EP1718846B1 - Electric camshaft adjuster - Google Patents

Electric camshaft adjuster Download PDF

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Publication number
EP1718846B1
EP1718846B1 EP05701151A EP05701151A EP1718846B1 EP 1718846 B1 EP1718846 B1 EP 1718846B1 EP 05701151 A EP05701151 A EP 05701151A EP 05701151 A EP05701151 A EP 05701151A EP 1718846 B1 EP1718846 B1 EP 1718846B1
Authority
EP
European Patent Office
Prior art keywords
sleeve
ring
camshaft adjuster
ring gear
adjuster according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Revoked
Application number
EP05701151A
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German (de)
French (fr)
Other versions
EP1718846A1 (en
Inventor
Jens Schäfer
Martin Steigerwald
Jonathan Heywood
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Schaeffler Technologies AG and Co KG
Original Assignee
Schaeffler Technologies AG and Co KG
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Application filed by Schaeffler Technologies AG and Co KG filed Critical Schaeffler Technologies AG and Co KG
Publication of EP1718846A1 publication Critical patent/EP1718846A1/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/34Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
    • F01L1/344Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
    • F01L1/352Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using bevel or epicyclic gear
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/34Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/34Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
    • F01L1/344Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/34Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
    • F01L1/344Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
    • F01L1/352Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using bevel or epicyclic gear
    • F01L2001/3521Harmonic drive of flexspline type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L2250/00Camshaft drives characterised by their transmission means
    • F01L2250/04Camshaft drives characterised by their transmission means the camshaft being driven by belts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L2250/00Camshaft drives characterised by their transmission means
    • F01L2250/06Camshaft drives characterised by their transmission means the camshaft being driven by gear wheels

Definitions

  • the invention relates to an electric camshaft adjuster for adjusting and fixing the phase position of a camshaft of an internal combustion engine with respect to the crankshaft, with a non-rotatably connected to the crankshaft drive wheel, a camshaft fixed output member, and a corrugated transmission with at least one ring gear Stirnradcruung, one of the two components rotatably with the drive wheel is connected and the other component is at least in a torque transmitting connection to the output part, wherein the spur gear is designed as a flexurally elastic sleeve and at least partially disposed within the first ring gear, with a driven by an electric adjusting motor via a transmission-fixed adjusting wave wave generator, the means for elliptical deformation of the flexurally elastic sleeve, whereby the sleeve is deformed such that between the ring gear and the sleeve at two opposite locations of the sleeve a mosmomentüb is made of the compound.
  • the low torque of the electric variable speed motor must be converted into the high torque required to adjust the camshaft. Serve this so-called three-shaft gear (summing).
  • the adjusting power is coupled by the electric adjusting motor via an adjusting shaft in one or the other direction in the three-shaft gear.
  • the three-shaft transmission must be inexpensive to produce, in order to keep the system costs for an electric camshaft adjuster with adjusting gear, adjusting motor and control electronics low.
  • Double-shaft transmissions, double and single eccentric gearboxes as well as harmonic drives are considered as three-shaft transmissions. In particular, the latter appear to be suitable to meet the above requirements.
  • Two versions of the wave gear are known, namely the wave gear in pot design and the sleeve design.
  • WO 95/00748 is a camshaft adjuster disclosed with a corrugated transmission in sleeve design.
  • this design no axial thrust occurs because the tilting forces in the toothing of the sleeve due to the floating support of the wave generator compensate and protect the wave generator from tilting and jamming.
  • the sleeve design requires relatively little axial space.
  • elaborate thin-ring bearings are also used for the wave generator in the above example.
  • the arrangement of the drive wheel, driven part and ring gears in the example above requires considerable space.
  • the invention is therefore an object of the invention to provide an electric camshaft adjuster with the least possible axial space and low construction costs, the adjustment is designed as a wave gear in sleeve design, weight optimized and inexpensive to manufacture.
  • the object is achieved in that the means for elliptical deformation of the flexible elastic sleeve two attached to the adjusting shaft, on two opposite Areas of the sleeve bearing journals are on each of which a roller bearing is arranged.
  • the modification of the components relates to the wave generator and the sleeve, while the integration relate to the arrangement of the drive wheel and the driven part and the first and second ring gear.
  • the telescoping drive wheel and driven part is made possible by the storage of the former on the second.
  • the bearing used for this purpose is a four-point bearing. At this point, but also deep groove ball bearings, cylindrical roller bearings or plain bearings are conceivable.
  • the one-piece design of the gears of the corrugated transmission with the drive wheel and / or driven part of the camshaft adjuster reduces the number of components and thus the installation costs.
  • the production costs of the components can be reduced by using non-cutting production techniques. In this case, non-cutting forming processes, applied to a steel sheet suitable blank, as well as punching package.
  • the gears of the gears can be realized with these techniques.
  • the sleeve is cup-shaped.
  • the flexurally elastic sleeve cooperates with its outer circumferential surface with the inner circumferential surface of a ring gear in such a way that a torque-transmitting connection is formed between these surfaces.
  • the torque-transmitting connection between the ring gear and the sleeve can be realized by engaging in an internal toothing of the ring gear outer toothing of the sleeve, wherein the number of teeth of the internal toothing of the ring gear deviates from the number of teeth of the external toothing of the sleeve.
  • the torque-transmitting connection between the ring gear and the sleeve is frictionally realized by the interaction of a smooth inner circumferential surface of the ring gear and a smooth outer surface of the sleeve. To improve the function is also provided to provide the coming into contact surfaces with friction linings.
  • the reduction of the wave gear we realized by the small number of teeth difference or the small difference of the radii of the ring gear and the sleeve.
  • the sleeve is connected directly to the camshaft via the bottom extending radially inward from an axial end of the sleeve.
  • the connection can be realized via a screw or positive-locking elements.
  • a second ring gear is arranged, the sleeve is at least partially disposed within the second ring gear and enters at two opposite points a torque transmitting connection with the second ring gear.
  • the sleeve in the axial direction at least partially and at least one ring gear are provided with a toothing.
  • the teeth mesh with each other in the areas of the two points of intersection of the ellipse circumference with the major axis of the ellipse, whereby a torque-transmitting connection is made.
  • the second spur ring pairing can be designed as Reibradcruung or also as a gear pair.
  • the electric variable motor is preferably designed as a bipolar brushless DC motor (BLDC motor) with rare-earth permanent magnets and cylinder-head fixed stator. But it is also conceivable, a DC motor with brushes or an asynchronous motor and a; Use electric motor with rotating stator.
  • BLDC motor bipolar brushless DC motor
  • a DC motor with brushes or an asynchronous motor and a Use electric motor with rotating stator.
  • the wave generator Since the wave generator is floatingly mounted in the toothing of the wave gear, it is necessary that the motor shaft of the BLDC motor and the adjusting shaft have a connection by a rotationally fixed, but radially movable or compliant coupling, which is designed for example as a polymer coupling.
  • teeth of the wave gear have a profile shift. This is necessary because the teeth of the sleeve and the teeth of the first and second ring gear must mesh with each other, both of which have a different number of teeth but the same, matching the sleeve inner diameter.
  • An advantageous variant of the wave gear according to the invention is characterized in that the translation stage is designed as a friction gear, which has smooth surfaces instead of the teeth of the ring gear and the associated portion of the sleeve. In this way, the consolidation of the teeth of the 1: 1 coupling stage are simplified and reduces the running noise and wear.
  • a fixing ring the outer diameter of which corresponds at least to the tooth tip diameter of the first ring gear, is pressed axially into the same and at its toothing.
  • the fixing ring serves for the axial securing of adjusting shaft, wave generator and sleeve.
  • the dynamics of the camshaft adjustment is increased by the fact that at least the adjusting shaft has recesses for the purpose of weight reduction and / or consists of light metal, plastic or a composite material.
  • at least one of, but possibly also all gear components for the purpose of weight reduction of light metal, plastic or a composite material is provided.
  • a corrugated ring with an elliptical outer circumference and an elliptically deformed rolling bearing mounted thereon are provided.
  • the corrugated gear with toothed spur gear is provided that the outer ring of the rolling bearing and the externally toothed sleeve are made in one piece, whereby the number of components and thus the installation costs can be reduced.
  • rolling bearings groove ball, roller or needle roller bearings come into question. But plain bearings are also conceivable.
  • the elliptical corrugated ring and the inner ring of the rolling bearing are made in one piece. If the elliptical surface of the wave generator serves as a running surface for the rolling elements, the inner ring of the standard rolling bearing is unnecessary. This saves another component of the wave gear.
  • a further embodiment of the invention provides for the use of two bearing journals mounted on the adjusting shaft and bearing against two opposite regions of the sleeve as a means for elliptical deformation of the bending-elastic sleeve instead of a solid or hollow shaft.
  • a rolling bearing is arranged on each journal.
  • the inner ring of the rolling bearing is supported on the bearing pin, while the sleeve is supported on the outer ring. If the adjusting shaft and the drive wheel rotate at different rotational speeds, then the outer ring of the roller bearing rolls on the inner lateral surface of the sleeve.
  • the bearing journals are mounted with an eccentric fastening means and rotatably mounted on the adjusting shaft and fixed thereto in any angle of rotation.
  • the two rolling bearings can be designed as ball bearings, preferably deep groove ball bearings, cylindrical roller or needle roller bearings. Due to the principle of the two standard bearings are not deformed during operation, so that they are not exposed to additional load. Compared to an elliptical wave generator, the sleeve is not supported on the entire circumference but only at the points of meshing.
  • FIG. 1 is a longitudinal section through a camshaft adjuster according to the invention shown.
  • This has a trained as a sprocket drive wheel 1, which is rotationally connected via a chain, not shown, with a crankshaft, not shown.
  • the drive wheel 1 it is also conceivable, of course, to design the drive wheel 1 as a toothed belt wheel or spur gear, which is driven by a toothed belt or a spur gear.
  • the drive wheel 1 and a first ring gear 2 are integrally formed, wherein the first ring gear 2 has a first internal toothing 3.
  • An output part 4, which is designed in one piece with a second ring gear 5, is rotationally connected to a camshaft, not shown.
  • the second ring gear 5 has a second internal toothing 6 and is adjacent in the axial direction and coaxial with the first Ring gear 2 arranged.
  • the drive wheel 1 is mounted together with the first ring gear 2 by means of a four-point bearing 7, which is arranged radially and axially within the drive wheel 1, via the second ring gear 5 and the output part 4 on the camshaft, not shown.
  • the four-point bearing can, as shown, be designed as a separate component with inner ring, rolling elements, cage and outer ring.
  • the WälzSystemterrorismbahnen are formed directly on the drive wheel 1 and the second ring gear 5, whereby the inner and the outer ring of the rolling bearing omitted and the number of components is reduced.
  • a stop ring 22 for example, by means of screws 23, rivets, welded joints or caulking attached.
  • This carries a flag 8, which engages in a corresponding ring-segment-shaped, the adjustment angle limiting recess 9 of the driven part 4.
  • the adjustment angle limiting recess 9 is introduced into the drive wheel 1, in which engages a rotatably connected to the output member 4 element.
  • An adjusting shaft 10 has a toothed coupling 24 for an electric adjusting motor, not shown.
  • Other couplings such as polymer clutches or magnetic clutches are conceivable that can compensate occurring between the transmission shaft and the electric motor shaft axial and radial offset.
  • the adjusting shaft 10 is connected to a corrugated ring 11, which has an elliptical outer contour 12.
  • a roller bearing 13 On this is a roller bearing 13, the inner ring 14 and outer ring 15 of the same take on the elliptical shape of the corrugated ring 11 when pressing.
  • preferably deep groove ball bearings and other rolling bearing designs are conceivable, such as cylindrical roller or needle roller bearings.
  • an elastic sleeve 18 is pressed with external teeth 28, wherein the sleeve 18 also takes on the elliptical shape during pressing.
  • the sleeve 18 can be secured by means of positive locking means against axial wandering on the rolling bearing 13. This can be realized for example by radially inwardly directed curls of the axial ends of the sleeve 18.
  • the wave generator 17 and the sleeve 18 are designed such that they can be arranged radially within the ring gears 2, 5. In this case, the wave generator 17 abuts the output part 4 in the axial direction.
  • a fixing ring 20 is pressed into the first ring gear 2 on the side remote from the stripping section 4, whose outer diameter corresponds to at least the Zahnfuß devismesser the first ring gear 2 and the same rests on the inner toothing 3 thereof.
  • the wave generator 17 and the sleeve 18 are now in the axial direction between the driven part 4 and the fixing ring 20.
  • the elliptically deformed sleeve 18 engages with its external teeth 28 in the areas of the two intersection points of the ellipse circumference with the main axis of the ellipse in the first and second internal teeth 3, 6 of the ring gears 2, 5 a.
  • each ring gear 2, 5 is thus in engagement with the external teeth 28 of the sleeve 18 in two areas. Due to the elliptical deformation of the sleeve 18 ensures that these areas are located at opposite locations with respect to the center of the respective ring gear 2, 5 at this.
  • FIG. 2 is the wave gear 19 with the sleeve 18 and the ring gears 2, 5 shown in a simplified side view. It can be clearly seen that the outer toothing 28 of the elliptically deformed sleeve 18 engages in two areas of the first and second internal toothing 3, 6 of the ring gears 2, 5.
  • One of the ring gears 2, 5 has the same number of teeth as the sleeve 18, the other ring gear 2, 5 has z. B. two more teeth.
  • Profile displacement makes it possible that the external teeth 28 of the elliptical sleeve 18 with both ring gears 2, 5 despite their different number of teeth at the same time engaged, and at two opposite points of the same.
  • the ring gear 2 or 5 with the same number of teeth as the sleeve 18 acts as a 1: 1 gear coupling, the ring gear 2 or 5 with the increased number of teeth as a translation stage.
  • Which of the two ring gears 2 or 5 the same and which has the larger number of teeth, depends on the direction in which the wave gear 19 is to adjust when the adjusting shaft 10 is stationary, ie, whether it should work as a plus or a minus gear. It is also conceivable that the numbers of teeth of all gears 3, 6 and 28 differ. In this way, the size of the profile displacement on a toothing 3, 6 and 28 are limited to a minimum.
  • the external toothing 28 of the sleeve 18 can be carried out as a split external toothing, with one part of the toothing engaging in the first internal toothing, 3 and the second part of the toothing engaging in the second internal toothing 6.
  • the two external teeth can be designed differently.
  • the number of teeth or tooth module should be mentioned here. In this way, the profile displacements can be reduced or different modules can be used for a better load capacity
  • the drive wheel 1, which is designed in one piece with the first ring gear 2, the output part 4, which is designed in one piece with the second ring gear 5 and the sleeve 18 are preferably produced in non-cutting shaping process.
  • the use of chip removal techniques reduces both the weight of the individual components and their production costs in mass production.
  • the individual components including the teeth 3, 6, 28 can be advantageously made of sheet steel in a chipless forming process. It is also conceivable to produce the components by stamped packetizing.
  • the wave gear 19 after the FIGS. 1 and 2 works in the following way: With one revolution of the adjusting shaft 10, the wave generator 17 also makes one revolution. In this case, the external toothing 28 of the elliptical sleeve 18 is simultaneously rolled on the internal teeth 3, 6 of the first and second ring gear 2, 5.
  • the output tooth of the sleeve 18 again engages in its initial tooth gap after one revolution of the adjusting shaft 10.
  • the position of the sleeve 18 relative to the first ring gear 2 has not changed and there is a 1: 1 gear coupling before.
  • the spur-Hohlradcruung which is responsible for the reduction is designed as Reibradcruung, while the other spur Hohlradcruung cooperates via gears and is preferably designed as a 1: 1 clutch.
  • the outer toothing 28 of the sleeve 18 extends in the axial direction only in the region in which, the sleeve 18 is within the other ring gear 2 or 5.
  • the other area is smooth and cooperates with the also smooth running inner surface of the corresponding ring gear 2 together.
  • Both the toothings 6, 28 of the first spur ring gear pairing and the smooth surfaces of the second spur ring gear pair act together due to the elliptically deformed sleeve 18 at two opposite areas.
  • Another embodiment of the invention provides only a spur gear pair. Conceivable torque transmission is again about teeth 2, 28 or friction.
  • the drive wheel 1 is formed integrally with the ring gear 2.
  • the sleeve 18 is cup-shaped, wherein the camshaft is mounted rotationally fixed at the bottom.
  • the geometry of the ellipse of the wave generator 17 may according to the FIGS. 3a, 3b, 3c be determined:
  • FIG. 3a an undeformed standard rolling bearing 13 is shown.
  • FIG. 4 is a longitudinal section through a further embodiment of a deep groove ball bearing designed roller bearing 13 'is shown, the outer ring: 15' carries the outer teeth 28 of the sleeve 18 and thus can take their place.
  • FIG. 5 shows a front view of the rolling bearing 13 'from FIG. 4 with the one-piece with the outer ring 15 'running external teeth 28th
  • FIG. 6 is a longitudinal section through a wave generator 17 'with an adjusting shaft 10' and an outer toothing 28 is shown.
  • the corrugated generator 17 ' has a corrugated ring 11' and a roller bearing 13 "designed as a cylindrical roller bearing
  • the cylindrical roller bearing consists of a plurality of cylindrical rollers 26 which are arranged between an inner ring 14 'and an outer ring 15" and for relative movements between the rolling bearing rings 14', 15
  • the inner ring 14 ' is embodied in one piece with the corrugated ring 11'
  • the cylindrical rollers 26 of the rolling bearing 13 "run directly on the elliptical outer contour 12 'of the correspondingly enlarged corrugated ring 11'.
  • the external toothing 28 is formed directly on the outer ring 15 "of the rolling bearing 13". As compared to the first embodiment, the cyclic deformation of the inner ring 14 'and the sleeve 18 is omitted, the power of the electric adjusting motor can be correspondingly lower.
  • FIG. 7 is a longitudinal section through a wave gear 19 ', a variant of the wave gear 19 of FIG. 1
  • an adjusting shaft 10 "instead of a corrugated ring has two axial bearing journals 29 with two standard roller bearings 13"'designed as deep groove ball bearings 29, while the sleeve 18 is supported on the outer rings 15 "'.
  • the bearing journals 29 are offset by 180 ° and arranged at the same distance from the axis 30 of the adjusting shaft 10". The distance is chosen so that the sleeve 18 in the same manner as by the corrugated ring 11 of FIG. 1 is deformed elliptical.
  • the inner rings 25 of the roller bearings 13 "'can be formed as eccentric inner rings 25. By installing the same with corresponding rotation angle, the backlash between the teeth of the sleeve 18 and the ring gears 2, 5 can be adjusted.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Retarders (AREA)
  • Valve Device For Special Equipments (AREA)

