EP1737661B1 - Printing machine comprising an embossing device - Google Patents
Printing machine comprising an embossing device Download PDFInfo
- Publication number
- EP1737661B1 EP1737661B1 EP05731907A EP05731907A EP1737661B1 EP 1737661 B1 EP1737661 B1 EP 1737661B1 EP 05731907 A EP05731907 A EP 05731907A EP 05731907 A EP05731907 A EP 05731907A EP 1737661 B1 EP1737661 B1 EP 1737661B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- coating
- printing
- coating module
- module
- foil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F19/00—Apparatus or machines for carrying out printing operations combined with other operations
- B41F19/02—Apparatus or machines for carrying out printing operations combined with other operations with embossing
- B41F19/06—Printing and embossing between a negative and a positive forme after inking and wiping the negative forme; Printing from an ink band treated with colour or "gold"
- B41F19/062—Presses of the rotary type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/24—Inking and printing with a printer's forme combined with embossing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/025—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet
- B41M5/03—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet by pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2217/00—Printing machines of special types or for particular purposes
- B41P2217/10—Printing machines of special types or for particular purposes characterised by their constructional features
- B41P2217/11—Machines with modular units, i.e. with units exchangeable as a whole
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2217/00—Printing machines of special types or for particular purposes
- B41P2217/10—Printing machines of special types or for particular purposes characterised by their constructional features
- B41P2217/14—Machines with constructions allowing refurbishing, converting or updating existing presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2219/00—Printing presses using a heated printing foil
- B41P2219/50—Printing presses using a heated printing foil combined with existing presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2219/00—Printing presses using a heated printing foil
- B41P2219/50—Printing presses using a heated printing foil combined with existing presses
- B41P2219/51—Converting existing presses to foil printing presses
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/11—Methods of delaminating, per se; i.e., separating at bonding face
- Y10T156/1168—Gripping and pulling work apart during delaminating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/11—Methods of delaminating, per se; i.e., separating at bonding face
- Y10T156/1168—Gripping and pulling work apart during delaminating
- Y10T156/1174—Using roller for delamination [e.g., roller pairs operating at differing speeds or directions, etc.]
Definitions
- the invention relates to a device for transferring imaging layers from a carrier film to printing sheet according to the preamble of patent claim 1.
- a printing material and a printing apparatus using this material are described.
- a sheet-processing machine which has a feeder and a boom, wherein printing units and a coating module are arranged between the two units.
- an adhesive pattern is applied by means of the planographic printing process. This adhesive pattern is applied in a cold printing process and has a specific imaging subject.
- a film guide is provided in the printing unit following the coating module with a counter-pressure cylinder and a press roller.
- the transfer film has a carrier layer on which imaging layers such as metallic layers, for example of aluminum, can be applied. Between the metallic layer and the carrier film, a separating layer is provided, which ensures that the metallic layer can be removed from the carrier layer.
- each sheet is given an adhesive pattern. Thereafter, the sheet is passed through the coating module, being brought by means of the press roller on the impression cylinder resting sheet with the film material in combination. In this case, the downwardly lying metallic layer enters into a close connection with the areas provided with adhesive on the printed sheet.
- the metallic layer adheres only in the area provided with the adhesive pattern.
- the carrier film is thus removed from the metallic layer in the region of the adhesive pattern.
- transfer film is wound up again.
- the print sheet is laid out in the coated state. It is known to use such coating modules, for example in printing units of printing presses. A disadvantage of the known devices is that they can not be used flexibly.
- the object of the invention is therefore to provide a device by means of which the transfer of an imaging layer, e.g. a metallization layer can be done on a sheet safely, economically and accurately, the device should be manageable for an extended range of applications.
- an imaging layer e.g. a metallization layer
- a printing machine becomes more flexible in its application in that a film transfer module is integrated.
- the film transfer module can be implemented as part of a print engine, as a separate workstation, as an integrated workstation, or as a workstation that can be moved.
- the film transfer module can be arranged at different locations within a printing press, depending on the intended use.
- the film transfer module in a sheet-fed printing machine can also be arranged downstream of a device for the use of a sheet, so that an image-wise coating of the film transfer takes place on a sheet backside after previous front side printing
- the device can be used advantageously in order to achieve better film utilization by dividing the transfer film into one or more partial film webs of lesser width.
- different types of films can be used side by side.
- To ensure the efficiency of the coating process can be provided to control the film feed such that the transfer film is then stopped when no transmission of the imaging or metallization takes place.
- a control of the transfer film can be carried out in such a way that, when passing through a cylinder channel receiving the grippers of the sheet-guiding impression cylinder, the film feed is stopped, the press roll then slidingly passing under the transfer film.
- the image-forming layer can be applied by means of what is known as UV negative-pressure ink, by means of a printing unit for the adhesive in e.g. is applied over an offset printing plate.
- FIG. 1 is a basic embodiment illustrating an integrated film transfer module for film transfer for use in a sheet processing machine, such as a printing press.
- a sheet processing machine such as a printing press.
