EP1776513B1 - Electromotive camshaft adjuster - Google Patents
Electromotive camshaft adjuster Download PDFInfo
- Publication number
- EP1776513B1 EP1776513B1 EP05760597A EP05760597A EP1776513B1 EP 1776513 B1 EP1776513 B1 EP 1776513B1 EP 05760597 A EP05760597 A EP 05760597A EP 05760597 A EP05760597 A EP 05760597A EP 1776513 B1 EP1776513 B1 EP 1776513B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- gear
- camshaft
- spur
- internal
- gears
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L13/00—Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations
- F01L13/0015—Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/34—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/34—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
- F01L1/344—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
- F01L1/352—Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using bevel or epicyclic gear
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T74/00—Machine element or mechanism
- Y10T74/21—Elements
- Y10T74/2101—Cams
- Y10T74/2102—Adjustable
Definitions
- the invention relates to an electromotive camshaft adjuster for adjusting the rotational angle of the camshaft of an internal combustion engine with respect to its crankshaft, in particular according to the preamble of patent claim 1.
- Electromotive camshaft adjusters are characterized by fast and exact camshaft adjustment in the entire operating range of the internal combustion engine. This also applies to the cold start and the restart after stalling the internal combustion engine.
- Electric camshaft adjusters consist of an adjusting mechanism rotatably connected to the camshaft and an electromotive adjusting drive fastened to the internal combustion engine, whose motor shaft engages the adjusting shaft of the adjusting mechanism revolving with camshaft rotational speed.
- Such a camshaft adjuster is from the US 2002/0017257 known.
- the phaser has a first bevel gear connected to the camshaft, a second bevel gear driven by the crankshaft, and a swash plate.
- the swash plate has two annular teeth, wherein one of the teeth engages in a toothing of the first and the other teeth in a toothing of the second bevel gear.
- These swash plate gears have a simple structure. However, their manufacturability in mass production is not clear. In addition, they are susceptible to tolerances and the production of the gear parts is associated with high costs, since they have to be machined due to high stress and accuracy reasons.
- This type of transmission is very functional and smooth, but causes a considerable cost because of the large number of components.
- Such a transmission is in the DE 40 227 35 A1 in which an electromotive camshaft adjuster for the rotational angle adjustment of the camshaft of an internal combustion engine relative to the crankshaft thereof is disclosed, with a three-shaft gear having a crankshaft fixed, formed as a chain or toothed belt drive wheel and a camshaft fixed output member and an adjusting shaft which is connected to the rotor of an electric Adjusting motor rotatably connected and whose stator is fixed to the engine.
- This cycloidal gear is characterized by small space and great reliability, but requires a lot of construction.
- the invention is therefore an object of the invention to provide a three-shaft transmission for an electric motor driven camshaft adjuster, which requires a relatively low production cost.
- the hollow and spur gears are designed as internally or externally toothed toothed rings, which are separated by internally or externally profiled tubes in the required length.
- the profiled tubes may be drawn or extruded or sintered.
- the object is achieved in that the hollow and spur gears from tooth-profiled tapes formed into toothed rings, closed by welding or clipping and then recalibrated, whereby the cost can be reduced.
- the object is achieved in that the single inner eccentric gear instead of a camshaft torque transmitting hollow / Stirnradcrues has a so-called Kugelorbitalkupplung, in which balls, the half-side in circulation paths of two equal, under axial prestressing steel discs out are, the torque transmitted backlash and compensate for the eccentric movement, wherein one of the steel discs with a spur gear of the transmission and the other with a camshaft fixed part thereof are rotationally connected.
- the swashplate and the single internal eccentric gearbox offer various possibilities for reducing the manufacturing effort. Both types of gears can be manufactured largely without cutting.
- the swash plate mechanism also offers the possibility of a simple backlash compensation, while the single inner eccentric gear has many ways to reduce the number of components.
- brushless DC motors in particular those with rare-earth magnets and with bipolar operation, are provided as electrical adjustment motors. These motors are characterized by the lack of commutator by simple design, high acceleration and virtually wear-free operation.
- Cost advantages provides an inner eccentric gear, which is designed as a single inner eccentric gear, in that it has only one inner eccentric for a first and second spur gear, both rotationally connected to each other are and roll on a first and second ring gear.
- the first end and ring gear are used exclusively for the reduction in the phase adjustment and the second front and ring gear also or even exclusively as a coupling toothing for passing the drive and Verstellieistung to the camshaft.
- the second spur gear performs the same eccentric movement as the first, since both are rotatably connected to each other. If the second hollow / spur gear pair has the same number of teeth difference as the first, it serves only as a toothed coupling, which does not contribute to the overall ratio of the variable transmission. But it is also possible to distribute the total translation on both pairs of gears, resulting in greater freedom in the teeth selection.
- roller bearings the latter preferably has a four-point bearing.
- a four-point bearing is particularly suitable for absorbing tilting moments, as they can occur in the drive wheel. If the bearing friction plays a minor role compared to the construction costs and installation space, all bearings can be replaced by slide bearings if the adjustment shaft is dimensioned accordingly. Manufacturing costs can also be reduced by the fact that the first spur gear is widened by the width of the second spur gear and meshes with both equally toothed ring gears.
- a backlash compensation takes place in the single inner eccentric gear in the two front / Hohlradcruen separately, the backlash compensation in the first end / Hohlradcruby selecting a matching eccentric and the second end / Hohlradcru by a corresponding profilverschobenes second end / ring gear or by an additional , From the first eccentric independently adjustable, on the adjusting shaft secured against rotation Aus stressessexzenter done.
- a particularly cost-effective form of backlash compensation is that this is done by slightly conical, axially to just before line contact pushed into each other front and ring gears, under preferential utilization of their production-related conicity.
- an inlet operation of the adjustment is provided with a mounted on the teeth, relatively soft and lubricious wear layer, for example of copper or plastic, which enters until it reaches a predetermined backlash under bias ,
- a production-favorable design of the invention is that the second ring gear with the output flange and optionally with the intermediate piece integrally formed and by, for example, wobble or axial presses, sintering or deep drawing can be produced. In this way, the number of components can be significantly reduced.
- the eccentric and the adjusting shaft with the gear coupling one or two parts executable offer the advantage of low component count. It can be realized by sintering, tumbling and deep drawing.
- the two-part design offers the advantage that the eccentric can be inexpensively manufactured from an eccentric tube into which a toothed clutch disc can be pressed.
- a single inner eccentric gear with a small axial length is achieved in that a drive wheel and an output part, a first and a second ring gear and a first and a second spur gear are arranged coaxially, wherein the drive wheel with the first ring gear, the first spur gear through a flange with the second ring gear and the second spur gear are rotationally connected to the output member and the first ring gear with the first spur gear and the second ring gear mesh with the second spur gear.
- the second ring gear are formed as a second spur gear and the second spur gear as a second ring gear, wherein the second ring gear and the second spur gear mutually engage each other.
- FIG. 1 is a longitudinal section through a swash plate cloth 1 shown.
- This has a sprocket designed as a drive wheel 2, which is rotatably connected via a chain, not shown, with such a crankshaft of an internal combustion engine and formed integrally with a rotationally symmetrical gear housing 3.
- the gear housing 3 has at its free end an outer flange 4 with threaded holes 5, to which a first bevel gear 6 is flanged by means of screws 7.
- an inner flange 8 is provided, which serves for the radial and axial mounting or fixing the position of the gear housing 3 and the drive wheel 2.
