EP1737660B1 - Device for embossed film printing - Google Patents

Device for embossed film printing Download PDF

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Publication number
EP1737660B1
EP1737660B1 EP05730733A EP05730733A EP1737660B1 EP 1737660 B1 EP1737660 B1 EP 1737660B1 EP 05730733 A EP05730733 A EP 05730733A EP 05730733 A EP05730733 A EP 05730733A EP 1737660 B1 EP1737660 B1 EP 1737660B1
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EP
European Patent Office
Prior art keywords
transfer
printing
cylinder
foil
coating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP05730733A
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German (de)
French (fr)
Other versions
EP1737660A1 (en
Inventor
Franz-Peter Richter
Jürgen Schölzig
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Manroland Sheetfed GmbH
Original Assignee
Manroland AG
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Publication date
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Priority claimed from DE102005008940.2A external-priority patent/DE102005008940C5/en
Application filed by Manroland AG filed Critical Manroland AG
Publication of EP1737660A1 publication Critical patent/EP1737660A1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F19/00Apparatus or machines for carrying out printing operations combined with other operations
    • B41F19/02Apparatus or machines for carrying out printing operations combined with other operations with embossing
    • B41F19/06Printing and embossing between a negative and a positive forme after inking and wiping the negative forme; Printing from an ink band treated with colour or "gold"
    • B41F19/062Presses of the rotary type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F23/00Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
    • B41F23/08Print finishing devices, e.g. for glossing prints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41PINDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
    • B41P2217/00Printing machines of special types or for particular purposes
    • B41P2217/10Printing machines of special types or for particular purposes characterised by their constructional features
    • B41P2217/11Machines with modular units, i.e. with units exchangeable as a whole
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41PINDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
    • B41P2217/00Printing machines of special types or for particular purposes
    • B41P2217/10Printing machines of special types or for particular purposes characterised by their constructional features
    • B41P2217/14Machines with constructions allowing refurbishing, converting or updating existing presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41PINDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
    • B41P2219/00Printing presses using a heated printing foil
    • B41P2219/50Printing presses using a heated printing foil combined with existing presses
    • B41P2219/51Converting existing presses to foil printing presses

Definitions

  • the invention relates to a processing sheet printing machine according to US 5565054 which includes a device for transferring image-forming layers from a carrier foil to printed sheets.
  • the transfer film has a carrier layer on which imaging layers such as metallic layers, for example of aluminum, can be applied. Between the metallic layer and the carrier film, a separating layer is provided, which ensures that the metallic layer can be removed from the carrier layer.
  • the metallic layer adheres only in the area provided with the adhesive pattern.
  • the carrier film is thus removed from the metallic layer in the region of the adhesive pattern.
  • transfer film is wound up again.
  • the print sheet is laid out in the coated state.
  • the object of the invention is therefore to provide a device by means of which a flexible use of a printing machine is made possible when using the stamping foil printing.
  • the transfer film in at least one coating module which is preferably arranged downstream of one or more printing units of a printing press, brought on a counter-pressure cylinder by a transfer cylinder with the printing material in touch.
  • the coating unit can advantageously be placed anywhere on the machine. In this way, in the case of a printing press having a plurality of printing units, it is possible for imaging coatings or metallization layers to be applied both before, as well as after and also between the application of printing ink layers.
  • the coating unit is designed as a coating module in the manner of a transportable unit.
  • the device according to the invention it is also possible to provide a plurality of coating units behind one another within a sheet-processing machine in a particularly simple manner.
  • the application of different imaging coatings or metallization layers within a subject can take place one after the other.
  • FIG. 1 there is shown an integrated film transfer module F for film transfer for use in a sheet processing machine, such as a printing press.
  • Such a device can be used in a paint module L of a sheet-fed printing machine.
  • a paint module L has in its basic design a sheet-guiding impression cylinder 4, a forme cylinder 11, an applicator roller 12, e.g. an anilox roller, and a metering system 13, e.g. a chambered doctor blade system, on.
  • the chamber doctor blade system can be used instead of supplying adhesive coating paint via the anilox roller and the forme cylinder, e.g. be used by means of a recessed blanket or a flexographic printing on the substrate.
  • the design of the paint module corresponds to the basic concept of a printing unit D of a printing press and has instead of the blanket and blanket cylinder only a forme cylinder 11.
  • a paint module L no inking unit with a large number of rollers and no dampening unit is available. This has the consequence that a paint module L above the coating devices has free space.
  • the paint module L therefore allows in a very simple, compact, easy-to-use and cost-effective way, the integration of the necessary elements for the film guide.
  • the printing material is in a so carried out film transfer module F beyond in a very advantageous manner by all the necessary cleavage sites in one guided single gripper closure, while it rests on a single impression cylinder 4.
  • FIG. 2 A second embodiment of an integrated film transfer module F for film transfer for use in a sheet-processing machine, such as a printing press, is shown.
  • FIG. 4 be used as follows:
  • the film transfer module F which always serves here as a coating unit 2 for film transfer, is a printing unit D (see FIG. 3 ) or a paint module L (see Figure 4) in the conveying direction directly upstream.
  • a machine configuration in the form of a so-called double-coating machine can be used (see FIG. 4 ).
  • a printing unit D for example, an offset printing, be directly upstream.
  • the printing unit D has a planographic printing plate on a plate cylinder, a blanket cylinder and an impression cylinder 4 and acts as applicator 1.
  • the adhesive is applied conventionally in the offset printing process by means of the according to the desired coating imaged lithographic printing plate.
  • the adhesive is applied in a printing nip 5 of the printing unit D.
  • the plate cylinder can be separated from the blanket cylinder.
  • the blanket cylinder carries a recessed blanket or a flexographic printing plate.
  • the blanket cylinder is an applicator roll with dosing (eg at the installation of a blanket washing device), preferably an anilox roller with chamber doctor blade system, assigned to the adhesive and on and off adjustable.
  • a paint module L directly upstream.
  • a printing unit D can be arranged directly upstream.
  • upstream paint module L On the form cylinder 11 of the film transfer module F upstream paint module L a recessed blanket or a flexographic printing plate is fixed.
  • the paint module functions in this embodiment as applicator 1 for adhesive.
  • a chamber doctor blade system as metering system 13 thus serves to meter the adhesive via a screen or applicator roller 13 and the forme cylinder 11 on the printing material.
  • the printing material with adhesive application is fed to the downstream coating module in the form of the film transfer module F.
  • the forme cylinder serves as a transfer cylinder 21 for transfer film.
  • the form cylinder at least the film supply roll 22 for fresh transfer film and the film collection roll 23 for spent transfer film assigned.
  • the transfer cylinder 21 transfers the image-forming layer from the transfer film to the printing material fixed in the gripper closure on the impression cylinder 4.
  • the transfer cylinder 21 on the impression cylinder 4 in the conveying direction downstream of a calender roll 31 (here calender 3).
  • a first layer of adhesive can be applied virtually as a basecoat in a printing unit D upstream of the paint module L.
  • one or more UV dryers 7 can be used to use adhesive which dries under the action of UV radiation.
  • the UV driers 7 can each be assigned to a counter-pressure cylinder 4 after a printing nip 5 or after the transfer nip 6.
  • Drying can also take place in the area of the sheet delivery.
  • the printing material is guided in all nip positions in a single gripper closure on a single impression cylinder 4.
  • the aforementioned transfer film has a multilayer structure.
  • a carrier layer it has a film which is preferably thin and tear-resistant.
  • an imaging layer is applied by means of a release layer.
  • the separating layer serves to facilitate lifting of the imaging layer from the carrier film.
  • the image-forming layer may be, for example, a metallized layer or a glossy layer or a texture layer or a colored layer or a pattern-containing layer.
  • the transfer film is used in so-called stamping foil printing.
  • embossing foil printing an adhesive imaging pattern is applied to a signature. This can be done in a simple manner in the offset printing process. Thereafter, the transfer film with the coated side is placed under pressure on the printing sheet, so that the image-forming layers of the transfer film adhere to the printing sheet as a corresponding image pattern and thereby lifted off the transfer film.
  • the film supply roll 22 is assigned to the respective coating unit 2 on the side of the sheet feed.
  • the film supply roll 22 has a rotary drive.
  • the rotary drive is required for the continuous controlled feeding of the unused film web 24 of the transfer film to the coating unit 2 and is therefore controllable.
  • the used film web 24 is wound on a film collecting roll 23.
  • tension rollers 25 may be provided in the region of the film guide. The tension rollers 25 are arranged adjacent to the transfer cylinder 21 with respect to the supply and removal of the film web 24 to and from the transfer nip 6. By means of such tension rollers 25, the film web 24 is always held in the same voltage relative to the transfer cylinder 21.
  • the film guide is carried out in a special way, in which the tension rollers 25 are also arranged adjacent to the transfer cylinder 21.
  • the tension rollers 25 in the vicinity of the transfer nip 6 are arranged such that the film web 24 is guided approximately tangentially to the surface of the transfer cylinder 21 in the transfer nip 6.
  • the thus tangential guidance of the film web 24 reduces the friction conditions between the film web 24 and the transfer cylinder 21 by a far-reaching minimization of the contact surface between the film web 24 and the surface
  • the film web 24 is preferably transportable in the conveying direction in the cyclic operation, for example, taking into account the channel passage (transfer cylinder 21) or taking into account the subject.
  • a plurality of film webs 24 in the axial direction can be arranged in parallel with one another over the format width in conjunction with corresponding film supply rolls 22 and associated film collection rolls 23.
  • These film supply rolls 22 and film collection rolls 23 may optionally be operated jointly or in pairs for each of the plurality of film webs 24 individually in the cyclic operation.
  • the cyclic operation of the film web 24 preferably takes place via the drivable film supply rolls 22 and film collecting rolls 23, which are coupled, for example, with a machine control.
  • a film storage device known per se is provided in the form of a film loop.
  • the film loop can be formed for example by means of the looping of a dancer roller.
  • the surface of the transfer cylinder 21 is covered with a plastic coating comparable to a blanket or blanket.
  • the plastic coating has a defined elasticity.
  • the surface of the plastic coating is very smooth and has low adhesion to the transfer film.
  • a clean transfer of the imaging layer is made possible on the sheet.
  • a comparatively wide pressure gap is produced by the elastic structure of the plastic coating.
  • a further enlargement of the transfer nip 6 is generated by, for example, compared to the transfer cylinder 21 double the diameter of the impression cylinder 4.
  • the film transfer module may, if desired, include a further processing unit, e.g. for embossing, cutting or punching, or a coating unit for surface refinement of the substrates or an imprinting be subordinated.
  • a further processing unit e.g. for embossing, cutting or punching, or a coating unit for surface refinement of the substrates or an imprinting be subordinated.
  • At least one further printing unit and / or at least one paint module is arranged downstream of the film transfer module.
  • at least one further printing unit and / or at least one paint module is arranged downstream of the film transfer module.
  • the invention is ausgestaltbar in the context of the illustrated embodiments and should not be limited to the specific features of the embodiments.