- an order module 1 and a coating module 2 are designed integrated into a structural unit.
- Such a device can be used in a paint module of a sheet-fed printing press, which already has all the necessary elements in its basic design.
- a chamber doctor blade system can be used instead of supplying the adhesive metering lacquer via the anilox roller and the forme cylinder, e.g. be used by means of a recessed blanket or a flexographic printing on the substrate.
- the printing material is guided in such a film transfer module in a very advantageous manner by all the necessary cleavage points in a single gripper closure, while it rests on a single impression cylinder 4.
- a coating module 2 is essentially suitable for forming a printed sheet before printing with an imaging layer, e.g. to provide a metallization layer.
- an imaging layer e.g. to provide a metallization layer.
- the coating module 2 can also be placed at any other location within the machine. This is to enable the desired imaging layers, e.g. Metallization layers, both before, as well as after and between the application of ink layers can be done.
- the coating module is designed as a transportable unit.
- the coating module consists of a frame with a Folienrollollung and a Folienaufrollung. To couple with the respective printing unit to be used as a coating module 2, it has a coupling surface to a defined area of the required printing unit. The corresponding mating surface is usually at the top of the required printing unit.
- the coupling surface can also be provided laterally or on the end faces of the printing units.
- the printing unit required for the application of adhesive as an application unit 1 only has to be set up for the application of adhesive (corresponds to a normal application of color) like a printing unit used by default.
- the facilities required for the film guide devices of the transfer films near the film supply roll or film collection roll are connected to the coating module. Only in the field of protection of the printing units are appropriate inlets and outlets for the supply of the transfer film 5 to or the return of the transfer film 5 provided by the pressing cylinder 3. Here necessary deflections for the transfer film 5 can be easily connected to the security and may possibly be removable.
- the mentioned embodiment it is also possible to provide a plurality of coating modules 2 within a sheet-processing machine in succession.
- the supply of the required different transfer foils to the printing sheet can take place successively.
- the transmission of a first adhesive pattern in a first applicator 1 can be carried out and provided in a first coating module 2 with a first type of metallization.
- the first enclosing or overlapping adhesive pattern can be applied in a following application unit 1 and provided in a second coating module 2 with a metallization layer of a second type.
- a metallization layer of a second type for example, intersecting image patterns of a silver-colored layer and a gold-colored layer can be produced in a coating pass.
- FIGS. 2 to 5 Different combinations of the assignment of coating modules 2 and applicators 1 to a printing machine are shown schematically.
- FIG. 2 basically shows a conventional configuration.
- a sheet feeder AN of the sheet-fed printing machine is initially followed by an applicator 1 and then a coating module 2.
- the coating module 2 is again followed by printing units D of the sheet-fed printing machine.
- a bow boom AU completes the configuration.
- an imagewise coating with metallized film can take place on the empty printed sheet.
- a multicolored printed image can be applied over this coating.
- a full-surface coating with metallized film can be produced, which can subsequently be overprinted in the printing units D.
- a coating module 2 can also be subordinated to the printing units D in front of the sheet delivery AU, wherein the printing unit D upstream of the coating module 2 can serve as a commissioning unit 1.
- the printing unit D upstream of the coating module 2 can serve as a commissioning unit 1.
- FIG. 3 shows a similar configuration as FIG. 2 ,
- the sheet feeder AN downstream of two integrated film transfer modules IM In this case, both a coating module 2 and an associated application unit 1 are arranged within a work unit (see also FIG Fig. 2 ).
- a coating module 2 and an associated application unit 1 are arranged within a work unit (see also FIG Fig. 2 ).
- the arrangement of an integrated film transfer module IM is particularly useful if at least two film transfer modules are to be arranged directly one after the other.
- FIG. 4 is shown a flexible variant for a printing press with further improved features of the further processing of signatures.
- the unclaimed film transfer module is designed here as an attachment module AM.
- Such an attachment module AM is preferably designed as a transportable unit and can be placed on a standardized substructure UB of a printing unit D of the printing press.
- a substructure UB normally includes a frame in which a sheet transport drum and an impression cylinder 4 are associated with each other.
- a printing blanket cylinder 13 of an offset printing unit or a forme cylinder 20 of a lacquer module can each be assigned to the impression cylinder 4 on the substructure.
- the blanket cylinder 13 or forme cylinder 20 can be used in conjunction with the coating module 2 as a press roller 3, wherein a corresponding fabric 10 is to be attached.
- Corresponding clamping devices are available on both cylinder types.
- FIG. 5 is an advanced version shown.
- the printing press shown has, after two printing units D connected to the sheet feeder AN, a so-called turning device W.
- Turning devices W serve to invert a single-sided printed or coated printed sheet during sheet-fed operation of a sheet-fed printing press, so that its previous underside becomes the upper side, which can subsequently be printed or coated.
- the applicator 1 and a coating module 2 adjoin the turning device W. Thereafter, if necessary, several further printing units D are provided up to the sheet delivery AU.