- the radial bearing of the same takes place on a shoulder 9 of a second bevel gear 10, while its axial positional fixation is effected by a shoulder 11 of the same in connection with a thrust washer 12 which is pressed and / or welded to the drive wheel 2.
- the second bevel gear 10 is rotationally connected by a central clamping screw 13 with a camshaft 14.
- a hollow flange 15 at the free end of the camshaft 14 serves for the axial and radial positional fixing of the second bevel gear 10 and the thrust washer 12.
- the swash plate 16 is supported by two designed as a fixed bearing deep groove ball bearings 17 on an adjusting 18, which is in turn mounted with two trained as a floating needle bearings 19 on a cylindrical portion 20 of the second bevel gear 10.
- the adjusting shaft 18 is rotationally connected to a non-illustrated rotor of a brushless, reversible DC motor.
- the two bevel gears 6, 10 and the swash plate 16 are produced by powder metallurgy. Their teeth are aftertreated to increase the strength with constant part accuracy by, for example, Vernierungsnachicalzen or hot or high-pressure presses.
- the swash plate mechanism 1 is via oil lines 21, which emanate from a camshaft bearing 22 and lead to an annular space 23 and further through, not shown, radial bore to the bearings 19 and 17 and to the teeth.
- a corresponding design of the first bevel gear 6 ensures a sufficient oil level in the swash plate gear 1 sure.
- the backlash can be adjusted in the swash plate mechanism 1 in a simple manner.
- a suitable Washer 24 between the outer flange 4 of the gear housing 3 and the first bevel gear 6 can be inserted, the backlash is set to zero.
- this washer By replacing this washer with a reinforced by the backlash, this is set.
- the swash plate transmission 1 works in the following way:
- the swash plate mechanism 1 including the rotor of the electric adjusting motor, not shown, runs as a whole with camshaft speed. Only for early or late adjustment of the timing accelerates or decelerates the adjusting motor its rotor relative to the camshaft 14. As a result, the adjusting shaft 18 relative to the transmission housing 3 forward or backward rotated, causing the swash plate 16 on the bevel gears 6, 10 corresponding to the small Number of teeth difference between the swash plate and the bevel gears with large reduction rolls and performs the phase adjustment.
- FIG. 2 shows a longitudinal section through a single inner eccentric 25 and FIG. 3 a view of the output side of the same.
- FIG. 2 In longitudinal section of the FIG. 2 is to be recognized as a sprocket formed drive wheel 2a, which is rotationally connected to a first ring gear 26. This connection can be achieved by pressing, in particular after knurling on both sides and / or by laser welding.
- the first ring gear 26 meshes with a first spur gear 27 which is rotationally connected to a second spur gear 28 by interference fit.
- This is mounted on a single inner eccentric 30 via a first needle bearing 29, which is rotatably connected via a toothed coupling 31 in conjunction with a not shown rotor of an electric variable motor.
- the inner eccentric 30 is mounted via a second needle bearing 32 on an intermediate piece 33 which is clamped by a non-illustrated central clamping screw via a driven flange 34 with the camshaft, also not shown rotationally is.
- the second spur gear 28 meshes with a second ring gear 35, on the circumference of the first ring gear 26 is slidably mounted with the drive wheel 2a.
- the second ring gear 35 is rotationally connected to the camshaft fixed output flange 34. Both are axially against a stop plate 36, which is rotationally connected to the first ring gear 26.
- the output flange 34 has, as well as out FIG. 3 It can be seen, a nose 37 which is in a the adjustment of the single inner eccentric gear 25 limiting annular cutout 38 of the stop plate 36 between two stops 39, 40 pivotally.
- the output flange 34 can be produced without cutting by sintering, tumbling or axial rolling. It can also be sintered together with the second ring gear 35.
- a metal cover 41 is provided, which is pressed into a recess 42 and the axial movement of the two spur gears 27, 28 and an adjusting 18 'limited.
- the single internal eccentric gear 25 works as follows:
- the single inner eccentric gear 25 and the rotor of the variable speed motor as a whole rotate at the camshaft speed.
- the adjusting motor accelerates or decelerates the adjusting shaft 18 'with the inner eccentric 30.
- the spur gears 27, 28 roll on the ring gears 26, 35 and cause the phase adjustment due to the small number of teeth difference of the associated front / ring gears with big reduction.
- FIG. 4 represents a single inner eccentric gear 25 'as a constructive variant of the single inner eccentric 25 of FIG. 2
- a drive wheel 2a ' is integrally sintered together with a first ring gear 26' and its teeth. If necessary, the toothing can be rolled in order to achieve increased tooth strength.
- a second ring gear 35 ' is connected to an output flange 34' by a press fit and by welding. Both components can advantageously also be manufactured in one piece by sintering.
- a first spur gear 27 ' is extended by the width of a second spur gear 28'.
- the toothing of the ring gears 26 ', 35' despite different numbers of teeth thanks to profile displacement on the same inner diameter and so makes a combing with the first spur gear 27 'possible.
- the first spur gear 27 ' can be produced by sintering but also by tumbling, cold pressing or extrusion.
- the first spur gear 27 ' is mounted on a single inner eccentric 30' via a first needle bearing 29 'and on a spacer 33' via a second needle bearing 32 '.
- This can be manufactured inter alia by sintering, extrusion or deep drawing. Its relative to the intermediate piece 33 reduced outer and inner diameter makes a support of the screw head of the central clamping screw on an end face 43 of the intermediate piece 33 'required. This results in the modified form of an adjustment shaft 18 ", which can be made by extrusion or deep drawing and a gear coupling 31 'by punching.
- the sheet metal lid 41 ' is also used in this variant as an axial stop for the first spur gear 27' and the adjusting shaft 18 "and as a lubricating oil guide
- a snap ring 44 serves as an axial stop of the second ring gear 35 'on the output side.
- FIG. 5 illustrated single inner eccentric gear 25 "differs from the single inner eccentric 25 or 25 'by attaching a stop plate 36' to the first ring gear 26". This takes place tangentially through in slots 45 of the same projecting pin 46 of the stop plate 36 ', while as axial securing a snap ring 44' is used.
- a radially extending lubricating oil channel 47 is impressed, which supplies the needle bearings 32", 29 “and the toothings of the end and ring gears 27", 28 “, 26", 35 “with lubricating oil. , 28 "are one-piece and sintered, including their gears.
- FIG. 7 shown single inner eccentric gear 25 “” is characterized by a first end and ring gear 27 “", 26 “” with a rectangular cross section. These rings are particularly suitable for cutting to length of a corresponding internally or externally toothed tube. The same applies to the first spur gear 27 of FIG. 2 and the first spur gear 27 '"of FIG. 6 ,
- the first ring gear 26 '" is pressed into the drive wheel 2a'', while a second ring gear 35''in the drive wheel 2a''slidably mounted and axially guided by a welded to the same thrust washer 36'.
- FIG. 8 is the single-internal eccentric gear 25 'of FIG. 4 shown in cross-section, but with a one-piece design of the intermediate piece 33 'with the drive flange 34' and the ring gear 35 '. This significantly reduces the number of components. As a manufacturing process, especially sintering comes into question.
- FIG. 9 shows a side view of a so-called Kugelorbitalkupplung 49, which, like a claw, segment or pin coupling, serves as a replacement for a ring gear / spur gear coupling to compensate for the eccentric movement.
- the ball orbital coupling 49 has two steel discs 50, between which balls 51 are clamped under axial prestressing.
