EP1664406B1 - Dispositif de fausse torsion - Google Patents
Dispositif de fausse torsion Download PDFInfo
- Publication number
- EP1664406B1 EP1664406B1 EP04765343A EP04765343A EP1664406B1 EP 1664406 B1 EP1664406 B1 EP 1664406B1 EP 04765343 A EP04765343 A EP 04765343A EP 04765343 A EP04765343 A EP 04765343A EP 1664406 B1 EP1664406 B1 EP 1664406B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- disk
- friction
- thread
- friction disks
- shafts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 229920001971 elastomer Polymers 0.000 claims description 5
- 239000000806 elastomer Substances 0.000 claims description 5
- 239000000919 ceramic Substances 0.000 claims description 4
- 229920003023 plastic Polymers 0.000 claims description 4
- 239000004033 plastic Substances 0.000 claims description 4
- 238000004804 winding Methods 0.000 claims 1
- 230000002093 peripheral effect Effects 0.000 description 20
- 238000004519 manufacturing process Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 229920006168 hydrated nitrile rubber Polymers 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/02—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
- D02G1/04—Devices for imparting false twist
- D02G1/08—Rollers or other friction causing elements
- D02G1/082—Rollers or other friction causing elements with the periphery of at least one disc
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/02—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
- D02G1/04—Devices for imparting false twist
- D02G1/06—Spindles
Definitions
- the invention relates to a false twist device for false twisting a synthetic thread according to the preamble of claim 1.
- the friction discs are arranged on three shafts, which are rotatably supported on a bearing block.
- the shafts are arranged at a distance from each other to a triangle in such a way that the friction discs in the center of the triangle overlap.
- the shafts are driven by a drive such that the friction discs rotate at a substantially constant peripheral speed.
- the thread is guided in the center on the peripheral surfaces of the friction discs, so that forms a convoluted threadline.
- the thread is guided in an oblique barrel over the peripheral surfaces of the friction discs.
- the friction mechanisms acting between the thread and the circumferential surface of the friction discs cause a pulling force to convey the thread and a transverse force to twist the thread to be produced on the thread.
- the ratio between the tensile force to convey the thread and the lateral force to twist the thread depends essentially on the geometry of the disc and the degree of overlap of the discs. In general, it is true that with increasing conveying effect can be textured thread-saving. A larger promotional effect can be However, often only at the expense of a reduced twisting reach. Therefore, there is a desire that the conveying action and twisting action generated by the false twisting unit are in a favorable relationship with each other.
- Another object of the invention is to provide a disc geometry of the friction discs for a generic false twist device, with which regardless of the thread type, an optimum between the promotion of the thread and the twisting of the thread is achieved.
- the invention proceeds to a new approach, which is based on the fact that the friction discs have the largest possible disc diameter. Considered by itself, with enlargement of the disk diameter of the friction disks, a reduction in the peripheral speed of the friction disks and thus a reduction in the twisting action would be achieved. On the other hand, however, the thread overflow on the circumferential surface of the friction disk is changed to such an extent as the disk diameter increases to increase the proportion of the conveying action. Surprisingly, it was found that despite increased disc diameter while maintaining a certain disc width and maintaining a minimum overlap of the functional discs, the loss of twisting is compensated, so that despite high production speeds sets a thread-preserving maximum twist setting on the thread.
- the overlap of the friction discs is determined by a ratio formed between the disc diameter and the axial distance of the shafts, which is above the value of 1.45.
- the friction discs have a disc width in the range of 9.5 mm to 11.5 mm
- the ratio formed from the disc diameter and the center distance is limited at the top by the fixed axis distance of the shafts.
- friction discs with a disc width in the range of below 9.5 mm led to an undesired twist decrease.
- friction discs having a disc width of more than 11.5 mm more than sufficient swirl can be generated, but with the disadvantage of a too low conveying effect.
- the friction disks according to the invention wherein the friction disks have a geometry with a wheel diameter in the range from 54 mm to 62 mm, a wheel width in the range from 9.5 mm to 11.5 mm and a profile radius on the peripheral surface of the friction disk forming a ratio in the range of 1.6 to 2.0 with the disk width.
- the friction disks with disc diameters of the same size in which the disc diameter was in the range of 54 mm to 56.5 mm, proved particularly suitable.