Abstract

To transfer an image-type coating from a backing film to a printed sheet, an image-type adhesive layer is applied to the printed sheet. In a coating unit (2), the backing film comprising the image-type coating is rolled over the printed sheet using contact pressure, in such a way that the coating adheres to the adhesive sections, thus forming an image. To improve the flexibility of this application in a printing press, either the coating unit or the adhesive application unit (1) and the coating unit (2) are located in one or more coating modules of a printing press, thus producing a compact film transfer module (F) in a simple manner.

Description

Die Erfindung betrifft eine verarbeitende Bogen Druckmaschine nach US 5565054 die eine Vorrichtung zum Transfer von bildgebenden Schichten von einer Trägerfolie auf Druckbogen beinhaltet.The invention relates to a processing sheet printing machine according to US 5565054 which includes a device for transferring image-forming layers from a carrier foil to printed sheets.

Es ist bekannt metallische Schichten auf Druckbogen mittels eines Folientransferverfahrens herzustellen. So ist in der EP 0 569 520 B1 ein Druckmaterial und eine Druckvorrichtung, die dieses Material verwendet, beschrieben. Dabei ist eine Bogen verarbeitende Maschine gezeigt, die einen Anleger und einen Ausleger aufweist, wobei zwischen beiden Aggregaten Druckwerke und ein Beschichtungswerk angeordnet sind. In wenigstens einem der Druckwerke wird ein Klebstoffmuster mittels des Flachdruckverfahrens aufgetragen. Dieses Klebstoffmuster ist in einem kalten Druckverfahren aufgebracht und weist ein bestimmtes bildgebendes Sujet auf. In dem dem Druckwerk folgenden Beschichtungswerk mit einem Gegendruckzylinder und einem Transferzylinder ist eine Folienführung vorgesehen. Diese ist in der Art konzipiert, dass von einer Folienrolle ein Folienstreifen bzw. eine Transferfolie durch den Druckspalt des Beschichtungswerkes zwischen dem Gegendruckzylinder und dem Transferzylinder geführt wird. Der Folienstreifen wird auf der Auslaufseite nach dem Verlassen des Beschichtungswerkes wieder aufgewickelt. Die Transferfolie weist eine Trägerschicht auf, auf der bildgebende Schichten wie metallische Schichten, beispielsweise aus Aluminium, aufgebracht sein können. Zwischen der metallischen Schicht und der Trägerfolie ist eine Trennschicht vorgesehen, die dafür sorgt, dass die metallische Schicht von der Trägerschicht abziehbar ist.
Beim Transport von Druckbogen durch das Druckwerk wird jeder Druckbogen mit einem Klebstoffmuster versehen. Danach wird der Druckbogen durch das Beschichtungswerk geführt, wobei mittels des Transferzylinders der auf dem Gegendruckzylinder aufliegende Druckbogen mit dem Folienmaterial in Verbindung gebracht wird. Dabei geht die nach unten liegende metallische Schicht eine enge Verbindung mit den mit Klebstoff versehenen Bereichen auf dem Druckbogen ein.
It is known to produce metallic layers on printed sheets by means of a film transfer process. So is in the EP 0 569 520 B1 a printing material and a printing apparatus using this material are described. In this case, a sheet-processing machine is shown, which has a feeder and a boom, between two units printing units and a coating unit are arranged. In at least one of the printing units, an adhesive pattern is applied by means of the planographic printing process. This adhesive pattern is applied in a cold printing process and has a specific imaging subject. In the printing unit following the coating unit with a counter-pressure cylinder and a transfer cylinder a film guide is provided. This is designed in such a way that a film strip or a transfer film is passed through the printing nip of the coating unit between the impression cylinder and the transfer cylinder from a film roll. The foil strip is rewound on the outlet side after leaving the coating unit. The transfer film has a carrier layer on which imaging layers such as metallic layers, for example of aluminum, can be applied. Between the metallic layer and the carrier film, a separating layer is provided, which ensures that the metallic layer can be removed from the carrier layer.
When printing sheets are transported through the printing unit, each sheet is given an adhesive pattern. Thereafter, the sheet is passed through the coating unit, wherein by means of the transfer cylinder, the resting on the impression cylinder sheet is brought into contact with the film material. In this case, the downwardly lying metallic layer enters into a close connection with the areas provided with adhesive on the printed sheet.

Nach dem Weitertransportieren des Druckbogens haftet die metallische Schicht lediglich im Bereich der mit Klebstoff versehenen Muster an. Der Trägerfolie wird also die metallische Schicht im Bereich der Klebstoffmuster entnommen. Die auf diese Weise verbrauchte Transferfolie wird wieder aufgewickelt. Der Druckbogen wird im beschichteten Zustand ausgelegt.After further transporting the printing sheet, the metallic layer adheres only in the area provided with the adhesive pattern. The carrier film is thus removed from the metallic layer in the region of the adhesive pattern. The used in this way transfer film is wound up again. The print sheet is laid out in the coated state.

