EP1681137B2 - Schleifgerät, dessen Anwendung zum Schleifen von zylindrischen Gegenständen , Vorrichtung und Verfahren zum Schleifen von zylindrischen Gegenständen - Google Patents

Schleifgerät, dessen Anwendung zum Schleifen von zylindrischen Gegenständen , Vorrichtung und Verfahren zum Schleifen von zylindrischen Gegenständen Download PDF

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Publication number
EP1681137B2
EP1681137B2 EP04425960A EP04425960A EP1681137B2 EP 1681137 B2 EP1681137 B2 EP 1681137B2 EP 04425960 A EP04425960 A EP 04425960A EP 04425960 A EP04425960 A EP 04425960A EP 1681137 B2 EP1681137 B2 EP 1681137B2
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EP
European Patent Office
Prior art keywords
cylindrical
abrasive
grinding device
grinding
item
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP04425960A
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English (en)
French (fr)
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EP1681137A1 (de
EP1681137B1 (de
Inventor
Niesi Mr.Giuseppe
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Individual
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Individual
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Filing date
Publication date
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Priority to DE602004006149T priority Critical patent/DE602004006149T3/de
Priority to SI200430354T priority patent/SI1681137T2/sl
Priority to AT04425960T priority patent/ATE360503T1/de
Priority to EP04425960A priority patent/EP1681137B2/de
Priority to ES04425960T priority patent/ES2286587T5/es
Application filed by Individual filed Critical Individual
Publication of EP1681137A1 publication Critical patent/EP1681137A1/de
Publication of EP1681137B1 publication Critical patent/EP1681137B1/de
Application granted granted Critical
Publication of EP1681137B2 publication Critical patent/EP1681137B2/de
Not-in-force legal-status Critical Current
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D5/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
    • B24D5/06—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor with inserted abrasive blocks, e.g. segmental
    • B24D5/066—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor with inserted abrasive blocks, e.g. segmental with segments mounted axially one against the other
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/02—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
    • B24B5/04—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces externally
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/18—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centreless means for supporting, guiding, floating or rotating work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D5/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
    • B24D5/10—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor with cooling provisions, e.g. with radial slots