Description

Gebiet der ErfindungField of the invention

Die Erfindung betrifft einen elektrischen Nockenwellenversteller zur Verstellung und Fixierung der Phasenlage einer Nockenwelle eines Verbrennungsmotors gegenüber dessen Kurbelwelle, mit einem drehfest mit der Kurbelwelle verbundenen Antriebsrad, einem nockenwellenfesten Abtriebsteil, und einem Wellgetriebe mit mindestens einer Hohlrad-Stirnradpaarung, wobei eines der beiden Bauteile drehfest mit dem Antriebsrad verbunden ist und das andere Bauteil zumindest in einer drehmomentübertragenden Verbindung zum Abtriebsteil steht, wobei das Stirnrad als biegeelastische Hülse ausgeführt und zumindest teilweise innerhalb des ersten Hohlrades angeordnet ist, mit einem von einem elektrischen Verstellmotor über eine getriebefeste Verstellwelle angetriebenen Wellgenerator, der Mittel zur elliptischen Verformung der biegeelastischen Hülse besitzt, wodurch die Hülse derart verformt wird, dass zwischen dem Hohlrad und der Hülse an zwei gegenüberliegenden Stellen der Hülse eine drehmomentübertragende Verbindung hergestellt ist.The invention relates to an electric camshaft adjuster for adjusting and fixing the phase position of a camshaft of an internal combustion engine with respect to the crankshaft, with a non-rotatably connected to the crankshaft drive wheel, a camshaft fixed output member, and a corrugated transmission with at least one ring gear Stirnradpaarung, one of the two components rotatably with the drive wheel is connected and the other component is at least in a torque transmitting connection to the output part, wherein the spur gear is designed as a flexurally elastic sleeve and at least partially disposed within the first ring gear, with a driven by an electric adjusting motor via a transmission-fixed adjusting wave wave generator, the means for elliptical deformation of the flexurally elastic sleeve, whereby the sleeve is deformed such that between the ring gear and the sleeve at two opposite locations of the sleeve a drehmomentüb is made of the compound.