Es ist bekannt derartige Beschichtungswerke beispielsweise in Druckwerken von Druckmaschinen einzusetzen. Dadurch werden jedoch die entsprechenden Druckwerke für die Verwendung zum Druck von Bildern blockiert. Außerdem ist die Umrüstung der betroffenen Druckwerke aufwändig.It is known to use such coating units, for example in printing units of printing presses. However, this blocks the appropriate printing works for use in printing images. In addition, the conversion of the affected printing units is complex.

[Aufgabe der Erfindung]OBJECT OF THE INVENTION

Aufgabe der Erfindung ist es daher eine Vorrichtung vorzusehen mittels derer beim Einsatz des Prägefoliendrucks eine flexible Nutzung einer Druckmaschine ermöglicht wird.The object of the invention is therefore to provide a device by means of which a flexible use of a printing machine is made possible when using the stamping foil printing.

Die Lösung dieser Aufgabe ergibt sich aus den Merkmalen des Patentanspruchs 1.The solution to this problem arises from the features of claim 1.

In besonders vorteilhafter Weise wird die Transferfolie in wenigstens einem Beschichtungsmodul, das einem oder mehreren Druckwerken einer Druckmaschine vorzugsweise nachgeordnet ist, auf einem Gegendruckzylinder durch einen Transferzylinder mit dem Bedruckstoff in Berührung gebracht.In a particularly advantageous manner, the transfer film in at least one coating module, which is preferably arranged downstream of one or more printing units of a printing press, brought on a counter-pressure cylinder by a transfer cylinder with the printing material in touch.

Innerhalb der das Beschichtungswerk aufnehmenden Bogen verarbeitenden Maschine kann das Beschichtungswerk in vorteilhafter Weise an beliebigen Stellen der Maschine platziert werden. Damit wird für den Fall einer Druckmaschine mit mehreren Druckwerken ermöglicht, dass bildgebenden Beschichtungen bzw. Metallisierungsschichten sowohl vor, als auch nach als auch zwischen dem Aufbringen von Druckfarbschichten aufbringbar sind.Within the sheet-processing machine receiving the coating unit, the coating unit can advantageously be placed anywhere on the machine. In this way, in the case of a printing press having a plurality of printing units, it is possible for imaging coatings or metallization layers to be applied both before, as well as after and also between the application of printing ink layers.

In vorteilhafter Weise ist dazu das Beschichtungswerk als Beschichtungsmodul in der Art einer transportablen Einheit ausgebildet.Advantageously, the coating unit is designed as a coating module in the manner of a transportable unit.

Vorteilhafterweise ist es nach der erfindungsgemäßen Vorrichtung auch möglich, auf besonders einfache Weise mehrere Beschichtungswerke innerhalb einer Bogen verarbeitenden Maschine hintereinander vorzusehen. Damit kann die Aufbringung verschiedener bildgebenden Beschichtungen bzw. Metallisierungsschichten innerhalb eines Sujets nacheinander erfolgen. Hierbei ist es möglich, ein erstes Klebermuster in einem ersten Beschichtungswerk mit einer ersten bildgebenden Beschichtung zu versehen und überlagernd im Folgenden ein weiteres, das erste einschließende Klebermuster aufzutragen und mit einer anderen bildgebende Beschichtung zu versehen.Advantageously, according to the device according to the invention, it is also possible to provide a plurality of coating units behind one another within a sheet-processing machine in a particularly simple manner. Thus, the application of different imaging coatings or metallization layers within a subject can take place one after the other. In this case, it is possible to provide a first adhesive pattern in a first coating unit with a first image-forming coating and, in the following, superimpose another, to apply the first enclosing adhesive pattern and to provide it with another imaging coating.

Im Folgenden wird die Erfindung anhand von Figuren näher dargestellt.In the following the invention is illustrated in more detail with reference to figures.

Dabei zeigt:

  • Fig. 1 eine erste schematische Darstellung einer Einrichtung für den Folientransfer an einem Gegendruckzylinder,
  • Fig. 2 eine zweite schematische Darstellung einer Einrichtung für den Folientransfer an einem Gegendruckzylinder,
  • Fig. 3 eine Darstellung einer ersten Maschine mit einer Foüentransfereinrichtung, und
  • Fig. 4 eine Darstellung einer zweiten Maschine mit einer Folientransfereinrichtung,
  • Fig. 5 eine annähernd tangentiale Folienführung gemäß Fig. 3,
  • Fig. 6 eine annähernd tangentiale Folienführung gemäß Fig. 4.
Showing:
  • Fig. 1 a first schematic representation of a device for the film transfer to an impression cylinder,
  • Fig. 2 a second schematic representation of a device for the film transfer to an impression cylinder,
  • Fig. 3 a representation of a first machine with a Foüentransfereinrichtung, and
  • Fig. 4 a representation of a second machine with a film transfer device,
  • Fig. 5 an approximately tangential film guide according to Fig. 3 .
  • Fig. 6 an approximately tangential film guide according to Fig. 4 ,

In Figur 1 ist ein integriertes Folientransfermodul F für den Folientransfer zur Verwendung in einer Bogen verarbeitenden Maschine, beispielsweise einer Druckmaschine, gezeigt.In FIG. 1 there is shown an integrated film transfer module F for film transfer for use in a sheet processing machine, such as a printing press.

Das Folientransfermodul F ist wie folgt ausgerüstet:

  • Zum Transport von Druckbogen ist ein bogenführender Gegendruckzylinder 4 vorgesehen. Der Gegendruckzylinder 4 kann zum Transport von Druckbogen ein oder mehrere Greiferfelder mit zugehörigen Druckflächen und einen entsprechend ein- bis mehrfachen Umfang auf weisen.
  • Dem Gegendruckzylinder 4 ist im Quadranten A ein Auftragwerk 1 zugeordnet. Das Auftragwerk 1 weist einen Formzylinder 11, eine Auftragwalze 12 und ein Dosiersystem 13 auf. Mittels des Auftragwerkes 1 können über eine auf dem Formzylinder 11 aufgespannte Druckform bildmässige Beschichtungen auf am Gegendruckzylinder 4 gehaltene Druckbogen aufgebracht werden.
  • Dem Gegendruckzylinder 4 ist im Quadranten B ein Beschichtungswerk 2 zugeordnet. Das Beschichtungswerk 2 dient dem Folientransferdruck und weist einen Transferzylinder 21 auf, der mit dem Gegendruckzylinder 4 einen Transferspalt 6 bildet. Weiterhin sind eine Folienvorratsrolle 22, eine Foliensammelrolle 23 und ggf. Bahnführungen für eine um den Transferzylinder 21 geführte Folienbahn 24 aus Transferfolie vorgesehen. Die Zylinder können dem Formzylinder und dem Gegendruckzylinder eines Beschichtungsmodules einer Offsetdruckmaschine entsprechen.
  • Dem Gegendruckzylinder 4 kann in Drehrichtung dem Beschichtungswerk 2 nachgeordnet noch ein Kalandrierwerk 3 zugeordnet sein. Das Kalandrierwerk 3 bildet im Wesentlichen mittels einer Kalanderwalze 31 zusammen mit dem Gegendruckzylinder 4 einen Kalandrierspalt 32.
The film transfer module F is equipped as follows:
  • For transporting printed sheets, a sheet-guiding impression cylinder 4 is provided. The counter-pressure cylinder 4 can be used for transporting printed sheets one or more gripper fields with associated pressure surfaces and a corresponding one to multiple extent have.
  • The impression cylinder 4 is assigned in the quadrant A an applicator 1. The applicator 1 has a forme cylinder 11, an applicator roller 12 and a metering system 13. By means of the applicator 1 can be applied to a pressure on the form cylinder 11 spanned form coatings on the impression cylinder 4 held sheet.
  • The impression cylinder 4 is assigned a coating unit 2 in the quadrant B. The coating unit 2 is used for the film transfer printing and has a transfer cylinder 21 which forms a transfer nip 6 with the impression cylinder 4. Furthermore, a film supply roll 22, a film collection roll 23 and possibly web guides are provided for a guided around the transfer cylinder 21 film web 24 of transfer film. The cylinders may correspond to the forme cylinder and the impression cylinder of a coating module of an offset printing press.
  • The counter-pressure cylinder 4 can be assigned downstream of the coating unit 2 still a calender 3 in the direction of rotation. The calendering unit 3 essentially forms a calendering nip 32 together with the impression cylinder 4 by means of a calendering roller 31.