- each printed sheet can first be printed on its reverse side in one or two colors, then turned over, then image-coated with a metallized layer and subsequently printed again in multiple colors.
- An application example of this are greeting cards with jewelery inserts made of metal foil on the image page.
Landscapes
- Printing Methods (AREA)
- Rotary Presses (AREA)
- Confectionery (AREA)
- Credit Cards Or The Like (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
- Supply, Installation And Extraction Of Printed Sheets Or Plates (AREA)
- Decoration By Transfer Pictures (AREA)
- Cereal-Derived Products (AREA)
- Thermal Transfer Or Thermal Recording In General (AREA)
- Moulding By Coating Moulds (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Diaphragms For Electromechanical Transducers (AREA)
- Polarising Elements (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Separation, Sorting, Adjustment, Or Bending Of Sheets To Be Conveyed (AREA)
- Coating Apparatus (AREA)
Abstract
Description
Die Erfindung betrifft eine Vorrichtung zum Transfer bildgebender Schichten von einer Trägerfolie auf Druckbogen nach dem Oberbegriff des Patentanspruchs 1.The invention relates to a device for transferring imaging layers from a carrier film to printing sheet according to the preamble of
Solch eine Vorrichtung ist aus der Druckschrift "Caractère", Paris, FR, Bd 45, Nr
Es ist bekannt metallische Schichten auf Druckbogen mittels eines Folientransferverfahrens herzustellen. So ist in der
Beim Transport von Druckbogen durch das Druckwerk wird jeder Druckbogen mit einem Klebstoffmuster versehen. Danach wird der Druckbogen durch das Beschichtungsmodul geführt, wobei mittels der Presswalze der auf dem Gegendruckzylinder aufliegende Druckbogen mit dem Folienmaterial in Verbindung gebracht wird. Dabei geht die nach unten liegende metallische Schicht eine enge Verbindung mit den mit Klebstoff versehenen Bereichen auf dem Druckbogen ein.When printing sheets are transported through the printing unit, each sheet is given an adhesive pattern. Thereafter, the sheet is passed through the coating module, being brought by means of the press roller on the impression cylinder resting sheet with the film material in combination. In this case, the downwardly lying metallic layer enters into a close connection with the areas provided with adhesive on the printed sheet.
Nach dem Weitertransportieren des Druckbogens haftet die metallische Schicht lediglich im Bereich der mit Klebstoff versehenen Muster an. Der Trägerfolie wird also die metallische Schicht im Bereich der Klebstoffmuster entnommen. Die auf diese Weise verbrauchte Transferfolie wird wieder aufgewickelt. Der Druckbogen wird im beschichteten Zustand ausgelegt.
Es ist bekannt derartige Beschichtungsmodule beispielsweise in Druckwerken von Druckmaschinen einzusetzen. Nachteilig an den bekannten Vorrichtungen ist, dass sie nicht flexibel einsetzbar sind.After further transporting the printing sheet, the metallic layer adheres only in the area provided with the adhesive pattern. The carrier film is thus removed from the metallic layer in the region of the adhesive pattern. The used in this way transfer film is wound up again. The print sheet is laid out in the coated state.
It is known to use such coating modules, for example in printing units of printing presses. A disadvantage of the known devices is that they can not be used flexibly.
Aufgabe der Erfindung ist es daher eine Vorrichtung vorzusehen mittels derer der Übertrag einer bildgebenden Schicht z.B. einer Metallisierungsschicht, auf einen Druckbogen sicher, wirtschaftlich und exakt erfolgen kann, wobei die Vorrichtung für ein erweitertes Spektrum an Anwendungen handhabbar sein soll.The object of the invention is therefore to provide a device by means of which the transfer of an imaging layer, e.g. a metallization layer can be done on a sheet safely, economically and accurately, the device should be manageable for an extended range of applications.
Die Lösung dieser Aufgabe ergibt sich in einer Vorrichtung gemäß den Merkmalen des Patentanspruches 1.The solution of this problem results in a device according to the features of
Erfndungsgemäß wird eine Druckmaschine dadurch flexibler in ihrer Anwendung, dass ein Folientransfermodul integriert wird. Das Folientransfermodul kann als Teil eines Druckwerkes, als separate Arbeitsstation, als integrierte Arbeitsstation oder als umsetzbare Arbeitsstation ausgeführt werden.According to the invention, a printing machine becomes more flexible in its application in that a film transfer module is integrated. The film transfer module can be implemented as part of a print engine, as a separate workstation, as an integrated workstation, or as a workstation that can be moved.
Erfindungsgemäß kann das Folientransfermodul je nach Anwendungszweck an verschiedenen Stellen innerhalb einer Druckmaschine angeordnet werden.According to the invention, the film transfer module can be arranged at different locations within a printing press, depending on the intended use.
Es ist auch in vorteilhafter Weise möglich, mehrere Beschichtungsmodule innerhalb einer Bogen verarbeitenden Maschine hintereinander vorzusehen.