- the preferred range of friction discs in the diameter of 56 mm to 62 mm was the preferred range of friction discs in the diameter of 56 mm to 62 mm.
- the profile radius is preferably formed symmetrically on the peripheral surface of the friction discs, so that the inlet and the outlet of the thread is kept equal to the peripheral surface of the friction discs.
- the friction discs may in this case be formed from a ceramic, an elastomer or a plastic. Regardless of the choice of material result in particular for all soft materials advantageous extension of the operating time.
- Fig. 1 shows the false twist device in a perspective view
- Fig. 2 the false twist device is shown in a plan view.
- the following description applies to both figures, insofar as no explicit reference is made to one of the figures.
- the false twist device has a bearing block 1. On the bearing block 1 several waves 2.1, 2.2 and 2.3 are supported rotatably projecting. The shafts 2.1, 2.2 and 2.3 are coupled with their bearing end with a drive, not shown here. Such a drive is for example from the EP 0 744 480 A1 known. In that regard, reference is expressly made to the contents of the cited reference at this point.
- the waves 2.1, 2.2 and 2.3 are arranged in a triangle.
- a plurality of friction discs 4.1 to 4.7 are arranged offset from one another.
- the shaft 2.1 in the thread running direction at a distance from each other an inlet disc 3 and two friction discs 4.3 and 4.6.
- the second shaft 2.2 has a first friction disk 4.1 disposed immediately below the intake disk 3 and the further friction disks 4.4 and 4.7 at a distance.
- the third shaft 2.3 has, in the direction of yarn travel, a first friction disk 4.2, which is arranged between the friction disks 4.1 and 4.3.
- a further friction disk 4.5 At a distance from the friction disk 4.2 is followed by a further friction disk 4.5, which is arranged between the friction disks 4.4 and 4.6.
- At the end of the shaft 2.3 carries an outlet disc. 5
- the shafts 2.1, 2.2 and 2.3 are each arranged with a same center distance A to each other to the triangle.
- the friction disks (not shown in FIG. 2, the intake disk 3) have such a large disk diameter D that the friction disks 4.1 to 4.7 overlap in the center of the triangle formed by the shafts 2.1 to 2.3.
- the overlap of the friction disks 4.1 to 4.7 is defined here by the ratio between disk diameter D to center distance A as follows: D / A > 1 . 45
- the discs 3, 4.1 to 4.7 and 5 are rotatably connected to the shafts 2.1, 2.2 and 2.3, so that drive the shafts 2.1, 2.2 and 2.3, the inlet disc 3, the friction discs 4.1 to 4.7 and the outlet disc 5 rotate in the same direction.
- an inlet yarn guide 7 and on the outlet side a discharge yarn guide 8 is provided to a yarn 7 in the overlapping region substantially in the region of the center of the equilateral Triangle to lead.
- the thread 6 is guided in a helical helical thread run along the peripheral surfaces of the inlet disk 3, the friction disks 4.1 to 4.7 and the outlet disk 5.
- a false twist builds up on the thread 6, which replicates itself against the thread running direction in the thread 6.
- On the outlet side of the false twist is resolved and the thread leaves ungrodded via the outlet yarn guide 8 the unit.
- the inlet disc 3 has a polished peripheral surface, so that the thread can slide over the peripheral surface without significant effect. In relation to the friction disks 4.1 to 4.7, the inlet disk 3 may have a small disk diameter. Thus, the inlet pulley 3 assumes only a thread guide.
- the disk stack of the overlapping disks is limited on the outlet side by the outlet disk 5.
- the outlet disc 5 is preferably designed with a relatively sharp-edged limited peripheral surface, so that after overrunning the thread receives a certain spreading. This can advantageously a residual twist on the thread can be reduced.
- a friction disc is shown, as used in the embodiment of FIG. 1.
- the friction disk is shown in Fig. 3 in a cross-sectional view and in Fig. 4 in a side view with overflowing thread.
- the disk geometry can be taken from the representation shown in Fig. 3 here.
- the friction disc has a pulley diameter D.
- the pulley diameter D is to be selected as a function of the axial distance between the shafts of the embodiment shown in FIG.
- the disk diameter D of the friction disk is in the range of 54 mm to 62 mm.
- the friction disk has a disk width B in the range of 9.5 to 11.5 mm.