Auf diese Weise wird ein integriertes Folientransfermodul F gebildet, welches zwei Arbeitsstationen aufweist, die für die folgenden Arbeitsschritte eingesetzt werden:

  • Ein zu beschichtender Druckbogen wird zunächst in der ersten Arbeitsstation (Auftragwerk 1) in einem Druckspalt 5 zwischen einem Formzylinder 21 und dem Gegendruckzylinder 4 mittels einer Druckform mit einem bildgebenden Klebstoffmuster versehen.
  • Danach wird der Druckbogen in der folgenden Arbeitsstation (Beschichtungswerk 2) gemeinsam mit einer Folienbahn 24 aus Transferfolie durch einen Transferspalt 6 zwischen einem als Transferzylinder 21 ausgerüsteten Zylinder und dem gleichen Gegendruckzylinder 4 geführt, wobei die Transferfolie im Transferspalt 6 gegen den Druckbogen gepresst wird. Durch die Anpressung wird im Bereich des Klebstoffmusters von der Transferfolie eine bildgebende Schicht auf den Druckbogen übertragen. Die Folienbahn 24 wird hierbei in Richtung der Drehbewegung des Gegendruckzylinders 4 von der Folienvorratsrolle 22 abgerollt, um den Transferzylinder 21 herumgeführt und auf die Foliensammelrolle 23 aufgerollt.
  • Weiterhin kann in dem Kalandrierspalt 32 des nachgeschalteten Kalandrier-werke 3 die von der Transferfolie auf den Druckbogen übertragene bildgebende Schicht zur Erhöhung der Haftfestigkeit und Glätte eingewalzt werden.
In this way, an integrated film transfer module F is formed, which has two workstations, which are used for the following steps:
  • A sheet to be coated is first provided in the first work station (applicator 1) in a printing nip 5 between a forme cylinder 21 and the impression cylinder 4 by means of a printing plate with an imaging adhesive pattern.
  • Thereafter, the sheet is in the following workstation (coating unit 2) together with a film web 24 of transfer film by a Transfer gap 6 is guided between a cylinder equipped as a transfer cylinder 21 and the same impression cylinder 4, wherein the transfer film is pressed in the transfer nip 6 against the sheet. As a result of the contact pressure, an image-forming layer is transferred to the printed sheet in the region of the adhesive pattern by the transfer film. The film web 24 is thereby unrolled in the direction of the rotational movement of the impression cylinder 4 of the film supply roll 22, guided around the transfer cylinder 21 and rolled up on the film collection roll 23.
  • Furthermore, in the calendering nip 32 of the downstream calendering works 3, the imaging layer transferred from the transfer film to the printing sheet can be rolled to increase the adhesive strength and smoothness.

Eine derartige Vorrichtung ist in einem Lackmodul L einer Bogendruckmaschine einsetzbar. Ein solches Lackmodul L weist in seiner Grundbauform einen bogenführenden Gegendruckzylinder 4, einen Formzylinder 11, eine Auftragwalze 12, z.B. eine Rasterwalze, und ein Dosiersystem 13, z.B. ein Kammerrakelsystem, auf. Für die genannte Anwendung kann das Kammerrakelsystem anstatt für die Zuführung von Lack für die Klebstoffdosierung über die Rasterwalze bzw. Auftragwalze und den Formzylinder z.B. mittels eines ausgesparten Gummituches oder einer Flexodruckform auf den Bedruckstoff genutzt werden.Such a device can be used in a paint module L of a sheet-fed printing machine. Such a paint module L has in its basic design a sheet-guiding impression cylinder 4, a forme cylinder 11, an applicator roller 12, e.g. an anilox roller, and a metering system 13, e.g. a chambered doctor blade system, on. For the mentioned application, the chamber doctor blade system can be used instead of supplying adhesive coating paint via the anilox roller and the forme cylinder, e.g. be used by means of a recessed blanket or a flexographic printing on the substrate.

Die Bauform des Lackmodules entspricht vom Grundkonzept her einem Druckwerk D einer Druckmaschine und weist anstatt des Form- und Drucktuchzylinders lediglich einen Formzylinder 11 auf. In einem Lackmodul L ist darüber hinaus kein Farbwerk mit einer Vielzahl von Walzen und auch kein Feuchtwerk vorhanden. Das hat zur Folge, dass ein Lackmodul L oberhalb der Beschichtungseinrichtungen freien Bauraum aufweist. Das Lackmodul L erlaubt daher auf sehr einfache, kompakte, bedienungsfreundliche und kostengünstige Weise die Integration der für die Folienführung notwendigen Elemente.
Der Bedruckstoff wird in einem so ausgeführten Folientransfermodul F darüber hinaus in sehr vorteilhafter Weise durch alle notwendigen Spaltstellen in einem einzigen Greiferschluss geführt, während er auf einem einzigen Gegendruckzylinder 4 aufliegt.
The design of the paint module corresponds to the basic concept of a printing unit D of a printing press and has instead of the blanket and blanket cylinder only a forme cylinder 11. In addition, in a paint module L no inking unit with a large number of rollers and no dampening unit is available. This has the consequence that a paint module L above the coating devices has free space. The paint module L therefore allows in a very simple, compact, easy-to-use and cost-effective way, the integration of the necessary elements for the film guide.
The printing material is in a so carried out film transfer module F beyond in a very advantageous manner by all the necessary cleavage sites in one guided single gripper closure, while it rests on a single impression cylinder 4.

In Figur 2 ist eine zweite Ausführungsform eines integrierten Folientransfermodules F für den Folientransfer zur Verwendung in einer Bogen verarbeitenden Maschine, beispielsweise einer Druckmaschine, gezeigt.In FIG. 2 A second embodiment of an integrated film transfer module F for film transfer for use in a sheet-processing machine, such as a printing press, is shown.

Das Folientransfermodul F ist wie folgt ausgerüstet:

  • Zum Transport von Druckbogen ist ein bogenführender Gegendruckzylinder 4 vorgesehen. Der Gegendruckzylinder 4 kann zum Transport von Druckbogen ein oder mehrere Greiferfelder mit zugehörigen Druckflächen und einen entsprechend ein- bis mehrfachen Umfang auf weisen.
  • Dem Gegendruckzylinder 4 ist im Quadranten A ein Beschichtungswerk 2 zugeordnet. Das Beschichtungswerk 2 dient dem Folientransferdruck und weist einen Transferzylinder 21 auf, der mit dem Gegendruckzylinder 4 einen Transferspalt 6 bildet. Weiterhin sind eine Folienvorratsrolle 22, eine Foliensammelrolle 23 und ggf. Bahnführungen für eine um den Transferzylinder 21 geführte Folienbahn 24 aus Transferfolie vorgesehen. Der Transferzylinder 21 kann dem Formzylinder und der Gegendruckzylinder 4 dem Gegendruckzylinder eines Beschichtungsmodules z.B. eines Lackmodules einer Offsetdruckmaschine entsprechen.
  • Dem Gegendruckzylinder 4 ist im Quadranten B in Drehrichtung dem Beschichtungswerk 2 nachgeordnet ein Kalandrierwerk 3 zugeordnet. Das Kalandrierwerk 3 bildet im Wesentlichen mittels einer Kalanderwalze 31 zusammen mit dem Gegendruckzylinder 4 einen Pressspalt 32.
The film transfer module F is equipped as follows:
  • For transporting printed sheets, a sheet-guiding impression cylinder 4 is provided. The impression cylinder 4 can have one or more gripper fields with associated pressure surfaces and a corresponding one to multiple extent for the transport of printed sheets.
  • The impression cylinder 4 is assigned a coating unit 2 in the quadrant A. The coating unit 2 is used for the film transfer printing and has a transfer cylinder 21 which forms a transfer nip 6 with the impression cylinder 4. Furthermore, a film supply roll 22, a film collection roll 23 and possibly web guides are provided for a guided around the transfer cylinder 21 film web 24 of transfer film. The transfer cylinder 21 may correspond to the forme cylinder and the counter-pressure cylinder 4 to the impression cylinder of a coating module, for example a paint module of an offset printing press.
  • The impression cylinder 4 is in the quadrant B in the direction of rotation of the coating unit 2 downstream assigned a calender 3. The calendering unit 3 essentially forms a press nip 32 together with the impression cylinder 4 by means of a calender roll 31.