- the balls 51 are half-side in circulation paths 52 of the steel discs 50 out (see also FIG. 10 ), where they perform a circular motion without needing to play.
- One of the steel discs 50 is rotationally connected to one of the spur gears of the single inner eccentric gear, the other with a camshaft fixed part of the transmission.
- FIG. 11 illustrates a single-internal eccentric 25 ""', which is rotationally connected via an elastomeric clutch 48 with a camshaft, not shown.
- a special feature of this transmission is the coaxial arrangement of a first and second ring gear 26 “"', 35 “"' and a first and second spur gear 27 “"', 28 “' The first ring gear 26 “"'to a double deep groove ball bearing 53, which receives the tilting moment of the same and the load of a drive wheel 2a "", relatively low.
- the second spur gear 28 "' is provided with an output member 55th and an adjusting shaft 18 "" with a single inner eccentric 30 '"in one piece
- the single inner eccentric 30'" and the first spur gear 27 “"'with the second ring gear 35 “"' are mounted on a second and third double deep groove ball bearings 56, 57.
- FIG. 12 the cross section of a single internal eccentric gear 25 ""”is shown, which differs from that of FIG. 11 differs by swapping the local second ring gear and the local second spur gear.
- These are in FIG. 12 are designed as a new second ring gear 35 "" and a new second spur gear 28 “” and mutually engage in one another.
- a drive wheel 2a """, a flange 54 'and a driven part 55" are adapted to the changed construction.
- Inner eccentric gear 25 ""'and 25 “”” corresponds to that in the FIGS. 2 to 8 illustrated gear.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Valve Device For Special Equipments (AREA)
- Retarders (AREA)
- Gears, Cams (AREA)
Description
Die Erfindung betrifft einen elektromotorischen Nockenwellenversteller zur Drehwinkelverstellung der Nockenwelle eines Verbrennungsmotors gegenüber dessen Kurbelwelle, insbesondere nach dem Oberbegriff des Patentanspruchs 1.The invention relates to an electromotive camshaft adjuster for adjusting the rotational angle of the camshaft of an internal combustion engine with respect to its crankshaft, in particular according to the preamble of patent claim 1.
Elektromotorische Nockenwellenversteller zeichnen sich durch schnelle und exakte Nockenwellenverstellung im gesamten Betriebsbereich des Verbrennungsmotors aus. Das gilt auch für den Kaltstart und den Wiederstart nach Abwürgen des Verbrennungsmotors.Electromotive camshaft adjusters are characterized by fast and exact camshaft adjustment in the entire operating range of the internal combustion engine. This also applies to the cold start and the restart after stalling the internal combustion engine.
Elektrische Nockenwellenversteller bestehen aus einem mit der Nockenwelle drehfest verbundenen Verstellmechanismus und einem am Verbrennungsmotor befestigten elektromotorischen Verstellantrieb, dessen Motorwelle an der Verstellwelle des mit Nockenwellendrehzahl umlaufenden Verstellmechanismus angreift.Electric camshaft adjusters consist of an adjusting mechanism rotatably connected to the camshaft and an electromotive adjusting drive fastened to the internal combustion engine, whose motor shaft engages the adjusting shaft of the adjusting mechanism revolving with camshaft rotational speed.
Als Verstellmechanismus werden zumeist folgende Dreiwellengetriebe verwendet:As adjusting mechanism, the following three-shaft transmissions are mostly used:
Ein derartiger Nockenwellenversteller ist aus der
Diese Getriebeart ist sehr funktionstüchtig und laufruhig, verursacht aber wegen der Vielzahl der Bauteile einen erheblichen Kostenaufwand.This type of transmission is very functional and smooth, but causes a considerable cost because of the large number of components.
Ein derartiges Getriebe ist in der
Dieses Zykloidgetriebe zeichnet sich durch geringen Bauraum und große Funktionssicherheit aus, erfordert aber einen hohen Bauaufwand.This cycloidal gear is characterized by small space and great reliability, but requires a lot of construction.
Aus der
Der Erfindung liegt deshalb die Aufgabe zugrunde, ein Dreiwellengetriebe für einen elektromotorisch angetriebenen Nockenwellenversteller zu schaffen, das einen vergleichsweise niedrigen Fertigungsaufwand erfordert.The invention is therefore an object of the invention to provide a three-shaft transmission for an electric motor driven camshaft adjuster, which requires a relatively low production cost.
Die Aufgabe wird erfindungsgemäß dadurch gelöst, dass die Hohl- und Stirnräder als innen- bzw. außenverzahnte Zahnringe ausgebildet sind, die von innen- bzw. außenprofilierten Rohren in erforderlicher Länge abgetrennt werden. Somit sind geringere Fertigungskosten zu erreichen. Die profilierten Rohre können zum Beispiel gezogen oder fließgepresst oder gesintert sein.The object is achieved in that the hollow and spur gears are designed as internally or externally toothed toothed rings, which are separated by internally or externally profiled tubes in the required length. Thus, lower production costs can be achieved. For example, the profiled tubes may be drawn or extruded or sintered.
In einer alternativen Ausführungsform der Erfindung wird die Aufgabe erfindungsgemäß dadurch gelöst, dass die Hohl- und Stirnräder aus zahnprofilierten Bändern zu Zahnringen umgeformt, durch Schweißen oder Klipsen geschlossen und anschließend nachkalibriert sind, wodurch die Kosten gesenkt werden.In an alternative embodiment of the invention, the object is achieved in that the hollow and spur gears from tooth-profiled tapes formed into toothed rings, closed by welding or clipping and then recalibrated, whereby the cost can be reduced.
In einer weiteren alternativen Ausführungsform der Erfindung wird die Aufgabe erfindungsgemäß dadurch gelöst, dass das Einfach-Innenexzentergetriebe an Stelle eines das Nockenwellendrehmoment übertragenden Hohl/Stirnradpaares eine sogenannte Kugelorbitalkupplung aufweist, bei der Kugeln, die halbseitig in Kreislaufbahnen zweier gleicher, unter axialer Vorspannung stehender Stahlscheiben geführt sind, das Drehmoment spielfrei übertragen und die Exzenterbewegung ausgleichen, wobei eine der Stahlscheiben mit einem Stirnrad des Getriebes und die andere mit einem nockenwellenfesten Teil derselben verdrehfest verbunden sind.In a further alternative embodiment of the invention, the object is achieved in that the single inner eccentric gear instead of a camshaft torque transmitting hollow / Stirnradpaares has a so-called Kugelorbitalkupplung, in which balls, the half-side in circulation paths of two equal, under axial prestressing steel discs out are, the torque transmitted backlash and compensate for the eccentric movement, wherein one of the steel discs with a spur gear of the transmission and the other with a camshaft fixed part thereof are rotationally connected.
Das Taumelscheiben- und das Einfach-Innenexzentergetriebe bieten verschiedene Möglichkeiten zur Senkung des Fertigungsaufwands. Beide Getriebearten können weitgehend spanlos gefertigt werden. Das Taumelscheibengetriebe bietet zudem die Möglichkeit eines einfachen Zahnspielausgleichs, während das Einfach-Innenexzentergetriebe viele Möglichkeiten zur Verminderung der Bauteilzahl aufweist.The swashplate and the single internal eccentric gearbox offer various possibilities for reducing the manufacturing effort. Both types of gears can be manufactured largely without cutting. The swash plate mechanism also offers the possibility of a simple backlash compensation, while the single inner eccentric gear has many ways to reduce the number of components.