- the disk body 10 of the friction disk can in this case be formed of a ceramic, a plastic, preferably of polyurethane, or of an elastomer, preferably HNBR.
- FIG. 4 schematically shows the situation in which the friction disk rotates and a yarn 6 contacts the peripheral surface 9.
- several friction mechanisms are triggered, which are defined essentially by the Eytelwein laws and the Euler rope friction.
- a tensile force F F and a transverse force F D are generated on the yarn by rotation of the friction disk.
- the tensile force F F acting in the running direction of the thread 6 represents the so-called conveying component.
- the transverse force F D acting transversely to the thread running direction is decisively responsible for the twisting of the thread. Beyond the influence of the disk geometry on the conveyor component, the traction over the Slice speed can be influenced.
- the delivery rate increases with increasing disc speed.
- PES filaments it is common for PES filaments to select a thread tension ratio of thread tension outlet side to thread tension inlet side of the false twist device, which is less than one. Taking into account such conditions, it is therefore essential for the production of crimped threads that the tensile forces generated in the texturing process by the false twist device F F and transverse forces F D are within the predetermined size ranges.
- the number and arrangement of the discs on the shafts are exemplary.
- more than seven or less than seven friction disks may be overlapped to handle a yarn.
- the invention is not limited to the disc materials mentioned, so the discs of the false twist device could also be made of metal.
- the choice, arrangement and design of an inlet disc or an outlet disc is also exemplary.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Claims (10)
- Dispositif de fausse torsion pour la fausse torsion d'un fil synthétique (6) avec une pluralité d'arbres (2.1, 2.2, 2.3) montés de façon rotative sur un bloc-palier (1), lesquels arbres sont agencés avec respectivement un entre-axe (A) les uns par rapport aux autres en un triangle, et avec une pluralité de disques de friction (4.1 ... 4.7), qui sont retenus en décalage les uns par rapport aux autres sur les arbres (2.1, 2.2, 2.3) et lesquels ont un diamètre de disque (D) tellement élevé que les disques de friction (4.1 ... 4.7) se recouvrent dans le centre du triangle et formet un trajet de fil sinueux avec leurs surfaces circonférentielles (9), caractérisé en ce que le chevauchement des disques de friction (4.1 ... 4.7) est déterminé par un ratio (D/A) formé entre le diamètre du disque (D) et l'entre-axe (A) de > 1,45, les disques de friction (4.1 ... 4.7) ayant une largeur de disque (B) dans la gamme de 9,5 mm à 11,5 mm.
- Dispositif selon la revendication 1, caractérisé en ce que les disques de friction (4.1 ... 4.7) ont un diamètre de disque (D) de même taille qui, avec un entre-axe (A) d'au maximum 37,5 mm entre les arbres (2.1, 2.2, 2.3), se trouve dans la gamme de 54 mm à 56,5 mm.
- Dispositif selon la revendication 1 ou 2, caractérisé en ce que le diamètre de disque (D) des disques de friction (4.1 ... 4.7) se trouve dans la gamme de 56 mm à 62 mm avec un entre-axe (A) d'au maximum 39,5 mm entre les arbres (2.1, 2.2, 2.3).
- Dispositif selon l'une des revendications 1 à 3, caractérisé en ce que les disques de friction (4.1 ... 4.7) ont un radius de profil (R) sur les surfaces circonférentielles (9) qui avec la largeur de disques (B) crée un rapport B/R dans la gamme de 1,6 à 2,0.
- Dispositif selon la revendication 4, caractérisé en ce que sur les surfaces circonférentielles (9) des disques des friction (4.1 ... 4.7) le radius de profil (R) est réalisé symétriquement par rapport à la largeur de disque (B).
- Dispositif selon l'une des revendication précédentes, caractérisé en ce qu'au total sept disques de friction (4.1 ... 4.7) sont retenus sur les arbres (2.1, 2.2, 2.3) de manière à se chevaucher entre eux.
- Dispositif selon l'une des revendications 1 à 6, caractérisé en ce que les disques de friction (4.1 ... 4.7) sont formés d'une céramique, d'une matière plastique ou d'un élastomère.