Damit können die Aufbringung verschiedener bildgebenden Beschichtungen bzw. Metallisierungsschichten innerhalb eines Sujets nacheinander erfolgen. Hierbei ist es möglich, über ein einziges Klebermuster mit allen Bildmusterelementen die bildgebenden Schichten nebeneinander zu übertragen.
Es ist auch möglich ein erstes Klebermuster in einem ersten Beschichtungsmodul mit einer ersten bildgebenden Beschichtung bzw. Metallisierungsschicht zu versehen und überlagernd im Folgenden ein weiteres, das erste einschließende Klebermuster aufzutragen und mit einer anderen bildgebenden Beschichtung bzw. Metallisierungsschicht zu versehen.
Weiterhin kann das Folientransfermodul in einer Bogendruckmaschine auch einer Einrichtung zur Bogenwendung nachgeordnet werden, so dass eine bildmässige Beschichtung aus dem Folientransfer auf einer Bogenrückseite nach vorausgehendem Vorderseitendruck erfolgtIt is also advantageously possible to provide a plurality of coating modules within a sheet-processing machine one behind the other.
In this way, the application of different imaging coatings or metallization layers within a subject can take place one after the other. In this case, it is possible to transmit the imaging layers next to one another using a single adhesive pattern with all the image pattern elements.
It is also possible to provide a first adhesive pattern in a first coating module with a first imaging coating or metallization layer and superimposed in the following another, to apply the first enclosing adhesive pattern and provided with a different imaging coating or metallization layer.
Furthermore, the film transfer module in a sheet-fed printing machine can also be arranged downstream of a device for the use of a sheet, so that an image-wise coating of the film transfer takes place on a sheet backside after previous front side printing
Die Vorrichtung ist in vorteilhafter Weise einsetzbar, um eine bessere Folienausnutzung dadurch zu erreichen, dass die Transferfolie in eine oder mehrere Teilfolienbahnen geringerer Breite aufgeteilt wird. Hierbei können unterschiedliche Folienarten nebeneinander eingesetzt werden.
Zur Sicherung der Wirtschaftlichkeit des Beschichtungsverfahrens kann vorgesehen sein, den Folienvorschub derart zu steuern, dass die Transferfolie dann angehalten wird, wenn keine Übertragung der bildgebenden bzw. Metallisierungsschicht erfolgt. So kann in vorteilhafter Weise eine Steuerung der Transferfolie derart erfolgen, dass beim Durchlaufen eines die Greifer des bogenführenden Gegendruckzylinders aufnehmenden Zylinderkanales der Folienvorschub angehalten wird, wobei die Presswalze dann unter der Transferfolie gleitend durchläuft.The device can be used advantageously in order to achieve better film utilization by dividing the transfer film into one or more partial film webs of lesser width. Here, different types of films can be used side by side.
To ensure the efficiency of the coating process can be provided to control the film feed such that the transfer film is then stopped when no transmission of the imaging or metallization takes place. Thus, in an advantageous manner, a control of the transfer film can be carried out in such a way that, when passing through a cylinder channel receiving the grippers of the sheet-guiding impression cylinder, the film feed is stopped, the press roll then slidingly passing under the transfer film.
Zur Verbesserung der Beschichtungseigenschaften kann die bildgebende Schicht mittels so genannter UV-Unterdruckfarbe aufgebracht werden, mittels eines Druckwerkes für den Kleber in z.B. über eine Offsetdruckplatte aufgebracht wird.To improve the coating properties, the image-forming layer can be applied by means of what is known as UV negative-pressure ink, by means of a printing unit for the adhesive in e.g. is applied over an offset printing plate.
Im Folgenden wird die Erfindung anhand von Figuren näher dargestellt.In the following the invention is illustrated in more detail with reference to figures.
- Figur 1FIG. 1
- den Aufbau eines Beschichtungsmodules mit einer Folien-transfereinrichtung undthe construction of a coating module with a film transfer device and
- Figuren 2 bis 5FIGS. 2 to 5
- Konfigurationen zur Integration von Folientransfermodulen in einer Druckmaschine.Configurations for the integration of film transfer modules in a printing machine.
In
Das Folientransfermodul ist wie folgt ausgerüstet:
- Zum Transport von Druckbogen ist ein
bogenführender Gegendruckzylinder 4 vorgesehen. DerGegendruckzylinder 4 kann zum Transport von Druckbogen ein oder mehrere Greiferfelder mit zugehörigen Druckflächen und einen entsprechend ein- bis mehrfachen Umfang auf weisen. - Dem
Gegendruckzylinder 4 ist im Quadranten A einAuftragwerk 1 zugeordnet. DasAuftragwerk 1 weist einenFormzylinder 20, eineAuftragwalze 21 und einDosiersystem 22 auf. Mittels desAuftragwerkes 1 können über eine auf demFormzylinder 20 aufgespannte Druckform bildmässige Beschichtungen auf amGegendruckzylinder 4 gehaltene Druckbogen aufgebracht werden.