Von Vorteil ist, dass als elektrische Verstellmotoren bürstenlose Gleichstrommotoren, insbesondere solche mit Seltenerdmagneten und mit bipolarer Betriebsweise vorgesehen sind. Diese Motoren zeichnen sich aufgrund des fehlenden Kommutators durch einfachen Aufbau, hohe Beschleunigung und praktisch verschleißfreien Betrieb aus.It is advantageous that brushless DC motors, in particular those with rare-earth magnets and with bipolar operation, are provided as electrical adjustment motors. These motors are characterized by the lack of commutator by simple design, high acceleration and virtually wear-free operation.
Ein wichtiges Merkmal für die Güte eines Verstellgetriebes ist das richtige Verdrehspiel der Verzahnungspaare. Durch das dynamische Nockenwellendrehmoment kann ein zu großes Zahnspiel im Betrieb zu Drehschwingungen zwischen den beiden Kegelrädern führen. Dadurch können Geräusche oder Regelungsprobleme entstehen. Bei zu kleinem Spiel klemmt das Verstellgetriebe bzw. hat einen zu schlechten Wirkungsgrad. Zahnspiel lässt sich jedoch nicht vermeiden.An important feature of the quality of a variable speed is the correct backlash of the pairs of teeth. Due to the dynamic camshaft torque, excessive backlash during operation can lead to torsional vibrations between the two bevel gears. This may cause noise or control problems. If the game is too small, the adjusting mechanism jams or has too poor an efficiency. However, backlash can not be avoided.
Eine Einschränkung der Formtoleranzen auf deren zulässigen Höchstwert durch hohe Fertigungsgenauigkeit zu erreichen gelingt nur bedingt. Aus diesem Grund ist es sinnvoll, das Zahnspiel einstellbar zu machen. Der Zahnspielausgleich sieht vor, dass sich beim Zusammentreffen der oberen Toleranzgrenzen der Formtoleranzen der Bauteile das minimale Verdrehspiel ergeben soll. Liegen die Maße der Bauteile an der unteren oder zwischen der unteren und oberen Toleranzgrenze, würde sich theoretisch eine Profilüberschneidung der Verzahnungen ergeben.A limitation of the form tolerances to reach their maximum value by high manufacturing accuracy succeeds only conditionally. For this reason, it makes sense to make the backlash adjustable. The backlash compensation provides that the minimum torsional backlash should result when the upper tolerances of the form tolerances of the components meet. If the dimensions of the components at the lower or between the lower and upper tolerance limit, a theoretical overlapping of the teeth would result.
Kostenvorteile bietet ein Innenexzentergetriebe, das als Einfach-Innenexzentergetriebe ausgebildet ist, dadurch, dass es nur einen Innenexzenter für ein erstes und zweites Stirnrad aufweist, die beide verdrehfest miteinander verbunden sind und sich auf einem ersten und zweiten Hohlrad abwälzen. Dabei dienen das erste Stirn- und Hohlrad ausschließlich der Untersetzung bei der Phasenverstellung und das zweite Stirn- und Hohlrad auch oder sogar ausschließlich als Kupplungsverzahnung zum Durchleiten der Antriebs- und Verstellieistung zur Nockenwelle.Cost advantages provides an inner eccentric gear, which is designed as a single inner eccentric gear, in that it has only one inner eccentric for a first and second spur gear, both rotationally connected to each other are and roll on a first and second ring gear. The first end and ring gear are used exclusively for the reduction in the phase adjustment and the second front and ring gear also or even exclusively as a coupling toothing for passing the drive and Verstellieistung to the camshaft.
Das zweite Stirnrad vollzieht dabei die gleiche exzentrische Bewegung wie das erste, da beide drehfest miteinander verbunden sind. Falls das zweite Hohl/Stirnradpaar die gleich Zähnezahldifferenz wie das erste aufweist, dient es nur als Zahnkupplung, die nicht zur Gesamtübersetzung des Verstellgetriebes beiträgt. Es ist aber auch möglich die Gesamtübersetzung auf beide Zahnradpaare zu verteilen, wodurch sich größere Freiheiten bei der Verzahnungsauswahl ergeben.The second spur gear performs the same eccentric movement as the first, since both are rotatably connected to each other. If the second hollow / spur gear pair has the same number of teeth difference as the first, it serves only as a toothed coupling, which does not contribute to the overall ratio of the variable transmission. But it is also possible to distribute the total translation on both pairs of gears, resulting in greater freedom in the teeth selection.
Grundsätzlich ist es auch denkbar, daß wie bei Doppel-Innenexzentergetrieben anstelle der Zahnkupplung eine Klauen-, Segment- oder Stiftkupplung die Kupplungsfunktion übernimmt. Das Einfach-Innenexzentergetriebe gestaltet sich dann zwar einfacher, die Stifte bzw. Klauen müssen jedoch beim Ausgleich der Exzenterbewegung in ihrer Gegenfläche gleiten. Dadurch ist ein niedrigerer Wirkungsgrad als mit einer Zahnkupplung bedingt, bei der sich das zweite Stirnrad im zweiten Hohlrad reibungsarm abwälzt.In principle, it is also conceivable that, as with double Innenexzentergetrieben instead of the gear coupling a claw, segment or pin coupling takes over the coupling function. The simple inner eccentric gear is then easier, but the pins or claws must slide when compensating the eccentric movement in their mating surface. This results in a lower efficiency than with a toothed coupling, in which the second spur gear rolls in the second ring gear with low friction.
Zur weiteren Verminderung der Reibung trägt bei, dass der Einfach-Innenexzenter und die beiden Stirnräder sowie gegebenenfalls das Antriebsrad wälzgelagert sind, wobei letzteres vorzugsweise ein Vierpunktlager aufweist. Als Wälzlager kommen Kugel-, Rollen- oder Nadellager in Frage. Ein Vierpunktlager eignet sich besonders zur Aufnahme von Kippmomenten, wie sie beim Antriebsrad auftreten können. Spielt die Lagerreibung gegenüber Baukosten und Bauraum eine geringere Rolle, können bei entsprechend dimensioniertem Antrieb der Verstellwelle alle Wälzlager durch Gleitlager ersetzt werden. Fertigungskosten können auch dadurch gesenkt werden, dass das erste Stirnrad um die Breite des zweiten Stirnrad erweitert ist und mit beiden gleichverzahnten Hohlrädern kämmt.To further reduce the friction contributes that the single inner eccentric and the two spur gears and optionally the drive wheel are roller bearings, the latter preferably has a four-point bearing. As a roller bearing ball, roller or needle roller bearings come into question. A four-point bearing is particularly suitable for absorbing tilting moments, as they can occur in the drive wheel. If the bearing friction plays a minor role compared to the construction costs and installation space, all bearings can be replaced by slide bearings if the adjustment shaft is dimensioned accordingly. Manufacturing costs can also be reduced by the fact that the first spur gear is widened by the width of the second spur gear and meshes with both equally toothed ring gears.
