10-06 Alape Gmbh Waschbecken

Also Published As

Publication number Publication date
EP1790262A3 (fr) 2007-09-12
DE202005018404U1 (de) 2006-02-23
DE502006001667D1 (de) 2008-11-13
ATE409433T1 (de) 2008-10-15
EP1790262A2 (fr) 2007-05-30

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