- For transporting printed sheets, a sheet-guiding
impression cylinder 4 is provided. Theimpression cylinder 4 can have one or more gripper fields with associated pressure surfaces and a corresponding one to multiple extent for the transport of printed sheets. - The
impression cylinder 4 is assigned in the quadrant A anapplicator 1. Theapplicator 1 has aforme cylinder 20, anapplicator roller 21 and ametering system 22. By means of theapplicator 1 can be applied to a pressure on theform cylinder 20 clamped image-formable coatings on theimpression cylinder 4 held sheet.
Dem Gegendruckzylinder 4 ist im Quadranten B ein in das Folientransfermodul eingeschlossenes Beschichtungsmodul 2 zugeordnet. Das Beschichtungsmodul 2 dient gemäß der Ausführungsform nach
Die Zylinder können dem Formzylinder und dem Gegendruckzylinder eines Beschichtungsmodules einer Offsetdruckmaschine entsprechen.
- - Dem
Gegendruckzylinder 4 kann in Drehrichtung demBeschichtungsmodul 2 nachgeordnet ein Kalandrierwerk zugeordnet sein, das mittels einer Kalanderwalze mit demGegendruckzylinder 4 einen Kalandrierspalt bildet.
The cylinders may correspond to the forme cylinder and the impression cylinder of a coating module of an offset printing press.
- - The
impression cylinder 4 can be assigned in the direction of rotation of thecoating module 2 downstream of a calendering, which forms a calendering by means of a calender with theimpression cylinder 4.
Auf diese Weise wird ein integriertes Folientransfermodul gebildet, welches zwei Arbeitsstationen aufweist, die für die folgenden Arbeitsschritte eingesetzt werden:
- Ein zu beschichtender Druckbogen wird zunächst in der ersten Arbeitsstation (Auftragwerk 1) in einem Druckspalt zwischen dem
Formzylinder 20 und demGegendruckzylinder 4 mittels einer Druckform mit einem von demDosiersystem 22 über dieAuftragwalze 21 auf einer Druckform amFormzylinder 20 erzeugten bildgebenden Klebstoffmuster versehen. - Danach wird der Druckbogen in der folgenden Arbeitsstation (Beschichtungsmodul 2) gemeinsam mit einer Folienbahn aus Transferfolie 5 durch den Transferspalt 6 zwischen einem als
Presswalze 3 ausgerüsteten Zylinder und demGegendruckzylinder 4 geführt, wobei die Transferfolie 5 im Transferspalt 6 gegen den Druckbogen gepresst wird. Durch die Anpressung wird im Bereich des Klebstoffmusters von der Transferfolie 5 eine bildgebende Schicht auf den Druckbogen übertragen. Die Folienbahn der Transferfolie 5 wird hierbei in Richtung der Drehbewegung desGegendruckzylinders 4 von derFolienvorratsrolle 8 abgerollt, um diePresswalze 3 herum oder in etwa tangential an diesem vorbei angeführt und auf dieFoliensammelrolle 9 aufgerollt. - Weiterhin kann in dem nachgeschalteten Kalandrierwerk die
von der Transferfolie 5 auf den Druckbogen übertragene bildgebende Schicht zur Erhöhung der Haftfestigkeit und Glätte eingewalzt werden.
- A sheet to be coated is first provided in the first workstation (applicator 1) in a nip between the
forme cylinder 20 and theimpression cylinder 4 by means of a printing forme with an imaging adhesive pattern generated by thedosing system 22 on theapplicator roller 21 on a printing plate on theforme cylinder 20. - Thereafter, the printing sheet in the following work station (coating module 2) is guided together with a film web of
transfer film 5 through the transfer nip 6 between a cylinder equipped as apress roll 3 and theimpression cylinder 4, wherein thetransfer film 5 is pressed in the transfer nip 6 against the signature. As a result of the contact pressure, an image-forming layer is transferred to the printed sheet in the region of the adhesive pattern by thetransfer film 5. The film web of thetransfer film 5 is hereby unrolled in the direction of the rotational movement of theimpression cylinder 4 of thefilm supply roll 8 to thepress roll 3 around or approximately tangentially led this past and rolled up on thefilm collection roll 9. - Furthermore, in the downstream calendering unit, the imaging layer transferred from the
transfer film 5 to the printing sheet can be rolled to increase the adhesive strength and smoothness.
Eine derartige Vorrichtung ist in einem Lackmodul einer Bogendruckmaschine einsetzbar, das schon in seiner Grundbauform alle notwendigen Elemente aufweist. Für die genannte Anwendung kann ein Kammerrakelsystem anstatt für die Zuführung von Lack für die Klebstoffdosierung über die Rasterwalze bzw. Auftragwalze und den Formzylinder z.B. mittels eines ausgesparten Gummituches oder einer Flexodruckform auf den Bedruckstoff genutzt werden.Such a device can be used in a paint module of a sheet-fed printing press, which already has all the necessary elements in its basic design. For the mentioned application, a chamber doctor blade system can be used instead of supplying the adhesive metering lacquer via the anilox roller and the forme cylinder, e.g. be used by means of a recessed blanket or a flexographic printing on the substrate.