Definitions

  • the present invention relates to a method for grinding cylindrical items made of hard metal material.
  • the present invention falls within the industrial field concerned with surface working of cylindrical items such as cylindrical tools to be subsequently used in high speed machine tools, and it is in particular directed to the sector in which high-accuracy machining operations are carried out by material removal, such as grinding, lapping, and/or similar surface-finish working operations on cylindrical metal items.
  • grinding of cylindrical metal items like the above mentioned ones is generally carried out by means of grinding apparatus provided with suitable abrasive grinding devices capable of acting on a surface of the cylindrical item under working to remove a predetermined surface layer therefrom in order to reach a satisfactory finishing degree adapted for the cylindrical item itself.
  • grinding apparatus normally used currently involve a working station at which a corresponding grinding device such as a grinding wheel suitably driven in rotation around a longitudinal axis thereof is brought into direct contact with the outer surface of the cylindrical item which too is movable in rotation around a respective longitudinal axis.
  • a corresponding grinding device such as a grinding wheel suitably driven in rotation around a longitudinal axis thereof is brought into direct contact with the outer surface of the cylindrical item which too is movable in rotation around a respective longitudinal axis.
  • the cylindrical item is axially translated relative to the grinding wheel in such a manner that the whole axial extension of the item itself is machined and the whole outer surface of said item is concerned.
  • the grinding wheel currently used for machining cylindrical metal items consists of a cylindrical support core covered with an outer layer of abrasive material.
  • the outer layer of abrasive material is subjected to wear as the grinding wheel is used during surface machining of the cylindrical items.
  • the grinding wheel is readily replaced with another grinding wheel similar to the preceding one and unimpaired.
  • cooling of the mutually-contacting parts of the rectifying device utilised and the cylindrical item under working can be optimised by increasing the efficiency of the cooling fluids used; at the same time too much waste of said fluids can be avoided, which use usually affects the overall production costs.
  • the grinding device 1 comprises at least one first substantially-cylindrical abrasive body 4 having at least one respective abrasive surface 4a set to act, under operating conditions, on a surface of the cylindrical item 2 to remove a predetermined surface layer therefrom. Still with reference to Figs.
  • the grinding device 1 further comprises at least one second abrasive body 5, of substantially cylindrical shape as well, having a respective circumferential abrasive surface 5a set to act, under operating conditions, on a surface of the cylindrical body 2 under working, to cooperate with the first cylindrical abrasive body 4 in removing the predetermined surface layer of the cylindrical item 2.
  • the grinding device 1 also comprises at least one intermediate element 6 interposed between the first and second cylindrical abrasive bodies 4, 5 to axially space out said bodies a predetermined amount ( ⁇ ) apart.
  • each cylindrical abrasive body 4, 5 has a support core 4b, 4c that is substantially cylindrical and preferably made of high tensile steel, and at least one outer layer 4c, 5c for material removal, made of abrasive material, preferably diamond material, such as industrial diamond and/or powder metal alloys.
  • the cylindrical support core 4b, 5b of each cylindrical abrasive body 4, 5, depending on the construction requirements of the grinding apparatus 3, can have a central through opening 4d, 5d axially expending in such a manner that engagement on a possible rotating shaft 7 of apparatus 3 is allowed.
  • the outer layer 4c, 5c for material removal seen in cross section has a substantially ring- or crown-shaped conformation the outer peripheral region of which defines the abrasive circumferential surface 4a, 5a of the respective cylindrical abrasive body 4, 5, while the inner peripheral region gives rise to engagement of the outer removal layer 4c, 5c with the respective cylindrical support core 4b, 5b.
  • the intermediate element 6, preferably of cylindrical conformation, has a smaller radial bulkiness than the maximum diameter of at least one of the provided cylindrical abrasive bodies 4, 5.
  • the radial or diametrical bulkiness of the intermediate element 6 is smaller than the maximum diameter of the cylindrical support core 4b, 5b of the cylindrical abrasive bodies 4, 5 to such an extent that at least one undercut is defined, together with the respective cylindrical abrasive body 4, 5, also in a condition of full wear of the respective outer removal layer 4c, 5c.
  • the radial or diametrical bulkiness of the intermediate element 6 is smaller than the maximum diameter of the support core 4b, 5b of all the cylindrical abrasive bodies 4, 5 forming the grinding wheel.
  • the intermediate element 6 together with the cylindrical abrasive bodies 4, 5, defines at least one circumferential cooling groove 6a such set that, under operating conditions, it faces the cylindrical item 2 to enable at least one cooling fluid to act between the cylindrical abrasive bodies 4, 5, intermediate element 6 and cylindrical item 2, so as to suitably cool them.
  • the grinding device 1 advantageously contemplates the presence of a plurality of cylindrical abrasive bodies 4, 5, 8 and a plurality of intermediate elements 6 aligned in coaxial relationship along a respective longitudinal common axis "X".