Auf diese Weise wird ein Folientransfermodul gebildet, welches zwei Arbeitsstationen für die folgenden Arbeitsschritte aufweist:

  • Ein zu beschichtender Druckbogen wird zunächst in einer dem Folientransfermodul vorgeordneten separaten Arbeitsstation mittels einer Druckform mit einem bildgebenden Klebstoffmuster versehen. Die Erzeugung des Klebstoffmusters kann in einem Beschichtungsmodul z.B. im Hochdruck- oder Flexodruckverfahren erfolgen oder sie kann in einem Offsetdruckwerk mittels des Flachdruckverfahrens erfolgen.
  • Danach wird der Druckbogen in dem Folientransfermodul in der ersten Arbeitsstation (Beschichtungswerk 2) gemeinsam mit einer um den Transferzylinder 21 gelegten Folienbahn 24 aus Transferfolie durch den Transferspalt 6 zwischen dem Transferzylinder 21 und dem Gegendruckzylinder 4 geführt. Durch die Anpressung wird von der Transferfolie die bildgebende Schicht auf das Klebstoffmuster des Druckbogens übertragen. Die Folienbahn 24 wird dabei von der Folienvorratsrolle 22 ab- und auf die Foliensammelrolle 23 aufgerollt.
  • Danach kann in der weiteren Arbeitsstation im Pressspalt 32 des nachgeschalteten Kalandrierwerkes 3 die von der Transferfolie auf den Druckbogen übertragene bildgebende Schicht zur Erhöhung der Haftfestigkeit und Glätte eingewalzt werden.
In this way, a film transfer module is formed, which has two workstations for the following work steps:
  • A sheet to be coated is first provided in a separate work station upstream of the film transfer module by means of a printing form with an imaging adhesive pattern. The generation of the adhesive pattern can take place in a coating module, for example in a high-pressure or flexographic printing process, or it can take place in an offset printing unit by means of the planographic printing process.
  • Thereafter, the printed sheet in the film transfer module in the first work station (coating unit 2) is guided, together with a film web 24 of transfer film placed around the transfer cylinder 21, through the transfer nip 6 between the transfer cylinder 21 and the impression cylinder 4. As a result of the contact pressure, the transfer film transfers the imaging layer to the adhesive pattern of the printed sheet. The film web 24 is thereby removed from the film supply roll 22 and rolled up on the film collection roll 23.
  • Thereafter, in the further work station in the press nip 32 of the downstream calendering unit 3, the imaging layer transferred from the transfer film to the printing sheet can be rolled to increase the adhesive strength and smoothness.

Die beschriebene Ausführungsform kann in Bogen führenden Druckmaschinen beispielsweise mit Konfigurationen gemäß Figur 3 bzw. Figur 4 wie folgt eingesetzt werden:The embodiment described may be used in sheet-fed printing presses, for example with configurations according to FIG. 3 respectively. FIG. 4 be used as follows:

Dem Folientransfermodul F, das hier immer als Beschichtungswerk 2 zum Folientransfer dient, ist ein Druckwerk D (siehe Figur 3) oder ein Lackmodul L (siehe Figur 4) in Förderrichtung direkt vorgeordnet. Dazu kann z.B. eine Maschinenkonfiguration in Form einer so genannten Doppellackmaschine verwendet werden (siehe Figur 4).The film transfer module F, which always serves here as a coating unit 2 for film transfer, is a printing unit D (see FIG. 3 ) or a paint module L (see Figure 4) in the conveying direction directly upstream. For example, a machine configuration in the form of a so-called double-coating machine can be used (see FIG. 4 ).

Bogendruckmaschine nach Figur 3:Sheet-fed printing press according to FIG. 3:

In der Ausführungsform einer Bogen verarbeitenden Maschine gemäß Figur 3 kann dem Folientransfermodul F ein Druckwerk D, z.B. ein Offsetdruckwerk, direkt vorgeordnet sein.In the embodiment of a sheet-processing machine according to FIG. 3 can the film transfer module F a printing unit D, for example, an offset printing, be directly upstream.

Das Druckwerk D weist eine Flachdruckform auf einem Plattenzylinder, einen Gummituchzylinder und einen Gegendruckzylinder 4 auf und fungiert als Auftragwerk 1. Der Klebstoffauftrag erfolgt konventionell im Offsetdruckverfahren mittels der entsprechend der gewünschten Beschichtung bebilderten Flachdruckform. Der Kleberauftrag erfolgt in einem Druckspalt 5 des Druckwerkes D.
Alternativ kann für die Anwendung des Hochdruckverfahrens beim Kleberauftrag im Druckwerk D der Plattenzylinder vom Drucktuchzylinder getrennt werden. Der Drucktuchzylinder trägt dabei ein ausgespartes Drucktuch bzw. eine Flexodruckform. Dem Drucktuchzylinder ist eine Auftragwalze mit Dosiersystem (z.B. am Einbauort einer Gummituchwaschvorrichtung), vorzugsweise eine Rasterwalze mit Kammerrakelsystem, für den Klebstoffauftrag an- und abstellbar zugeordnet.
The printing unit D has a planographic printing plate on a plate cylinder, a blanket cylinder and an impression cylinder 4 and acts as applicator 1. The adhesive is applied conventionally in the offset printing process by means of the according to the desired coating imaged lithographic printing plate. The adhesive is applied in a printing nip 5 of the printing unit D.
Alternatively, for the application of the high-pressure process during adhesive application in the printing unit D, the plate cylinder can be separated from the blanket cylinder. The blanket cylinder carries a recessed blanket or a flexographic printing plate. The blanket cylinder is an applicator roll with dosing (eg at the installation of a blanket washing device), preferably an anilox roller with chamber doctor blade system, assigned to the adhesive and on and off adjustable.

Bogendruckmaschine nach Figur 4:Sheet-fed printing press according to FIG. 4:

In abgewandelter Bauform ist nach Figur 4 dem Folientransfermodul F ein Lackmodul L direkt vorgeordnet. Diesem kann wiederum ein Druckwerk D direkt vorgeordnet sein.In a modified design is after FIG. 4 the film transfer module F a paint module L directly upstream. This in turn a printing unit D can be arranged directly upstream.

Auf dem Formzylinder 11 des dem Folientransfermodul F vorgeordneten Lackmoduls L ist ein ausgespartes Gummituch bzw. eine Flexodruckform fixiert. Das Lackmodul fungiert in dieser Ausführungsform als Auftragwerk 1 für Kleber. Ein Kammerrakelsystem als Dosiersystem 13 dient damit der Klebstoffdosierung über eine Raster- bzw. Auftragwalze 13 und den Formzylinder 11 auf dem Bedruckstoff. Der Bedruckstoff mit Klebstoffauftrag wird dem nachgeordneten Beschichtungsmodul in Form des Folientransfermodules F zugeführt.On the form cylinder 11 of the film transfer module F upstream paint module L a recessed blanket or a flexographic printing plate is fixed. The paint module functions in this embodiment as applicator 1 for adhesive. A chamber doctor blade system as metering system 13 thus serves to meter the adhesive via a screen or applicator roller 13 and the forme cylinder 11 on the printing material. The printing material with adhesive application is fed to the downstream coating module in the form of the film transfer module F.