Der Bedruckstoff wird in einem derartigen Folientransfermodul in sehr vorteilhafter Weise durch alle notwendigen Spaltstellen in einem einzigen Greiferschluß geführt, während er auf einem einzigen Gegendruckzylinder 4 aufliegt.The printing material is guided in such a film transfer module in a very advantageous manner by all the necessary cleavage points in a single gripper closure, while it rests on a
Andererseits eine Beschichtungsmodul 2 ist im Wesentlichen dazu geeignet, einen Druckbogen vor dem Bedrucken mit einer bildgebenden Schicht z.B. einer Metallisierungsschicht zu versehen. Innerhalb der das Beschichtungsmodul 2 aufnehmenden Bogen verarbeitenden Maschine kann das Beschichtungsmodul 2 aber auch an jeder anderen Stelle innerhalb der Maschine platziert werden. Damit soll ermöglicht werden, dass die gewünschten bildgebenden Schichten, wie z.B. Metallisierungsschichten, sowohl vor, als auch nach als auch zwischen dem Aufbringen von Druckfarbschichten erfolgen kann.On the other hand, a
In vorteilhafter Weise ist dazu das Beschichtungsmodul als transportable Einheit ausgebildet. Das Beschichtungsmodul besteht aus einem Gestell mit einer Folienabrollung und einer Folienaufrollung. Zu Koppelung mit dem jeweiligen als Beschichtungsmodul 2 zu nutzenden Druckwerk weist es eine Kupplungsfläche zu einem definierten Bereich des benötigten Druckwerkes auf. Die entsprechende Gegenfläche liegt normalerweise an der Oberseite des benötigten Druckwerkes.Advantageously, the coating module is designed as a transportable unit. The coating module consists of a frame with a Folienrollollung and a Folienaufrollung. To couple with the respective printing unit to be used as a
Die Kupplungsfläche kann auch seitlich oder an den Stirnseiten der Druckwerke vorgesehen sein.
Das für den Kleberauftrag als Auftragwerk 1 benötigte Druckwerk muss lediglich für den Kleberauftrag (entspricht einem normalen Farbauftrag) wie ein standardmäßig verwendetes Druckwerk eingerichtet werden.
Die für die Folienführung erforderlichen Einrichtungen der Transferfolien nahe der Folienvorratsrolle bzw. Foliensammelrolle sind mit dem Beschichtungsmodul verbunden. Lediglich im Bereich der Verschutzung der Druckwerke sind entsprechende Ein- bzw. Auslässe für die Zuführung der Transferfolie 5 zum bzw. die Rückführung der Transferfolie 5 vom Presszylinder 3 vorgesehen. Hier notwendige Umlenkungen für die Transferfolie 5 können auf einfache Weise mit der Verschutzung verbunden werden und können ggf. abnehmbar sein.The coupling surface can also be provided laterally or on the end faces of the printing units.
The printing unit required for the application of adhesive as an
The facilities required for the film guide devices of the transfer films near the film supply roll or film collection roll are connected to the coating module. Only in the field of protection of the printing units are appropriate inlets and outlets for the supply of the
Entsprechend der genannten Ausführungsform ist es auch möglich mehrere Beschichtungsmodule 2 innerhalb einer Bogen verarbeitenden Maschine hintereinander vorzusehen. Für die Aufbringung verschiedener bildgebender Schichten bzw. Metallisierungsschichten innerhalb des Sujets kann also die Zufuhr der dazu erforderlichen verschiedenen Transferfolien zum Druckbogen nacheinander erfolgen. Hierbei ist es zunächst möglich, ein einziges Klebermuster in einem Auftragwerk 1 aufzutragen, in dem alle notwendigen Bildmuster für die bildgebende Schicht enthalten ist, wobei dann die unterschiedlichen Folienbilder in den folgenden Beschichtungsmodulen 2 nebeneinander übertragen werden.
Andererseits kann natürlich auch die Übertragung eines ersten Klebermusters in einem ersten Auftragwerk 1 erfolgen und in einem ersten Beschichtungsmodul 2 mit einer ersten Art einer Metallisierungsschicht versehen werden. Überlagernd dazu kann in einem folgenden Auftragwerk 1 ein weiteres, das erste einschließende oder überlagernde Klebermuster aufgetragen und in einem zweiten Beschichtungsmodul 2 mit einer Metallisierungsschicht einer zweiten Art versehen werden. Auf diese Weise können beispielsweise einander durchgreifende Bildmuster einer silberfarbigen Schicht und einer goldfarbigen Schicht in einem Beschichtungsdurchgang erzeugt werden.According to the mentioned embodiment, it is also possible to provide a plurality of
On the other hand, of course, the transmission of a first adhesive pattern in a
In den
Mittels dieser Konfiguration kann also eine bildmässige Beschichtung mit metallisierter Folie auf dem leeren Druckbogen erfolgen. Danach kann über diese Beschichtung ein mehrfarbiges Druckbild aufgetragen werden.