  • the intermediate elements 6 are preferably alternated with the cylindrical abrasive bodies 4, 5, 8 to define a series of circumferential cooling grooves 6a such set that, under operating conditions, they face the cylindrical item under working.
  • the size difference between the intermediate elements 6 and cylindrical abrasive bodies 4, 5, 8 gives the grinding device 1 an overall structure that, in longitudinal section, appears substantially indented. In this case each tooth is defined by the respective cylindrical abrasive body 4, 5, 8 while the space between adjacent teeth is defined by the circumferential cooling grooves 6a.
  • the cylindrical abrasive bodies 4, 5, 8 are preferably identical and have the same axial and diametrical sizes. However, for particular applications or specific working operations on the cylindrical items 2, the cylindrical abrasive bodies 4, 5, 8 may also have different structural features. As shown in the accompanying figures, and for illustration convenience, the cylindrical abrasive bodies 8 too are provided with respective reference numerals 8a, 8b, 8c identifying the circumferential abrasive surfaces, cylindrical support cores and corresponding outer layers for material removal, respectively.
  • the intermediate elements 6 too are substantially identical and consequently, together with the cylindrical abrasive bodies 4, 5, 8, they define a series of cooling grooves 6a that are substantially identical with each other.
  • the cylindrical bodies 4, 5, 8 and corresponding intermediate elements 6 are rigidly engaged to define a single structure 9 in the form of rings.
  • the cylindrical abrasive bodies 4, 5, 8 and intermediate elements 6 are movable in rotation integral with each other, around the common longitudinal axis "X" and they all rotate at the same angular speed and in the same rotation direction.
  • a structure like the one described offers a great number of advantages, such as possibility of assembling and disassembling the grinding device 1 depending on the features of the cylindrical item 2 under working, use of the components presently on the market without necessarily being obliged to fully plan and make an article of this kind, and also interchangeability of the different elements based both on production requirements and/or on wear of some parts.
  • the grinding device 1 is mounted on said grinding apparatus 3 at a working station 10 of said apparatus suitably equipped with adapted supports for movably carrying both the grinding device 1 in use and the cylindrical item 2 to be ground and also equipped with suitable movement means to drive the grinding device 1 in rotation around the longitudinal axis "X" thereof and the cylindrical item 2 around a longitudinal axis "Y" thereof.
  • the movement means is further able to relatively move the grinding device 1 and cylindrical item 2 between an operating condition at which the grinding device 1 acts on the surface of the cylindrical item 2, and a non-operating condition at which they keep substantially spaced apart, i.e. do not come into mutual contact.
  • the apparatus further comprises, in the working station 10, suitable cooling means 11 capable of delivering the above mentioned cooling fluid.
  • the cooling fluid is preferably directly delivered onto the overheated parts by externally impinging on the latter and penetrating between the same by means of the circumferential cooling grooves 6a of the grinding device 1.
  • the first and second cylindrical abrasive bodies 4, 5 are consequently axially spaced out.
  • the same operation is also carried out, by turns, on the other cylindrical abrasive bodies 8 and the other intermediate elements 6 that will be necessary to constitute the grinding device 1.
  • Union of the cylindrical abrasive bodies 4, 5, 8 and the intermediate elements 6 is preferably carried out in such a manner that all components are rigidly fastened to each other.
  • the grinding device 1 is mounted on apparatus 3 at the working station 10 of the latter and subsequently driven in rotation about its longitudinal axis "X". Simultaneously or subsequently, the cylindrical item 2 too is located in the working station 10 of apparatus 3 to be driver in rotation around its longitudinal axis "Y”.
  • the grinding device 1 is finally disposed in the operating condition and subsequently axially translated relative to the cylindrical item 2 at a predetermined advancing speed capable of ensuring full grinding of the cylindrical surface of the cylindrical item itself.
  • the invention achieves important advantages.
  • the ring structure 9 of the grinding device enables an excellent finishing of the cylindrical surface of the cylindrical items under working, thereby achieving a high quality degree, higher than when grinding is carried out by use of a classic grinding wheel.
  • Sharpness of the grinding wheel being the object of the invention is greater than in known devices, so that high production rates are allowed.
  • the presence of a plurality of circumferential cooling seats enables a greater heat exchange between the cooling fluid supplied during working and the elements that are subject to strong temperature rises, such as the grinding device itself and the cylindrical item under working.
  • the cooling fluid can penetrate into the circumferential cooling seats partly surrounding the cylindrical item under working and operating on a wider surface of the grinding device.
  • cooling optimisation allows an important amount of the delivered cooling fluid to be saved, which will result in a reduction in the overall production costs as far as grinding of cylindrical items is concerned.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Polishing Bodies And Polishing Tools (AREA)
  • Crushing And Grinding (AREA)
  • Thermistors And Varistors (AREA)