Hintergrund der ErfindungBackground of the invention

Bei elektrischen Nockenwellenverstellern muss das niedrige Drehmoment des elektrischen Verstellmotors in ein hohes Drehmoment gewandelt werden, das zur Verstellung der Nockenwelle erforderlich ist. Hierzu dienen sogenannte Dreiwellengetriebe (Summiergetriebe). Deren Antrieb erfolgt über ein kurbelwellenfestes Antriebsrad und eine Antriebswelle, während der Abtrieb über eine Abtriebswelle und ein nockenwellenfestes Abtriebsteil erfolgt. Die Verstellleistung wird von dem elektrischen Verstellmotor über eine Verstellwelle in die eine oder andere Richtung in das Dreiwellengetriebe eingekoppelt.In electric camshaft phasers, the low torque of the electric variable speed motor must be converted into the high torque required to adjust the camshaft. Serve this so-called three-shaft gear (summing). Their drive via a crankshaft fixed drive wheel and a drive shaft, while the output via an output shaft and a camshaft fixed output member takes place. The adjusting power is coupled by the electric adjusting motor via an adjusting shaft in one or the other direction in the three-shaft gear.

An die Dreiwellengetriebe werden hohe Anforderungen gestellt. Sie sollen einen hohen Wirkungsgrad aufweisen, damit der elektrische Verstellmotor und dessen Verlustwärme klein bleiben. Zudem sollen die Zahnspiele der Verzahnungen möglichst gering sein, da sonst das stark veränderliche Wechselmoment der Nockenwelle zu unerwünschten Geräuschen führt. Dies um so mehr, als das Zahnflankenspiel zwischen den Verzahnungen von Verstell- sowie An-und Abtriebswelle durch die Übersetzung vergrößert und damit die Geräuschbildung verstärkt wird.High demands are placed on the three-shaft transmissions. They should have a high efficiency, so that the electric adjusting motor and its heat loss remain small. In addition, the backlash of the teeth should be as low as possible, otherwise the highly variable alternating torque of the camshaft leads to unwanted noise. This is all the more so as the backlash between the teeth of adjustment and input and output shaft increased by the translation and thus the noise is amplified.

Außerdem ist es notwendig, den Bauraum für das Dreiwellengetriebe zu minimieren, da moderne Fahrzeugmotoren immer kompakter gebaut werden müssen, um den sicherheitsrelevanten Mindestabstand zwischen Karosserie und Fahrzeugmotor einzuhalten.In addition, it is necessary to minimize the space for the three-shaft transmission, since modern vehicle engines must be built ever more compact in order to comply with the safety-related minimum distance between the body and vehicle engine.

Zuguterletzt muss das Dreiwellengetriebe kostengünstig herstellbar sein, um die Systemkosten für einen elektrischen Nockenwellenversteller mit Verstellgetriebe, Verstellmotor und Ansteuerelektronik niedrig zu halten.Last but not least, the three-shaft transmission must be inexpensive to produce, in order to keep the system costs for an electric camshaft adjuster with adjusting gear, adjusting motor and control electronics low.

Als Dreiwellengetriebe kommen Doppelplanetengetriebe, Doppel- und Einfachexzentergetriebe sowie Wellgetriebe (harmonic drive) in Frage. Insbesondere die Letzteren scheinen geeignet zu sein, obige Forderungen zu erfüllen. Dabei sind zwei Versionen des Wellgetriebes bekannt, nämlich das Wellgetriebe in Topfbauform und das in Hülsenbauform.Double-shaft transmissions, double and single eccentric gearboxes as well as harmonic drives are considered as three-shaft transmissions. In particular, the latter appear to be suitable to meet the above requirements. Two versions of the wave gear are known, namely the wave gear in pot design and the sleeve design.

In der EP 1 039 100 A2 und der EP 1 039 101 A2 sind Wellgetriebe in Topfbauform dargestellt. Diese Bauart benötigt relativ viel axialen Bauraum und weist einen prinzipbedingten Axialschub auf, der eine entsprechende Lagerung bedingt. Außerdem besteht bei der Topfbauform die Gefahr des Verkippens und Verklemmens des Wellgenerators durch die Verzahnung der Hülse, zumal eine schwimmende Lagerung derselben wegen deren einseitiger Verschraubung kaum möglich ist. Die Verzahnung dieser Bauform erfordert ein Spezialprofil, das eine umformtechnische Herstellung erschwert. Außerdem ist anstelle eines kostengünstigen Standard-Rillenkugellagers ein aufwändiges Dünnringlager erforderlich.In the EP 1 039 100 A2 and the EP 1 039 101 A2 are wave gear in pot design shown. This design requires a relatively large amount of axial space and has an inherent axial thrust, which requires a corresponding storage. In addition, in the pot design, the risk of tilting and jamming of the wave generator by the toothing of the sleeve, especially a floating storage of the same because of their one-sided screwing is hardly possible. The teeth of this design requires a special profile that complicates a Umformtechnische production. In addition, instead of a low-cost standard deep groove ball bearing a complex thin-ring bearing is required.

In der WO 95/00748 ist ein Nockenwellenversteller mit einem Wellgetriebe in Hülsenbauform offenbart. Bei dieser Bauform tritt kein Axialschub auf, da sich die Kippkräfte in der Verzahnung der Hülse wegen der schwimmenden Lagerung des Wellgenerators ausgleichen und den Wellgenerator vor Verkippen und Verklemmen schützen. Außerdem benötigt die Hülsenbauform vergleichsweise geringen axialen Bauraum. Jedoch werden auch in obigem Beispiel aufwändige Dünnringlager für den Wellgenerator verwendet. Zudem erfordert die Anordnung von Antriebsrad, Abtriebsteil und Hohlrädern in obigem Beispiel erheblichen Bauraum.In the WO 95/00748 is a camshaft adjuster disclosed with a corrugated transmission in sleeve design. In this design, no axial thrust occurs because the tilting forces in the toothing of the sleeve due to the floating support of the wave generator compensate and protect the wave generator from tilting and jamming. In addition, the sleeve design requires relatively little axial space. However, elaborate thin-ring bearings are also used for the wave generator in the above example. In addition, the arrangement of the drive wheel, driven part and ring gears in the example above requires considerable space.

Weitere Nockenwellenversteller sind in DE 102 22 695 A1 , US 3 427 898 A und DE 197 08 310 A1 gezeigt.Further camshaft adjusters are in DE 102 22 695 A1 . US Pat. No. 3,427,898 and DE 197 08 310 A1 shown.

Aufgabe der ErfindungObject of the invention

Der Erfindung liegt deshalb die Aufgabe zugrunde, einen elektrischen Nockenwellenversteller mit möglichst geringem axialen Bauraum und niedrigem Bauaufwand zu schaffen, dessen Verstellgetriebe als Wellgetriebe in Hülsenbauform ausgebildet, gewichtsoptimiert und kostengünstig in der Herstellung ist.The invention is therefore an object of the invention to provide an electric camshaft adjuster with the least possible axial space and low construction costs, the adjustment is designed as a wave gear in sleeve design, weight optimized and inexpensive to manufacture.

Zusammenfassung der ErfindungSummary of the invention

Die Aufgabe wird erfindungsgemäß dadurch gelöst, dass die Mittel zur elliptischen Verformung der biegeelastischen Hülse zwei an der Verstellwelle angebrachte, an zwei gegenüberliegenden Bereichen der Hülse anliegende Lagerzapfen sind, auf denen je ein Wälzlager angeordnet ist.The object is achieved in that the means for elliptical deformation of the flexible elastic sleeve two attached to the adjusting shaft, on two opposite Areas of the sleeve bearing journals are on each of which a roller bearing is arranged.

Die Modifizierung der Bauteile betrifft den Wellgenerator und die Hülse, während sich die Integration auf die Anordnung des Antriebsrads und des Abtriebsteils sowie des ersten und zweiten Hohlrades beziehen.The modification of the components relates to the wave generator and the sleeve, while the integration relate to the arrangement of the drive wheel and the driven part and the first and second ring gear.

Das Ineinanderschieben von Antriebsrad und Abtriebsteil ist durch die Lagerung des Ersteren auf dem Zweiten ermöglicht. Bei dem dazu verwendeten Lager handelt es sich um ein Vierpunktlager. An dieser Stelle sind aber auch Rillenkugellager, Zylinderrollenlager oder Gleitlager denkbar.The telescoping drive wheel and driven part is made possible by the storage of the former on the second. The bearing used for this purpose is a four-point bearing. At this point, but also deep groove ball bearings, cylindrical roller bearings or plain bearings are conceivable.

Die einteilige Ausführung der Zahnräder des Wellgetriebes mit dem Antriebsrad und/oder Abtriebsteil des Nockenwellenverstellers reduziert die Anzahl der Bauteile und damit die Montagekosten. Gleichzeitig können durch den Einsatz von spanlosen Produktionstechniken die Produktionskosten der Bauteile gesenkt werden. Dabei sind spanlose Umformverfahren, angewandt an einem Stahlblech geeigneten Zuschnittes, genauso einsetzbar, wie Stanzpaketieren. Auch die Verzahnungen der Zahnräder sind mit diesen Techniken realisierbar.The one-piece design of the gears of the corrugated transmission with the drive wheel and / or driven part of the camshaft adjuster reduces the number of components and thus the installation costs. At the same time, the production costs of the components can be reduced by using non-cutting production techniques. In this case, non-cutting forming processes, applied to a steel sheet suitable blank, as well as punching package. Also, the gears of the gears can be realized with these techniques.

Weiterhin ist vorgesehen, dass die Hülse topfförmig ausgebildet ist. Die biegeelastische Hülse wirkt mit ihrer Außenmantelfläche mit der Innenmantelfläche eines Hohlrades derart zusammen, dass eine drehmomentübertragende Verbindung zwischen diesen Flächen entsteht.Furthermore, it is provided that the sleeve is cup-shaped. The flexurally elastic sleeve cooperates with its outer circumferential surface with the inner circumferential surface of a ring gear in such a way that a torque-transmitting connection is formed between these surfaces.

Die drehmomentübertragende Verbindung zwischen dem Hohlrad und der Hülse kann über eine in eine Innenverzahnung des Hohlrades eingreifende Außenverzahnung der Hülse realisiert sein, wobei die Zähnezahl der Innenverzahnung des Hohlrades von der Zähnezahl der Außenverzahnung der Hülse abweicht.The torque-transmitting connection between the ring gear and the sleeve can be realized by engaging in an internal toothing of the ring gear outer toothing of the sleeve, wherein the number of teeth of the internal toothing of the ring gear deviates from the number of teeth of the external toothing of the sleeve.