Wenn ein Lackmodul L zu einem Folientransfermodul F umgerüstet wird, dann sind in diesem die Rasterwalze und das Kammerrakelsystem ausgebaut. Der Formzylinder dient als Transferzylinder 21 für Transferfolie. Hierzu ist dem Formzylinder zumindest die Folienvorratsrolle 22 für frische Transferfolie und die Foliensammelrolle 23 für verbrauchte Transferfolie zugeordnet. Der Transferzylinder 21 überträgt im Transferspalt 6 die bildgebende Schicht von der Transferfolie auf den im Greiferschluss am Gegendruckzylinder 4 fixierten Bedruckstoff.If a paint module L is converted to a film transfer module F, then in this the anilox roller and the chamber doctor blade system are removed. The forme cylinder serves as a transfer cylinder 21 for transfer film. For this purpose, the form cylinder at least the film supply roll 22 for fresh transfer film and the film collection roll 23 for spent transfer film assigned. In the transfer nip 6, the transfer cylinder 21 transfers the image-forming layer from the transfer film to the printing material fixed in the gripper closure on the impression cylinder 4.

Bei Bedarf ist dem Transferzylinder 21 am Gegendruckzylinder 4 in Förderrichtung eine Kalanderwalze 31 nachgeordnet (hier Kalandrierwerk 3).If necessary, the transfer cylinder 21 on the impression cylinder 4 in the conveying direction downstream of a calender roll 31 (here calender 3).

Für besondere Anwendungsfälle, z.B. wenn der Bedruckstoff sehr saugfähig ist und der Kleber schnell im Bedruckstoff wegschlägt, kann in einem dem Lackmodul L vorgeordneten Druckwerk D eine erste Schicht mit Kleber quasi als Grundbeschichtung aufgebracht werden,For special applications, e.g. if the printing material is very absorbent and the adhesive quickly strikes off the printing substrate, a first layer of adhesive can be applied virtually as a basecoat in a printing unit D upstream of the paint module L.

In den Ausführungsformen nach Figur 3 und Figur 4 kann zur Verwendung von Kleber, der unter Einwirkung von UV-Strahlung trocknet, jeweils ein oder mehrere UV-Trockner 7 eingesetzt werden. Die UV-Trockner 7 können jeweils einem Gegendruckzylinder 4 nach einem Druckspalt 5 oder nach dem Transferspalt 6 zugeordnet werden.In the embodiments according to FIG. 3 and FIG. 4 For example, one or more UV dryers 7 can be used to use adhesive which dries under the action of UV radiation. The UV driers 7 can each be assigned to a counter-pressure cylinder 4 after a printing nip 5 or after the transfer nip 6.

Die Trocknung kann auch im Bereich der Bogenauslage erfolgen.Drying can also take place in the area of the sheet delivery.

in vorteilhafter Weise wird wiederum in dieser Ausführungsform des Folientransfermodules F der Bedruckstoff in allen Spaltstellen in einem einzigen Greiferschluss auf einem einzigen Gegendruckzylinder 4 geführt.Advantageously, again in this embodiment of the film transfer module F, the printing material is guided in all nip positions in a single gripper closure on a single impression cylinder 4.

Im Folgenden werden Details zur Transferfolie offenbart: Die zuvor genannte Transferfolie ist mehrschichtig aufgebaut. Sie weist als Trägerschicht eine Folie auf, die vorzugsweise dünn und reissfest ist. Auf der Trägerfolie ist mittels einer Trennschicht eine bildgebende Schicht aufgebracht ist. Die Trennschicht dient dem erleichterten Abheben der bildgebenden Schicht von der Trägerfolie. Die bildgebende Schicht kann z.B. eine metallisierte Schicht oder eine Glanzschicht oder eine Texturschicht oder eine eingefärbte Schicht oder eine Bildmuster enthaltende Schicht sein.Details of the transfer film are disclosed below: The aforementioned transfer film has a multilayer structure. As a carrier layer, it has a film which is preferably thin and tear-resistant. On the carrier film, an imaging layer is applied by means of a release layer. The separating layer serves to facilitate lifting of the imaging layer from the carrier film. The image-forming layer may be, for example, a metallized layer or a glossy layer or a texture layer or a colored layer or a pattern-containing layer.

Die Transferfolie wird beim so genannten Prägefoliendruck eingesetzt. Beim Prägefoliendruck wird ein bildgebendes Klebermuster auf einen Druckbogen aufgebracht. Dies kann auf einfache Weise im Offsetdruckverfahren erfolgen. Danach wird die Transferfolie mit der beschichteten Seite unter Druck auf den Druckbogen aufgelegt, sodass die bildgebenden Schichten der Transferfolie als entsprechendes Bildmuster an dem Druckbogen anhaften und dabei von der Transferfolie abgehoben werden.The transfer film is used in so-called stamping foil printing. In embossing foil printing, an adhesive imaging pattern is applied to a signature. This can be done in a simple manner in the offset printing process. Thereafter, the transfer film with the coated side is placed under pressure on the printing sheet, so that the image-forming layers of the transfer film adhere to the printing sheet as a corresponding image pattern and thereby lifted off the transfer film.

In den beschriebenen Vorrichtungen zu Ausführung des Prägefoliendruckes ist die Folienvorratsrolle 22 dem jeweiligen Beschichtungswerk 2 auf der Seite der Bogenzuführung zugeordnet. Die Folienvorratsrolle 22 weist einen Drehantrieb auf. Der Drehantrieb wird zur kontinuierlichen geregelten Zuführung der unverbrauchten Folienbahn 24 der Transferfolie zum Beschichtungswerk 2 benötigt und ist daher steuerbar. Auf der ablaufseitigen Seite des Beschichtungswerkes 2 wird die verbrauchte Folienbahn 24 auf einer Foliensammelrolle 23 aufgewickelt. Auch hier ist für die optimierte Produktion ein Antrieb vorzusehen, der steuerbar ist. Weiterhin können im Bereich der Folienführung Spannrollen 25 vorgesehen sein. Die Spannrollen 25 sind dem Transferzylinder 21 in Bezug auf die Zu- und Abführung der Folienbahn 24 zum und vom Transferspalt 6 benachbart angeordnet. Mittels derartiger Spannrollen 25 kann die Folienbahn 24 immer in gleicher Spannung gegenüber dem Transferzylinder 21 gehalten.In the described devices for carrying out the embossing foil printing, the film supply roll 22 is assigned to the respective coating unit 2 on the side of the sheet feed. The film supply roll 22 has a rotary drive. The rotary drive is required for the continuous controlled feeding of the unused film web 24 of the transfer film to the coating unit 2 and is therefore controllable. On the downstream side of the coating unit 2, the used film web 24 is wound on a film collecting roll 23. Again, a drive is provided for the optimized production, which is controllable. Furthermore, tension rollers 25 may be provided in the region of the film guide. The tension rollers 25 are arranged adjacent to the transfer cylinder 21 with respect to the supply and removal of the film web 24 to and from the transfer nip 6. By means of such tension rollers 25, the film web 24 is always held in the same voltage relative to the transfer cylinder 21.

In den Ausführungsformen nach den Figuren 5 und 6 ist die Folienführung in besonderer Weise ausgeführt, in der die Spannrollen 25 ebenfalls dem Transferzylinder 21 benachbart angeordnet sind.In the embodiments according to the Figures 5 and 6 the film guide is carried out in a special way, in which the tension rollers 25 are also arranged adjacent to the transfer cylinder 21.