Claims (1)

  1. Verfahren zum Schleifen eines zylindrischen Gegenstandes aus Hartmetall mit einem Schleifgerät umfassend:
    - mindestens einen ersten und einen zweiten zylindrischen Schleifkörper (4, 5), die entsprechende Umfangsschleifflächen (4a, 5a) aufweisen, die unter Arbeitsbedingungen bereitgestellt sind, an einer Oberfläche eines zylindrischen Gegenstandes (2) zu wirken, der um eine Längsachse ("X") dessen drehbewegt wird;
    - mindestens ein Zwischenteil (6), das zwischen den ersten und zweiten Schleifkörpern (4, 5) zwischengeschaltet ist, wobei das Zwischenteil (6) die Umfangsschleifflächen (4a, 5a) der zylindrischen Schleifkörper (4, 5) axial beabstandet, und wobei das Zwischenteil (6) eine radiale Höchstraumbeanspruchung aufweist, die kleiner ist als der Höchstdurchmesser mindestens eines der zylindrischen Schleifkörper (4, 5), wobei jeder zylindrische Schleifkörper (4, 5) einen im wesentlichen zylindrischen Tragkern (4b, 5b) und mindestens eine äußere Schicht (4c, 5c) zur Materialabtragung umfasst, die aus Schleifmaterial besteht und mit dem zylindrischen Kern (4b, 5b) in Eingriff steht, wobei das Zwischenteil (6) eine radiale Höchstraumbeanspruchung aufweist, die kleiner oder höchstens gleich dem Höchstdurchmesser des zylindrischen Tragkerns (4b, 5b) mindestens eines der zylindrischen Schleifkörper (4, 5) ist, und wobei die äußere Schicht (4c, 5c) im Querschnitt betrachtet eine im wesentlichen ringförmige Ausbildung aufweist, deren äußerer Umfangsbereich die Umfangsschleiffläche (4a, 5a) der entsprechenden zylindrischen Schleifkörper (4, 5) festlegt, während der innere Umfangsbereich den Eingriff der äußeren Abtragsschicht (4c, 5c) mit dem entsprechenden zylindrischen Tragkern (4b, 5b) erzeugt, wobei das Verfahren umfasst:
    - Drehbewegen mindestens eines zylindrischen Gegenstandes (2) um eine Längsachse ("Y") dessen;
    - Drehbewegen eines Schleifgerätes (1) um eine Längsachse ("X") dessen;
    - Positionieren des Schleifgerätes (1) relativ zum zylindrischen Gegenstand (2) in einer zum Schleifen geeigneten Position;
    - axiales Verschieben des Schleifgerätes (1) relativ zum zylindrischen Gegenstand (2) mit einer vorbestimmten Vorrückgeschwindigkeit, die geeignet ist, um vollständiges Schleifen der zylindrischen Oberfläche des zylindrischen Gegenstandes sicherzustellen.
EP04425960A 2004-12-30 2004-12-30 Schleifgerät, dessen Anwendung zum Schleifen von zylindrischen Gegenständen , Vorrichtung und Verfahren zum Schleifen von zylindrischen Gegenständen Not-in-force EP1681137B2 (de)

Priority Applications (5)

Application Number Priority Date Filing Date Title
SI200430354T SI1681137T2 (sl) 2004-12-30 2004-12-30 Brusilna naprava in uporaba te brusilne naprave za urejanje valjastih predmetov, naprava in postopek za ureditev valjastih predmetov
AT04425960T ATE360503T1 (de) 2004-12-30 2004-12-30 Schleifgerät, dessen anwendung zum schleifen von zylindrischen gegenständen , vorrichtung und verfahren zum schleifen von zylindrischen gegenständen
EP04425960A EP1681137B2 (de) 2004-12-30 2004-12-30 Schleifgerät, dessen Anwendung zum Schleifen von zylindrischen Gegenständen , Vorrichtung und Verfahren zum Schleifen von zylindrischen Gegenständen
ES04425960T ES2286587T5 (es) 2004-12-30 2004-12-30 Dispositivo de rectificación y uso de dicho dispositivo de rectificación para la rectificación de artículos cilíndricos, aparato y procedimiento para la rectificación de artículos cilíndricos.
DE602004006149T DE602004006149T3 (de) 2004-12-30 2004-12-30 Schleifgerät, dessen Anwendung zum Schleifen von zylindrischen Gegenständen , Vorrichtung und Verfahren zum Schleifen von zylindrischen Gegenständen

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP04425960A EP1681137B2 (de) 2004-12-30 2004-12-30 Schleifgerät, dessen Anwendung zum Schleifen von zylindrischen Gegenständen , Vorrichtung und Verfahren zum Schleifen von zylindrischen Gegenständen

Publications (3)

Publication Number Publication Date
EP1681137A1 EP1681137A1 (de) 2006-07-19
EP1681137B1 EP1681137B1 (de) 2007-04-25
EP1681137B2 true EP1681137B2 (de) 2010-11-10