Eine weitere Möglichkeit stellt die Ausführung als Reibradpaarung dar. Dabei wird die drehmomentübertragende Verbindung zwischen dem Hohlrad und der Hülse reibschlüssig durch das Zusammenwirken einer glatten Innenmantelfläche des Hohlrades und einer glatten Außenmantelfläche der Hülse realisiert. Zur Verbesserung der Funktion ist auch vorgesehen die in Kontakt tretenden Flächen mit Reibbelägen zu versehen.Another possibility is the execution as Reibradpaarung. The torque-transmitting connection between the ring gear and the sleeve is frictionally realized by the interaction of a smooth inner circumferential surface of the ring gear and a smooth outer surface of the sleeve. To improve the function is also provided to provide the coming into contact surfaces with friction linings.

Die Untersetzung des Wellgetriebes wir durch die geringe Zähnezahldifferenz bzw. die geringe Differenz der Radien des Hohlrades und der Hülse realisiert. Über den sich von einem axialen Ende der Hülse radial einwärts erstreckenden Boden ist die Hülse direkt mit der Nockenwelle verbunden. Die Verbindung kann über eine Schraube oder formschlüssige Elemente realisiert sein.The reduction of the wave gear we realized by the small number of teeth difference or the small difference of the radii of the ring gear and the sleeve. The sleeve is connected directly to the camshaft via the bottom extending radially inward from an axial end of the sleeve. The connection can be realized via a screw or positive-locking elements.

Alternativ zu der Ausführungsform in Topform ist vorgesehen, dass in axialer Richtung neben und koaxial zu dem ersten Hohlrad ein zweites Hohlrad angeordnet ist, die Hülse zumindest teilweise innerhalb des zweiten Hohlrades angeordnet ist und an zwei gegenüberliegenden Stellen eine drehmomentübertragende Verbindung mit dem zweiten Hohlrad eingeht.As an alternative to the embodiment in top form is provided that in the axial direction next to and coaxial with the first ring gear, a second ring gear is arranged, the sleeve is at least partially disposed within the second ring gear and enters at two opposite points a torque transmitting connection with the second ring gear.

Dabei ist vorgesehen, dass die Hülse in axialer-Richtung zumindest teilweise und mindestens ein Hohlrad mit einer Verzahnung versehen sind. Die Verzahnungen greifen in den Bereichen der zwei Schnittpunkte des Ellipsenumfangs mit der Hauptachse der Ellipse ineinander, wodurch eine drehmomentübertragende Verbindung hergestellt ist. Die zweite Stirnrad-Hohlradpaarung kann als Reibradpaarung oder ebenfalls als Zahnradpaarung ausgeführt sein.It is provided that the sleeve in the axial direction at least partially and at least one ring gear are provided with a toothing. The teeth mesh with each other in the areas of the two points of intersection of the ellipse circumference with the major axis of the ellipse, whereby a torque-transmitting connection is made. The second spur ring pairing can be designed as Reibradpaarung or also as a gear pair.

Es hat Vorteile für eine einfache und verschleißarme Stromzuführung, wenn der elektrische Verstellmotor vorzugsweise als bipolar betriebener, bürstenloser Gleichstrommotor (BLDC-Motor) mit Seltenerd-Permanentmagneten und zylinderkopffestem Stator ausgebildet ist. Es ist aber auch denkbar, einen Gleichstrommotor mit Bürsten oder ein Asynchronmotor sowie ein; Elektromotor mit umlaufendem Stator einzusetzen.It has advantages for a simple and low-wear power supply, when the electric variable motor is preferably designed as a bipolar brushless DC motor (BLDC motor) with rare-earth permanent magnets and cylinder-head fixed stator. But it is also conceivable, a DC motor with brushes or an asynchronous motor and a; Use electric motor with rotating stator.

Da der Wellgenerator in der Verzahnung des Wellgetriebes schwimmend gelagert ist, ist es erforderlich, dass die Motorwelle des BLDC-Motors und die Verstellwelle eine Verbindung durch eine verdrehfeste, jedoch radial bewegliche bzw. nachgiebige Kupplung aufweisen, die beispielsweise als Polymer-Kupplung ausgebildet ist.Since the wave generator is floatingly mounted in the toothing of the wave gear, it is necessary that the motor shaft of the BLDC motor and the adjusting shaft have a connection by a rotationally fixed, but radially movable or compliant coupling, which is designed for example as a polymer coupling.

Eine vorteilhafte Weiterentwicklung der Erfindung besteht darin, dass die Verzahnungen des Wellgetriebes eine Profilverschiebung aufweisen. Dies ist erforderlich, da die Verzahnung der Hülse und die Verzahnungen des ersten und zweiten Hohlrades miteinander kämmen müssen, die beide eine unterschiedliche Zähnezahl aber den gleichen, zur Hülse passenden Innendurchmesser aufweisen.An advantageous further development of the invention is that the teeth of the wave gear have a profile shift. This is necessary because the teeth of the sleeve and the teeth of the first and second ring gear must mesh with each other, both of which have a different number of teeth but the same, matching the sleeve inner diameter.

Eine vorteilhafte Variante des erfindungsgemäßen Wellgetriebes ist dadurch gekennzeichnet, dass die Übersetzungsstufe als Reibradgetriebe ausgebildet ist, das glatte Flächen anstelle der Verzahnungen des Hohlrades und des zugehörigen Anteils der Hülse aufweist. Auf diese Weise werden die Festigung der Verzahnung der 1:1 Kupplungsstufe vereinfacht und das Laufgeräusch sowie der Verschleiß vermindert.An advantageous variant of the wave gear according to the invention is characterized in that the translation stage is designed as a friction gear, which has smooth surfaces instead of the teeth of the ring gear and the associated portion of the sleeve. In this way, the consolidation of the teeth of the 1: 1 coupling stage are simplified and reduces the running noise and wear.

Es hat Vorteile, wenn an dem Antriebsrad ein Anschlagring mit einer Fahne befestigt ist, die in eine entsprechende, ringsegmentförmige, den Verstellwinkel begrenzende Aussparung des Abtriebsteils eingreift. Das gilt insbesondere für die Reibgetriebeversion, bei der eine winkelgetreue Zuordnung der Reibräder nicht sichergestellt ist.It has advantages when a stop ring is attached to the drive wheel with a flag, which engages in a corresponding, ring-segment-shaped, the adjustment angle limiting recess of the driven part. This applies in particular to the friction gear version, in which a true-to-scale assignment of the friction wheels is not ensured.

Vorteilhaft ist auch, wenn ein Fixierring, dessen Außendurchmesser mindestens dem Zahnkopfdurchmesser des ersten Hohlrads entspricht, in dasselbe und an dessen Verzahnung axial anliegend eingepresst ist. Der Fixierring dient der axialen Sicherung von Verstellwelle, Wellgenerator und Hülse.It is also advantageous if a fixing ring, the outer diameter of which corresponds at least to the tooth tip diameter of the first ring gear, is pressed axially into the same and at its toothing. The fixing ring serves for the axial securing of adjusting shaft, wave generator and sleeve.

Die Dynamik der Nockenwellenverstellung wird dadurch gesteigert, dass zumindest die Verstellwelle zum Zwecke der Gewichtsreduzierung Aussparungen aufweist und/oder aus Leichtmetall, Kunststoff oder einem Verbundmaterial besteht. Zusätzlich ist vorgesehen, dass mindestens eines der, möglicherweise aber auch alle Verzahnungsbauteile zum Zwecke der Gewichtsreduzierung aus Leichtmetall, Kunststoff oder einem Verbundmaterial besteht.The dynamics of the camshaft adjustment is increased by the fact that at least the adjusting shaft has recesses for the purpose of weight reduction and / or consists of light metal, plastic or a composite material. In addition, it is provided that at least one of, but possibly also all gear components for the purpose of weight reduction of light metal, plastic or a composite material.

Fertigungstechnische Vorteile für das Wellgetriebe ergeben sich, wenn die Bauteile desselben ungehärtet und spanlos gefertigt werden und zumindest die Verzahnung nachträglich gehärtet oder nitriert wird. Auf diese Weise kann die Hülse durch Ziehen gefertigt werden. Denkbar ist auch, dass die Hohlräder durch Stanzpaketieren hergestellt werden.Manufacturing advantages for the wave gear arise when the components of the same are made uncured and without cutting and at least the Gearing is subsequently hardened or nitrided. In this way, the sleeve can be made by drawing. It is also conceivable that the ring gears are produced by stamped packetizing.

Als Mittel zur elliptischen Verformung der biegeelastischen Hülse ist ein Wellring mit elliptischem Außenumfang und ein darauf angebrachtes elliptisch verformtes Wälzlager vorgesehen. In der Ausführung. des Wellgetriebes mit verzahntem Stirnrad ist vorgesehen, dass der Außenring des Wälzlagers und die außenverzahnte Hülse einteilig ausgeführt sind, wodurch die Bauteilanzahl und damit die Montagekosten gesenkt werden können. Als Wälzlager kommen Rillenkugel-, Rollen- oder Nadellager in Frage. Aber auch Gleitlager sind denkbar.As a means for elliptical deformation of the flexurally elastic sleeve, a corrugated ring with an elliptical outer circumference and an elliptically deformed rolling bearing mounted thereon are provided. In the execution. the corrugated gear with toothed spur gear is provided that the outer ring of the rolling bearing and the externally toothed sleeve are made in one piece, whereby the number of components and thus the installation costs can be reduced. As rolling bearings groove ball, roller or needle roller bearings come into question. But plain bearings are also conceivable.

Weiterhin ist vorgesehen, dass der elliptische Wellring und der Innenring des Wälzlagers einteilig ausgeführt sind. Wenn die elliptische Oberfläche des Wellgenerators als Lauffläche für die Wälzkörper dient, erübrigt sich auch der Innenring des Standard-Wälzlagers. Damit wird ein weiteres Bauteil des Wellgetriebes eingespart.Furthermore, it is provided that the elliptical corrugated ring and the inner ring of the rolling bearing are made in one piece. If the elliptical surface of the wave generator serves as a running surface for the rolling elements, the inner ring of the standard rolling bearing is unnecessary. This saves another component of the wave gear.