Ein Zahnspielausgleich erfolgt bei dem Einfach-Innenexzentergetriebe bei den beiden Stirn/Hohlradpaaren getrennt, wobei der Zahnspielausgleich bei dem ersten Stirn/Hohlradpaar durch Auswahl eines dazu passenden Exzenters und bei dem zweiten Stirn/Hohlradpaar durch ein entsprechend profilverschobenes zweites Stirn/Hohlrad oder durch einen zusätzlichen, vom ersten Exzenter unabhängig einstellbaren, auf der Verstellwelle verdrehgesicherten Ausgleichsexzenter erfolgt. Eine besonders kostengünstige Form des Zahnspielausgleichs besteht darin, dass dieser durch leicht konisch ausgebildete, axial bis kurz vor einer Linienberührung ineinander geschobene Stirn- und Hohlräder erfolgt, unter vorzugsweiser Ausnutzung von deren fertigungsbedingter Konizität.A backlash compensation takes place in the single inner eccentric gear in the two front / Hohlradpaaren separately, the backlash compensation in the first end / Hohlradpaar by selecting a matching eccentric and the second end / Hohlradpaar by a corresponding profilverschobenes second end / ring gear or by an additional , From the first eccentric independently adjustable, on the adjusting shaft secured against rotation Ausgleichsexzenter done. A particularly cost-effective form of backlash compensation is that this is done by slightly conical, axially to just before line contact pushed into each other front and ring gears, under preferential utilization of their production-related conicity.
Ein weiterer kostengünstiger Weg zum Erreichen eines optimalen Zahnspiels besteht darin, dass ein Einlaufbetrieb der Verstellgetriebe vorgesehen ist, mit einer auf deren Zähnen angebrachten, vergleichsweise weichen und gleitfähigen Verschleißschicht, zum Beispiel aus Kupfer oder Kunststoff, die bis zum Erreichen eines vorgegebenen Zahnspiels unter Vorspannung einläuft.Another cost-effective way to achieve an optimal backlash is that an inlet operation of the adjustment is provided with a mounted on the teeth, relatively soft and lubricious wear layer, for example of copper or plastic, which enters until it reaches a predetermined backlash under bias ,
Statt durch Zahnspielausgleich kann das Zahngeräusch auch durch schrägverzahnte Stirn- und Hohlräder gesenkt werden. Durch eine entgegengerichtete Schräge der Verzahnung der beiden Stirn- und Hohlräder heben sich deren Axialkräfte auf, wodurch sich die Lagerung vereinfacht.Instead of backlash compensation tooth noise can also be reduced by helical front and ring gears. By an opposite slope of the teeth of the two front and ring gears cancel their axial forces, thereby simplifying storage.
Ähnlich wie beim Taumelscheibengetriebe ist auch beim Einfach-Innenexzentergetriebe eine Federvorspannung der Verzahnungen zwischen dem Nockenwellenabtrieb und dem Antriebsrad und/oder dem Verstellantrieb zur Zahngeräuschsenkung möglich.Similar to the swash plate mechanism and the single inner eccentric gear spring preload of the teeth between the camshaft output and the drive wheel and / or the adjustment for tooth noise reduction is possible.
Eine fertigungsgünstige Ausbildung der Erfindung besteht darin, dass das zweite Hohlrad mit dem Abtriebsflansch und gegebenenfalls mit dem Zwischenstück einteilig ausbildbar und durch zum Beispiel Taumel- oder Axialpressen, Sintern oder Tiefziehen herstellbar ist. Auf diese Weise kann die Zahl der Bauteile erheblich gesenkt werden.A production-favorable design of the invention is that the second ring gear with the output flange and optionally with the intermediate piece integrally formed and by, for example, wobble or axial presses, sintering or deep drawing can be produced. In this way, the number of components can be significantly reduced.
Es hat fertigungstechnische Vorteile, dass der Exzenter und die Verstellwelle mit der Zahnkupplung ein- oder zweiteilig ausführbar sind. Die einteilige Ausführung bietet den Vorteil geringer Bauteilzahl. Sie ist durch Sintern, Taumelpressen und Tiefziehen realisierbar. Die zweiteilige Ausführung bietet den Vorteil, dass der Exzenter kostengünstig aus einem exzentrischen Rohr gefertigt werden kann, in das eine Zahnkupplungsscheibe einpressbar ist.It has manufacturing advantages that the eccentric and the adjusting shaft with the gear coupling one or two parts executable. The one-piece design offers the advantage of low component count. It can be realized by sintering, tumbling and deep drawing. The two-part design offers the advantage that the eccentric can be inexpensively manufactured from an eccentric tube into which a toothed clutch disc can be pressed.
Ein Einfach-Innenexzentergetriebe mit geringer axialer Baulänge wird dadurch erreicht, dass ein Antriebsrad und ein Abtriebsteil, ein erstes und ein zweites Hohlrad sowie ein erstes und ein zweites Stirnrad koaxial angeordnet sind, wobei das Antriebsrad mit dem ersten Hohlrad, das erste Stirnrad durch einen Flansch mit dem zweiten Hohlrad sowie das zweite Stirnrad mit dem Abtriebsteil verdrehfest verbunden sind und das erste Hohlrad mit dem ersten Stirnrad sowie das zweite Hohlrad mit dem zweiten Stirnrad kämmen.A single inner eccentric gear with a small axial length is achieved in that a drive wheel and an output part, a first and a second ring gear and a first and a second spur gear are arranged coaxially, wherein the drive wheel with the first ring gear, the first spur gear through a flange with the second ring gear and the second spur gear are rotationally connected to the output member and the first ring gear with the first spur gear and the second ring gear mesh with the second spur gear.
Für bestimmte Anwendungsfälle kann es von Vorteil sein, dass bei einem Einfach-Innenexzentergetriebe das zweite Hohlrad als ein zweites Stirnrad und das zweite Stirnrad als ein zweites Hohlrad ausgebildet sind, wobei das zweite Hohlrad und das zweite Stirnrad wechselseitig ineinander greifen.For certain applications, it may be advantageous that in a single inner eccentric gear, the second ring gear are formed as a second spur gear and the second spur gear as a second ring gear, wherein the second ring gear and the second spur gear mutually engage each other.
Es ist auch denkbar, dass die Stirn- und Hohlräder der Einfach-Innenexzentergetriebe durch entsprechende Reibräder ersetzt werden. Diese zeichnen sich durch Geräuscharmut und Verschleißfestigkeit aus, erfordern jedoch eine ausreichende Anpresskraft.It is also conceivable that the front and ring gears of the single inner eccentric gearboxes are replaced by corresponding friction wheels. These are characterized by low noise and wear resistance, but require sufficient contact pressure.
Weitere Merkmale der Erfindung ergeben sich aus der folgenden Beschreibung und den Zeichnungen, in denen ein Ausführungsbeispiel der Erfindung schematisch dargestellt ist. Dabei zeigen:
- Figur 1
- einen Längsschnitt durch ein Taumelscheibengetriebe;
Figur 2- einen Längsschnitt durch ein Einfach-Innenexzentergetriebe;
Figur 3- eine Ansicht des Einfach-
Innenexzentergetriebes von Figur 2 ; Figur 4 bis 7- einen Längsschnitt durch konstruktive Varianten des Ein- fach-
Innenexzentergetriebes von Figur 2 ; Figur 8- einen Querschnitt durch das Einfach-
Innenexzentergetriebe von Figur 4 , jedoch mit einer einteiligen Ausbildung des zweiten Hohlrades, des Antriebsflansches und des Zwi- schenstücks; Figur 9- eine Seitenansicht einer Kugelorbitalkupplung;
Figur 10- eine perspektivische Ansicht einer Scheibe der Kugelorbital-
kupplung von Figur 9 ; Figur 11- einen Querschnitt durch ein Einfach-Innenexzentergetriebe mit koaxialer Anordnung der Zahnräder;
Figur 12- einen Querschnitt durch ein Einfach-
Innenexzentergetriebe gemäß Figur 11 , jedoch mit vertauschtem zweiten Hohl- und Stirnrad.