Family

ID=34932968

Family Applications (1)

Application Number Title Priority Date Filing Date
EP04425960A Not-in-force EP1681137B2 (de) 2004-12-30 2004-12-30 Schleifgerät, dessen Anwendung zum Schleifen von zylindrischen Gegenständen , Vorrichtung und Verfahren zum Schleifen von zylindrischen Gegenständen

Country Status (5)

Country Link
EP (1) EP1681137B2 (de)
AT (1) ATE360503T1 (de)
DE (1) DE602004006149T3 (de)
ES (1) ES2286587T5 (de)
SI (1) SI1681137T2 (de)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT1395952B1 (it) * 2009-09-25 2012-11-02 Adi S P A Disco abrasivo per mola multi-disco, particolarmente per lavorazione di materiali lapidei ed affini e mola includente detto disco
JP5946728B2 (ja) * 2012-09-06 2016-07-06 日本特殊陶業株式会社 軸部材のセンタレス研削方法、及び円軸部材の製造方法
US20180147745A1 (en) * 2016-11-28 2018-05-31 Diamond Products, Limited Blade head, blade and method for eliminating spacers in multiple blade stacks
CN107199495A (zh) * 2017-07-28 2017-09-26 广东标华科技有限公司 一种新型磨轮装置
CN109551384A (zh) * 2018-12-07 2019-04-02 西安交通大学 一种具有自冷却润滑结构的磨刀
DE102020120617A1 (de) 2020-08-05 2022-02-10 Egon Evertz Kg (Gmbh & Co) Verfahren und Vorrichtung zum Rundschleifen

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3422213A1 (de) † 1983-06-29 1985-01-03 Hauni-Werke Körber & Co KG, 2050 Hamburg Flachschleifmaschine
DE4235277A1 (de) † 1992-10-20 1994-04-21 Blohm Maschinenbau Gmbh Schleifkörper und Verfahren zum Schleifen mit diesem Schleifkörper
US5611724A (en) † 1995-12-01 1997-03-18 General Electric Company Grinding wheel having dead end grooves and method for grinding therewith
DE20102684U1 (de) † 2000-02-15 2001-04-19 Tyrolit-Schleifmittelwerke Swarovski KG, Schwaz, Tirol Schleifscheibe
US6517427B1 (en) † 1998-02-23 2003-02-11 Shin-Etsu Chemical Co., Ltd. Abrasive-bladed multiple cutting wheel assembly

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2730845A (en) * 1953-05-25 1956-01-17 Cincinnati Milling Machine Co Centerless grinding machine and method
US3376673A (en) * 1964-09-08 1968-04-09 Super Cut Rotary cutter assembly for concrete leveler
GB1591491A (en) * 1977-01-18 1981-06-24 Daichiku Co Ltd Laminated rotary grinder and method of fabrication

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3422213A1 (de) † 1983-06-29 1985-01-03 Hauni-Werke Körber & Co KG, 2050 Hamburg Flachschleifmaschine
DE4235277A1 (de) † 1992-10-20 1994-04-21 Blohm Maschinenbau Gmbh Schleifkörper und Verfahren zum Schleifen mit diesem Schleifkörper
US5611724A (en) † 1995-12-01 1997-03-18 General Electric Company Grinding wheel having dead end grooves and method for grinding therewith
US6517427B1 (en) † 1998-02-23 2003-02-11 Shin-Etsu Chemical Co., Ltd. Abrasive-bladed multiple cutting wheel assembly
DE20102684U1 (de) † 2000-02-15 2001-04-19 Tyrolit-Schleifmittelwerke Swarovski KG, Schwaz, Tirol Schleifscheibe

Also Published As

Publication number Publication date
DE602004006149D1 (de) 2007-06-06
SI1681137T2 (sl) 2011-03-31
ATE360503T1 (de) 2007-05-15
DE602004006149T3 (de) 2011-06-09
SI1681137T1 (sl) 2007-10-31
DE602004006149T2 (de) 2008-01-24
EP1681137A1 (de) 2006-07-19
ES2286587T5 (es) 2011-04-04
EP1681137B1 (de) 2007-04-25
ES2286587T3 (es) 2007-12-01

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