Eine weitere erfindungsgemäße Ausführungsform der Erfindung sieht den Einsatz von zwei an der Verstellwelle angebrachten, an zwei gegenüberliegenden Bereichen der Hülse anliegenden Lagerzapfen als Mittel zur elliptischen Verformung der biegeelastischen Hülse, statt einer massiven oder hohlen Welle vor. Dadurch wird das Gewicht des Nockenwellenverstellers, vor allem das Gewicht rotierender Teile und damit das Trägheitsmoment, deutlich gesenkt.A further embodiment of the invention provides for the use of two bearing journals mounted on the adjusting shaft and bearing against two opposite regions of the sleeve as a means for elliptical deformation of the bending-elastic sleeve instead of a solid or hollow shaft. As a result, the weight of the camshaft adjuster, especially the weight of rotating parts and thus the moment of inertia, significantly reduced.

Zur Reibungsminimierung ist auf jedem Lagerzapfen ein Wälzlager angeordnet. Der Innenring des Wälzlagers stützt sich auf den Lagerzapfen ab, während die Hülse sich auf dem Außenring abstützt. Rotieren die Verstellwelle und das Antriebsrad mit unterschiedlichen Drehzahlen, so wälzt sich der Außenring des Wälzlagers an der Innenmantelfläche der Hülse ab.To minimize friction, a rolling bearing is arranged on each journal. The inner ring of the rolling bearing is supported on the bearing pin, while the sleeve is supported on the outer ring. If the adjusting shaft and the drive wheel rotate at different rotational speeds, then the outer ring of the roller bearing rolls on the inner lateral surface of the sleeve.

In einer vorteilhaften Ausführung der Erfindung sind die Lagerzapfen mit einem exzentrischen Befestigungsmittel und drehbar an der Verstellwelle angebracht und in beliebiger Verdrehwinkellage daran fixierbar. Mit Hilfe dieser Maßnahme ist eine einfache Spieleinstellung zwischen der Außenverzahnung der Hülse und der Innenverzahnung der Hohlräder möglich.In an advantageous embodiment of the invention, the bearing journals are mounted with an eccentric fastening means and rotatably mounted on the adjusting shaft and fixed thereto in any angle of rotation. With the help of this measure, a simple clearance adjustment between the outer toothing of the sleeve and the internal toothing of the ring gears is possible.

Alternativ ist zur Spielminimierung zwischen der Außenverzahnung der Hülse und der Innenverzahnung der Hohlräder vorgesehen, dass die Wälzlager exzentrisch ausgebildete Innenringe aufweisen, die in beliebiger Verdrehwinkellage auf die Lagerzapfen aufpressbar sind. Dadurch ist eine stufenlose Einstellung des Zahnspiels möglich. Es ist aber auch möglich, Verstellwellen zu schaffen, die eine gestufte Sollwertabweichung des Abstands der Lagerzapfen von der Achse der Verstellwellen aufweisen, um im Auswahlverfahren eingebaut zu werden.Alternatively, it is provided for minimizing the play between the external toothing of the sleeve and the internal toothing of the ring gears that the roller bearings have eccentrically formed inner rings which can be pressed onto the bearing journals in any desired angle of rotation. As a result, a continuous adjustment of the backlash is possible. But it is also possible to provide Verstellwellen having a stepped deviation of the reference distance of the bearing pin from the axis of the adjusting shafts to be installed in the selection process.

Die beiden Wälzlager können als Kugellager, vorzugsweise Rillenkugellager, Zylinderrollen- oder Nadellager ausgebildet sein. Prinzipbedingt werden die beiden Standard-Wälzlager im Betrieb nicht verformt, so dass sie keiner Zusatzbelastung ausgesetzt sind. Im Vergleich zu einem elliptischen Wellgenerator wird die Hülse nicht am gesamten Umfang sondern nur an den Stellen des Zahneingriffs gestützt.The two rolling bearings can be designed as ball bearings, preferably deep groove ball bearings, cylindrical roller or needle roller bearings. Due to the principle of the two standard bearings are not deformed during operation, so that they are not exposed to additional load. Compared to an elliptical wave generator, the sleeve is not supported on the entire circumference but only at the points of meshing.

Kurze Beschreibung der ZeichnungenBrief description of the drawings

Weitere Merkmale der Erfindung ergeben sich aus der folgenden Beschreibung und den Zeichnungen, in denen ein Ausführungsbeispiel der Erfindung schematisch dargestellt ist. Es zeigen:

Figur 1
einen Längsschnitt eines Wellgetriebes mit einem Wellgenerator, der ein Standard-Rillenkugellager aufweist;
Figur 2
eine Ansicht eines Wellgetriebes mit Hohlrädern und einer flexiblen, außenverzahnten Hülse;
Figur 3a
ein unverformtes Wälzlager der Hülse;
Figur 3b
ein auf das gewünschte Ellipsenmaß verformtes Wälzlager der Hülse;
Figur 3c
eine Vermessung des Innenrings des Wälzlagers der Hülse;
Figur 4
ein Längsschnitt durch ein Standard-Rillenkugellager mit verzahntem Außenring;
Figur 5
eine Ansicht des Standard-Rillenkugellagers von Figur 4;
Figur 6
einen Längsschnitt durch eine Verstellwelle mit einem Wellgenerator,
Figur 7
einen Längsschnitt durch eine Variante des Wellgetriebes von Figur 1 mit einer modifizierten Verstellwelle;
Figur 8
einen Längsschnitt durch einen Nockenwellenversteller mit einer dritten Ausführungsform einer Verstellwelle.
Further features of the invention will become apparent from the following description and the drawings, in which an embodiment of the invention is shown schematically. Show it:
FIG. 1
a longitudinal section of a wave gear with a wave generator having a standard deep groove ball bearing;
FIG. 2
a view of a corrugated transmission with ring gears and a flexible, externally toothed sleeve;
FIG. 3a
an undeformed roller bearing of the sleeve;
FIG. 3b
a rolling bearing of the sleeve deformed to the desired ellipse dimension;
Figure 3c
a measurement of the inner ring of the rolling bearing of the sleeve;
FIG. 4
a longitudinal section through a standard deep groove ball bearing with toothed outer ring;
FIG. 5
a view of the standard deep groove ball bearing of FIG. 4 ;
FIG. 6
a longitudinal section through an adjusting shaft with a wave generator,
FIG. 7
a longitudinal section through a variant of the wave gear of FIG. 1 with a modified adjusting shaft;
FIG. 8
a longitudinal section through a camshaft adjuster with a third embodiment of an adjusting shaft.

Ausführliche Beschreibung der ZeichnungenDetailed description of the drawings

In Figur 1 ist ein Längsschnitt durch einen erfindungsgemäßen Nockenwellenversteller dargestellt. Dieser weist ein als Kettenrad ausgebildetes Antriebsrad 1 auf, das über eine nicht dargestellte Kette mit einer nicht dargestellten Kurbelwelle verdrehfest verbunden ist. Ebenso denkbar ist natürlich das Antriebsrad 1 als Zahnriemenrad oder Stirnrad auszuführen, welches durch einen Zahnriemen bzw. einen Stirnradtrieb angetrieben wird. Das Antriebsrad 1 und ein erstes Hohlrad 2 sind einteilig ausgebildet, wobei das erste Hohlrad 2 eine erste Innenverzahnung 3 aufweist. Ein Abtriebsteil 4, welches einteilig mit einem zweiten Hohlrad 5 ausgeführt ist, ist mit einer nicht dargestellten Nockenwelle verdrehfest verbunden. Das zweite Hohlrad 5 weist eine zweite Innenverzahnung 6 auf und ist in axialer Richtung benachbart und koaxial zum ersten Hohlrad 2 angeordnet. Das Antriebsrad 1 ist zusammen mit dem ersten Hohlrad 2 mittels eines Vierpunktlagers 7, das radial und axial innerhalb des Antriebsrades 1 angeordnet ist, über das zweite Hohlrad 5 und das Abtriebsteil 4 auf der nicht dargestellten Nockenwelle gelagert. Das Vierpunktlager kann, wie dargestellt als separates Bauteil mit Innenring, Wälzkörpern, Käfig und Außenring ausgeführt sein. In einer weiteren vorteilhaften Ausführung sind die Wälzkörperlaufbahnen direkt am Antriebsrad 1 und dem zweiten Hohlrad 5 ausgebildet, wodurch der Innen- und der Außenring des Wälzlagers wegfallen und die Anzahl der Bauteile reduziert wird. Neben dem dargestellten Kugellager sind auch Nadel- oder Rollenlager einsetzbar. Am Antriebsrad 1 ist ein Anschlagring 22 beispielsweise mittels Schrauben 23, Nieten, Schweißverbindungen oder Verstemmen befestigt. Dieser trägt eine Fahne 8, die in eine entsprechende ringsegmentförmige, den Verstellwinkel begrenzende Aussparung 9 des Abtriebteils 4 eingreift. Ebenso denkbar sind Ausführungsformen, bei denen die Verstellwinkel begrenzende Aussparung 9 in das Antriebsrad 1 eingebracht ist, in die ein drehfest mit dem Abtriebsteil 4 verbundenes Element eingreift.In FIG. 1 is a longitudinal section through a camshaft adjuster according to the invention shown. This has a trained as a sprocket drive wheel 1, which is rotationally connected via a chain, not shown, with a crankshaft, not shown. It is also conceivable, of course, to design the drive wheel 1 as a toothed belt wheel or spur gear, which is driven by a toothed belt or a spur gear. The drive wheel 1 and a first ring gear 2 are integrally formed, wherein the first ring gear 2 has a first internal toothing 3. An output part 4, which is designed in one piece with a second ring gear 5, is rotationally connected to a camshaft, not shown. The second ring gear 5 has a second internal toothing 6 and is adjacent in the axial direction and coaxial with the first Ring gear 2 arranged. The drive wheel 1 is mounted together with the first ring gear 2 by means of a four-point bearing 7, which is arranged radially and axially within the drive wheel 1, via the second ring gear 5 and the output part 4 on the camshaft, not shown. The four-point bearing can, as shown, be designed as a separate component with inner ring, rolling elements, cage and outer ring. In a further advantageous embodiment, the Wälzkörperlaufbahnen are formed directly on the drive wheel 1 and the second ring gear 5, whereby the inner and the outer ring of the rolling bearing omitted and the number of components is reduced. In addition to the illustrated ball bearing needle or roller bearings are used. At the drive wheel 1, a stop ring 22, for example, by means of screws 23, rivets, welded joints or caulking attached. This carries a flag 8, which engages in a corresponding ring-segment-shaped, the adjustment angle limiting recess 9 of the driven part 4. Likewise conceivable are embodiments in which the adjustment angle limiting recess 9 is introduced into the drive wheel 1, in which engages a rotatably connected to the output member 4 element.