- FIG. 1
- a longitudinal section through a swash plate gear;
- FIG. 2
- a longitudinal section through a single inner eccentric gear;
- FIG. 3
- a view of the single-inner eccentric transmission of
FIG. 2 ; - FIGS. 4 to 7
- a longitudinal section through constructive variants of the single inner eccentric of
FIG. 2 ; - FIG. 8
- a cross section through the single inner eccentric of
FIG. 4 but with a one-piece construction of the second ring gear, the drive flange and the intermediate piece; - FIG. 9
- a side view of a Kugelorbitalkupplung;
- FIG. 10
- a perspective view of a disc of Kugelorbital- coupling of
FIG. 9 ; - FIG. 11
- a cross section through a single inner eccentric gear with coaxial arrangement of the gears;
- FIG. 12
- a cross section through a single inner eccentric according to
FIG. 11 , but with reversed second hollow and spur gear.
In
Das Getriebegehäuse 3 weist an seinem freien Ende einen Außenflansch 4 mit Gewindebohrungen 5 auf, an den ein erstes Kegelrad 6 mittels Schrauben 7 angeflanscht ist. Am antriebradseitigen Ende des Getriebegehäuses 3 ist ein Innenflansch 8 vorgesehen, der zur radialen und axialen Lagerung bzw. Lagefixierung des Getriebegehäuses 3 und des Antriebsrads 2 dient. Die radiale Lagerung des selben findet auf einen Absatz 9 eines zweiten Kegelrads 10 statt, während dessen axiale Lagefixierung durch eine Schulter 11 des selben in Verbindung mit einer Anlaufscheibe 12 bewirkt wird, die mit dem Antriebsrad 2 verpreßt und/oder verschweißt ist.The
Das zweite Kegelrad 10 ist durch eine zentrale Spannschraube 13 mit einer Nockenwelle 14 verdrehfest verbunden. Ein Hohlflansch 15 am freien Ende der Nockenwelle 14 dient der axialen und radialen Lagefixierung des zweiten Kegelrades 10 und der Anlaufscheibe 12.The
Zwischen den Kegelrädern 6, 10 befindet sich eine geneigte, beidseits verzahnte Taumelscheibe 16. Die Neigung der Taumelscheibe 16 ist so gewählt, dass die Verzahnung jeder Seite derselben im Dauereingriff mit einem der beiden Kegelräder 6, 10 steht. Die Taumelscheibe 16 ist durch zwei als Festlager ausgebildete Rillenkugellager 17 auf einer Verstellwelle 18 gelagert, die wiederum mit zwei als Loslager ausgebildeten Nadellagern 19 auf einem zylindrischen Teil 20 des zweiten Kegelrads 10 gelagert ist.Between the
Die Verstellwelle 18 ist mit einem nicht dargestellten Rotor eines bürstenlosen, umsteuerbaren Gleichstrommotors verdrehfest verbunden.The adjusting
Die beiden Kegelräder 6, 10 und die Taumelscheibe 16 werden pulvermetallurgisch hergestellt. Deren Zähne werden zur Steigerung der Festigkeit bei gleich bleibender Teilegenauigkeit durch beispielsweise Verzahnungsnachwälzen oder Warm- bzw. Hochdruckpressen nachbehandelt.The two
Das Taumelscheibengetriebe 1 wird über Ölleitungen 21, die von einem Nockenwellenlager 22 ausgehen und hin zu einem Ringraum 23 und weiter durch nicht dargestellte, radiale Bohrung zu den Lagern 19 und 17 sowie zu den Verzahnungen führen. Eine entsprechende Gestaltung des ersten Kegelrades 6 stellt einen ausreichenden Ölstand im Taumelscheibengetriebe 1 sicher.The swash plate mechanism 1 is via
Das Zahnspiel kann beim Taumelscheibengetriebe 1 auf einfache Weise eingestellt werden. Durch eine passende Beilegscheibe 24 die zwischen dem Außenflansch 4 des Getriebegehäuses 3 und dem ersten Kegelrad 6 einlegbar ist, wird das Zahnspiel auf Null eingestellt. Durch Ersatz dieser Beilegscheibe durch eine um das Zahnspiel verstärkte, wird dieses eingestellt.The backlash can be adjusted in the swash plate mechanism 1 in a simple manner. By a
Das Taumelscheibengetriebe 1 funktioniert auf folgende Weise:The swash plate transmission 1 works in the following way:
Im Regelbetrieb, das heißt, bei konstanter Phasenlage, läuft das Taumelscheibengetriebe 1 einschließlich des Rotors des nicht dargestellten elektrischen Verstellmotors als Ganzes mit Nockenwellendrehzahl um. Erst zum Früh- bzw. Spätverstellen der Steuerzeiten beschleunigt bzw. verzögert der Verstellmotor seinen Rotor gegenüber der Nockenwelle 14. Dadurch wird die Verstellwelle 18 relativ zum Getriebegehäuse 3 vor- oder rückgedreht, wodurch sich die Taumelscheibe 16 auf den Kegelrädern 6, 10 entsprechend der geringen Zähnezahldifferenz zwischen der Taumelscheibe und den Kegelrädern mit großer Untersetzung abwälzt und die Phasenverstellung vollzieht.In normal operation, that is, at a constant phase position, the swash plate mechanism 1 including the rotor of the electric adjusting motor, not shown, runs as a whole with camshaft speed. Only for early or late adjustment of the timing accelerates or decelerates the adjusting motor its rotor relative to the
Im Längsschnitt der
Das erste Hohlrad 26 kämmt mit einem ersten Stirnrad 27, das mit einem zweiten Stirnrad 28 durch Pressverband verdrehfest verbunden ist. Dieses ist über ein erstes Nadellager 29 auf einem Einfach-Innenexzenter 30 gelagert, der über eine Zahnkupplung 31 in verdrehfester in Verbindung mit einem nicht dargestellten Rotor eines elektrischen Verstellmotors steht. Der Innenexzenter 30 ist über ein zweites Nadellager 32 auf einem Zwischenstück 33 gelagert, das durch eine nicht dargestellte zentrale Spannschraube über einen Abtriebsflansch 34 mit der ebenfalls nicht dargestellten Nockenwelle verdrehfest verspannt ist. Das zweite Stirnrad 28 kämmt mit einem zweiten Hohlrad 35, auf dessen Umfang das erste Hohlrad 26 mit dem Antriebsrad 2a gleitgelagert ist.The
Das zweite Hohlrad 35 ist verdrehfest mit dem nockenwellenfesten Abtriebsflansch 34 verbunden. Beide liegen axial an einer Anschlagscheibe 36 an, die mit dem ersten Hohlrad 26 verdrehfest verbunden ist.The
Der Abtriebsflansch 34 besitzt, wie auch aus
Auf der Verstellmotorseite des Einfach-Innenexzentergetriebes 25 ist ein Blechdeckel 41 vorgesehen, der in einem Rezess 42 eingepreßt ist und der die Axialbewegung der beiden Stirnrädern 27, 28 und einer Verstellwelle 18' begrenzt.On the Verstellmotorseite the single inner
Das Einfach-Innenexzentergetriebe 25 funktioniert folgendermaßen:The single internal
Im Regelbetrieb drehen sich das Einfach-Innenexzentergetriebe 25 und der Rotor des Verstellmotors als Ganzes mit Nockenwellendrehzahl. Beim Früh- oder Spätverstellen der Nockenwelle beschleunigt bzw. verzögert der Verstellmotor die Verstellwelle 18' mit dem Innenexzenter 30. Dadurch wälzen sich die Stirnräder 27, 28 auf den Hohlrädern 26, 35 ab und bewirken aufgrund der geringen Zähnezahldifferenz der zusammengehörigen Stirn/Hohlräder die Phasenverstellung mit großer Untersetzung.In normal operation, the single inner
Ein zweites Hohlrad 35' ist mit einem Abtriebsflansch 34' durch einen Pressverband und durch Verschweißen verbunden. Beide Bauteile können vorteilhafterweise auch einteilig durch Sintern gefertigt werden.A second ring gear 35 'is connected to an output flange 34' by a press fit and by welding. Both components can advantageously also be manufactured in one piece by sintering.