- Disque de friction pour l'application dans un dispositif de fausse torsion selon l'une des revendications 1 à 7, dans laquel la géométrie du disque est caractérisé par un diamètre de disque (D) dans la gamme de 54 mm à 62 mm, une largeur de disque (B) dans une gamme de 9,5 mm à 11,5 mm et un radius de profil (R) sur la surface circonférentielle (9) qui avec la largeur de disque (B) forme un rapport B/R dans la gamme 1,6 à 2,0.
- Disque de friction selon la revendication 8, caractérisé en ce que le radius de profil (R) sur la surface circonférentielle (9) du corps de disque (10) est réalisé symétriquement par rapport à la largeur de disque (B).
- Disque de friction selon la revendication 8 ou 9, caractérisé en ce que le corps de disque (10) est formé d'une céramique, d'une matière plastique ou d'un élastomère.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE2003143619 DE10343619A1 (de) | 2003-09-20 | 2003-09-20 | Falschdrallvorrichtung |
PCT/EP2004/010450 WO2005031051A1 (fr) | 2003-09-20 | 2004-09-17 | Dispositif de fausse torsion |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1664406A1 EP1664406A1 (fr) | 2006-06-07 |
EP1664406B1 true EP1664406B1 (fr) | 2007-11-14 |
Family
ID=34305983
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04765343A Ceased EP1664406B1 (fr) | 2003-09-20 | 2004-09-17 | Dispositif de fausse torsion |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1664406B1 (fr) |
CN (1) | CN1856602A (fr) |
DE (2) | DE10343619A1 (fr) |
TW (1) | TW200513556A (fr) |
WO (1) | WO2005031051A1 (fr) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5051675B1 (ja) * | 2012-02-27 | 2012-10-17 | 義一 後藤 | 摩擦仮撚ディスク |
CN103305986A (zh) * | 2013-06-25 | 2013-09-18 | 苏州锦凯纺织有限公司 | 一种阶梯式摩擦盘假捻器 |
CN103894368B (zh) * | 2014-03-14 | 2016-01-27 | 泉州天宇化纤织造实业有限公司 | 一种假捻器陶瓷工作盘的表面附着物清洗方法 |
JP6615496B2 (ja) * | 2015-06-01 | 2019-12-04 | Tmtマシナリー株式会社 | 仮撚加工機 |
DE102019112892A1 (de) * | 2019-05-16 | 2020-11-19 | Saurer Technologies GmbH & Co. KG | Friktionsscheibe für eine Falschdrallvorrichtung |
CN111809282B (zh) * | 2020-07-01 | 2022-05-13 | 杭州勤想实业有限公司 | 一种用于防静电型花式纱线的假捻机 |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2213881C3 (de) * | 1972-03-22 | 1978-11-30 | Barmag Barmer Maschinenfabrik Ag, 5630 Remscheid | Friktions-Falschdrallvorrichtung |
CH564619A5 (fr) * | 1973-02-12 | 1975-07-31 | Kugelfischer G Schaefer & Co | |
US3973383A (en) * | 1974-12-26 | 1976-08-10 | Monsanto Company | Friction falsetwist device |
JPS5361748A (en) * | 1976-11-12 | 1978-06-02 | Teijin Ltd | Friction falseetwisting apparatus |
DE19814921A1 (de) * | 1998-04-03 | 1999-10-07 | Temco Textilmaschkomponent | Geometrische Anordnung für eine Texturiervorrichtung |
-
2003
- 2003-09-20 DE DE2003143619 patent/DE10343619A1/de not_active Withdrawn
-
2004
- 2004-09-17 WO PCT/EP2004/010450 patent/WO2005031051A1/fr active IP Right Grant
- 2004-09-17 DE DE502004005523T patent/DE502004005523D1/de not_active Expired - Fee Related
- 2004-09-17 EP EP04765343A patent/EP1664406B1/fr not_active Ceased
- 2004-09-17 CN CN 200480027191 patent/CN1856602A/zh active Pending
- 2004-09-17 TW TW093128220A patent/TW200513556A/zh unknown
Also Published As
Publication number | Publication date |
---|---|
CN1856602A (zh) | 2006-11-01 |
DE10343619A1 (de) | 2005-04-14 |
EP1664406A1 (fr) | 2006-06-07 |
WO2005031051A1 (fr) | 2005-04-07 |
DE502004005523D1 (de) | 2007-12-27 |
TW200513556A (en) | 2005-04-16 |
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