Eine Verstellwelle 10 weist eine Zahnkupplung 24 für einen nicht dargestellten elektrischen Verstellmotor auf. Natürlich sind auch andere Kupplungen, wie Polymerkupplungen oder magnetische Kupplungen denkbar, die zwischen der Getriebewelle und der Elektromotorwelle auftretenden axialen und radialen Versatz ausgleichen können. Die Verstellwelle 10 ist mit einem Wellring 11 verbunden, der eine elliptische Außenkontur 12 aufweist. Auf diesem befindet sich ein Wälzlager 13, dessen Innenring 14 und Außenring 15 beim Aufpressen desselben die elliptische Form des Wellrings 11 annehmen. Neben dem dargestellten Kugellager, vorzugsweise Rillenkugellager sind auch andere Wälzlagerausführungen denkbar, wie beispielsweise Zylinderrollen- oder Nadellager. Das Wälzlager 13, das durch einen Sprengring 16 axial gesichert ist, bildet zusammen mit dem elliptischen Wellring 11 einen Wellgenerator 17 als Teil des Wellgetriebes 19.An adjusting shaft 10 has a toothed coupling 24 for an electric adjusting motor, not shown. Of course, other couplings, such as polymer clutches or magnetic clutches are conceivable that can compensate occurring between the transmission shaft and the electric motor shaft axial and radial offset. The adjusting shaft 10 is connected to a corrugated ring 11, which has an elliptical outer contour 12. On this is a roller bearing 13, the inner ring 14 and outer ring 15 of the same take on the elliptical shape of the corrugated ring 11 when pressing. In addition to the illustrated ball bearing, preferably deep groove ball bearings and other rolling bearing designs are conceivable, such as cylindrical roller or needle roller bearings. The rolling bearing 13, which is axially secured by a snap ring 16, forms, together with the elliptical corrugated ring 11, a wave generator 17 as part of the wave gear 19.

Auf den Außenring 15 des Wälzlagers 13 ist eine elastische Hülse 18 mit einer Außenverzahnung 28 aufgepresst, wobei die Hülse 18 beim Aufpressen ebenfalls die elliptische Form annimmt. Die Hülse 18 kann mit Hilfe formschlüssiger Mittel gegen axiales Wandern auf dem Wälzlager 13 gesichert werden. Dies kann beispielsweise durch radial nach innen gerichtete Bördelungen der axialen Enden der Hülse 18 realisiert werden.On the outer ring 15 of the rolling bearing 13, an elastic sleeve 18 is pressed with external teeth 28, wherein the sleeve 18 also takes on the elliptical shape during pressing. The sleeve 18 can be secured by means of positive locking means against axial wandering on the rolling bearing 13. This can be realized for example by radially inwardly directed curls of the axial ends of the sleeve 18.

Der Wellgenerator 17 und die Hülse 18 sind derart ausgeführt, dass sie radial innerhalb der Hohlräder 2, 5 angeordnet werden können. Dabei liegt der Wellgenerator 17 in axialer Richtung am Abtriebsteil 4 an. Zur axialen Fixierung der Hülse 18 und des Wellgenerators 17 wird in das erste Hohlrad 2 an der vom Abtriebsteil 4 abgewandten Seite ein Fixierring 20 eingepresst, dessen Außendurchmesser mindestens dem Zahnfußdurchmesser des ersten Hohlrads 2 entspricht und der an der Innenverzahnung 3 desselben anliegt. Der Wellgenerator 17 und die Hülse 18 liegen nun in axialer Richtung zwischen dem Abtriebsteil 4 und dem Fixierring 20. Die elliptisch verformte Hülse 18 greift mit ihrer Außenverzahnung 28 in den Bereichen der zwei Schnittpunkte des Ellipsenumfangs mit der Hauptachse der Ellipse in die erste und zweite Innenverzahnungen 3, 6 der Hohlräder 2, 5 ein.The wave generator 17 and the sleeve 18 are designed such that they can be arranged radially within the ring gears 2, 5. In this case, the wave generator 17 abuts the output part 4 in the axial direction. For axial fixation of the sleeve 18 and the wave generator 17, a fixing ring 20 is pressed into the first ring gear 2 on the side remote from the stripping section 4, whose outer diameter corresponds to at least the Zahnfußdurchmesser the first ring gear 2 and the same rests on the inner toothing 3 thereof. The wave generator 17 and the sleeve 18 are now in the axial direction between the driven part 4 and the fixing ring 20. The elliptically deformed sleeve 18 engages with its external teeth 28 in the areas of the two intersection points of the ellipse circumference with the main axis of the ellipse in the first and second internal teeth 3, 6 of the ring gears 2, 5 a.

Die Innenverzahnung 3, 6 jedes Hohlrades 2, 5 steht also mit der Außenverzahnung 28 der Hülse 18 in zwei Bereichen im Eingriff. Durch die elliptische Verformung der Hülse 18 ist gewährleistet, dass diese Bereiche an gegenüberliegenden Stellen bezogen auf den Mittelpunkt des jeweiligen Hohlrades 2, 5 an diesem lokalisiert sind.The internal teeth 3, 6 of each ring gear 2, 5 is thus in engagement with the external teeth 28 of the sleeve 18 in two areas. Due to the elliptical deformation of the sleeve 18 ensures that these areas are located at opposite locations with respect to the center of the respective ring gear 2, 5 at this.

In Figur 2 ist das Wellgetriebe 19 mit der Hülse 18 und den Hohlrädern 2, 5 in vereinfachter Seitenansicht dargestellt. Deutlich zu erkennen ist, dass die Außenverzahnung 28 der elliptisch verformten Hülse 18 je in zwei Bereichen der ersten und zweiten Innenverzahnung 3, 6 der Hohlräder 2, 5 eingreift. Eines der Hohlräder 2, 5 besitzt die gleiche Zähnezahl wie die Hülse 18, das andere Hohlrad 2, 5 besitzt z. B. zwei Zähne mehr. Durch Profilverschiebung gelingt es, dass die Außenverzahnung 28 der elliptischen Hülse 18 mit beiden Hohlrädern 2, 5 trotz deren unterschiedlicher Zähnezahl zugleich im Eingriff steht, und zwar an zwei gegenüberliegenden Stellen derselben. Das Hohlrad 2 oder 5 mit der gleichen Zähnezahl wie die Hülse 18 wirkt als 1:1 Zahnkupplung, das Hohlrad 2 oder 5 mit der erhöhten Zähnezahl als Übersetzungsstufe. Welches der beiden Hohlräder 2 oder 5 die gleiche und welches die größere Zähnezahl aufweist, hängt davon ab, in welcher Richtung das Wellgetriebe 19 bei stillstehender Verstellwelle 10 verstellen soll, d. h., ob es als Plus- oder als Minusgetriebe funktionieren soll. Ebenso denkbar ist, dass sich die Zähnezahlen aller Verzahnungen 3, 6 und 28 unterscheiden. Auf diese Art kann die Größe der Profilverschiebung an einer Verzahnung 3, 6 und 28 auf ein Minimum begrenzt werden. Ebenso denkbar ist es die Außenverzahnung 28 der Hülse 18 als geteilte Außenverzahnung auszuführen, wobei der eine Teil der Verzahnung in die erste Innenverzahnung, 3 und der zweite Teil der Verzahnung in die zweite Innenverzahnung 6 eingreift. Die zwei Außenverzahnungen können unterschiedlich ausgeführt sein. Beispielhaft sollen hier Zähnezahl oder Zahnmodul genannt werden. Auf diese Weise können die Profilverschiebungen reduziert oder verschiedene Module für eine bessere Tragfähigkeit verwendet werdenIn FIG. 2 is the wave gear 19 with the sleeve 18 and the ring gears 2, 5 shown in a simplified side view. It can be clearly seen that the outer toothing 28 of the elliptically deformed sleeve 18 engages in two areas of the first and second internal toothing 3, 6 of the ring gears 2, 5. One of the ring gears 2, 5 has the same number of teeth as the sleeve 18, the other ring gear 2, 5 has z. B. two more teeth. Profile displacement makes it possible that the external teeth 28 of the elliptical sleeve 18 with both ring gears 2, 5 despite their different number of teeth at the same time engaged, and at two opposite points of the same. The ring gear 2 or 5 with the same number of teeth as the sleeve 18 acts as a 1: 1 gear coupling, the ring gear 2 or 5 with the increased number of teeth as a translation stage. Which of the two ring gears 2 or 5 the same and which has the larger number of teeth, depends on the direction in which the wave gear 19 is to adjust when the adjusting shaft 10 is stationary, ie, whether it should work as a plus or a minus gear. It is also conceivable that the numbers of teeth of all gears 3, 6 and 28 differ. In this way, the size of the profile displacement on a toothing 3, 6 and 28 are limited to a minimum. It is also conceivable to carry out the external toothing 28 of the sleeve 18 as a split external toothing, with one part of the toothing engaging in the first internal toothing, 3 and the second part of the toothing engaging in the second internal toothing 6. The two external teeth can be designed differently. By way of example, the number of teeth or tooth module should be mentioned here. In this way, the profile displacements can be reduced or different modules can be used for a better load capacity

Das Antriebsrad 1, welches einteilig mit dem ersten Hohlrad 2 ausgeführt ist, das Abtriebsteil 4, welches einteilig mit dem zweiten Hohlrad 5 ausgeführt ist und die Hülse 18 sind vorzugsweise in spanlosen Formgebungsverfahren hergestellt. Der Einsatz von Spanlostechniken reduziert sowohl das Gewicht der einzelnen Bauteile als auch deren Herstellungskosten in der Massenproduktion. Die einzelnen Bauteile inklusive der Verzahnungen 3, 6, 28 können vorteilhafterweise aus Stahlblech in einem spanlosen Umformverfahren hergestellt werden. Denkbar ist auch die Komponenten durch Stanzpaketieren herzustellen.The drive wheel 1, which is designed in one piece with the first ring gear 2, the output part 4, which is designed in one piece with the second ring gear 5 and the sleeve 18 are preferably produced in non-cutting shaping process. The use of chip removal techniques reduces both the weight of the individual components and their production costs in mass production. The individual components including the teeth 3, 6, 28 can be advantageously made of sheet steel in a chipless forming process. It is also conceivable to produce the components by stamped packetizing.