Ein erstes Stirnrad 27' ist um die Breite eines zweiten Stirnrades 28' erweitert. Die Verzahnung der Hohlräder 26', 35' weist trotz unterschiedlicher Zähnezahl dank Profilverschiebung einen gleichen Innendurchmesser auf und macht so ein Kämmen mit dem ersten Stirnrad 27' möglich. Das erste Stirnrad 27' kann durch Sintern aber auch durch Taumelpressen, Kaltpressen oder Fließpressen hergestellt werden.A first spur gear 27 'is extended by the width of a second spur gear 28'. The toothing of the ring gears 26 ', 35', despite different numbers of teeth thanks to profile displacement on the same inner diameter and so makes a combing with the first spur gear 27 'possible. The first spur gear 27 'can be produced by sintering but also by tumbling, cold pressing or extrusion.
Das erste Stirnrad 27' ist über ein erstes Nadellager 29' auf einem Einfach-Innenexzenter 30' und dieser über ein zweites Nadellager 32' auf einem Zwischenstück 33' gelagert. Dieses kann unter anderem durch Sintern, Fließpressen oder Tiefziehen gefertigt werden. Sein gegenüber dem Zwischenstück 33 verringerter Außen- und Innendurchmesser macht eine Auflage des Schraubenkopfs der zentralen Spannschraube auf einer Stirnfläche 43 des Zwischenstücks 33' erforderlich. Dies hat die modifizierte Form einer Verstellwelle 18" zur Folge. Dieselbe kann durch Fließpressen oder Tiefziehen und eine Zahnkupplung 31' durch Ausstanzen gefertigt werden.The first spur gear 27 'is mounted on a single inner eccentric 30' via a first needle bearing 29 'and on a spacer 33' via a second needle bearing 32 '. This can be manufactured inter alia by sintering, extrusion or deep drawing. Its relative to the
Der Blechdeckel 41' dient auch bei dieser Variante als axialer Anschlag für das erste Stirnrad 27' und die Verstellwelle 18" sowie als Schmierölführung. Ein Sprengring 44 dient als axialer Anschlag des zweiten Hohlrads 35' auf der Abtriebsseite.The sheet metal lid 41 'is also used in this variant as an axial stop for the first spur gear 27' and the adjusting
Das in
Ein weiterer Unterschied liegt in einem zweiteiligen Einfach-Innenexzenter 30", der von einem entsprechend geformten, stranggepressten Rohr abschneidbar ist und der mit einer gestanzten Zahnkupplung 31" verpress- und verschweißbar ist.Another difference lies in a two-part single inner eccentric 30 ", which can be cut off by a correspondingly shaped, extruded tube and which can be pressed and welded with a punched
In einem gesinterten Abtriebsflansch 34" ist ein radial verlaufender Schmierölkanal 47 eingeprägt, der die Nadellager 32", 29" und die Verzahnungen der Stirn- und Hohlräder 27", 28", 26", 35" mit Schmieröl versorgt. Die beiden Stirnräder 27", 28" sind einteilig und, einschließlich ihrer Verzahnungen, gesintert.In a
Ein Einfach-Innenexzentergetriebe 25'" nach
ein einteiliges Antriebsrad 2a"/erstes Hohlrad 26'" ist aufgrund seiner Abmessungen als Taumelpressteil geeignet;- eine tiefgezogene Anlaufscheibe 36" ist
mit dem Antriebsrad 2a" durch Presssitz und Laserschweißen verdrehfest verbunden. Sie dient mit ihrem Innenumfang als Gleitlagerfür das Antriebsrad 2a" und für das erste Hohlrad 26'" und zudem als Axialanschlag fürein zweites Hohlrad 35"' und den mit ihm verbundenen Abtriebsflansch 34"'.
- a one-
piece drive wheel 2a "/ first ring gear 26 '" is suitable due to its dimensions as a wobble pressing part; - a deep-drawn
thrust washer 36 "is rotationally connected to thedrive wheel 2a" by press fit and laser welding. It serves with its inner circumference as a sliding bearing for thedrive wheel 2a "and for the first ring gear 26 '" and also as an axial stop for asecond ring gear 35 "' and the drivenflange 34"'connected thereto.
Das in
Das erste Hohlrad 26'" ist in das Antriebsrad 2a"' eingepresst, während ein zweites Hohlrad 35"' in dem Antriebsrad 2a"' gleitgelagert und durch eine mit demselben verschweißte Anlaufscheibe 36'" axial geführt ist.The first ring gear 26 '"is pressed into the
In
In
- 11
- TaumelscheibengetriebeSwash plate mechanism
- 2, 2a, 2a', 2a", 2a"', 2a"", 2a""'2, 2a, 2a ', 2a ", 2a"', 2a "", 2a "" '
- Antriebsraddrive wheel
- 33
- Getriebegehäusegearbox
- 44
- Außenflanschouter flange
- 55
- Gewindebohrungthreaded hole
- 66
- erstes Kegelradfirst bevel gear
- 77
- Schraubescrew
- 88th
- Innenflanschinner flange
- 99
- Absatzparagraph
- 1010
- zweites Kegelradsecond bevel gear
- 1111
- Schultershoulder
- 1212
- Anlaufscheibethrust washer
- 13, 13'13, 13 '
- zentrale Spannschraubecentral clamping screw
- 1414
- Nockenwellecamshaft
- 1515
- Hohlflanschhollow flange
- 1616
- Taumelscheibeswash plate
- 1717
- RillenkugellagerDeep groove ball bearings
- 18, 18', 18", 18'", 18""18, 18 ', 18 ", 18'", 18 ""
- Verstellwelleadjusting
- 1919
- Nadellagerneedle roller bearings
- 2020
- zylindrischer Teilcylindrical part
- 2121
- Ölleitungoil line
- 2222
- Nockenwellenlagercamshaft bearings
- 2323
- Ringraumannulus
- 2424
- Beilegscheibewasher
- 25, 25', 25", 25"', 25"", 25""', 25"""25, 25 ', 25 ", 25"', 25 "", 25 "" ', 25 "" "
- Einfach-InnenexzentergetriebeSingle eccentric internal
- 26, 26', 26", 26"', 26"", 26""'26, 26 ', 26 ", 26"', 26 "", 26 "" '
- erstes Hohlradfirst ring gear
- 27, 27', 27", 27'", 27"", 27""'27, 27 ', 27 ", 27'", 27 "", 27 "" '
- erstes Stirnradfirst spur gear
- 28, 28', 28", 28'", 28""28, 28 ', 28 ", 28'", 28 ""
- zweites Stirnradsecond spur gear
- 29, 29', 29"29, 29 ', 29 "
- erstes Nadellagerfirst needle bearing
- 30, 30', 30", 30"'30, 30 ', 30 ", 30"'
- Einfach-InnenexzenterSingle internal eccentric
- 31,31',31"31,31 ', 31 "
- ZahnwellenkupplungTooth shaft coupling
- 32, 32', 32"32, 32 ', 32 "
- zweites Nadellagersecond needle bearing
- 33, 33'33, 33 '
- Zwischenstückconnecting piece
- 34, 34', 34", 34"'34, 34 ', 34 ", 34"'
- Abtriebsflanschoutput flange
- 35, 35', 35", 35"', 35"", 35""',35"""35, 35 ', 35 ", 35"', 35 "", 35 "" ', 35 "" "
- zweites Hohlradsecond ring gear
- 36,36',36", 36"'36.36 ', 36 ", 36"'
- Anschlagscheibestop disc
- 3737
- Nasenose
- 3838
- Ringabschnittring section