Ebenso kann mittels des Beschichtungsmodules 2 eine vollflächige Beschichtung mit metallisierter Folie hergestellt werden, die nachfolgend in den Druckwerken D überdruckt werden kann.
Angedeutet ist, dass ein Beschichtungsmodul 2 auch den Druckwerken D vor dem Bogenausleger AU nachgeordnet werden kann, wobei das dem Beschichtungsmodul 2 vorgeordnete Druckwerk D als Auftragwerk 1 dienen kann.
Mittels dieser Anordnung ist beispielsweise eine nachträglich Kaschierung oder die Auflage einer metallisierten bildmässigen Beschichtung ohne Überdruckung möglich. Hierfür sollte der Farbdruck vorher getrocknet sein.
By means of this configuration, therefore, an imagewise coating with metallized film can take place on the empty printed sheet. Thereafter, a multicolored printed image can be applied over this coating.
Likewise, by means of the
It is indicated that a
By means of this arrangement, for example, a subsequent lamination or the support of a metallized image-wise coating without overprinting possible. For this, the color print should be dried beforehand.
In
In
In der gezeigten Konfiguration schließen sich an die Wendeeinrichtung W ein Auftragwerk 1 und ein Beschichtungsmodul 2 an. Danach sind bis zum Bogenausleger AU ggf. mehrere weitere Druckwerke D vorgesehen.In the configuration shown, the
Mit einer derartigen Druckmaschine kann also jeder Druckbogen zunächst von seiner Rückseite ein- oder zweifarbig bedruckt, dann gewendet, dann mit einer metallisierten Schicht bildgebend beschichtet und nachfolgend nochmals mehrfarbig bedruckt werden. Ein Anwendungsbeispiel hierfür sind Grußkarten mit Schmuckeinlagen aus Metallfolie auf der Bildseite.With such a printing press, each printed sheet can first be printed on its reverse side in one or two colors, then turned over, then image-coated with a metallized layer and subsequently printed again in multiple colors. An application example of this are greeting cards with jewelery inserts made of metal foil on the image page.
Die gezeigten Konfigurationen sind beispielhaft angeführt. Im Rahmen der Modularisierung der Folientransfermodule, wie diese oben im Einzelnen dargestellt wurde kann der Fachmann ohne weiteres weitere Anwendungsmöglichkeiten finden.The configurations shown are given by way of example. In the context of the modularization of the film transfer modules, as has been described in detail above, the skilled person can easily find further applications.
- 11
- Auftragwerkcommissioned
- 22
- Beschichtungsmodulcoating module
- 33
- Presswalzepress roll
- 44
- GegendruckzylinderImpression cylinder
- 55
- Transferfolie / FolienbahnTransfer foil / foil web
- 66
- Transferspalttransfer nip
- 88th
- FolienvorratsrolleFilm supply roll
- 99
- FoliensammelrolleFoil composite role
- 2020
- Formzylinderform cylinder
- 2121
- Auftragwalzeapplicator roll
- 2222
- Dosiersystemdosing
- DD
- Druckwerkprinting unit
- WW
- Wendeeinrichtungturning device
- ANAT
- Bogenanlegersheet feeder
- AUAU
- Bogenauslegersheet delivery
- UBUB
- Unterbausubstructure
- IMIN THE
- Integriertes FolientransfermodulIntegrated film transfer module
- AMAT THE
- Aufsatzmodulplug-in module
Claims (14)
- A device for the transfer of imaging layers from a substrate foil, which together form a transfer foil (5), onto print sheets with at least one impression cylinder (4) with an application system (1) for image-based coating of the print sheets with an adhesive and with a coating module (2) for transferring the imaging layers from the substrate foil onto the print sheet in a transfer gap (6) between the impression cylinder (4) and a press roll (3) of the coating module (2) wherein the substrate foil can be guided with the coated side in contact with the print sheet jointly with said print sheet through the transfer gap (6) and in the process the imaging layers can be transferred image-based onto the print sheet, wherein the coating module (2) as assembly comprises a device for the feeding of a fresh foil web from a stock and for the disposal of consumed foil web, as well as means for guiding the foil web to the transfer gap (6) and away from the transfer gap (6),
characterized in that the coating module (2) and the application system (1) are associated with the only impression cylinder (4) such that they equip an integrated foil transfer module which can be placed in various positions within a sheet-processing machine. - A printing machine with a plurality of printing systems (D), a coating module (2) and a device according to Claim 1, characterized in that the coating module (2) forms an assembly comprising a device for accommodating at least one foil storage reel (8) and at least one foil collection reel (9) with drives, wherein in the region of the discharge and feed of the foil web from the region of the foil reels (8,9) guide elements for steering and tensioning the foil web within the sheet processing machine accommodating the coating module (2) are provided.