Das Wellgetriebe 19 nach den Figuren 1 und 2 funktioniert auf folgende Weise: Bei einer Umdrehung der Verstellwelle 10 macht der Wellgenerator 17 ebenfalls eine Umdrehung. Dabei wird die Außenverzahnung 28 der elliptischen Hülse 18 gleichzeitig auf den Innenverzahnungen 3, 6 des ersten und des zweiten Hohlrads 2, 5 abgewälzt.The wave gear 19 after the FIGS. 1 and 2 works in the following way: With one revolution of the adjusting shaft 10, the wave generator 17 also makes one revolution. In this case, the external toothing 28 of the elliptical sleeve 18 is simultaneously rolled on the internal teeth 3, 6 of the first and second ring gear 2, 5.

Besitzt das erste Hohlrad 2 die gleiche Zähnezahl wie die elliptische Hülse 18, dann greift der Ausgangszahn der Hülse 18 nach einer Umdrehung der Verstellwelle 10 wieder in seine Ausgangs-Zahnlücke ein. Damit hat sich die Stellung der Hülse 18 gegenüber dem ersten Hohlrad 2 nicht verändert und es liegt eine 1:1 Zahnkupplung vor.If the first ring gear 2 has the same number of teeth as the elliptical sleeve 18, then the output tooth of the sleeve 18 again engages in its initial tooth gap after one revolution of the adjusting shaft 10. Thus, the position of the sleeve 18 relative to the first ring gear 2 has not changed and there is a 1: 1 gear coupling before.

Besitzt die zweite Innenverzahnung 6 des zweiten Hohlrads 5 z. B. zwei Zähne mehr als die Außenverzahnung 28 der Hülse 18, dann greift der Ausgangszahn der Hülse 18 nach einer Umdrehung der Verstellwelle 10 in eine Zahnlücke des zweiten Hohlrads 5 ein, die zwei Zahnlücken vor der ursprünglichen liegt. Damit bleibt die Hülse 18 pro Umdrehung der Verstellwelle 10 um zwei Zähne zurück, so dass sich die Hülse 18 im Verhältnis der Gesamtzähnezahl. des zweiten Hohlrads 5 (z. B. 300 Zähne) zur Differenzzähnezahl zwei (also 300:2=150:1) entgegen der Verstellwelle 10 dreht, d. h., eine Übersetzung von 150:1 ins Langsame aufweist.Does the second internal toothing 6 of the second ring gear 5 z. B. two teeth more than the outer teeth 28 of the sleeve 18, then engages the output tooth of the sleeve 18 after a revolution of the adjusting 10 in a tooth space of the second ring gear 5, which is two tooth gaps before the original. Thus, the sleeve 18 per revolution of the adjusting shaft 10 by two teeth back, so that the sleeve 18 in proportion to the total number of teeth. of the second ring gear 5 (eg, 300 teeth) to the difference number of teeth two (ie, 300: 2 = 150: 1) rotates counter to the adjusting shaft 10, that is, as shown in FIG. h., has a translation of 150: 1 slow.

In einer weiteren vorteilhaften Ausführungsform der Erfindung ist die Stirnrad-Hohlradpaarung, die für die Untersetzung verantwortlich ist als Reibradpaarung ausgeführt, während die andere Stirnrad-Hohlradpaarung über Verzahnungen zusammenwirkt und vorzugsweise als 1:1 Kupplung ausgeführt ist. Die Außenverzahnung 28 der Hülse 18 erstreckt sich in axialer Richtung nur in dem Bereich, in dem, die Hülse 18 innerhalb des anderen Hohlrades 2 oder 5 liegt. Der andere Bereich ist glatt ausgeführt und wirkt mit der ebenfalls glatt ausgeführten inneren Mantelfläche des entsprechenden Hohlrades 2 zusammen. Sowohl die Verzahnungen 6, 28 der ersten Stirnrad-Hohlradpaarung als auch die glatten Flächen der zweiten Stirnrad-Hohlradpaarung wirken auf Grund der elliptisch verformten Hülse 18 je an zwei gegenüberliegenden Bereichen zusammen.In a further advantageous embodiment of the invention, the spur-Hohlradpaarung which is responsible for the reduction is designed as Reibradpaarung, while the other spur Hohlradpaarung cooperates via gears and is preferably designed as a 1: 1 clutch. The outer toothing 28 of the sleeve 18 extends in the axial direction only in the region in which, the sleeve 18 is within the other ring gear 2 or 5. The other area is smooth and cooperates with the also smooth running inner surface of the corresponding ring gear 2 together. Both the toothings 6, 28 of the first spur ring gear pairing and the smooth surfaces of the second spur ring gear pair act together due to the elliptically deformed sleeve 18 at two opposite areas.

Eine weitere Ausführungsform der Erfindung sieht nur eine Stirnrad-Hohlradpaarung vor. Denkbar ist die Drehmomentübertragung wiederum über Verzahnungen 2, 28 oder Reibschluß. Das Antriebsrad 1 ist einteilig mit dem Hohlrad 2 ausgebildet. Die Hülse 18 ist topfförmig ausgebildet, wobei die Nockenwelle an deren Boden drehfest angebracht ist.Another embodiment of the invention provides only a spur gear pair. Conceivable torque transmission is again about teeth 2, 28 or friction. The drive wheel 1 is formed integrally with the ring gear 2. The sleeve 18 is cup-shaped, wherein the camshaft is mounted rotationally fixed at the bottom.

Die Geometrie der Ellipse des Wellgenerators 17 kann gemäß den Figuren 3a, 3b, 3c ermittelt werden:The geometry of the ellipse of the wave generator 17 may according to the FIGS. 3a, 3b, 3c be determined:

In Figur 3a ist ein unverformtes Standard-Wälzlager 13 dargestellt.In FIG. 3a an undeformed standard rolling bearing 13 is shown.

In Figur 3b wird das Standard-Wälzlager 13 an zwei gegenüberliegenden Stellen am Außenring 15 in Richtung der Pfeile F soweit zusammengedrückt, bis das gewünschte maximale Ellipsenmaß 21 am Außenring 15 erreicht ist.In FIG. 3b the standard rolling bearing 13 is compressed at two opposite points on the outer ring 15 in the direction of the arrows F until the desired maximum ellipse dimension 21 is reached on the outer ring 15.

In Figur 3c wird die elliptische Innenkontur des Innenrings 14 vermessen und ggf. korrigiert, nach der die elliptische Außenkontur 12 des Wellrings 11 des Wellgenerators 17 hergestellt wird.In Figure 3c the elliptical inner contour of the inner ring 14 is measured and possibly corrected, after which the elliptical outer contour 12 of the corrugated ring 11 of the wave generator 17 is produced.

In Figur 4 ist ein Längsschnitt durch eine weitere Ausführungsform eines als Rillenkugellager ausgebildetes Wälzlager 13' dargestellt, dessen Außenring: 15' die Außenverzahnung 28 der Hülse 18 trägt und somit an deren Stelle treten kann. Der Fortfall der Hülse 18 wirkt sich natürlich kostenmindernd aus.In FIG. 4 is a longitudinal section through a further embodiment of a deep groove ball bearing designed roller bearing 13 'is shown, the outer ring: 15' carries the outer teeth 28 of the sleeve 18 and thus can take their place. The elimination of the sleeve 18, of course, has a cost-reducing effect.

Figur 5 zeigt eine Frontansicht des Wälzlagers 13' aus Figur 4 mit der einteilig mit dem Außenring 15' ausgeführten Außenverzahnung 28. FIG. 5 shows a front view of the rolling bearing 13 'from FIG. 4 with the one-piece with the outer ring 15 'running external teeth 28th

In Figur 6 ist ein Längsschnitt durch einen Wellgenerator 17' mit einer Verstellwelle 10' und einer Außenverzahnung 28 dargestellt. Der Wellgenerator 17' weist einen Wellring 11' und ein als Zylinderrollenlager ausgebildetes Wälzlager 13" auf. Das Zylinderrollenlager besteht aus mehreren Zylinderrollen 26, die zwischen einem Innenring 14' und einem Außenring 15" angeordnet sind und bei Relativbewegungen zwischen den Wälzlagerringen 14', 15" an diesen abrollen. Der Innenring 14' ist einteilig mit dem Wellring 11' ausgeführt. Die Zylinderrollen 26 des Wälzlagers 13" laufen unmittelbar auf der elliptischen Außenkontur 12' des entsprechend vergrößerten Wellrings 11'. Die Außenverzahnung 28 ist direkt am Außenring 15" des Wälzlagers 13" ausgeformt. Da im Vergleich zur ersten Ausführungsform die zyklische Verformung des Innenrings 14' und der Hülse 18 entfällt, kann die Leistung des elektrischen Verstellmotors entsprechend geringer sein.In FIG. 6 is a longitudinal section through a wave generator 17 'with an adjusting shaft 10' and an outer toothing 28 is shown. The corrugated generator 17 'has a corrugated ring 11' and a roller bearing 13 "designed as a cylindrical roller bearing The cylindrical roller bearing consists of a plurality of cylindrical rollers 26 which are arranged between an inner ring 14 'and an outer ring 15" and for relative movements between the rolling bearing rings 14', 15 The inner ring 14 'is embodied in one piece with the corrugated ring 11' The cylindrical rollers 26 of the rolling bearing 13 "run directly on the elliptical outer contour 12 'of the correspondingly enlarged corrugated ring 11'. The external toothing 28 is formed directly on the outer ring 15 "of the rolling bearing 13". As compared to the first embodiment, the cyclic deformation of the inner ring 14 'and the sleeve 18 is omitted, the power of the electric adjusting motor can be correspondingly lower.