- 3939
- erster Anschlagfirst stop
- 4040
- zweiter Anschlagsecond stop
- 41, 41'41, 41 '
- Blechdeckelsheet metal lid
- 4242
- Rezesswritten settlement
- 4343
- Stirnflächeface
- 44, 44'44, 44 '
- Sprengringsnap ring
- 4545
- Schlitzslot
- 4646
- Zapfenspigot
- 4747
- SchmierölkanalLubricating oil passage
- 4848
- Elastomerkupplungelastomer coupling
- 4949
- KugelorbitalkupplungBall orbital coupling
- 5050
- Stahlscheibesteel disc
- 5151
- KugelBullet
- 5252
- KreislaufbahnCycle track
- 5353
- erstes Doppelrillenkugellagerfirst double deep groove ball bearing
- 54, 54'54, 54 '
- Flanschflange
- 55, 55'55, 55 '
- Abtriebsteilstripping section
- 5656
- zweites Doppelrillenkugellagersecond double deep groove ball bearing
- 5757
- drittes Doppelrillenkugellagerthird double groove ball bearing
- 5858
- drittes Stirnradthird spur gear
Claims (3)
- Electromotive camshaft adjuster for adjusting the angle of rotation of the camshaft (14) of an internal combustion engine relative to the crankshaft of same, with a triple-shaft gear mechanism which has a driving wheel (2, 2a, 2a', 2a", 2a"', 2a"", 2a""') which is driven by the crankshaft, and an output part mounted on the camshaft, and an adjusting shaft (18, 18', 18", 18"', 18"") which is connected in a rotationally fixed manner to a rotor of an electric adjusting motor, the stator of which is fixed on the internal combustion engine, wherein the triple-shaft gear mechanism comprises sets of gears and housing parts produced without cutting and has devices for adjusting and compensating for the backlash, wherein the triple-shaft gear mechanism is designed as a single internaleccentric gear mechanism (25, 25', 25", 25"', 25"", 25""', 25""") with a single internal eccentric (30, 30', 30", 30"') on which a first and second spur gear (27, 27', 27", 27"'; 27"", 27""'; 28, 28', 28", 28"', 28"") are fitted, which spur gears are connected to each other in a rotationally fixed manner and roll along a first and second internal gear (26, 26', 26", 26"', 26"", 26""'; 35, 35', 35", 35"', 35"", 35""', 35"""), wherein the first spur and internal gear (27, 27', 27", 27"', 27"", 27""'; 26, 26', 26", 26"', 26"", 26""') serve exclusively for the stepping-down of the phase position, and the second spur and internal gear (28, 28', 28", 28"', 28""; 35, 35', 35", 35"', 35"", 35""', 35""") also serve for the stepping-down of the phase position or only as a coupling toothing for passing the driving and adjusting power through to the camshaft (14), characterized in that the internal and spur gears (26"'; 27, 27", 27"') are designed as internally or externally toothed annular gears which can be separated to the required length from tubes profiled with internal or external teeth.
- Camshaft adjuster according to the precharacterizing clause of Claim 1, characterized in that the internal and spur gears (26""; 27, 27"', 27"") are formed from tooth-profiled strips to provide annular gears, are closed by welding or clipping and are subsequently recalibrated.
- Camshaft adjuster according to the precharacterizing clause of Claim 1, characterized in that, instead of a pair of internal/spur gears transmitting the camshaft torque, the single internaleccentric gear mechanism (25, 25', 25", 25"', 25"" ) has a "ball orbital coupling" (49) in which balls (51), half of the sides of which are guided in circulating tracks (52) of two identical steel discs (50) which are under axial prestress, transmit the torque in a manner free from play and compensate for the eccentric movement, one of the steel discs (50) being connected in a rotationally fixed manner to a spur gear of the gear mechanism and the other being connected in a rotationally fixed manner to a part thereof which is mounted on the camshaft.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004038681.1A DE102004038681B4 (en) | 2004-08-10 | 2004-08-10 | Electromotive camshaft adjuster |
PCT/EP2005/007583 WO2006018080A1 (en) | 2004-08-10 | 2005-07-13 | Electromotive camshaft adjuster |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1776513A1 EP1776513A1 (en) | 2007-04-25 |
EP1776513B1 true EP1776513B1 (en) | 2010-09-22 |
Family
ID=35094453
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05760597A Not-in-force EP1776513B1 (en) | 2004-08-10 | 2005-07-13 | Electromotive camshaft adjuster |
Country Status (5)
Country | Link |
---|---|
US (1) | US7703425B2 (en) |
EP (1) | EP1776513B1 (en) |
JP (1) | JP4892763B2 (en) |
DE (2) | DE102004038681B4 (en) |
WO (1) | WO2006018080A1 (en) |
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-
2004
- 2004-08-10 DE DE102004038681.1A patent/DE102004038681B4/en not_active Expired - Fee Related
-
2005
- 2005-07-13 US US11/573,496 patent/US7703425B2/en not_active Expired - Fee Related
- 2005-07-13 WO PCT/EP2005/007583 patent/WO2006018080A1/en active Application Filing
- 2005-07-13 EP EP05760597A patent/EP1776513B1/en not_active Not-in-force
- 2005-07-13 JP JP2007525196A patent/JP4892763B2/en not_active Expired - Fee Related
- 2005-07-13 DE DE502005010294T patent/DE502005010294D1/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102014209312A1 (en) * | 2014-05-16 | 2015-11-19 | Schaeffler Technologies AG & Co. KG | Camshaft adjusting arrangement, comprising axial securing means of clamping sleeve |
DE102014209312B4 (en) * | 2014-05-16 | 2020-12-03 | Schaeffler Technologies AG & Co. KG | Camshaft adjusting arrangement, comprising an axial securing means by means of a clamping sleeve |
DE102017109305B4 (en) | 2017-05-02 | 2024-05-16 | Schaeffler Technologies AG & Co. KG | Electric camshaft adjuster |
Also Published As
Publication number | Publication date |
---|---|
DE102004038681A1 (en) | 2006-06-01 |
JP2008509339A (en) | 2008-03-27 |
DE502005010294D1 (en) | 2010-11-04 |
DE102004038681B4 (en) | 2017-06-01 |
US20090199797A1 (en) | 2009-08-13 |
EP1776513A1 (en) | 2007-04-25 |
JP4892763B2 (en) | 2012-03-07 |
US7703425B2 (en) | 2010-04-27 |
WO2006018080A1 (en) | 2006-02-23 |
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