Bevorzugt sind aber nach Figuren 5 und 6 die Spannrollen 25 in der Nähe des Transferspaltes 6 derart angeordnet, dass die Folienbahn 24 annähernd tangential zur Oberfläche des Transferzylinders 21 in den Transferspalt 6 geführt ist. Die dergestalt tangentiale Führung der Folienbahn 24 reduziert die Reibungsverhältnisse zwischen Folienbahn 24 und Transferzylinder 21 durch eine weit gehende Minimierung der Berührungsfläche zwischen der Folienbahn 24 und der Oberfläche des Transferzylinders 21. Dies ist von Vorteil, wenn die Folienbahn 24 bevorzugt in Förderrichtung im Taktbetrieb, beispielsweise unter Berücksichtigung des Kanaldurchganges (Transferzylinder 21) bzw. unter Berücksichtigung des Sujets, transportierbar ist.
Bei einer getakteten Förderung der Folienbahn 24, wird diese vorzugsweise immer dann angehalten, wenn keine Beschichtung vorgenommen werden soll oder wenn ein Kanaldurchlauf der im Transferspalt 6 zusammen arbeitenden Zylinder mit Unterbrechung der Transferwirkung zwischen deren Oberflächen erfolgt. Hierbei erfolgt zwingend eine Relativbewegung zwischen der Folienbahn 24 und der Oberfläche des Transferzylinders 21.
But are preferred after Figures 5 and 6 the tension rollers 25 in the vicinity of the transfer nip 6 are arranged such that the film web 24 is guided approximately tangentially to the surface of the transfer cylinder 21 in the transfer nip 6. The thus tangential guidance of the film web 24 reduces the friction conditions between the film web 24 and the transfer cylinder 21 by a far-reaching minimization of the contact surface between the film web 24 and the surface This is advantageous if the film web 24 is preferably transportable in the conveying direction in the cyclic operation, for example, taking into account the channel passage (transfer cylinder 21) or taking into account the subject.
In a clocked promotion of the film web 24, this is preferably always stopped when no coating is to be made or when a channel passage of the transfer gap 6 cooperating cylinder takes place with interruption of the transfer effect between the surfaces. In this case, a relative movement between the film web 24 and the surface of the transfer cylinder 21 is mandatory.

In einer weiteren Ausbildung sind in Achsrichtung mehrere Folienbahnen 24 in Verbindung mit entsprechenden Folienvorratsrollen 22 und diesen zugeordneten Foliensammelrollen 23 parallel zueinander über die Formatbreite anordenbar. Diese Folienvorratsrollen 22 sowie Foliensammelrollen 23 können wahlweise gemeinsam oder paarweise für jede der mehreren Folienbahnen 24 einzeln im Taktbetrieb betreibbar sein.
Der Taktbetrieb der Folienbahn 24 erfolgt bevorzugt über die antreibbaren Folienvorratsrollen 22 und Foliensammelrollen 23, welche beispielsweise mit einer Maschinensteuerung gekoppelt sind. Für den Taktbetrieb ist ein an sich bekannter Folienspeicher in Form einer Folienschlaufe vorgesehen. Die Folienschlaufe kann beispielsweise mittels der Umschlingung einer Tänzerwalze gebildet werden.
In a further embodiment, a plurality of film webs 24 in the axial direction can be arranged in parallel with one another over the format width in conjunction with corresponding film supply rolls 22 and associated film collection rolls 23. These film supply rolls 22 and film collection rolls 23 may optionally be operated jointly or in pairs for each of the plurality of film webs 24 individually in the cyclic operation.
The cyclic operation of the film web 24 preferably takes place via the drivable film supply rolls 22 and film collecting rolls 23, which are coupled, for example, with a machine control. For the cycle operation, a film storage device known per se is provided in the form of a film loop. The film loop can be formed for example by means of the looping of a dancer roller.

Die Oberfläche des Transferzylinders 21 ist mit einem Kunststoffüberzug vergleichbar einem Gummituch bzw. Drucktuch bespannt. Der Kunststoffüberzug weist eine definierte Elastizität auf. Außerdem ist die Oberfläche des Kunststoff-überzuges sehr glatt und weist geringe Adhäsion zur Transferfolie auf. Mittels der Kunststoffoberfläche wird ein sauberer Übertrag der bildgebenden Schicht auf den Druckbogen ermöglicht. Weiterhin wird durch den elastischen Aufbau des Kunststoffüberzuges ein vergleichsweiser breiter Druckspalt erzeugt. Weiterhin wird durch einen beispielsweise gegenüber dem Transferzylinder 21 doppelt großen Durchmesser des Gegendruckzylinders 4 eine weitere Vergrößerung des Transferspaltes 6 erzeugt. Durch all diese Maßnahmen wird zum einen eine breite Druckfläche im Transferspalt 6 und zum anderen eine sichere Beweglichkeit zwischen der die Transferfolie anpressenden Oberfläche des Transferzylinders 21 und des Gegendruckzylinders 4 ermöglicht. Mit diesen Mitteln wird der Transfer auch sehr feiner Muster aus der bildgebenden Schicht auf den Druckbogen sichergestellt.The surface of the transfer cylinder 21 is covered with a plastic coating comparable to a blanket or blanket. The plastic coating has a defined elasticity. In addition, the surface of the plastic coating is very smooth and has low adhesion to the transfer film. By means of the plastic surface, a clean transfer of the imaging layer is made possible on the sheet. Furthermore, a comparatively wide pressure gap is produced by the elastic structure of the plastic coating. Furthermore, a further enlargement of the transfer nip 6 is generated by, for example, compared to the transfer cylinder 21 double the diameter of the impression cylinder 4. Through all these measures, on the one hand, a broad Pressure surface in the transfer nip 6 and on the other hand a secure mobility between the pressing the transfer film surface of the transfer cylinder 21 and the impression cylinder 4 allows. With these agents, the transfer of very fine patterns from the imaging layer to the printed sheet is ensured.

In Ergänzung zu den beschriebenen Vorrichtungsmerkmalen kann dem Folientransfermodul bei Bedarf eine Weiterverarbeitungseinheit, z.B. zum Prägen, Schneiden oder Stanzen, oder ein Lackwerk zur Oberflächenveredelung der Bedruckstoffe oder ein Eindruckwerk nachgeordnet werden.In addition to the device features described, the film transfer module may, if desired, include a further processing unit, e.g. for embossing, cutting or punching, or a coating unit for surface refinement of the substrates or an imprinting be subordinated.

Nach dem Übertrag der Transferfolie auf den Bedruckstoff und bei Bedarf anschließendem Pressen und Glätten ist auf die auf dem Bedruckstoff befindliche Folie ein Eindruck oder ein Aufdruck mit herkömmlicher Offsetdruckfarbe, alternativ mit so genannter UV-Farbe, und/oder eine Lackierung der bildgebenden Beschichtung von der Transferfolie, beispielsweise eine UV-Lackierung in Verbindung mit einer Excimer-Trocknung, realisierbar.After transfer of the transfer film to the substrate and, if necessary, subsequent pressing and smoothing is on the substrate on the substrate impression or imprint with conventional offset ink, alternatively with so-called UV color, and / or a coating of the imaging coating of the Transfer film, for example, a UV coating in conjunction with an excimer drying feasible.

Hierzu ist nach dem Folientransfermodul zumindest ein weiteres Druckwerk und/oder zumindest ein Lackmodul nachgeordnet. Beispielsweise ist mit einer zusätzlichen Lackierung der bildgebenden Beschichtung von der Transferfolie eine weitere Glanzsteigerung erzielbar.For this purpose, at least one further printing unit and / or at least one paint module is arranged downstream of the film transfer module. For example, with an additional coating of the imaging coating of the transfer film, a further increase in gloss can be achieved.