- The printing machine according to Claim 2,
characterized in that this is a printing machine with a plurality of printing systems (D) for creating a colour print and that the coating module (2) is arranged upstream, in-between or downstream of the printing systems (D). - The printing machine according to Claim 2 or 3,
characterized in that the coating module (2) is designed in the manner of a portable unit connectable to a printing system (D). - The printing machine according to Claim 2 to 4,
characterized in that a coating module (2) for the full area coating within a sheet processing machine is arranged downstream of a plurality of printing systems for creating a multi-colour print and that lamination is carried out by means of the coating module (2). - The printing machine according to Claim 2 to 4,
characterized in that a coating module (2) for the full area coating within a sheet processing machine is arranged upstream of a plurality of printing systems for creating a multi-colour print and that lamination is carried out by means of the coating module (2). - The printing machine according to Claim 2 to 4,
characterized in that within a sheet processing machine a plurality of printing systems (D) is arranged behind one another, that between at least two of the printing systems (D) an inversion device (W) for inverting print sheets for front and back printing is arranged, and that a coating module (2) is arranged downstream of the inversion device. - The printing machine according to Claim 2 to 4,
characterized in that a plurality of coating modules (2) within the machine are arranged directly behind one another. - The printing machine according to Claim 8,
characterized in that an application system (1) for creating a single adhesive pattern and two successive coating modules (2) for the adjacent transfer of image patterns are provided or that a first application system (1) and a first coating module (2) for creating a first image pattern with a first imaging coating or metallising coating and following thereupon in the machine a second application system (1) and a second coating module (2) for creating a second not covering image pattern to be applied to the first one with another imaging coating or metallising layer. - The printing machine according to Claim 2 to 9,
characterized in that a coating module (2) is part of a printing system (D). - The printing machine according to Claim 2 to 9,
characterized in that a coating module (2) is part of a varnish module. - The printing machine according to Claim 2 to 9,
characterized in that a coating module (2) is part of a further processing unit. - The printing machine according to Claim 2 to 12,
characterized in that the coating module (2) is designed in the manner of an integrated work unit,
wherein an application system (1) is assigned to each coating module (2) and arranged within each work unit. - The printing machine according to Claim 2 to 12,
characterized in that the coating module (2) or integrated coating module (2) is designed as an attachment unit for a substructure of a printing system (D) consisting of a frame, a sheet transport drum, an impression cylinder (4) and/or a form cylinder (20) and/or a printing blanket cylinder (13).
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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PL05731907T PL1737661T3 (en) | 2004-04-13 | 2005-04-13 | Printing machine comprising an embossing device |
EP09177833.2A EP2156952B2 (en) | 2004-04-13 | 2005-04-13 | Printing machine with an embossing device |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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DE102004018306 | 2004-04-13 | ||
DE102004021102 | 2004-04-29 | ||
PCT/EP2005/003877 WO2005100024A1 (en) | 2004-04-13 | 2005-04-13 | Printing machine comprising an embossing device |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09177833.2A Division EP2156952B2 (en) | 2004-04-13 | 2005-04-13 | Printing machine with an embossing device |
Publications (2)
Publication Number | Publication Date |
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EP1737661A1 EP1737661A1 (en) | 2007-01-03 |
EP1737661B1 true EP1737661B1 (en) | 2009-12-09 |
Family
ID=34963400
Family Applications (6)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05733320A Active EP1737664B1 (en) | 2004-04-13 | 2005-04-13 | Embossing device |
EP09177833.2A Active EP2156952B2 (en) | 2004-04-13 | 2005-04-13 | Printing machine with an embossing device |
EP05733263A Withdrawn EP1737662A2 (en) | 2004-04-13 | 2005-04-13 | Production of image elements |
EP05731907A Not-in-force EP1737661B1 (en) | 2004-04-13 | 2005-04-13 | Printing machine comprising an embossing device |
EP05728954A Revoked EP1737658B1 (en) | 2004-04-13 | 2005-04-13 | Method for applying a film |
EP05733318A Not-in-force EP1737663B1 (en) | 2004-04-13 | 2005-04-13 | Embossing device comprising an attachment |
Family Applications Before (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05733320A Active EP1737664B1 (en) | 2004-04-13 | 2005-04-13 | Embossing device |
EP09177833.2A Active EP2156952B2 (en) | 2004-04-13 | 2005-04-13 | Printing machine with an embossing device |
EP05733263A Withdrawn EP1737662A2 (en) | 2004-04-13 | 2005-04-13 | Production of image elements |
Family Applications After (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05728954A Revoked EP1737658B1 (en) | 2004-04-13 | 2005-04-13 | Method for applying a film |
EP05733318A Not-in-force EP1737663B1 (en) | 2004-04-13 | 2005-04-13 | Embossing device comprising an attachment |
Country Status (9)
Country | Link |
---|---|
US (5) | US8201605B2 (en) |
EP (6) | EP1737664B1 (en) |
JP (3) | JP2007532352A (en) |
AT (5) | ATE517745T1 (en) |
DE (6) | DE102005011568A1 (en) |
DK (3) | DK1737661T3 (en) |
ES (2) | ES2333535T3 (en) |
PL (3) | PL1737658T3 (en) |
WO (5) | WO2005100027A1 (en) |
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-
2005
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