In Figur 7 ist ein Längsschnitt durch ein Wellgetriebe 19', eine Variante des Wellgetriebes 19 von Figur 1, mit einem modifizierten Wellgenerator 17" dargestellt. Hierbei weist eine Verstellwelle 10" anstelle eines Wellrings zwei axiale Lagerzapfen 29 mit zwei als Rillenkugellager ausgebildete Standard-Wälzlager 13"' auf. Die Innenringe 25 der Standard-Wälzlager 13"' sitzen fest auf den Lagerzapfen 29, während sich die Hülse 18 an den Außenringen 15"' abstützt. Die Lagerzapfen 29 sind um 180° versetzt und mit gleichem Abstand zur Achse 30 der Verstellwelle 10" angeordnet. Der Abstand ist so gewählt, dass die Hülse 18 in gleicher Weise wie durch den Wellring 11 der Figur 1 elliptisch verformt wird.In FIG. 7 is a longitudinal section through a wave gear 19 ', a variant of the wave gear 19 of FIG. 1 In this case, an adjusting shaft 10 "instead of a corrugated ring has two axial bearing journals 29 with two standard roller bearings 13"'designed as deep groove ball bearings 29, while the sleeve 18 is supported on the outer rings 15 "'. The bearing journals 29 are offset by 180 ° and arranged at the same distance from the axis 30 of the adjusting shaft 10". The distance is chosen so that the sleeve 18 in the same manner as by the corrugated ring 11 of FIG. 1 is deformed elliptical.

Zur Minimierung Zahnspiels können die Innenringe 25 der Wälzlager 13"' als exzentrische Innenringe 25 ausgebildet sein. Durch Einbau derselben mit entsprechender Verdrehwinkellage kann das Zahnspiel zwischen den Zähnen der Hülse 18 und der Hohlräder 2, 5 eingestellt werden.In order to minimize backlash, the inner rings 25 of the roller bearings 13 "'can be formed as eccentric inner rings 25. By installing the same with corresponding rotation angle, the backlash between the teeth of the sleeve 18 and the ring gears 2, 5 can be adjusted.

Diesem Ziel dient auch die in Figur 8 dargestellte, mehrteilige Verstellwelle 10"', deren exzentrisch ausgebildete axiale Lagerzapfen 29' durch Spannschrauben 27 in beliebiger Verdrehwinkellage befestigbar sind.This goal is also served in FIG. 8 shown, multi-part adjusting shaft 10 '', the eccentrically formed axial bearing pin 29 'by clamping screws 27 in any Verdrehwinkellage be fastened.

In einer weiteren Ausführungsform sind die Innenringe 25 der Wälzlager 13"' einteilig mit den Lagerzapfen 29, 29' ausgeführt, d.h. die Laufbahnen der Wälzkörper sind in die äußere Mantelfläche der Lagerzapfen 29, 29' eingebracht.In a further embodiment, the inner rings 25 of the roller bearings 13 "'in one piece with the bearing pins 29, 29' executed, ie, the raceways of the rolling elements are introduced into the outer circumferential surface of the bearing pins 29, 29 '.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

11
Antriebsraddrive wheel
22
erstes Hohlradfirst ring gear
33
erste Innenverzahnungfirst internal toothing
44
Abtriebsteilstripping section
55
zweites Hohlradsecond ring gear
66
zweite Innenverzahnung.second internal toothing.
77
VierpunktlagerFour point contact bearings
88th
FahneBanner, flag
99
Aussparungrecess
10, 10', 10", 10"'10, 10 ', 10 ", 10"'
Verstellwelleadjusting
11, 11'11, 11 '
Wellringcorrugated ring
12, 12'12, 12 '
elliptische Außenkonturelliptical outer contour
13, 13', 13", 13"'13, 13 ', 13 ", 13"'
Wälzlagerroller bearing
14, 14'14, 14 '
Innenringinner ring
15, 15', 15", 15"'15, 15 ', 15 ", 15"'
Außenringouter ring
1616
Sprengringsnap ring
17, 17', 17"17, 17 ', 17 "
Wellgeneratorwave generator
1818
Hülseshell
19, 19'19, 19 '
WellgetriebeThe wave gear
2020
Fixierringfixing
2121
maximales Ellipsenmaßmaximum ellipse dimension
2222
Anschlagringstop ring
2323
Schraubescrew
2424
Zahnkupplunggear coupling
2525
exzentrischer Innenringeccentric inner ring
2626
Zylinderrollecylindrical roller
2727
Spannschraubeclamping screw
2828
Außenverzahnungexternal teeth
29, 29'29, 29 '
axialer Lagerzapfenaxial bearing journal
3030
Achseaxis

Claims (18)

  1. Electric camshaft adjuster for adjusting and securing the phase angle of a camshaft of an internal combustion engine with respect to its crankshaft, having
    - a drive wheel (1) which is connected fixedly in terms of rotation to the crankshaft,
    - an output component (4) which is fixed to the camshaft, and
    - a harmonic drive
    - having at least one ring gear-spur gear pairing,
    - one of the two components being connected fixedly in terms of rotation to the drive wheel (1), and the other component having at least a torque-transmitting connection to the output component (4),
    - the spur gear being embodied as a flexurally elastic sleeve (18) and
    - being arranged at least partially within the first ring gear (2, 5),
    - having a wave generator (17") which is driven by an electric adjustment motor by means of an adjustment shaft (10", 10"') which is fixed to the gearing,
    - which wave generator (17, 17', 17") has means for elliptically deforming the flexurally elastic sleeve (18),
    - as a result of which the sleeve (18) is deformed in such a way that a torque-transmitting connection is formed between the ring gear (2, 5) and the sleeve (18) at two points on the sleeve (18) lying opposite one another, characterized in that
    - the means for elliptically deforming the flexurally elastic sleeve (18) are two bearing journals (29) which are attached to the adjustment shaft (10", 10"') and bear against two regions of the sleeve (18) lying opposite one another, a roller bearing (13"') being arranged on each of said bearing journals (29).
  2. Camshaft adjuster according to Claim 1, characterized in that the sleeve (18) is of pot-shaped design.
  3. Camshaft adjuster according to Claim 1, characterized in that a second ring gear (5) is arranged in the axial direction next to the first ring gear (2) and coaxially with respect thereto, the sleeve (18) is arranged at least partially within the second ring gear (5) and enters into a torque-transmitting connection with the second ring gear (5) at two points lying opposite one another.
  4. Camshaft adjuster according to Claim 1, characterized in that the torque-transmitting connection between the ring gear (2, 5) and the sleeve (18) is implemented by means of an external toothing (28) of the sleeve (18) which engages in an internal toothing (3, 6) of the ring gear (2, 5), and the number of teeth of the internal toothing (3, 6) of the ring gear (2, 5) differs from the number of teeth of the external toothing (28) of the sleeve (18).
  5. Camshaft adjuster according to Claim 1, characterized in that the torque-transmitting connection between the ring gear (2, 5) and the sleeve (18) is implemented in a frictionally locking fashion by means of the interaction of the smooth internal lateral face of the ring gear (2, 5) and the smooth external lateral face of the sleeve (18).
  6. Camshaft adjuster according to Claim 1, characterized in that the electric adjustment motor is preferably embodied as a brushless DC motor (BLDC motor) which is operated in bipolar fashion and has a stator fixed to the cylinder head and preferably a rare earth magnet.
  7. Camshaft adjuster according to Claim 1, characterized in that the motor shaft of the BLDC motor and the adjustment shaft (10, 10', 10", 10"') have a connection by means of a rotationally fixed but radially movable or resilient coupling, which is preferably embodied as a polymer coupling (26).
  8. Camshaft adjuster according to Claim 1, characterized in that a stop ring (22) is attached to the drive wheel (1) and has a lug (8) which engages in a corresponding, annular-segment-shaped cut-out (9), which limits the adjustment angle, of the output component (4).
  9. Camshaft adjuster according to Claim 1, characterized in that a securing ring (20) whose external diameter corresponds at least to the tooth head diameter of the first ring gear (2) can be pressed into the latter.
  10. Camshaft adjuster according to Claim 1, characterized in that at least the adjustment shaft (10, 10', 10" , 10"') can have cut-outs for the purpose of reducing the weight and/or can be composed of lightweight metal, plastic or a composite material.
  11. Camshaft adjuster according to Claim 4, characterized in that at least one of the toothing components (3, 6, 28) is composed of lightweight metal, plastic or a composite material in order to reduce the weight.
  12. Camshaft adjuster according to Claim 1, characterized in that all the components or individual components, preferably the toothing components (3, 6, 28), of the harmonic drive (19, 19') are fabricated in a non-material-removing fashion.
  13. Camshaft adjuster according to Claim 4, characterized in that the components of the harmonic drive (19, 19') are fabricated in a non-material-removing fashion, and the toothings (3, 6, 28) are subsequently hardened or nitrated.
  14. Camshaft adjuster according to Claim 1, characterized in that the means for elliptically deforming the flexurally elastic sleeve (18) is a wave ring (11, 11') with an elliptical external circumference (12) and an elliptically deformed roller bearing (13, 13', 13") attached thereto.
  15. Camshaft adjuster according to Claim 4, characterized in that the means for elliptically deforming the flexurally elastic sleeve (18) is a wave ring (11, 11') with an elliptical external circumference (12) and an elliptically deformed roller bearing (13', 13") attached thereto, and the external ring (15") of the roller bearing (13', 13") and the externally toothed sleeve (18) are embodied in one piece.
  16. Camshaft adjuster according to Claim 14, characterized in that the elliptical wave ring (11') and the internal ring (14') of the roller bearing (13") are embodied in one piece.
  17. Camshaft adjuster according to Claim 1, characterized in that the bearing journals (29') are rotatably attached to the adjustment shaft (10"') using an eccentric fastening means and can be secured in any desired rotational angle position.
  18. Camshaft adjuster according to Claim 1, characterized in that the roller bearings (13"') have eccentrically formed internal rings (25) which can be pressed onto the bearing journals (29) in any desired rotational angle position.
EP05701151A 2004-02-25 2005-01-25 Electric camshaft adjuster Revoked EP1718846B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102004009128A DE102004009128A1 (en) 2004-02-25 2004-02-25 Electric camshaft adjuster
PCT/EP2005/000672 WO2005080757A1 (en) 2004-02-25 2005-01-25 Electric camshaft adjuster

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EP1718846A1 EP1718846A1 (en) 2006-11-08
EP1718846B1 true EP1718846B1 (en) 2013-03-13

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US (1) US7673598B2 (en)
EP (1) EP1718846B1 (en)
JP (1) JP2007527968A (en)
KR (1) KR20060129029A (en)
DE (1) DE102004009128A1 (en)
WO (1) WO2005080757A1 (en)

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KR20060129029A (en) 2006-12-14
US20080210182A1 (en) 2008-09-04
DE102004009128A1 (en) 2005-09-15
JP2007527968A (en) 2007-10-04
US7673598B2 (en) 2010-03-09
WO2005080757A1 (en) 2005-09-01
EP1718846A1 (en) 2006-11-08

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