Die Erfindung ist im Rahmen der dargestellten Ausführungsformen ausgestaltbar und soll nicht auf die konkreten Merkmale der Ausführungsbeispiele beschränkt sein.The invention is ausgestaltbar in the context of the illustrated embodiments and should not be limited to the specific features of the embodiments.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

11
- Auftragwerk- Contractor
22
- Beschichtungswerk- Coating plant
33
- Kalandrierwerk- Calendering plant
44
- Gegendruckzylinder- impression cylinder
55
- Druckspalt- pressure gap
66
- Transferspalt- Transfer gap
77
- UV-Trockner- UV dryer
1111
- Formzylinder- Forme cylinder
1212
- Auftragwalze- applicator roller
1313
- Dosiersystem- Dosing system
2121
- Transferzylinder- transfer cylinder
2222
- Folienvorratsrolle- Film supply roll
2323
- Foliensammelrolle- foil collecting roll
2424
- Folienbahn- film web
2525
- Spannrolle- Tension pulley
3131
- Kalanderwalze- calender roll
3232
- Kalandrierspalt- calendering nip
AA
- Quadrant- Quadrant
BB
- Quadrant- Quadrant
FF
- Folientransfermodul- Film transfer module
DD
- Druckwerk- Printing unit
LL
- Lackmodul- Paint module

Claims (13)

  1. A sheet processing printing machine with at least one varnish module and a device for embossed foil printing on to printing sheets having at least one application couple (1) for the image-like coating of a printing sheet (B) with an adhesive and with a coating couple (2, F) for the transfer of imaging layers from a transfer foil (5) on to the printing sheet (B), wherein the coating couple (2, F) includes an impression cylinder (4) and a transfer cylinder (21) which form a common transfer nip (6) and the transfer foil (5) is guidable about the transfer cylinder (21) in such a manner that jointly with the printing sheet (B) guided on the impression cylinder (4) it is guided under pressure through the transfer nip (6) and wherein the imaging layers following the emergence of the printing sheet (B) from the transfer nip (6) in the region of the image-like regions provided with adhesive adheres to the printing sheet (B) and is lifted off the transfer foil (5), wherein the device is arranged within the printing machine, characterized in that a foil transfer module (F) is directly arranged downstream of a printing couple (D) or varnish module (L) of the printing machine, in that the foil transfer module (F) is at least designed as coating couple (2) having a transfer cylinder (21) and an impression cylinder (4), in that the transfer cylinder (21) within the foil transfer module (F) is assigned a foil storage reel (22) for fresh transfer foil and a foil collection reel (23) for consumed transfer foil in such a manner that the transfer foil as foil web (24) can be guided from the foil storage reel (22) about the transfer cylinder (21) through the transfer nip (6) to the foil collection reel (23), and in that the transfer cylinder (21) is a form cylinder of a varnish module (L) or in that the transfer cylinder (21) is arranged downstream of the form cylinder on the impression cylinder (4) of the varnish module (L).
  2. The printing machine according to Claim 1, characterized in that in the foil transfer module (F) an application roller and a metering system removable from the form cylinder are arranged and in that the form cylinder can be converted into the transfer cylinder (21) by means of a smooth compressible press cover.
  3. The printing machine according to Claim 2, characterized in that the press cover as surface element covering a part area of the cylindrical surface region of the transfer cylinder (21) of the coating couple (2) can be attached in a positionable manner to the transfer cylinder (21) or a clothing carried by the transfer cylinder (21).
  4. The printing machine according to Claim 2, characterized in that on the surface of the transfer cylinder (21) a cut-out printing blanket or a plastic printing form processed in accordance with a pressing surface contoured according to the area to be coated or a pressing-on segment contoured in accordance with the region to be coated that can be glued on or otherwise attached preferably in a releasable manner is provided
  5. The printing machine according to Claim 1 to 4, characterized in that within the sheet processing machine receiving the coating couple the coating couple can be placed in any positions of the machine.
  6. The printing machine according to Claim 1 to 4, characterized in that the sheet processing machine is a printing machine with a plurality of printing couples and in that the coating couple is arranged before or after or in-between the printing couples.
  7. The printing machine according to Claim 1 to 6, characterized in that the coating couple (2) is designed as foil transfer module (F) in the manner of a portable unit.
  8. The printing machine according to Claim 1 to 7, characterized in that a plurality of coating couples (2) are arranged one after the other within a sheet-processing machine.
  9. The printing machine according to Claim 1 to 8, characterized in that an application couple (1) in form of a printing couple (T) is directly arranged in front of a coating couple (2).
  10. The printing machine according to Claim 1 to 9, characterized in that an application couple (1) in form of a varnish module (L) is directly arranged in front of a coating couple (2).
  11. The printing machine according to Claim 1 to 9, characterized in that an application couple (1) in form of a varnish module (L) and an application couple (1) in form of a printing couple (D) are directly arranged in front of a coating couple (2).
  12. The printing machine according to Claim 1, characterized in that tensioning rollers (25) for approximately tangential guiding of the foil web (24) in the transfer nip (6) are assigned to the transfer cylinder (21).
  13. The printing machine according to Claim 12, characterized in that the foil web (24) is transportable in delivery direction in clocking mode.
EP05730733A 2004-04-13 2005-04-06 Device for embossed film printing Not-in-force EP1737660B1 (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
DE102004018320 2004-04-13
DE102004018306 2004-04-13
DE102004021102 2004-04-29
DE102005008940.2A DE102005008940C5 (en) 2004-04-13 2005-02-26 Device for stamping foil printing
PCT/EP2005/003587 WO2005102700A1 (en) 2004-04-13 2005-04-06 Device for embossed film printing

Publications (2)

Publication Number Publication Date
EP1737660A1 EP1737660A1 (en) 2007-01-03
EP1737660B1 true EP1737660B1 (en) 2010-11-03

Family

ID=34964063

Family Applications (1)

Application Number Title Priority Date Filing Date
EP05730733A Not-in-force EP1737660B1 (en) 2004-04-13 2005-04-06 Device for embossed film printing

Country Status (3)

Country Link
EP (1) EP1737660B1 (en)
JP (1) JP2007532348A (en)
WO (1) WO2005102700A1 (en)

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102006015256A1 (en) * 2006-04-01 2007-10-04 Man Roland Druckmaschinen Ag Print substrate coating method for use in sheet fed printing machine, involves providing mechanical deformation of printed sheet by stamping through transfer of image producing layer on printed sheet
DE102006033926A1 (en) * 2006-07-21 2008-01-24 Man Roland Druckmaschinen Ag Coating by means of a stamping device
JP2008023945A (en) * 2006-07-25 2008-02-07 Ryobi Ltd Sheet-fed printer
ATE479545T1 (en) 2006-12-20 2010-09-15 Manroland Ag MODULAR FILM UNIT
DE102006060830A1 (en) 2006-12-22 2008-06-26 Man Roland Druckmaschinen Ag Production of a printed image on a sheet of paper comprises feeding sheets of a printed material to a sheet-fed printing machine, subjecting the sheets to a working step to prepare a changed surface structure and further processing
JP5284603B2 (en) 2007-05-31 2013-09-11 株式会社小森コーポレーション Sheet-fed printing machine
WO2009074571A1 (en) * 2007-12-13 2009-06-18 Manroland Ag Modular film unit
DE102008021318A1 (en) * 2008-04-29 2009-11-05 Heidelberger Druckmaschinen Ag Device for finishing and punching
DE102009000445A1 (en) * 2009-01-28 2010-08-05 Manroland Ag Method and device for coating and embossing a printing substrate in a processing machine
DE102010051238A1 (en) * 2010-11-12 2012-05-31 Heidelberger Druckmaschinen Ag Film transfer device with variable guidance system

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS49126418A (en) * 1973-04-09 1974-12-04
JPS5245417A (en) * 1975-10-03 1977-04-09 Setsuo Tate Foil stamping printing method utilizing adhesive ink
FR2672008B1 (en) * 1991-01-29 1994-09-02 Cros Jean Pierre PRINTING MATERIAL AND METHOD AND INSTALLATION FOR PRINTING USING THE SAME.
DE4110801C1 (en) * 1991-04-04 1992-05-27 Kurt 4040 Neuss De Lappe
US5603259A (en) * 1993-08-31 1997-02-18 Crown Roll Leaf, Inc. In-line cold foil transfer process and apparatus
DE20006513U1 (en) * 2000-04-08 2000-07-13 Roland Man Druckmasch Sheet-fed rotary printing machine

Also Published As

Publication number Publication date
WO2005102700A1 (en) 2005-11-03
JP2007532348A (en) 2007-11-15
EP1737660A1 (en) 2007-01-03

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